WO2005095562A1 - Lubricating oil composition for use in working aluminum tube - Google Patents

Lubricating oil composition for use in working aluminum tube Download PDF

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Publication number
WO2005095562A1
WO2005095562A1 PCT/JP2005/005757 JP2005005757W WO2005095562A1 WO 2005095562 A1 WO2005095562 A1 WO 2005095562A1 JP 2005005757 W JP2005005757 W JP 2005005757W WO 2005095562 A1 WO2005095562 A1 WO 2005095562A1
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Prior art keywords
branched
linear
acid
group
oil
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PCT/JP2005/005757
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French (fr)
Japanese (ja)
Inventor
Hiroshi Kametsuka
Junichi Shibata
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Nippon Oil Corporation
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Publication of WO2005095562A1 publication Critical patent/WO2005095562A1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/02Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
    • C10M2205/026Butene
    • C10M2205/0265Butene used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/04Ethers; Acetals; Ortho-esters; Ortho-carbonates
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/129Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of thirty or more carbon atoms
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/14Carboxylix acids; Neutral salts thereof having carboxyl groups bound to carbon atoms of six-membered aromatic rings
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/1033Polyethers, i.e. containing di- or higher polyoxyalkylene groups used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • C10N2040/245Soft metals, e.g. aluminum

Definitions

  • the present invention relates to a lubricating oil composition for processing aluminum pipes, which is used for drawing and rolling of aluminum pipes.
  • heat exchangers having electric heating tubes have been widely used in refrigeration systems such as air conditioners for automobiles, and aluminum tubes are often used as the electric heating tubes because of their light weight.
  • lubricating oil is supplied to the inner and outer surfaces of an aluminum tube, drawn, wound up in a coil shape, and then placed in a reducing gas atmosphere or an inert gas atmosphere. And a method of annealing by heating in the inside.
  • the lubricating oil used in the drawing process of the aluminum pipe it is desirable to use a lubricating oil which is low in molecular weight by the heat of the annealing process and vaporized.
  • low-molecular-weight components often do not proceed sufficiently, and as a result, components that do not evaporate at room temperature may be generated and remain on the aluminum tube.
  • the lubricating oil component gasified by low molecular weight filtration must be discharged out of the tube only by its volume expansion. Is difficult, and some of the gas components condense during the cooling process, resulting in residual oil or overflow in the pipe.
  • residual oil in a tube when used as an electric heating tube, the heat exchange efficiency is reduced. It can be
  • the residual oil in the pipe is derived from hydrocarbon-based lubricating oil as described above, it does not show compatibility with the Fluorocarbon (HFC) refrigerant at the outlet and residual oil or residual oil precipitates in the refrigeration system. This may cause problems such as clogging of the expansion mechanism.
  • HFC Fluorocarbon
  • Patent Document 1 JP-A-6-228649
  • Patent Document 2 JP-A-6-279860
  • Patent Document 3 JP-A-7-197283
  • the fact is that the lubricating oil for processing aluminum pipes has not yet been sufficiently studied from the viewpoint of reducing residual oil in the pipes. Further, according to the study of the present inventors, in the case of the conventional lubricating oil for processing aluminum pipes, when the kinematic viscosity is not adjusted, an additive such as a solvent or an oil agent for adjusting the kinematic viscosity is used. If not properly selected, lubrication will be reduced during drawing of the aluminum tube, which may cause seizure of the plug.
  • an additive such as a solvent or an oil agent for adjusting the kinematic viscosity
  • the present invention has been made in view of such circumstances, and has been made by drawing a aluminum pipe.
  • Another object of the present invention is to provide a lubricating oil composition for processing aluminum pipes, which exhibits excellent lubricity in rolling and the like and can sufficiently reduce residual oil in the pipe in an annealing step.
  • the lubricating oil composition for processing an aluminum pipe of the present invention comprises:
  • the base oil is at least one selected from the group consisting of butenes and polyalkylene glycols.Partial ether compounds of dihydric or higher polyhydric alcohols, esters, alcohols, and fatty acids are used.At least one oil agent is selected based on the total amount of the composition. 0.5 to 40% by mass.
  • the lubricating oil composition for processing aluminum pipes of the present invention which has the above-described structure, can exhibit excellent lubricity in drawing, rolling and the like, and has an excellent lubricating property in the annealing step. It shows sufficient thermal decomposition properties and vaporization characteristics at the heating temperature. Therefore, according to the present invention, it is possible to reduce the residual oil in the long and coiled aluminum tube at low cost without performing a special residual oil removal treatment such as purging in the annealing furnace, and as a result, Prevention of seizure during drawing or rolling, improvement of brazeability of aluminum pipe, and prevention of mixing of residual oil in the pipe or its carbide into the refrigeration system after annealing can be sufficiently achieved. .
  • an aluminum pipe that exhibits excellent lubricity especially in drawing and rolling of an aluminum pipe and is capable of sufficiently reducing residual oil in the pipe in an annealing step.
  • a lubricating oil composition for rubber tube processing is provided.
  • the lubricating oil composition for processing aluminum pipes of the present invention may comprise at least one base oil selected from polybutene and polyalkylene glycol.
  • the composition contains at least one oil agent selected from the following (A-1) to (A-4) forces in an amount of 0.5 to 40% by mass based on the total amount of the composition.
  • polybutene is a polymer obtained by homopolymerization or copolymerization of two or more butene monomers such as 1-butene, 2-butene and isobutene.
  • the polybutene referred to in the present invention includes its hydride.
  • the polybutene used in the present invention those having a high isobutene ratio are preferred from the viewpoint of reducing the residual oil in the tube. More specifically, the infrared absorbance was measured by the infrared total reflection absorption method. polybutene is preferred, the infrared absorbance I of per reflection once in 1230cm _1 is 0.025 or more in the case. Isobutene polybutene has a quaternary carbon in its molecular structure, including as a raw material, because the skeleton vibration of quaternary carbon is reflected to the infrared absorbance I at 1230 cm _1, size infrared absorbance I! /, The value Means that the isobutene ratio is higher. Incidentally, when the infrared absorbance I at 1230 cm _1 is less than 0.025, the thermal decomposition of the polybutene tends to be insufficient effect of reducing the pipe residual oil decreases.
  • the infrared absorbance I defined in the present invention is a horizontal total reflection absorption measurement apparatus (MCT detector (MCT detector) using a liquid crystal of ZnSe having a crystal length of 70 mm and a crystal thickness of 3 mm. It can be measured using FT-IR (manufactured by JEOL Ltd.) having a mercury cadmium telluride (semiconductor detector of mercury cadmium telluride compound). The conditions are as follows: the incident angle is 60 °, the resolution is 4 cm_1 , and the number of integrations is 1,000.
  • the absorption peak of the infrared absorbance I derived from the quaternary carbon is generally appears at 1230 cm _1 force this peak appears position may be slightly shifted between 1220 ⁇ 1240cm _ 1. Therefore, our Itewa the present invention, as the height of the peaks that appear in the 1230 cm _1 is the highest, and valleys of the spectrum appearing Te Contact! /, The 1170-119 Ocm _1, based between 1250 ⁇ 1270cm _1 or during which Here, a baseline is drawn between the valley of the spectrum that appears and the absorption intensity is determined.
  • one of the above polybutenes may be used alone, or two or more may be used in combination. Further, one or more of the above polybutenes can be used in combination with a polyalkylene glycol described below.
  • the polyalkylene glycol preferably has a structure represented by the following general formula (1).
  • R 1 and R 3 may be the same or different and each represent a hydrogen atom or an alkyl group
  • R 2 represents an alkylene group
  • n represents an integer of 10 to 100
  • n R 2 May be the same or different.
  • the alkyl group when one or both of R 1 and R 3 is an alkyl group, the number of carbon atoms of the alkyl group can be arbitrarily selected. However, lubricating oil may remain in the pipe after annealing. Therefore, the alkyl group preferably has 1 to 18 carbon atoms, and more preferably 1 to 10 carbon atoms. The alkyl group may be linear or branched.
  • the number of carbon atoms of the alkylene group represented by the general formula R 2 is not particularly limited, in general preferably 2 to 10 carbon atoms.
  • Specific examples of the divalent alkylene group having 2 to 10 carbon atoms include an ethylene group, a propylene group (including a 1-methylethylene group and a 2-methylethylene group), a trimethylene group, and a butylene group (1-ethylethylene group).
  • R 2 an alkylene group having 3 or more carbon atoms is preferable because of its low hygroscopicity and excellent lubricating properties, and difficulty in hydrolysis.
  • polyalkylene glycol having high hygroscopicity may generate a lower carboxylic acid, which is an ant-like corrosive medium, by decomposition, and may leak in a short time when attached to an aluminum tube.
  • the polyalkylene glycol represented by the general formula (1) is also the n R 2 is a homopolymer of the same alkylene groups, including two or more R 2 poly
  • a copolymer having one oxyalkylene chain (R 2 -0) may be used.
  • the ratio of the monomers and the arrangement of the monomers constituting the copolymer are not limited, but may vary depending on the random copolymer, the alternating copolymer and the block copolymer. Well ⁇ .
  • R 2 has low hygroscopicity and excellent lubricity, and is not easily hydrolyzed.
  • a butylene group is more preferable in view of availability of raw materials.
  • the polyalkylene glycol represented by the general formula (1) is a copolymer
  • it has low lubricity due to low hygroscopicity and can further reduce the residue during annealing, which is less likely to cause hydrolysis, and reduces the adverse effects of the residue after annealing on the refrigeration system
  • the alkylene group can be used, it is preferably an alkylene group having 3 to 6 carbon atoms.
  • a propylene group and a butylene group are more preferable than the availability of raw materials.
  • n in the above general formula (1) when n in the above general formula (1) is less than 10, the boiling point may be reduced, and the decomposability at the ether bond may be reduced.
  • n exceeds 100 the probability of remaining as a residual oil component tends to increase even when the base oil has a structure that is easily decomposed.
  • the post-annealing residue may have an adverse effect on the refrigeration system. Therefore, n is preferably from 10 to: L00.
  • one of the above polyalkylene glycols may be used alone, or two or more may be used in combination. Further, one or more of the above polyalkylene glycols can be used in combination with polybutene.
  • the polybutene and polyalkylene glycol used in the present invention have sufficient thermal decomposability, and are decomposed into monomers or oligomers and vaporized at the heating temperature in the annealing step. Since these decomposed products do not condense even after cooling in a furnace having a relatively low boiling point, the lubricating oil component is discharged out of the tube when the inside of the tube is purged after annealing. Therefore, the use of at least one selected from the group consisting of polybutene and polyalkylene glycol as the base oil of the lubricating oil makes it possible to reduce the amount of oil remaining in the pipe after annealing. Also, by using this base oil, the adverse effects of the residue after annealing on the refrigeration system can be reduced.
  • the lubricating oil composition of the present invention contains 0.005 to 40% by mass of the components (A-1) to (A-4) based on the total amount of the composition. Therefore, the total content of the base oil, polybutene and polyalkylene glycol, is 99.5% by mass or less, preferably 60 to 99.5% by mass, more preferably 75 to 9% by mass, based on the total amount of the composition. 99% by mass. If the total content of polybutene and polyalkylene glycol exceeds 99.5% by mass, it is not possible to obtain a sufficient effect by the addition of the components (A-1) to (A-4) described later. If the total content of polybutene and polyalkylene glycol is less than 60% by mass, There is a tendency that the effect of reducing residual oil in pipes by using polyalkylene glycol is insufficient.
  • the lubricating oil composition of the present invention may further contain a base oil other than the above-mentioned polybutene and polyalkylene glycol, as long as the excellent properties are not impaired.
  • base oils include mineral oils, hydrocarbon synthetic oils other than polybutene (olefin polymers, naphthalene conjugates, alkylbenzenes, etc.), and ether oils other than polyalkylene glycols (polyvinyl ether, ketone, polyphenyl ether).
  • ester oils such as aromatic esters, dibasic acid esters, polyol esters, complex esters, and carbonate esters
  • silicones polysiloxanes, and perfluoroethers.
  • the content of the base oil other than polybutene and polyalkylene glycol can further reduce the residual oil content in the tube after annealing, and further reduce the adverse effect of the residue after annealing on the refrigeration system.
  • the composition can be used, it is preferably 40% by mass or less, more preferably 30% by mass or less, further preferably 20% by mass or less, and particularly preferably 10% by mass or less, based on the total amount of the composition. It is most preferable that the refrigerator oil composition of the present invention does not contain a base oil other than polybutene and polyalkylene glycol.
  • the polyhydric alcohol constituting the partially etherified dihydric or higher polyhydric alcohol may be any of dihydric alcohol, trihydric alcohol and tetrahydric or higher polyhydric alcohol. .
  • Examples of powerful polyhydric alcohols include ethylene glycol, propylene glycol, trimethylene glycol (1,3 propanediol), butylene glycol (1,2-butanediol), and 1,1- Dimethylethylene glycol (2-methyl-1,3-propanediol), 1,2-dimethylethylene glycol (2,3-butanediol), 1-methyltriethylene glycol (1,3-butanediol), 2-methyltrimethylene glycol (2-methyl- 1,3 propanediol), tetramethylene glycol (1,4 butanediol), pentylene glycol (1,2-pentanediol), 2,2-dimethyltrimethylene glycol (2,2 dimethyl-1,3 propanediol) , 1,5 pentanediol, Oppentyl glycol, hexylene glycol (1,2-hexanediol), 1,6-hexanediol, 2-ethyl-2-methyl-1
  • trimethylolethane trimethylolpropane, trimethylolbutane, di (trimethylolpropane), tree (trimethylolpropane), pentaerythritol, gee (pentaerythritol), tree (pentaerythritol), glycerin Polyglycerol (2-8 glycerin), 1,3,5 pentanetriol, sorbitol, sorbitan, sorbitol glycerin condensate, adtol, arabitol, xylitol and mannitol. Can also be used.
  • sugars such as xylose, arabinose, ribose, rhamnose, glucose, fructose, galactatose, mannose, sonorebose, cellobiose, manoletose, isomanoleose, trenoperulose, sucrose, raffinose, gentianose, and merezitose, and these.
  • sugars such as xylose, arabinose, ribose, rhamnose, glucose, fructose, galactatose, mannose, sonorebose, cellobiose, manoletose, isomanoleose, trenoperulose, sucrose, raffinose, gentianose, and merezitose, and these.
  • methyldalcoside (glycoside) and the like can also be used.
  • the partially etherified product of a dihydric or higher polyhydric alcohol is a divalent product in which a part of the hydroxyl groups of the above-mentioned polyhydric alcohol is etherified.
  • the above polyhydric alcohol is alkyl etherified, the amount of residual oil in the tube after annealing can be further reduced.
  • Leap lube can be obtained.
  • the carbon number of the alkyl group to be ether-bonded is not particularly limited, but the alkyl group preferably has 1 to 18 carbon atoms.
  • the alkyl group having 1 to 18 carbon atoms include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group, a straight-chain or Branched pentyl, straight or branched hexyl, straight or branched heptyl A straight-chain or branched octyl group, a straight-chain or branched nonyl group, a straight-chain or branched decyl group, a straight-chain or branched decyl group, a straight-chain or branched Dodecyl group, linear or branched
  • an alkyl group having 3 or more carbon atoms is preferable, and an alkyl group having 7 or more carbon atoms is more preferable, and an alkyl group having 5 or more carbon atoms is particularly preferable.
  • the carbon number is 16 or less, the amount of residual oil in the pipe after annealing can be further reduced, and the adverse effect of the residue after annealing on the refrigeration system can be further reduced. Further, it is more preferable that the number of carbon atoms be 14 or less, more preferably 12 or less.
  • the component (A-1) in the present invention is selected from the group consisting of ethylene, which can provide a higher level of lubricity in a drawing step, a rolling step, and the like, and can further reduce residual oil in a pipe in an annealing step.
  • ethylene glycol Part of ethylene glycol; -Teruido, partial etherified product of polyethylene glycol (2 to 8 mer of ethylene glycol), partial etherified product of propylene glycol, partial etherified product of polypropylene glycol (2 to 8 mer of propylene glycol), partially etherified product of glycerin And a partially etherified product of diglycerin and a mixture thereof; a partially etherified product of ethylene glycol, a partially etherified product of polyethylene glycol (a di- to hexamer of ethylene glycol), a partially etherified product of propylene glycol, and Partially etherified glycerin, as well as mixtures thereof, are more preferred.
  • the component (A-1) in the present invention includes one of the hydroxyl groups of the polyhydric alcohol. Particularly preferred is a monoethereal sword that is etherified. If a fully etherified product obtained by etherifying all the hydroxyl groups of the above polyhydric alcohol is used instead of the (AI) component, sufficient lubricity cannot be obtained.
  • the alcohol constituting the (A-2) ester may be either a monohydric alcohol or a polyhydric alcohol.
  • the carboxylic acid constituting the ester may be a monobasic acid or a polybasic acid!
  • the monohydric alcohol one having 1 to 24 carbon atoms is usually used, and such an alcohol may be linear or branched, and may be shifted.
  • Specific examples of the monohydric alcohol having 1 to 24 carbon atoms include methanol, ethanol, linear or branched propanol, linear or branched butanol, and linear or branched pentanol.
  • the polyhydric alcohol one having usually 2 to 10 valency, preferably 2 to 6 valency is used.
  • the di- to di-hydric alcohol include ethylene glycol, diethylene glycol, polyethylene glycol (3 to 15 mer of ethylene glycol), 1,3-pronondiol, 1,2-propanediol, 1,3-butanediol, 1,4 butanediol, 2-methyl-1,2 propanediol, 2-methyl-1,3 propanediol, 1,2 propanediol, 1,3 pentanediol, 1,4 pentanediol, 1,5 pentanediol, neopentyl Dihydric alcohols such as glycol; glycerin, polyglycerin (2 to 8 mer of glycerin such as diglycerin, triglycerin, tetraglycerin), trimethylolalkane (trimethylolethane, trimethylolprop
  • ethylene glycol diethylene glycol, polyethylene glycol (preferably a 3 to 10 mer of ethylene glycol), propylene glycol, dipropylene glycol, and polypropylene glycol (preferably 3 to 10 weight of propylene glycol) Isomer), 1,3-propanediol, 2-methyl-1,2-propanediol, 2-methyl-1,3-propanediol, neopentyl glycol, glycerin, diglycerin, triglycerin, trimethylolalkane (trimethylolethane, trimethylolpropane) , Trimethylol butane) and their dimers and tetramers, pentaerythritol, dipentaerythritol, 1,2,4 butanetriol, 1,3,5 pentanetriol, 1,2,6 hexanetriol, 1 , 2, 3, 4 butante Lumpur, sorbitol, sorbitan, sorbitol, sorbitan
  • the monobasic acid among the carboxylic acids constituting the (A-2) ester a fatty acid having 6 to 24 carbon atoms is usually used.
  • the powerful monobasic acid may be linear or branched, and may be further saturated or unsaturated.
  • linear or branched hexanoic acid linear or branched octanoic acid, linear or branched nonanoic acid, linear or branched decanoic acid, Linear or branched pentadecanoic acid, linear or branched dodecanoic acid, linear or branched tridecanoic acid, linear or branched tetradecanoic acid, linear or branched pentadecanoic acid, Chain or branched Hexadecanoic acid, linear or branched octadecanoic acid, linear or branched hydroxoxy octadecanoic acid, linear or branched nonadecanoic acid, linear or branched icosanoic acid, linear Saturated fatty acids such as linear or branched heneicosanoic acid, linear or branched docosanoic acid, linear or branched tricosanoic acid, linear or branched tetraco
  • Examples of the polybasic acid constituting the (A-2) ester include dibasic acids having 2 to 16 carbon atoms and trimellitic acid.
  • the dibasic acid having 2 to 16 carbon atoms may be linear or branched, and may be saturated or unsaturated.
  • ethanedioic acid propanedioic acid, linear or branched butanedioic acid, linear or branched pentanedioic acid, linear or branched hexanedioic acid, Chain or branched octane diacid, linear or branched nonanninic acid, linear or branched decandioic acid, linear or branched pentane diacid, linear or branched dodecane Diacid, linear or branched tridecandioic acid, linear or branched tetradecandioic acid, linear or branched heptadecandioic acid, linear or branched hexadecandioic acid; straight Linear or branched hexenedioic acid, linear or branched otatenedioic acid, linear or branched nonennic acid, linear or branched decenedioic acid, linear or branched Pendecen
  • the combination of the alcohol and the carboxylic acid constituting the (A-2) ester is arbitrary, and examples thereof include the following combinations (8-2-1) to (8-2-7).
  • A-2-7 Ester of a mixed alcohol of a polyhydric alcohol and a polyhydric alcohol with a mixed carboxylic acid of a monobasic acid and a polybasic acid.
  • the resulting ester may be a complete ester in which all hydroxyl groups in the polyhydric alcohol are esterified. Some of the hydroxyl groups are not esterified. It may be a partial ester remaining as a hydroxyl group at the same time.
  • the carboxyl group may be a complete ester in which all the carboxyl groups are esterified. May be the remaining partial ester.
  • (A-2-1) -hydric alcohol and monobasic acid are more excellent in lubricity. are preferred.
  • the carbon number of the ester is not particularly limited, but the carbon number of the ester is preferably 7 or more, and more preferably 9 or more because of its excellent lubricity improving effect. The above is more preferred. Also, if the carbon number is too large, the residual oil content in the pipe after annealing may increase or the post-annealing residue may adversely affect the refrigeration system. The number of carbon atoms of 26 or less is preferred 24 or less is more preferred 22 or less Below is more preferred.
  • the monohydric alcohols and the like exemplified in the description of the ester (A-2) above are preferably used.
  • the carbon number of the monohydric alcohol is preferably 6 or more, more preferably 8 or more, and still more preferably 10 or more from the viewpoint of more excellent lubricity. In addition, if the carbon number is too large, stinning and corrosion may occur.Therefore, the carbon number of monovalent alcohol is preferably 20 or less, more preferably 18 or less, still more preferably 16 or less. .
  • the fatty acid may be either a monobasic acid or a polybasic acid, or a mixture thereof.
  • the monobasic acid and polybasic acid include the monobasic acid and polybasic acid exemplified in the description of the above (A2) ester.
  • monobasic acids are preferred because of their superior lubricity, and the fatty acid has a carbon number of 6 or more, preferably 8 or more, more preferably 10 or more, because of its superior lubricity. Even better.
  • the carbon content of the carboxylic acid may be increased because the residual oil content in the pipe after annealing may increase or the adverse effect of the residue after annealing on the refrigeration system may increase. Is preferably 20 or less, more preferably 18 or less, still more preferably 16 or less.
  • lubricating oil composition of the present invention only one of the above oil agents (A-1) to (A-4) may be used alone, or two or more may be used in combination.
  • monohydric alcohols and monobasic acids can be combined with esters of C7 to C26, monohydric alcohols of C6 to C20, and monobasic acids of C6 to C20. , As well as a mixture of two or more of these.
  • the total content of the oil agents (A-1) to (A-4) is 40% by mass or less, preferably 20% by mass or less, more preferably 10% by mass or less, as described above, based on the total amount of the composition. % By mass or less. If the content exceeds 40% by mass, residual oil in the tube will increase its strength!]. Further, the total content of oily material (A- 1) ⁇ (A one 4), the total amount of the composition, as described above 0.5 and 5 mass% or more, preferably 0.7 mass% or more, more It is preferably at least 1% by mass. If the content is less than 0.5% by mass, sufficient lubricity cannot be obtained.
  • additives such as extreme pressure additives, antioxidants, rust inhibitors, corrosion inhibitors, defoamers and the like may be further contained alone or in combination of two or more.
  • Examples of extreme pressure additives include phosphorus compounds such as tricresyl phosphate and organometallic compounds such as zinc dialkyldithiophosphate.
  • examples of the antioxidant include phenolic compounds such as 2,6-di-tert-butyl p-talesol (DBPC), aromatic amines such as phenol-naphthylamine, and organic metal compounds such as zinc dialkyldithiophosphate.
  • DBPC 2,6-di-tert-butyl p-talesol
  • aromatic amines such as phenol-naphthylamine
  • organic metal compounds such as zinc dialkyldithiophosphate.
  • the rust inhibitor examples include salts of fatty acids such as oleic acid, sulfonates such as dinonylnaphthalene sulfonate, partial esters of polyhydric alcohols such as sorbitan monooleate, amines and derivatives thereof, and phosphate esters and derivatives thereof.
  • fatty acids such as oleic acid
  • sulfonates such as dinonylnaphthalene sulfonate
  • partial esters of polyhydric alcohols such as sorbitan monooleate
  • amines and derivatives thereof examples of the corrosion inhibitor
  • the antifoaming agent examples include silicone-based ones.
  • the total content of the above additives is preferably 15% by mass or less, more preferably 10% by mass or less, based on the total amount of the composition.
  • the kinematic viscosity of the lubricating oil composition of the present invention is not particularly limited, but the kinematic viscosity at 40 ° C. is preferably 30 to 6000 mm 2 Zs, more preferably 50 to 6000 mm 2 Zs, and further preferably 80 60006000 mm 2 Zs, particularly preferably 100 to 5000 mm 2 Zs. If the kinematic viscosity is less than 30 mm 2 Zs, the amount of oil remaining in the tube after annealing tends to increase, and lubricity tends to decrease. On the other hand, if the kinematic viscosity is high such as exceeding 6000 mm 2 Zs, the residual oil amount in the pipe after annealing may increase.
  • the lubricating oil composition for aluminum pipe processing of the present invention having the above-described structure is capable of exhibiting excellent lubricity in drawing, rolling and the like, and has a high heating temperature in the annealing step. Exhibit sufficient thermal decomposability and vaporization characteristics. Therefore, according to the present invention, it is possible to reduce the residual oil in the long and coiled aluminum tube at low cost without performing a special residual oil removal treatment such as purging in an annealing furnace, and as a result, In addition, it is possible to sufficiently prevent the seizure during drawing or rolling, improve the brazing property of the aluminum pipe, and prevent the residual oil in the pipe after annealing or its carbide from being mixed into the refrigeration system. Good luck.
  • HFC-based refrigerants fluorinated alkanes having 1 to 3 carbon atoms are known. Specifically, difluoromethane (HFC-32), trifluoromethane (HFC-23), and pentane Fluoroethane (HFC-125), 1, 1, 2, 2-Tetrafluorene (HFC-134), 1, 1, 1, 2-Tetrafluorene (HFC-134a), 1, 1, 1 -Hydrofluorocarbon (HFC) such as trifluorethane (HFC 143a) and 1,1-difluoroethane (HFC-152a), and mixtures of two or more thereof can be used.
  • HFC-32 difluoromethane
  • HFC-23 trifluoromethane
  • pentane Fluoroethane HFC-125
  • 1, 1, 2, 2-Tetrafluorene HFC-134
  • 1, 1, 2-Tetrafluorene HFC-134a
  • the mixed refrigerant HFC refrigerant for example, 60 to 80 wt% of HFC 134a and mixed refrigerants with HFC 32 of 20-40 mass 0/0, from 40 to 70 weight 0/0 HFC 32 and 30 to 60 wt% of HFC 125 with refrigerant mixing, 40 to 60 weight 0/0 of HFC 125 and 40 to 60 weight 0/0 mixed refrigerant of HFC 143a, and 60 mass 0/0 of HFC - 134a and 30 weight 0/0 HFC 32 and 1 0 mass 0 / refrigerant mixture with 0 of HFC 125, from 40 to 70 weight 0/0 HFC 134a and 15 to 35 mass 0/0 of HFC - 32 mixed refrigerant of 5 to 40 mass 0/0 of HFC 125, and 35 to 55 wt% HFC 125 and 1-15 weight 0/0 HFC 134a and 40 to 60 weight 0/0 A mixed refrigerant
  • the refrigerating machine oil used in the refrigerating system is at least one selected from the group consisting of mineral oil and synthetic oil, if necessary. What added various additives can be used.
  • the mineral oil used as the refrigerating machine oil specifically, for example, a lubricating oil fraction obtained by distilling a crude oil under normal pressure and reduced pressure is subjected to solvent removal, solvent extraction, and hydrocracking.
  • a paraffinic or naphthenic mineral oil obtained by combining one or more of the solvent dewaxing, catalytic dewaxing, hydrorefining, sulfuric acid washing and clay treatments can be used.
  • the synthetic oil used as the refrigerator oil specifically, for example, the ability to use synthetic oxygenated oil such as polyolefin, alkylbenzene, ester, ether, silicate and polysiloxane, Preference is given to using polyolefins, alkylbenzenes, esters and ethers.
  • polyolefins include homoolefins and copolymers of olefins having 2 to 16 carbon atoms, preferably 2 to 12 carbon atoms, and hydrogens thereof. A compound.
  • this polyolefin is a copolymer of olefins having different structures
  • monomer ratio and monomer arrangement in the copolymer there are no particular restrictions on the monomer ratio and monomer arrangement in the copolymer, and random copolymers, block copolymers, and alternating copolymers are not limited. Any of coalescence may be used.
  • the olefin monomer forming the polyolefin may be a olefin, an internal olefin, a linear olefin, or a branched olefin. .
  • olefins examples include, for example, ethylene, propylene, 1-butene, 2-butene, isobutene, linear or branched pentene ( ⁇ -olefin).
  • O-olefins and internal olefins linear or branched hexenes-including olefins and internal olefins, linear or branched heptene (including a-olefins and internal olefins), linear or Branched otaten (including olefins and internal olefins), linear or branched nonene-olefins and internal olefins, linear or branched decene (including olefins and internal olefins) Fin), linear or branched ndene (including ⁇ -olefin and internal olefin), linear or branched dodecene ( ⁇ -olefin) Straight-chain or branched tridecene (including ⁇ -olefin and internal olefin), straight-chain or branched tetradecene (including ⁇ -olefin and internal olefin), and straight-
  • Examples thereof include linear or branched pentadecene (including ⁇ -olefin and internal olefin), and linear or branched hexadecene (including ⁇ -olefin and internal olefin), and mixtures thereof.
  • ethylene, propylene, 1-butene, 2-butene, isobutene and a-olefins having 5 to 12 carbon atoms, and 5 to 12 carbon atoms are preferable to use a mixture thereof. It is even more preferred to use, among ⁇ -olefins, 1-otaten, 1-decene and 1-decene, and mixtures thereof.
  • the above-mentioned polyolefin can be produced by any method.
  • a known organic peroxide such as benzoyl peroxide can be used.
  • Polyolefin can be produced by homopolymerizing or copolymerizing olefins using an oxide catalyst.
  • the organic peroxide catalyst include Friedel-Crafts catalysts such as aluminum chloride, aluminum chloride, polyhydric alcohol, aluminum chloride titanium tetrachloride, aluminum chloride alkyltin halide, and boron fluoride. There is.
  • Ziegler type catalysts such as organic chloride aluminum titanium tetrachloride titanium and organic aluminum tetrachlorosilane titanium can be used.
  • catalyst systems such as aluminoxane-zirconocene-based, ionic compound-zirconocene-based catalysts such as meta-open-side catalysts, and Lewis acid complex-based catalysts such as aluminum chloride base-based and boron fluoride base-based catalysts, Orefin can be homopolymerized or copolymerized.
  • the above-mentioned polyolefin can be used as a component of the refrigerating machine oil.
  • this polyolefin since this polyolefin usually has a double bond, it has thermal stability and acid stability.
  • a hydride of polyolefin obtained by hydrogenating a double bond in a polymer may be used.
  • an appropriate method can be used as a method for obtaining a polyolefin hydride.
  • a polyolefin is hydrogenated with hydrogen in the presence of a known hydrogenation catalyst to saturate a double bond present in the polyolefin. The method can be used.
  • the two steps of hydrogenation are sequentially performed.
  • the polymerization step of the olefin and the hydrogenation step of the double bond present in the polymer are not performed.
  • the steps can be performed simultaneously.
  • any alkyl benzene can be used.
  • alkyl benzene having 1 to 4 alkyl groups having 1 to 40 carbon atoms can be used.
  • alkyl group having 1 to 40 carbon atoms examples include, for example, methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, heptyl group, octyl group, nonyl group, decyl group, Pendecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, nonadecyl, icosyl, henycosyl, docosyl, tricosyl, tetracosyl, pentacosyl, Hexacosyl group, heptacosyl group, otacosyl group, nonacosyl group, triacontyl group, hentriacontyl group, dotriacontyl Group, tritriacontyl group, tetratriacontyl
  • the alkyl group of the alkylbenzene may be linear or branched. From the viewpoints of force stability, viscosity characteristics, and the like, an alkylbenzene having a branched alkyl group may be used. Preferably, it is used as a synthetic oil. Among them, particularly, alkylbenzene having a branched alkyl group derived from oligomers of olefins such as propylene, butene and isobutylene is preferably used as a refrigerating machine oil because it is easily available.
  • the number of alkyl groups in the alkylbenzene is preferably 1 to 4, but from the viewpoint of stability and availability, a monoalkylbenzene having one alkyl group and two alkyl groups are preferred.
  • the dialkylbenzenes and mixtures thereof can be used as refrigerating machine oil.
  • the alkylbenzene may be a mixture of alkylbenzenes having different structures that are different from a single structure of alkylbenzene.
  • the method for producing alkylbenzene is not limited, but can be generally synthesized by the following synthesis method.
  • the aromatic compound as a raw material specifically, for example, benzene, toluene, xylene, ethylbenzene, methylethylbenzene, getylbenzene, a mixture thereof and the like can be used.
  • the alkylating agent include, among lower monoolefins such as ethylene, propylene, butene, and isobutylene, preferably linear or branched olefins having 6 to 40 carbon atoms obtained by polymerization of propylene. Can be used.
  • linear or branched Colefin having 6 to 40 carbon atoms obtained by thermal decomposition of pettus, heavy oil, petroleum fraction, polyethylene and polypropylene, and petroleum fraction such as kerosene and gas oil It is also possible to use linear olefins having 9 to 40 carbon atoms obtained by separating n-paraffin and orienting the n-paraffin with a catalyst, or a mixture of these olefins.
  • alkylidani catalyst used in the alkylidani are Friedel-Crafts type catalysts such as aluminum chloride and zinc chloride, and sulfuric acid, phosphoric acid, kytungstic acid, hydrofluoric acid and the like.
  • Known alkylation catalysts such as acid catalysts such as clay can be used.
  • esters include dibasic acid esters, polyol esters, complex esters and carbonate esters.
  • Esters that can be used as a component of refrigerating machine oil are substantially equivalent to polybasic acids such as dibasic acids and polyhydric alcohols as acids and alcohols constituting the ester. It shows only those which are all esterified and does not include partial esters in which carboxyl groups, hydroxyl groups and the like remain without being esterified.
  • dibasic acid ester examples include dibasic acids having 5 to 10 carbon atoms, such as daltalic acid, adipic acid, pimelic acid, suberic acid, azelaic acid, and sebacic acid, and methanol, ethanol, Linear or branched propanol, linear or branched butanol, linear or branched pentanol, linear or branched hexanol, linear or branched Heptanol, linear or branched octanol, linear or branched nonanol, linear or branched decanol, linear or branched pendanol, linear Or branched dodecanol, linear or branched tridecanol, linear or branched tetradecanol, linear or branched pentadecanol, linear or branched to Xadenol, linear or branched heptadecanol, straight Linear or branched nonadecanol,
  • Esters and mixtures thereof can be used, and specifically, ditridecyl glutarate, di-2-ethylhexyl adipate, diisodecyl adipate, ditridecyl adipate and di 2-ethylhexyl sebacate, and mixtures thereof, and the like can be used. It can be used.
  • polyol esters include diols.
  • diol examples include ethylene glycol, 1,3 propanediol, propylene glycol, 1,4 butanediol, 1,2 butanediol, 2-methyl-1,3 propanediol, 1,5 pentanediol, Neopentyl glycol, 1,6-hexanediol, 2-ethyl-2-methyl-1,3-propanediol, 1,7 heptanediol, 2-methyl-2-propyl-1,3-propanediol, 2,2 Jethyl-1,3-propanediol, 1 , 8-octanediol, 1,9-nonanediol, 1,10-decanediol, 1,11-decanediol, and 1,12-dodecanediol.
  • polyol having 3 to 20 hydroxyl groups include trimethylolethane, trimethylolpropane, trimethylolbutane, di (trimethylolpropane), tri- (trimethylolpropane), and pentaerythritol.
  • fatty acid having 6 to 20 carbon atoms include pentanoic acid, hexanoic acid, heptanoic acid, octanoic acid, nonanoic acid, decanoic acid, undecanoic acid, dodecanoic acid, tridecanoic acid, and tetradecanoic acid Linear or branched ones such as pentadecanoic acid, hexadecanoic acid, heptadecanoic acid, octadecanoic acid, nonadecanoic acid, icosanoic acid, and oleic acid; and a-carbon nuclear grade neo acids.
  • valeric acid isopentanoic acid, capric acid, pelargonic acid, 2-methylhexanoic acid, 2-ethylpentanoic acid, capryprilic acid, 2-ethylhexanoic acid, normal nonanoic acid, 5, 5-trimethylhexanoic acid and the like.
  • Some polyol esters have a free hydroxyl group.
  • neopentyldaricol trimethylo Hindered alcohols such as mono-oleethane, trimethylonolepropane, trimethylonolebutane, gee (trimethylololepronone), tree (trimethylolpropane), pentaerythritol, gee (pentaerythritol), and tri- (pentaerythritol) Is an ester of Specifically, neopentyl glycol 2-ethylhexanoate, trimethylolprononcaprylate, trimethylolpropaneperargonate, pentaerythritolone 2-hexylhexanoate, and pentaerythritol pelargonate, and mixtures thereof There are things.
  • complex esters are esters of fatty acids and dibasic acids with monohydric alcohols and polyols, and include fatty acids, dibasic acids, monohydric alcohols and polyols.
  • dibasic acid ester and the polyol ester the same ones as those exemplified for the dibasic acid ester and the polyol ester can be used.
  • the carbonic acid ester is an ester of carbonic acid with a monohydric alcohol and a polyol.
  • the monohydric alcohol and the polyol are the same as those described above, and homopolymerized or copolymerized with alkylene oxide.
  • Polymerized polydalicol and those obtained by adding polyglycol to the above-mentioned polyols can be used.
  • polyglycol it is preferable to use a polyalkylene glycol and an etherified product thereof, and a modified product thereof.
  • polyalkylene glycol those obtained by homopolymerizing or copolymerizing alkylene oxides such as ethylene oxide, propylene oxide and butylene oxide can be used.
  • alkylene oxides having different structures are copolymerized, block copolymerization may be performed even if random polymerization is not particularly limited as to the polymerization form of the oxyalkylene group. You may.
  • the etherified polyalkylene glycol is obtained by etherifying the hydroxyl group of the above-described polyalkylene glycol.
  • etherified polyalkylene glycol Specifically, monomethyl ether, monoethyl ether, monopropyl ether, monobutynoleate, monopentinoleate, monohexinoleate, monoheptinoleate, monootinoleate, monononatele and monononinoleate Tenoré, monodecinoleatenole, dimethinole ether, dichinoleate ether, dipropyl ether, dibutinoleatel, dipentinole ethere, dihexinooleatene, diheptinoleatenole, dioctinoleatenole, dinonile ether and dinotene Decyl ether and the like.
  • Examples of the modified compound of polydalicol include carohydrates of polyols with alkylene oxides, and ethereal teres thereof.
  • this polyol the same polyols as those exemplified for the polyol ester can be used.
  • polybutyl ether those having a structural unit represented by the following general formula (1) can be used.
  • R 4 , R 5 and R 6 each represent a hydrogen atom or a hydrocarbon group having 1 to 8 carbon atoms which may be the same or different, and R 7 represents 2 carbon atoms.
  • R 7 represents 2 carbon atoms.
  • R 8 represents a hydrocarbon group having 1 to LO carbon atoms
  • p represents an integer such that the average force of the whole molecule is ⁇ 10.
  • R 4 to R 8 may be the same or different for each structural unit.
  • R 7 - If O there is a plurality, that is, when p is 2 or more, plural R 7 - O is even that being the same or different! /.
  • lubricating oil compositions having the compositions shown in Table 1 were prepared using the base oils and additives described below, respectively.
  • Base oil 1 polybutene (kinematic viscosity at 40 ° C: 5500 mm 2 Zs, number average molecular weight: 1000, infrared absorbance at 12 30 cm _ 1: 0.030)
  • Base Oil 2 Polybutene (kinematic viscosity at 40 ° C: 5300mm 2 Zs, the number-average molecular weight: 1060, 12 infrared absorbance at 30cm _ 1 1: 0. 020)
  • Base oil 3 Polybutylene recall (Kinematic viscosity at 40 ° C: 317 mmVs, number average molecular weight: 2000)
  • Base oil 4 Mineral oil (Kinematic viscosity at 40 ° C: 300mm 2 Zs)
  • Base oil 5 poly atolefin (kinematic viscosity at 40 ° C: 330 mm 2 Zs, number average molecular weight: 2000)
  • A1 Glycerin monooctyl ether
  • A4 Lauric acid.
  • a ball-on-plate reciprocating sliding test (Bauden test) was performed under the following test conditions.
  • Test temperature room temperature.
  • the residual carbon content was measured by the Conradson method of JIS K 2270 "Crude oil and petroleum products-Test method for residual carbon content”. Table 1 shows the obtained results.
  • a catalyst (iron wire, lead wire, aluminum wire with a thickness of 1.6 mm and a length of 50 mm) based on JIS K 2211 “Refrigerator oil”, Annex 2 “Test method for chemical stability with refrigerant (shielded glass tube test)” ) was prepared, and the catalyst was immersed in the sample oil. The catalyst with the sample oil adhering to the surface in this way was placed in a thermostat at 300 ° C and held for 30 minutes.
  • This catalyst is placed in a glass tube with an inner diameter of 10 mm and a wall thickness of lmm, and 1 ml of refrigerating machine oil (polypropylene glycol, kinematic viscosity at 40 ° C: 46 mm 2 Zs) and refrigerant HFC-134alml are sealed, and the upper part of the glass tube is sealed. Fused and sealed. After keeping the sealed glass tube at 175 ° C for 14 days, the appearance of the catalyst and the presence or absence of sludge were observed. Table 1 shows the obtained results. In the column of “Appearance of catalyst” in Table 1, A means “no change”, B means “discoloration is recognized”, and C means “corroded”.
  • Example 9 Base oil 3 85 0.076 0.00 A None
  • Example 10 Base oil 2 90 A3 10 0.092 0.31 B No Comparative example 1 Base oil 4 95 A1 5 0.112 1.21 C Yes Comparative example 2 Base oil 5 95 A1 5 0.091 1.13 C Yes Comparative example 3 Base oil 1 100--0.213 0.00 A None Comparative example 4 Base oil 3 100--0.205 0.00 A None Comparative example 5 Base oil 3 99.8 A1 0.02 0.192 0.00 A None Comparative example 6 Base oil 3 50 A1 50 0.075 0.89 B Available

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Abstract

A lubricating oil composition for use in working an aluminum tube, characterized in that it comprises at least one selected from polybutene and a polyalkylene glycol, as a base oil, and at least one oily agent selected from among a partially etherificated compound from a multivalent alcohol, an ester, an alcohol and a fatty acid in an amount of 0.5 to 40 mass % relative to the total amount of the composition. The above lubricating oil composition for use in working an aluminum tube exhibits excellent lubricity in the tube drawing, form rolling or the like of an aluminum tube, and allows the satisfactory reduction of the amount of an oil remaining in a tube in an annealing step.

Description

明 細 書  Specification
アルミニウム管加工用潤滑油組成物  Lubricating oil composition for aluminum pipe processing
技術分野  Technical field
[0001] 本発明は、アルミニウム管の抽伸加工、転造カ卩ェなどに使用されるアルミニウム管 加工用潤滑油組成物に関する。  [0001] The present invention relates to a lubricating oil composition for processing aluminum pipes, which is used for drawing and rolling of aluminum pipes.
背景技術  Background art
[0002] 従来、自動車用エアコン等の冷凍システムには電熱管を有する熱交換器が広く用 いられており、その電熱管としては軽量ィ匕の観点力もアルミニウム管を使用することが 多い。  Conventionally, heat exchangers having electric heating tubes have been widely used in refrigeration systems such as air conditioners for automobiles, and aluminum tubes are often used as the electric heating tubes because of their light weight.
[0003] アルミニウム管の製造方法としては、例えば、アルミニウム素管の内外面に潤滑油 を供給して抽伸加工し、これをコイル状に巻き取った後、還元性ガス雰囲気中又は 不活性ガス雰囲気中で加熱焼鈍する方法が挙げられる。  [0003] As a method for manufacturing an aluminum tube, for example, lubricating oil is supplied to the inner and outer surfaces of an aluminum tube, drawn, wound up in a coil shape, and then placed in a reducing gas atmosphere or an inert gas atmosphere. And a method of annealing by heating in the inside.
[0004] ここで、アルミニウム素管の抽伸加工工程に使用される潤滑油としては、焼鈍工程 の熱により低分子量ィ匕して気化するものが望ましい。しかし、焼鈍工程における通常 の加熱条件では、低分子量ィ匕が十分に進行しないことが多ぐその結果、常温で気 化しない成分が生成してアルミニウム管上に残留してしまうことがある。また、長尺の アルミニウム管をコイル状に巻き取った場合やアルミニウム管の管径が小さい場合に は、低分子量ィ匕によりガス化した潤滑油成分をその体積膨張のみで管外に排出する ことは困難であり、冷却過程においてガス成分の一部が凝縮し、管内に残油又は残 溢が生成してしまう。  [0004] Here, as the lubricating oil used in the drawing process of the aluminum pipe, it is desirable to use a lubricating oil which is low in molecular weight by the heat of the annealing process and vaporized. However, under normal heating conditions in the annealing step, low-molecular-weight components often do not proceed sufficiently, and as a result, components that do not evaporate at room temperature may be generated and remain on the aluminum tube. Also, when a long aluminum tube is wound into a coil or when the diameter of the aluminum tube is small, the lubricating oil component gasified by low molecular weight filtration must be discharged out of the tube only by its volume expansion. Is difficult, and some of the gas components condense during the cooling process, resulting in residual oil or overflow in the pipe.
[0005] このように管内に残油又は残溢 (以下、これらを総括して「管内残油」という)が生成 したアルミニウム管を電熱管として用いると、熱交^^の効率が低下する原因となり 得る。また、管内残油は上述のように炭化水素系潤滑油に由来するものであるため、 ハイド口フルォロカーボン (HFC)冷媒に対して相溶性を示さず、冷凍システム内で 残油又は残溢が析出して膨張機構の目詰まり等の問題を引き起こすことがある。  [0005] As described above, when an aluminum tube in which residual oil or residue overflows (hereinafter collectively referred to as "residual oil in a tube") is used as an electric heating tube, the heat exchange efficiency is reduced. It can be In addition, because the residual oil in the pipe is derived from hydrocarbon-based lubricating oil as described above, it does not show compatibility with the Fluorocarbon (HFC) refrigerant at the outlet and residual oil or residual oil precipitates in the refrigeration system. This may cause problems such as clogging of the expansion mechanism.
[0006] 更に、冷凍システムの熱交換器の組立作業時にはロウ付けが行われる力 管内残 油が存在すると、ロウ付け作業時にガスが発生したり、系内の空気と反応して炭化物 となりロウ付け不良を引き起こす原因となる。また、このようにして生成した炭化物が 残存したアルミニウム管を電熱管として用いると、冷凍システム内で炭化物が冷凍機 油に混入し、冷凍機油の劣化の原因となる。 [0006] Furthermore, if residual oil in the pipe is brazed at the time of assembling the heat exchanger of the refrigeration system, a gas is generated at the time of the brazing operation, or a carbide is generated by reacting with air in the system. And may cause poor brazing. In addition, if the aluminum tube in which the carbide thus generated remains is used as an electric heating tube, the carbide is mixed into the refrigerating machine oil in the refrigerating system and causes deterioration of the refrigerating machine oil.
[0007] そこで、このような問題点を解決するために、アルミニウム管の管内残油の低減及 びこれらが冷凍システムに及ぼす影響の低減に関する検討がなされており、加熱焼 鈍時に管内ガスを吸引除去する方法、加熱焼鈍時に窒素又は不活性ガスで管内ガ スをパージする方法等、あるいはこれらの双方を組み合わせて管内残油を除去する 方法などが提案されている (例えば、特許文献 1〜3を参照。 )0 [0007] In order to solve such problems, studies have been made on reducing the residual oil in the aluminum pipe and reducing the influence of these on the refrigeration system. There has been proposed a method of removing, a method of purging gas in a tube with nitrogen or an inert gas during heat annealing, or a method of removing residual oil in a tube by combining both (for example, Patent Documents 1 to 3). See.) 0
特許文献 1:特開平 6 - 228649号公報  Patent Document 1: JP-A-6-228649
特許文献 2:特開平 6 - 279860号公報  Patent Document 2: JP-A-6-279860
特許文献 3 :特開平 7— 197283号公報  Patent Document 3: JP-A-7-197283
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0008] し力しながら、上記従来の方法はいずれも、管内残油を除去するための設備の増 設又は改造を必要とすると共に、工程数の増加による生産性の低下を伴うものであり 、製造コストが増大してしまう。  [0008] However, all of the above-mentioned conventional methods require the addition or modification of equipment for removing residual oil in the pipes, and are accompanied by a decrease in productivity due to an increase in the number of steps. As a result, the manufacturing cost increases.
[0009] 一方、アルミニウム管加工用潤滑油については、管内残油の低減という観点からは 未だ十分な検討がなされていないのが実情である。更に、本発明者らの検討によれ ば、従来のアルミニウム管加工用潤滑油の場合、動粘度が調整されていな力つたり、 動粘度を調整するための溶剤又は油性剤等の添加剤が適切に選択されていなかつ たりすると、アルミニウム管の抽伸時に潤滑性が低下し、これによりプラグに焼付きが 発生することがある。  [0009] On the other hand, the fact is that the lubricating oil for processing aluminum pipes has not yet been sufficiently studied from the viewpoint of reducing residual oil in the pipes. Further, according to the study of the present inventors, in the case of the conventional lubricating oil for processing aluminum pipes, when the kinematic viscosity is not adjusted, an additive such as a solvent or an oil agent for adjusting the kinematic viscosity is used. If not properly selected, lubrication will be reduced during drawing of the aluminum tube, which may cause seizure of the plug.
[0010] 本発明は、このような実情に鑑みてなされたものであり、アルミニウム管の抽伸加工 [0010] The present invention has been made in view of such circumstances, and has been made by drawing a aluminum pipe.
、転造加工等において優れた潤滑性を発揮し、また、焼鈍工程において管内残油を 十分に低減することが可能なアルミニウム管加工用潤滑油組成物を提供することを 目的とする。 Another object of the present invention is to provide a lubricating oil composition for processing aluminum pipes, which exhibits excellent lubricity in rolling and the like and can sufficiently reduce residual oil in the pipe in an annealing step.
課題を解決するための手段  Means for solving the problem
[0011] 上記課題を解決するために、本発明のアルミニウム管加工用潤滑油組成物は、ポリ ブテン及びポリアルキレングリコール力も選ばれる少なくとも 1種を基油とし、 2価以上 の多価アルコールの部分エーテル化合物、エステル、アルコール及び脂肪酸力 選 ばれる少なくとも 1種の油性剤を、組成物全量基準で、 0. 5〜40質量%含有すること を特徴とする。 [0011] In order to solve the above-mentioned problems, the lubricating oil composition for processing an aluminum pipe of the present invention comprises: The base oil is at least one selected from the group consisting of butenes and polyalkylene glycols.Partial ether compounds of dihydric or higher polyhydric alcohols, esters, alcohols, and fatty acids are used.At least one oil agent is selected based on the total amount of the composition. 0.5 to 40% by mass.
[0012] 本発明のアルミニウム管加工用潤滑油組成物は、上記構成を有するために、抽伸 加工、転造加工等において優れた潤滑性を発揮することができるものであり、また、 焼鈍工程における加熱温度での十分な熱分解性及び気化特性を示すものである。 したがって、本発明によれば、焼鈍炉内において長尺でコイル状のアルミニウム管に パージ等の特別な残油除去処理を施すことなぐ低コストで管内残油を低減すること ができ、その結果、抽伸または転造時の焼付きの防止、アルミニウム管のロウ付性の 向上、並びに、焼鈍後の管内残油又はその炭化物の冷凍システムへの混入の防止 を十分に達成することができるようになる。  [0012] The lubricating oil composition for processing aluminum pipes of the present invention, which has the above-described structure, can exhibit excellent lubricity in drawing, rolling and the like, and has an excellent lubricating property in the annealing step. It shows sufficient thermal decomposition properties and vaporization characteristics at the heating temperature. Therefore, according to the present invention, it is possible to reduce the residual oil in the long and coiled aluminum tube at low cost without performing a special residual oil removal treatment such as purging in the annealing furnace, and as a result, Prevention of seizure during drawing or rolling, improvement of brazeability of aluminum pipe, and prevention of mixing of residual oil in the pipe or its carbide into the refrigeration system after annealing can be sufficiently achieved. .
発明の効果  The invention's effect
[0013] 本発明によれば、アルミニウム管の抽伸加工、転造加工等にぉ 、て優れた潤滑性 を発揮し、また、焼鈍工程において管内残油を十分に低減することが可能なアルミ- ゥム管加工用潤滑油組成物が提供される。  [0013] According to the present invention, an aluminum pipe that exhibits excellent lubricity especially in drawing and rolling of an aluminum pipe and is capable of sufficiently reducing residual oil in the pipe in an annealing step. A lubricating oil composition for rubber tube processing is provided.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0014] 以下、本発明の好適な実施形態について詳細に説明する。 Hereinafter, preferred embodiments of the present invention will be described in detail.
[0015] 本発明のアルミニウム管加工用潤滑油組成物(以下、場合により単に「本発明の潤 滑油組成物」という)は、ポリブテン及びポリアルキレングリコール力 選ばれる少なく とも 1種を基油とし、下記 (A— 1)〜 (A— 4)力も選ばれる少なくとも 1種の油性剤を、 組成物全量基準で、 0. 5〜40質量%含有するものである。 [0015] The lubricating oil composition for processing aluminum pipes of the present invention (hereinafter, sometimes simply referred to as "the lubricating oil composition of the present invention") may comprise at least one base oil selected from polybutene and polyalkylene glycol. The composition contains at least one oil agent selected from the following (A-1) to (A-4) forces in an amount of 0.5 to 40% by mass based on the total amount of the composition.
[0016] (A— 1) 2価以上の多価アルコールの部分エーテル化合物 (A— 1) Partial ether compound of dihydric or higher polyhydric alcohol
(A— 2)エステル  (A-2) ester
(A— 3)アルコール  (A-3) Alcohol
(A— 4)脂肪酸。  (A-4) Fatty acids.
[0017] 本発明で用いられる基油のうち、ポリブテンとは、 1—ブテン、 2—ブテン、イソブテ ン等のブテン単量体の単独重合又は 2種以上の共重合により得られる重合体である 。本発明でいうポリブテンにはその水素化物も包含される。 [0017] Among the base oils used in the present invention, polybutene is a polymer obtained by homopolymerization or copolymerization of two or more butene monomers such as 1-butene, 2-butene and isobutene. . The polybutene referred to in the present invention includes its hydride.
[0018] 本発明で用いられるポリブテンとしては、管内残油の低減の点から、イソブテン比率 の高いものが好ましぐより具体的には、その赤外全反射吸収法により赤外吸光度を 測定した場合に 1230cm_1における反射一回あたりの赤外吸光度 Iが 0. 025以上で あるポリブテンが好ま 、。イソブテンを原料として含むポリブテンはその分子構造中 に四級炭素を有し、その四級炭素の骨格振動は 1230cm_1における赤外吸光度 Iに 反映されるので、赤外吸光度 Iが大き!/、値であるほどイソブテン比率が高 、ことを意 味する。なお、 1230cm_1における赤外吸光度 Iが 0. 025未満であると、ポリブテン の熱分解性が低下して管内残油の低減効果が不十分となる傾向にある。 As the polybutene used in the present invention, those having a high isobutene ratio are preferred from the viewpoint of reducing the residual oil in the tube. More specifically, the infrared absorbance was measured by the infrared total reflection absorption method. polybutene is preferred, the infrared absorbance I of per reflection once in 1230cm _1 is 0.025 or more in the case. Isobutene polybutene has a quaternary carbon in its molecular structure, including as a raw material, because the skeleton vibration of quaternary carbon is reflected to the infrared absorbance I at 1230 cm _1, size infrared absorbance I! /, The value Means that the isobutene ratio is higher. Incidentally, when the infrared absorbance I at 1230 cm _1 is less than 0.025, the thermal decomposition of the polybutene tends to be insufficient effect of reducing the pipe residual oil decreases.
[0019] 本発明で規定する赤外吸光度 Iは、結晶長さが 70mm、結晶厚さが 3mmである Zn Seからなる液体測定用結晶を使用する水平状全反射吸収測定装置 (MCT検出器( Mercury Cadmium Telluride :水銀カドミウムテルル化合物の半導体検出器)を 有する日本電子株式会社製 FT— IR)を使用して、測定することができる。また、その 条件は、入射角を 60° 、分解能を 4cm_1とし、積算回数を 1000回として測定するこ ととする。但し、この条件においては、反射回数が 6. 7回に相当する赤外吸収スぺク トルが得られるので、 1230cm_1におけるポリブテンの赤外吸光度 Iを反射 1回あたり の吸収強度の絶対値として求めることとする。なお、上記測定条件によると、 4級炭素 に由来する赤外吸光度 Iの吸収ピークは概して 1230cm_1に現れる力 このピークが 現れる位置は 1220〜1240cm_ 1の間で若干ずれることがある。従って、本発明にお いては、 1230cm_1において現れるピークの高さが最も高くなるように、 1170-119 Ocm_1にお!/、て現れるスペクトルの谷と、 1250〜 1270cm_1間のベース又はこの間 にお 、て現れるスペクトルの谷との間にベースラインを引 、て、吸収強度を求めるも のとする。 [0019] The infrared absorbance I defined in the present invention is a horizontal total reflection absorption measurement apparatus (MCT detector (MCT detector) using a liquid crystal of ZnSe having a crystal length of 70 mm and a crystal thickness of 3 mm. It can be measured using FT-IR (manufactured by JEOL Ltd.) having a mercury cadmium telluride (semiconductor detector of mercury cadmium telluride compound). The conditions are as follows: the incident angle is 60 °, the resolution is 4 cm_1 , and the number of integrations is 1,000. However, in this condition, since the infrared absorption scan Bae-vector number of reflections is equivalent to 6.7 times is obtained as the absolute value of the absorption intensity per infrared absorbance reflecting the I 1 times the polybutene in 1230 cm _1 I will ask for it. Incidentally, according to the above measuring conditions, the absorption peak of the infrared absorbance I derived from the quaternary carbon is generally appears at 1230 cm _1 force this peak appears position may be slightly shifted between 1220~1240cm _ 1. Therefore, our Itewa the present invention, as the height of the peaks that appear in the 1230 cm _1 is the highest, and valleys of the spectrum appearing Te Contact! /, The 1170-119 Ocm _1, based between 1250~ 1270cm _1 or during which Here, a baseline is drawn between the valley of the spectrum that appears and the absorption intensity is determined.
[0020] 本発明では、上記のポリブテンのうち 1種を単独で用いてもよぐ 2種以上を組み合 わせて用いてもよい。更には、上記のポリブテンの 1種又は 2種以上と後述するポリア ルキレングリコールとを組み合わせて用いることもできる。  In the present invention, one of the above polybutenes may be used alone, or two or more may be used in combination. Further, one or more of the above polybutenes can be used in combination with a polyalkylene glycol described below.
[0021] また、ポリアルキレングリコールとしては、下記一般式(1)で表される構造を有するも のが好ましい。 R1 - O -(R2 - O) - R3 (1) The polyalkylene glycol preferably has a structure represented by the following general formula (1). R 1 -O-(R 2 -O)-R 3 (1)
(式中、 R1及び R3は同一でも異なっていてもよぐそれぞれ水素原子又はアルキル基 を示し、 R2はアルキレン基を示し、 nは 10〜100の整数を示し、 n個の R2は同一でも 異なったものであってもよい。 ) (In the formula, R 1 and R 3 may be the same or different and each represent a hydrogen atom or an alkyl group, R 2 represents an alkylene group, n represents an integer of 10 to 100, and n R 2 May be the same or different.)
[0022] 一般式(1)中、 R1又は R3のいずれか一方あるいは双方がアルキル基である場合、 このアルキル基の炭素数は任意に選択することができる力 炭素数が 18を超えると、 焼鈍後に潤滑油が管内に残存することがある。従って、アルキル基の炭素数は 1〜1 8であることが好ましぐ炭素数が 1〜10であるとより一層好ましい。また、このアルキ ル基は直鎖状であっても、分枝状であってもよぐ具体的には、メチル基、ェチル基、 n プロピル基、イソプロピル基、 n ブチル基、イソブチル基、 sec ブチル基、 tert ブチル基、直鎖状又は分枝状のペンチル基、直鎖状又は分枝状のへキシル基、 直鎖状又は分枝状のへプチル基、直鎖状又は分枝状のォクチル基、直鎖状又は分 枝状のノニル基、直鎖状又は分枝状のデシル基、直鎖状又は分枝状のゥンデシル 基、直鎖状又は分枝状のドデシル基、直鎖状又は分枝状のトリデシル基、直鎖状又 は分枝状のテトラデシル基、直鎖状又は分枝状のペンタデシル基、直鎖状又は分枝 状のへキサデシル基、直鎖状又は分枝状のへプタデシル基、及び直鎖状又は分枝 状のォクタデシル基等が挙げられる。 In the general formula (1), when one or both of R 1 and R 3 is an alkyl group, the number of carbon atoms of the alkyl group can be arbitrarily selected. However, lubricating oil may remain in the pipe after annealing. Therefore, the alkyl group preferably has 1 to 18 carbon atoms, and more preferably 1 to 10 carbon atoms. The alkyl group may be linear or branched. Specifically, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec- Butyl group, tert butyl group, linear or branched pentyl group, linear or branched hexyl group, linear or branched heptyl group, linear or branched Octyl group, linear or branched nonyl group, linear or branched decyl group, linear or branched decyl group, linear or branched dodecyl group, linear Or a branched tridecyl group, a linear or branched tetradecyl group, a linear or branched pentadecyl group, a linear or branched hexadecyl group, a linear or branched And a straight-chain or branched octadecyl group.
[0023] また、一般式 R2で示されるアルキレン基の炭素数は特に限定されないが、一般的 には炭素数を 2〜10とすることが好ましい。炭素数が 2〜10の 2価のアルキレン基と しては、具体的には、エチレン基、プロピレン基(1 メチルエチレン基及び 2—メチ ルエチレン基を含む)、トリメチレン基、ブチレン基(1 ェチルエチレン基及び 2—ェ チルエチレン基を含む)、 1, 2—ジメチルエチレン基、 2, 2—ジメチルエチレン基、 1 —メチルトリメチレン基、 2—メチルトリメチレン基、 3—メチルトリメチレン基、テトラメチ レン基、ペンチレン基(1 ブチルエチレン基及び 2—ブチルエチレン基を含む)、 1 ーェチルー 1 メチルエチレン基、 1ーェチルー 2—メチルエチレン基、 1, 1, 2—トリ メチルエチレン基、 1, 2, 2—トリメチルエチレン基、へキシレン基(1ーブチルェチレ ン基及び 2—ブチルエチレン基を含む)、 1ーメチルー 1 プロピルエチレン基、 1 メチルー 2—プロピルエチレン基、 2—メチルー 2—プロピルエチレン基、 1, 1ージェ チルエチレン基、 1, 2—ジェチルエチレン基、 2, 2—ジェチルエチレン基、 1ーェチ ルー 1, 2—ジメチルエチレン基、 1ーェチルー 2, 2—ジメチルエチレン基、 2—ェチ ルー 1, 1ージメチルエチレン基、 2—ェチルー 1, 2—ジメチルエチレン基、 1, 1, 2, 2ーテトラメチルエチレン基、ヘプチレン基 ( 1 ペンチルエチレン基及び 2—ペンチ ルエチレン基を含む)、オタチレン基( 1 へキシルエチレン基及び 2—へキシルェチ レン基を含む)、ノニレン基 ( 1 ヘプチルエチレン基及び 2—ヘプチルエチレン基を 含む)、デシレン基(1ーォクチルエチレン基及び 2—ォクチルエチレン基を含む)等 が挙げられる。 [0023] The number of carbon atoms of the alkylene group represented by the general formula R 2 is not particularly limited, in general preferably 2 to 10 carbon atoms. Specific examples of the divalent alkylene group having 2 to 10 carbon atoms include an ethylene group, a propylene group (including a 1-methylethylene group and a 2-methylethylene group), a trimethylene group, and a butylene group (1-ethylethylene group). And 2-ethylethylene groups), 1,2-dimethylethylene group, 2,2-dimethylethylene group, 1-methyltrimethylene group, 2-methyltrimethylene group, 3-methyltrimethylene group, tetramethylene Group, pentylene group (including 1-butylethylene group and 2-butylethylene group), 1-ethyl-1-methylethylene group, 1-ethyl-2-methylethylene group, 1,1,2-trimethylethylene group, 1,2,2 —Trimethylethylene group, hexylene group (including 1-butylethylene group and 2-butylethylene group), 1-methyl-1-propylethylene group, 1-methyl-2-propyl An ethylene group, 2-methyl-2-propyl-ethylene group, 1, 1 Je Tylethylene group, 1,2-Getylethylene group, 2,2-Getylethylene group, 1-ethyl-1,2-dimethylethylene group, 1-ethyl-2,2-dimethylethylene group, 2-ethylethylene 1, 1 -Dimethylethylene group, 2-ethyl-1,2-dimethylethylene group, 1,1,2,2-tetramethylethylene group, heptylene group (including 1-pentylethylene group and 2-pentyleneethylene group), otathylene group (1 Hexylethylene group and 2-hexylethylene group), nonylene group (including 1 heptylethylene group and 2-heptylethylene group), decylene group (including 1-octylethylene group and 2-octylethylene group), etc. Is mentioned.
[0024] これらの中でも、 R2としては、吸湿性が低ぐ潤滑性が優れており、加水分解が起こ りにくい等の点から、炭素数 3以上のアルキレン基が好ましぐ炭素数 4以上のアルキ レン基がより一層好ましい。なお、吸湿性が高いポリアルキレングリコールは、分解に より蟻の巣状の腐食媒体である低級カルボン酸を生成し、アルミニウム管に付着した 際に短時間でリークすることがある。 Among these, as R 2 , an alkylene group having 3 or more carbon atoms is preferable because of its low hygroscopicity and excellent lubricating properties, and difficulty in hydrolysis. Are more preferred. In addition, polyalkylene glycol having high hygroscopicity may generate a lower carboxylic acid, which is an ant-like corrosive medium, by decomposition, and may leak in a short time when attached to an aluminum tube.
[0025] また、焼鈍時の残渣分をより一層低減することができ、焼鈍後の残留物が冷凍シス テムに及ぼす悪影響を低減させることができる等の点から、 R2としては炭素数 8以下 のアルキレン基を使用することが好ましぐ炭素数が 6以下のアルキレン基を使用す ることがより一層好ましい。 [0025] Further, it is possible to further reduce the residual渣分during annealing, from the viewpoint of the residue after annealing can be reduced adverse effects on the refrigeration system, 8 or less carbon atoms as R 2 It is even more preferable to use an alkylene group having 6 or less carbon atoms.
[0026] なお、一般式(1)で表されるポリアルキレングリコールは、 n個の R2が同一のアルキ レン基である単独重合体であっても、 2種以上の R2を含んでポリオキシアルキレン鎖 (R2-0) 一が構成された共重合体であってもよい。共重合体とする場合には、そ の共重合体を構成するモノマー比及びモノマーの配列は限定するものではなぐラン ダム共重合体、交互共重合体及びブロック共重合体の ヽずれであってもよ ヽ。 [0026] In addition, the polyalkylene glycol represented by the general formula (1) is also the n R 2 is a homopolymer of the same alkylene groups, including two or more R 2 poly A copolymer having one oxyalkylene chain (R 2 -0) may be used. In the case of a copolymer, the ratio of the monomers and the arrangement of the monomers constituting the copolymer are not limited, but may vary depending on the random copolymer, the alternating copolymer and the block copolymer. Well ヽ.
[0027] 一般式(1)で表されるポリアルキレングリコールが単独重合体である場合の R2とし ては、吸湿性が低ぐ潤滑性が優れており、加水分解が起こりにくぐ焼鈍時の残渣 分 (残留炭素)をより一層低減することができ、焼鈍後の残留物が冷凍システムに及 ぼす悪影響を低減させることができる等の点から、炭素数 4〜6のアルキレン基である ことが好ましぐ中でもブチレン基は原料の入手容易性の点力もより一層好ましい。 [0027] In the case where the polyalkylene glycol represented by the general formula (1) is a homopolymer, R 2 has low hygroscopicity and excellent lubricity, and is not easily hydrolyzed. An alkylene group having 4 to 6 carbon atoms because the residue (residual carbon) can be further reduced and the adverse effects of the residue after annealing on the refrigeration system can be reduced. Among these, a butylene group is more preferable in view of availability of raw materials.
[0028] また、一般式(1)で表されるポリアルキレングリコールが共重合体である場合の と しては、吸湿性が低ぐ潤滑性が優れており、加水分解が起こりにくぐ焼鈍時の残渣 分をより一層低減することができ、焼鈍後の残留物が冷凍システムに及ぼす悪影響 を低減させることができる等の点から、炭素数 3〜6のアルキレン基であることが好まし く、中でもプロピレン基及びブチレン基は原料の入手容易性の点力 より一層好まし い。 [0028] Further, when the polyalkylene glycol represented by the general formula (1) is a copolymer, As a result, it has low lubricity due to low hygroscopicity and can further reduce the residue during annealing, which is less likely to cause hydrolysis, and reduces the adverse effects of the residue after annealing on the refrigeration system In view of the fact that the alkylene group can be used, it is preferably an alkylene group having 3 to 6 carbon atoms. Among them, a propylene group and a butylene group are more preferable than the availability of raw materials.
[0029] 更に、本発明において、上記一般式(1)中の nが 10未満であると、沸点が低下する ことによりエーテル結合部での分解性が低下するおそれがある。一方、 nが 100を超 えると、基油が分解しやすい構造を有している場合であっても、残油成分として残る 確率が高くなる傾向にある。また、焼鈍後の残留物が冷凍システムに及ぼす悪影響 が増大する可能性がある。従って、 nは 10〜: L00であることが好ましい。  Further, in the present invention, when n in the above general formula (1) is less than 10, the boiling point may be reduced, and the decomposability at the ether bond may be reduced. On the other hand, when n exceeds 100, the probability of remaining as a residual oil component tends to increase even when the base oil has a structure that is easily decomposed. In addition, the post-annealing residue may have an adverse effect on the refrigeration system. Therefore, n is preferably from 10 to: L00.
[0030] 本発明においては、上記のポリアルキレングリコールのうち 1種を単独で用いてもよ く、 2種以上を組み合わせて用いてもよい。更には、上記のポリアルキレングリコール の 1種又は 2種以上とポリブテンとを組み合わせて用いることもできる。  In the present invention, one of the above polyalkylene glycols may be used alone, or two or more may be used in combination. Further, one or more of the above polyalkylene glycols can be used in combination with polybutene.
[0031] 本発明で用いられるポリブテン及びポリアルキレングリコールは、十分な熱分解性 を有しており、焼鈍工程における加熱温度でモノマー又はオリゴマー等に分解して気 化する。これらの分解物は比較的沸点が低ぐ炉内で冷却した後においても凝縮し ないので、焼鈍後に管内をパージしたときに、潤滑油成分は管外に放出される。従つ て、潤滑油の基油として、ポリブテン及びポリアルキレングリコール力 選ばれる少な くとも 1種を使用することにより、焼鈍後に管内に残留する油分を低減することができ る。また、この基油を使用することにより、焼鈍後の残留物が冷凍システムに及ぼす 悪影響を低減することができる。  [0031] The polybutene and polyalkylene glycol used in the present invention have sufficient thermal decomposability, and are decomposed into monomers or oligomers and vaporized at the heating temperature in the annealing step. Since these decomposed products do not condense even after cooling in a furnace having a relatively low boiling point, the lubricating oil component is discharged out of the tube when the inside of the tube is purged after annealing. Therefore, the use of at least one selected from the group consisting of polybutene and polyalkylene glycol as the base oil of the lubricating oil makes it possible to reduce the amount of oil remaining in the pipe after annealing. Also, by using this base oil, the adverse effects of the residue after annealing on the refrigeration system can be reduced.
[0032] 本発明の潤滑油組成物は、組成物全量基準で 0. 005〜40質量%の(A— 1)〜( A— 4)成分を含有するものである。従って、基油であるポリブテン及びポリアルキレン グリコールの合計の含有量は、組成物全量基準で、 99. 5質量%以下であり、好まし くは 60〜99. 5質量%、より好ましくは 75〜99質量%である。なお、ポリブテン及び ポリアルキレングリコールの合計の含有量が 99. 5質量%を超えると、後述する (A— 1)〜(A— 4)成分の添カ卩による十分な効果を得ることができない。また、ポリブテン及 びポリアルキレングリコールの合計の含有量が 60質量%未満であると、ポリブテン及 びポリアルキレングリコールの使用による管内残油の低減効果が不十分となる傾向 にある。 [0032] The lubricating oil composition of the present invention contains 0.005 to 40% by mass of the components (A-1) to (A-4) based on the total amount of the composition. Therefore, the total content of the base oil, polybutene and polyalkylene glycol, is 99.5% by mass or less, preferably 60 to 99.5% by mass, more preferably 75 to 9% by mass, based on the total amount of the composition. 99% by mass. If the total content of polybutene and polyalkylene glycol exceeds 99.5% by mass, it is not possible to obtain a sufficient effect by the addition of the components (A-1) to (A-4) described later. If the total content of polybutene and polyalkylene glycol is less than 60% by mass, There is a tendency that the effect of reducing residual oil in pipes by using polyalkylene glycol is insufficient.
[0033] なお、本発明の潤滑油組成物は、その優れた特性を損なわない限り、上記のポリブ テン及びポリアルキレングリコール以外の基油を更に含有してもよ 、。力かる基油とし ては、鉱油、ポリブテン以外の炭化水素系合成油(ォレフイン重合体、ナフタレンィ匕 合物、アルキルベンゼン等)、ポリアルキレングリコール以外のエーテル油(ポリビ- ルエーテル、ケトン、ポリフエ-ルエーテル等)、エステル油(芳香族エステル、二塩 基酸エステル、ポリオールエステル、コンプレックスエステル、炭酸エステル等)、シリ コーン、ポリシロキサン、パーフルォロエーテルなどが挙げられる。  [0033] The lubricating oil composition of the present invention may further contain a base oil other than the above-mentioned polybutene and polyalkylene glycol, as long as the excellent properties are not impaired. Examples of strong base oils include mineral oils, hydrocarbon synthetic oils other than polybutene (olefin polymers, naphthalene conjugates, alkylbenzenes, etc.), and ether oils other than polyalkylene glycols (polyvinyl ether, ketone, polyphenyl ether). And the like, ester oils (such as aromatic esters, dibasic acid esters, polyol esters, complex esters, and carbonate esters), silicones, polysiloxanes, and perfluoroethers.
[0034] ポリブテン及びポリアルキレングリコール以外の基油の含有量は、焼鈍後の管内残 留油分量をより一層低減することができると共に、焼鈍後の残留物が冷凍システムに 及ぼす悪影響をより一層低減することができる点から、組成物全量を基準として、好 ましくは 40質量%以下、より好ましくは 30質量%以下、更に好ましくは 20質量%以 下、特に好ましくは 10質量%以下である。そして、本発明の冷凍機油組成物におい ては、ポリブテン及びポリアルキレングリコール以外の基油が含まれないことが最も好 ましい。  [0034] The content of the base oil other than polybutene and polyalkylene glycol can further reduce the residual oil content in the tube after annealing, and further reduce the adverse effect of the residue after annealing on the refrigeration system. From the viewpoint that the composition can be used, it is preferably 40% by mass or less, more preferably 30% by mass or less, further preferably 20% by mass or less, and particularly preferably 10% by mass or less, based on the total amount of the composition. It is most preferable that the refrigerator oil composition of the present invention does not contain a base oil other than polybutene and polyalkylene glycol.
[0035] 次に、(A— 1)〜(A— 4)成分それぞれについて詳述する。  Next, each of the components (A-1) to (A-4) will be described in detail.
[0036] (A— 1) 2価以上の多価アルコールの部分エーテル化物を構成する多価アルコー ルとしては、 2価アルコール、 3価アルコール又は 4価以上のポリアルコールのいずれ であってもよい。  (A-1) The polyhydric alcohol constituting the partially etherified dihydric or higher polyhydric alcohol may be any of dihydric alcohol, trihydric alcohol and tetrahydric or higher polyhydric alcohol. .
[0037] 力かる多価アルコールとしては、具体的には、エチレングリコール、プロピレングリコ ール、トリメチレングリコール(1, 3 プロパンジオール)、ブチレングリコール(1, 2- ブタンジオール)、 1, 1ージメチルエチレングリコール(2—メチルー 1, 3 プロパン ジオール)、 1、 2 ジメチルエチレングリコール(2, 3 ブタンジオール)、 1 メチル トリエチレングリコール(1, 3 ブタンジオール)、 2—メチルトリメチレングリコール(2 ーメチルー 1, 3 プロパンジオール)、テトラメチレングリコール(1, 4 ブタンジォー ル)、ペンチレングリコール(1, 2—ペンタンジオール)、 2, 2—ジメチルトリメチレング リコール(2, 2 ジメチルー 1, 3 プロパンジオール)、 1, 5 ペンタンジオール、ネ ォペンチルグリコール、へキシレングリコール(1, 2 へキサンジオール)、 1, 6 へ キサンジオール、 2 ェチルー 2—メチルー 1, 3 プロパンジオール、 1, 7 へプタ ンジオール、 2—メチルー 2 プロピル 1, 3 プロパンジオール、 2, 2 ジェチル 1, 3 プロパンジオール、 1, 8 オクタンジオール、 1, 9ーノナンジオール、 1, 1 0—デカンジオール、 1, 11 ゥンデカンジオール、及び 1, 12—ドデカンジオール 等の 2価アルコール並びにこれら 2価アルコールの 2〜10量体等が挙げられる。 [0037] Examples of powerful polyhydric alcohols include ethylene glycol, propylene glycol, trimethylene glycol (1,3 propanediol), butylene glycol (1,2-butanediol), and 1,1- Dimethylethylene glycol (2-methyl-1,3-propanediol), 1,2-dimethylethylene glycol (2,3-butanediol), 1-methyltriethylene glycol (1,3-butanediol), 2-methyltrimethylene glycol (2-methyl- 1,3 propanediol), tetramethylene glycol (1,4 butanediol), pentylene glycol (1,2-pentanediol), 2,2-dimethyltrimethylene glycol (2,2 dimethyl-1,3 propanediol) , 1,5 pentanediol, Oppentyl glycol, hexylene glycol (1,2-hexanediol), 1,6-hexanediol, 2-ethyl-2-methyl-1,3-propanediol, 1,7-heptanediol, 2-methyl-2-propyl-1,3-propane Divalents such as diol, 2,2 getyl 1,3 propanediol, 1,8 octanediol, 1,9-nonanediol, 1,10-decanediol, 1,11-decanediol, and 1,12-dodecanediol Alcohols and dimer to dimer of these dihydric alcohols are exemplified.
[0038] また、トリメチロールェタン、トリメチロールプロパン、トリメチロールブタン、ジ一(トリメ チロールプロパン)、トリー(トリメチロールプロパン)、ペンタエリスリトール、ジー(ペン タエリスリトール)、トリー(ペンタエリスリトール)、グリセリン、ポリグリセリン(グリセリンの 2〜8量体)、 1, 3, 5 ペンタントリオール、ソルビトール、ソルビタン、ソルビトールグ リセリン縮合物、アド-トール、ァラビトール、キシリトール及びマン-トール等の多価 アルコ一ルを用 、ることもできる。  [0038] Also, trimethylolethane, trimethylolpropane, trimethylolbutane, di (trimethylolpropane), tree (trimethylolpropane), pentaerythritol, gee (pentaerythritol), tree (pentaerythritol), glycerin Polyglycerol (2-8 glycerin), 1,3,5 pentanetriol, sorbitol, sorbitan, sorbitol glycerin condensate, adtol, arabitol, xylitol and mannitol. Can also be used.
[0039] 更に、キシロース、ァラビノース、リボース、ラムノース、グルコース、フルクトース、ガ ラタトース、マンノース、ソノレボース、セロビオース、マノレトース、イソマノレトース、トレノヽ ロース、シュクロース、ラフイノース、ゲンチアノース、及びメレジトース等の糖並びにこ れらの部分エーテルィ匕物、メチルダルコシド (配糖体)等を用いることもできる。  [0039] Furthermore, sugars such as xylose, arabinose, ribose, rhamnose, glucose, fructose, galactatose, mannose, sonorebose, cellobiose, manoletose, isomanoleose, trenoperulose, sucrose, raffinose, gentianose, and merezitose, and these. Partially ethereal dang, methyldalcoside (glycoside) and the like can also be used.
[0040] (A— 1) 2価以上の多価アルコールの部分エーテル化物は、上記の多価アルコー ルが有する水酸基の一部がエーテルィ匕されたィ匕合物である。エーテルィ匕としては、 アルキルエーテル化、ァルケ-ルエーテル化、シクロアルキルエーテル化、アルキル シクロアルキルエーテル化、ァリールエーテル化、アルキルァリールエーテル化及び ァリールアルキルエーテル化の!/、ずれであってもよ!/、が、上述の多価アルコールをァ ルキルエーテルィヒすると、焼鈍後の管内残留油分量をより一層低減することができる [0040] (A-1) The partially etherified product of a dihydric or higher polyhydric alcohol is a divalent product in which a part of the hydroxyl groups of the above-mentioned polyhydric alcohol is etherified. As ethereal daggers, alkyl etherification, alkyl etherification, cycloalkyl etherification, alkyl cycloalkyl etherification, aryl etherification, alkyl aryl etherification and aryl alkyl etherification! However, if the above polyhydric alcohol is alkyl etherified, the amount of residual oil in the tube after annealing can be further reduced.
?閏滑油を得ることができる。 ? Leap lube can be obtained.
[0041] なお、アルキルエーテルィ匕の場合、エーテル結合するアルキル基の炭素数は特に 限定されないが、当該アルキル基の炭素数は 1〜18であることが好ましい。炭素数 1 〜 18のアルキル基としては、具体的には、メチル基、ェチル基、 n—プロピル基、イソ プロピル基、 n ブチル基、イソブチル基、 sec ブチル基、 tert ブチル基、直鎖又 は分枝状のペンチル基、直鎖又は分枝状のへキシル基、直鎖又は分枝状のへプチ ル基、直鎖又は分枝状のォクチル基、直鎖又は分枝状のノニル基、直鎖又は分枝 状のデシル基、直鎖又は分枝状のゥンデシル基、直鎖又は分枝状のドデシル基、直 鎖又は分枝状のトリデシル基、直鎖又は分枝状のテトラデシル基、直鎖又は分枝状 のペンタデシル基、直鎖又は分枝状のへキサデシル基、直鎖又は分枝状のへプタ デシル基及び直鎖又は分枝状のォクタデシル基等が挙げられる。 [0041] In addition, in the case of an alkyl ether bond, the carbon number of the alkyl group to be ether-bonded is not particularly limited, but the alkyl group preferably has 1 to 18 carbon atoms. Examples of the alkyl group having 1 to 18 carbon atoms include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group, a straight-chain or Branched pentyl, straight or branched hexyl, straight or branched heptyl A straight-chain or branched octyl group, a straight-chain or branched nonyl group, a straight-chain or branched decyl group, a straight-chain or branched decyl group, a straight-chain or branched Dodecyl group, linear or branched tridecyl group, linear or branched tetradecyl group, linear or branched pentadecyl group, linear or branched hexadecyl group, linear or branched And a linear or branched octadecyl group.
[0042] これらのアルキル基の中でも、炭素数 3以上のアルキル基が臭気の点力 好ましく 、炭素数 5以上のアルキル基がより一層好ましぐ炭素数 7以上のアルキル基が特に 好ましい。また、炭素数が 16以下であると、焼鈍後の管内残留油分量をより一層低 減することができると共に、焼鈍後の残留物が冷凍システムに及ぼす悪影響をより一 層低減することができる。更に、炭素数が 14以下であると好ましぐ炭素数が 12以下 であるとより一層望ましい。  [0042] Among these alkyl groups, an alkyl group having 3 or more carbon atoms is preferable, and an alkyl group having 7 or more carbon atoms is more preferable, and an alkyl group having 5 or more carbon atoms is particularly preferable. When the carbon number is 16 or less, the amount of residual oil in the pipe after annealing can be further reduced, and the adverse effect of the residue after annealing on the refrigeration system can be further reduced. Further, it is more preferable that the number of carbon atoms be 14 or less, more preferably 12 or less.
[0043] 本発明における (A—1)成分としては、抽伸工程、転造工程等においてより高水準 の潤滑性が得られ、また、焼鈍工程における管内残油をより一層低減できる点から、 エチレングリコールの部分エーテル化物、ポリエチレングリコール(エチレングリコー ルの 2〜10量体)の部分エーテル化物、プロピレングリコールの部分エーテル化物、 ポリプロピレングリコール(プロピレングリコールの 2〜10量体)の部分エーテル化物、 グリセリンの部分エーテル化物、ジグリセリンの部分エーテル化物、トリグリセリンの部 分エーテル化物、トリメチロールェタンの部分エーテル化物、トリメチロールプロパン の部分エーテル化物及びトリメチロールブタンの部分エーテル化物、並びにこれらの 混合物が好ましく;エチレングリコールの部分エーテルィ匕物、ポリエチレングリコール( エチレングリコールの 2〜8量体)の部分エーテル化物、プロピレングリコールの部分 エーテル化物、ポリプロピレングリコール(プロピレングリコールの 2〜8量体)の部分 エーテル化物、グリセリンの部分エーテル化物及びジグリセリンの部分エーテル化物 、並びにこれらの混合物がより一層好ましく;エチレングリコールの部分エーテルィ匕物 、ポリエチレングリコール(エチレングリコールの 2〜6量体)の部分エーテル化物、プ ロピレングリコールの部分エーテル化物及びグリセリンの部分エーテル化物、並びに これらの混合物が更に好ましい。  [0043] The component (A-1) in the present invention is selected from the group consisting of ethylene, which can provide a higher level of lubricity in a drawing step, a rolling step, and the like, and can further reduce residual oil in a pipe in an annealing step. Partially etherified products of glycol, partial etherified products of polyethylene glycol (2-10 mer of ethylene glycol), partially etherified products of propylene glycol, partially etherified products of polypropylene glycol (2-10 mer of propylene glycol), glycerin Partially etherified products, partially etherified products of diglycerin, partially etherified products of triglycerin, partially etherified products of trimethylolethane, partially etherified products of trimethylolpropane and partially etherified products of trimethylolbutane, and mixtures thereof are preferred. Part of ethylene glycol; -Teruido, partial etherified product of polyethylene glycol (2 to 8 mer of ethylene glycol), partial etherified product of propylene glycol, partial etherified product of polypropylene glycol (2 to 8 mer of propylene glycol), partially etherified product of glycerin And a partially etherified product of diglycerin and a mixture thereof; a partially etherified product of ethylene glycol, a partially etherified product of polyethylene glycol (a di- to hexamer of ethylene glycol), a partially etherified product of propylene glycol, and Partially etherified glycerin, as well as mixtures thereof, are more preferred.
[0044] また、本発明における(A— 1)成分としては、多価アルコールの水酸基のうちの 1つ がエーテルィ匕されたモノエーテルィ匕物が特に好ましい。なお、(A I)成分の代わり に、上記の多価アルコールの全ての水酸基をエーテル化した完全エーテル化物を 用いると、十分な潤滑性が得られない。 [0044] The component (A-1) in the present invention includes one of the hydroxyl groups of the polyhydric alcohol. Particularly preferred is a monoethereal sword that is etherified. If a fully etherified product obtained by etherifying all the hydroxyl groups of the above polyhydric alcohol is used instead of the (AI) component, sufficient lubricity cannot be obtained.
[0045] (A— 2)エステルを構成するアルコールは一価アルコール又は多価アルコールの いずれであってもよい。また、エステルを構成するカルボン酸は一塩基酸又は多塩基 酸の!/、ずれであってもよ!/、。  [0045] The alcohol constituting the (A-2) ester may be either a monohydric alcohol or a polyhydric alcohol. The carboxylic acid constituting the ester may be a monobasic acid or a polybasic acid!
[0046] 一価アルコールとしては、通常炭素数 1〜24のものが用いられ、このようなアルコー ルは直鎖状又は分岐状の 、ずれであってもよ 、。炭素数 1〜24の一価アルコールと しては、具体的には、メタノール、エタノール、直鎖状又は分岐状のプロパノール、直 鎖状又は分岐状のブタノール、直鎖状又は分岐状のペンタノール、直鎖状又は分岐 状のへキサノール、直鎖状又は分岐状のへプタノール、直鎖状又は分岐状のォクタ ノール、直鎖状又は分岐状のノナノール、直鎖状又は分岐状のデカノール、直鎖状 又は分岐状のゥンデ力ノール、直鎖状又は分岐状のドデカノール、直鎖状又は分岐 状のトリデカノール、直鎖状又は分岐状のテトラデカノール、直鎖状又は分岐状のぺ ンタデ力ノール、直鎖状又は分岐状のへキサデ力ノール、直鎖状又は分岐状のヘプ タデカノール、直鎖状又は分岐状のォクタデカノール、直鎖状又は分岐状のノナデ 力ノール、直鎖状又は分岐状のエイコサノール、直鎖状又は分岐状のヘンエイコサノ ール、直鎖状又は分岐状のトリコサノール、直鎖状又は分岐状のテトラコサノール及 びこれらの混合物が挙げられる。  As the monohydric alcohol, one having 1 to 24 carbon atoms is usually used, and such an alcohol may be linear or branched, and may be shifted. Specific examples of the monohydric alcohol having 1 to 24 carbon atoms include methanol, ethanol, linear or branched propanol, linear or branched butanol, and linear or branched pentanol. Linear or branched hexanol, linear or branched heptanol, linear or branched octanol, linear or branched nonanol, linear or branched decanol, Linear or branched dendecanol, linear or branched dodecanol, linear or branched tridecanol, linear or branched tetradecanol, linear or branched dendecanol Linear or branched hexadecanol, linear or branched heptadecanol, linear or branched octadecanol, linear or branched nonadenicol, linear or branched Eiko Examples include sanol, linear or branched heneicosanol, linear or branched tricosanol, linear or branched tetracosanol, and mixtures thereof.
[0047] また、多価アルコールとしては、通常 2〜10価、好ましくは 2〜6価のものが用いら れる。 2〜10価アルコールとしては、具体的には、エチレングリコール、ジエチレング リコール、ポリエチレングリコール(エチレングリコールの 3〜15量体)、 1, 3 プロノ ンジオール、 1, 2 プロパンジオール、 1, 3 ブタンジオール、 1, 4 ブタンジォー ル、 2—メチルー 1, 2 プロパンジオール、 2—メチルー 1, 3 プロパンジオール、 1 , 2 プロパンジオール、 1, 3 ペンタンジオール、 1, 4 ペンタンジオール、 1, 5 ペンタンジオール、ネオペンチルグリコール等の 2価アルコール;グリセリン、ポリグ リセリン(グリセリンの 2〜8量体、例えばジグリセリン、トリグリセリン、テトラグリセリン)、 トリメチロールアルカン(トリメチロールェタン、トリメチロールプロパン、トリメチロールブ タン等)及びこれらの 2〜8量体、ペンタエリスリトール、及びこれらの 2〜8量体、 1, 2 , 4 ブタントリオール、 1, 3, 5 ペンタントリオール、 1, 2, 6 へキサントリオール、 1, 2, 3, 4 ブタンテトロール、ソルビトール、ソルビタン、ソルビトールグリセリン縮合 物、アド-トール、ァラビトール、キシリトール、マン-トール等の多価アルコール;キシ ロース、ァラビノース、リボース、ラムノース、グルコース、フルクトース、ガラクトース、 マンノース、ソノレボース、セロビオース、マノレトース、イソマノレトース、トレノヽロース、スク ロース等の糖類、並びにこれらの 2種以上の混合物が挙げられる。 [0047] As the polyhydric alcohol, one having usually 2 to 10 valency, preferably 2 to 6 valency is used. Specific examples of the di- to di-hydric alcohol include ethylene glycol, diethylene glycol, polyethylene glycol (3 to 15 mer of ethylene glycol), 1,3-pronondiol, 1,2-propanediol, 1,3-butanediol, 1,4 butanediol, 2-methyl-1,2 propanediol, 2-methyl-1,3 propanediol, 1,2 propanediol, 1,3 pentanediol, 1,4 pentanediol, 1,5 pentanediol, neopentyl Dihydric alcohols such as glycol; glycerin, polyglycerin (2 to 8 mer of glycerin such as diglycerin, triglycerin, tetraglycerin), trimethylolalkane (trimethylolethane, trimethylolpropane, trimethylolbu) Tanerythr) and their dimer to octamer, pentaerythritol, and their dimer to octamer, 1,2,4 butanetriol, 1,3,5 pentanetriol, 1,2,6 hexanetriol, 1 Polyhydric alcohols such as butanetetrol, sorbitol, sorbitan, sorbitol glycerin condensate, adtol, arabitol, xylitol, mannitol; xylose, arabinose, ribose, rhamnose, glucose, fructose, galactose And saccharides such as mannose, sonorebose, cellobiose, manoletose, isomareletose, trenoperose and sucrose, and mixtures of two or more of these.
[0048] これらの中でも特に、エチレングリコール、ジエチレングリコール、ポリエチレングリコ ール(好ましくはエチレングリコールの 3〜10量体)、プロピレングリコール、ジプロピ レングリコール、ポリプロピレングリコール(好ましくはプロピレングリコールの 3〜10重 量体)、 1, 3 プロパンジオール、 2—メチルー 1, 2 プロパンジオール、 2 メチル 1, 3 プロパンジオール、ネオペンチルグリコール、グリセリン、ジグリセリン、トリグ リセリン、トリメチロールアルカン(トリメチロールェタン、トリメチロールプロパン、トリメチ ロールブタンなど)及びこれらの 2〜4量体、ペンタエリスリトール、ジペンタエリスリトー ル、 1, 2, 4 ブタントリオール、 1, 3, 5 ペンタントリオール、 1, 2, 6 へキサントリ オール、 1, 2, 3, 4 ブタンテトロール、ソルビトール、ソルビタン、ソルビトールグリセ リン縮合物、アド-トール、ァラビトール、キシリトール等の 2〜6価アルコール、並び にこれらの 2種以上の混合物が好ましい。さらに好ましくは、エチレングリコール、プロ ピレンダリコール、ネオペンチルグリコール、グリセリン、トリメチロールェタン、トリメチ ロールプロパン、ペンタエリスリトール、ソルビタン、並びにこれらの 2種以上の混合物 である。 [0048] Among these, ethylene glycol, diethylene glycol, polyethylene glycol (preferably a 3 to 10 mer of ethylene glycol), propylene glycol, dipropylene glycol, and polypropylene glycol (preferably 3 to 10 weight of propylene glycol) Isomer), 1,3-propanediol, 2-methyl-1,2-propanediol, 2-methyl-1,3-propanediol, neopentyl glycol, glycerin, diglycerin, triglycerin, trimethylolalkane (trimethylolethane, trimethylolpropane) , Trimethylol butane) and their dimers and tetramers, pentaerythritol, dipentaerythritol, 1,2,4 butanetriol, 1,3,5 pentanetriol, 1,2,6 hexanetriol, 1 , 2, 3, 4 butante Lumpur, sorbitol, sorbitan, sorbitol glyceryl phosphate condensates, add - Tall, Arabitoru, divalent to hexavalent alcohols, mixtures of two or more of these as well, such as xylitol. More preferred are ethylene glycol, propylene glycol, neopentyl glycol, glycerin, trimethylolethane, trimethylolpropane, pentaerythritol, sorbitan, and mixtures of two or more of these.
[0049] 一方、(A— 2)エステルを構成するカルボン酸のうち一塩基酸としては、通常、炭素 数 6〜24の脂肪酸が用いられる。力かる一塩基酸は、直鎖状又は分岐状のいずれ であってもよぐさらに飽和又は不飽和のいずれであってもよい。具体的には、直鎖 状又は分岐鎖状のへキサン酸、直鎖状又は分岐鎖状のオクタン酸、直鎖状又は分 岐状のノナン酸、直鎖状又は分岐状のデカン酸、直鎖状又は分岐状のゥンデカン酸 、直鎖状又は分岐状のドデカン酸、直鎖状又は分岐状のトリデカン酸、直鎖状又は 分岐状のテトラデカン酸、直鎖状又は分岐状のペンタデカン酸、直鎖状又は分岐状 のへキサデカン酸、直鎖状又は分岐状のォクタデカン酸、直鎖状又は分岐状のヒド 口キシォクタデカン酸、直鎖状又は分岐状のノナデカン酸、直鎖状又は分岐状のェ ィコサン酸、直鎖状又は分岐鎖状のヘンエイコサン酸、直鎖状又は分岐状のドコサ ン酸、直鎖状又は分岐状のトリコサン酸、直鎖状又は分岐状のテトラコサン酸、など の飽和脂肪酸;直鎖状又は分岐状のへキセン酸、直鎖状又は分岐状のヘプテン酸 、直鎖状又は分岐状のオタテン酸、直鎖状又は分岐状のオタテン酸、直鎖状又は分 岐状のノネン酸、直鎖状又は分岐状のデセン酸、直鎖状又は分岐状のゥンデセン酸 、直鎖状又は分岐状のドデセン酸、直鎖状又は分岐状のトリデセン酸、直鎖状又は 分岐状のテトラデセン酸、直鎖状又は分岐状のペンタデセン酸、直鎖状又は分岐状 のへキサデセン酸、直鎖状又は分岐状のォクタデセン酸、直鎖状又は分岐状のヒド 口キシォクタデセン酸、直鎖状又は分岐状のノナデセン酸、直鎖状又は分岐状のェ ィコセン酸、直鎖状又は分岐状のヘンエイコセン酸、直鎖状又は分岐状のドコセン 酸、直鎖状又は分岐状のトリコセン酸、直鎖状又は分岐状のテトラコセン酸などの不 飽和脂肪酸、並びにこれらの 2種以上の混合物が挙げられる。これらの中でも、炭素 数 8〜20の飽和脂肪酸、炭素数 8〜20の不飽和脂肪酸、及びこれらの 2種以上の 混合物が好ましい。 [0049] On the other hand, as the monobasic acid among the carboxylic acids constituting the (A-2) ester, a fatty acid having 6 to 24 carbon atoms is usually used. The powerful monobasic acid may be linear or branched, and may be further saturated or unsaturated. Specifically, linear or branched hexanoic acid, linear or branched octanoic acid, linear or branched nonanoic acid, linear or branched decanoic acid, Linear or branched pentadecanoic acid, linear or branched dodecanoic acid, linear or branched tridecanoic acid, linear or branched tetradecanoic acid, linear or branched pentadecanoic acid, Chain or branched Hexadecanoic acid, linear or branched octadecanoic acid, linear or branched hydroxoxy octadecanoic acid, linear or branched nonadecanoic acid, linear or branched icosanoic acid, linear Saturated fatty acids such as linear or branched heneicosanoic acid, linear or branched docosanoic acid, linear or branched tricosanoic acid, linear or branched tetracosanoic acid; linear or branched Hexenoic acid, linear or branched heptenoic acid, linear or branched otatenic acid, linear or branched otatenic acid, linear or branched nonenic acid, linear Or branched decenoic acid, linear or branched pentadecenoic acid, linear or branched dodecenoic acid, linear or branched tridecenoic acid, linear or branched tetradecenoic acid, linear Or branched pentadecenoic acid, linear or branched Hexadecenoic acid, linear or branched octadecenoic acid, linear or branched hydroxoxy decadenoic acid, linear or branched nonadecenoic acid, linear or branched eicosenic acid, Unsaturated fatty acids such as linear or branched heneicosenoic acid, linear or branched docosenoic acid, linear or branched tricosenoic acid, linear or branched tetracosenoic acid, and two or more of these And mixtures thereof. Among these, a saturated fatty acid having 8 to 20 carbon atoms, an unsaturated fatty acid having 8 to 20 carbon atoms, and a mixture of two or more thereof are preferable.
また、(A— 2)エステルを構成する多塩基酸としては、炭素数 2〜16の二塩基酸及 びトリメリト酸等が挙げられる。炭素数 2〜16の二塩基酸は、直鎖状又は分岐状のい ずれであってもよぐまた、飽和又は不飽和のいずれであってもよい。具体的には、ェ タン二酸、プロパン二酸、直鎖状又は分岐状のブタン二酸、直鎖状又は分岐状のぺ ンタン二酸、直鎖状又は分岐状のへキサン二酸、直鎖状又は分岐状のオクタン二酸 、直鎖状又は分岐状のノナンニ酸、直鎖状又は分岐状のデカン二酸、直鎖状又は 分岐状のゥンデカン二酸、直鎖状又は分岐状のドデカン二酸、直鎖状又は分岐状 のトリデカン二酸、直鎖状又は分岐状のテトラデカン二酸、直鎖状又は分岐状のへ プタデカン二酸、直鎖状又は分岐状のへキサデカン二酸;直鎖状又は分岐状のへキ セン二酸、直鎖状又は分岐状のオタテン二酸、直鎖状又は分岐状のノネンニ酸、直 鎖状又は分岐状のデセン二酸、直鎖状又は分岐状のゥンデセン二酸、直鎖状又は 分岐状のドデセン二酸、直鎖状又は分岐状のトリデセン二酸、直鎖状又は分岐状の テトラデセン二酸、直鎖状又は分岐状のへプタデセン二酸、直鎖状又は分岐状のへ キサデセン二酸、並びにこれらの 2種以上の混合物が挙げられる。 Examples of the polybasic acid constituting the (A-2) ester include dibasic acids having 2 to 16 carbon atoms and trimellitic acid. The dibasic acid having 2 to 16 carbon atoms may be linear or branched, and may be saturated or unsaturated. Specifically, ethanedioic acid, propanedioic acid, linear or branched butanedioic acid, linear or branched pentanedioic acid, linear or branched hexanedioic acid, Chain or branched octane diacid, linear or branched nonanninic acid, linear or branched decandioic acid, linear or branched pentane diacid, linear or branched dodecane Diacid, linear or branched tridecandioic acid, linear or branched tetradecandioic acid, linear or branched heptadecandioic acid, linear or branched hexadecandioic acid; straight Linear or branched hexenedioic acid, linear or branched otatenedioic acid, linear or branched nonennic acid, linear or branched decenedioic acid, linear or branched Pendecene diacid, linear or branched dodecene diacid, linear or branched tridecene diacid, linear Or branched Examples thereof include tetradecene diacid, linear or branched heptadecenedioic acid, linear or branched hexadecenedioic acid, and a mixture of two or more thereof.
(A— 2)エステルを構成するアルコールとカルボン酸との組み合わせは任意であり 、例ぇば下記(八ー2—1)〜(八ー2— 7)に示す組み合わせが挙げられる。  The combination of the alcohol and the carboxylic acid constituting the (A-2) ester is arbitrary, and examples thereof include the following combinations (8-2-1) to (8-2-7).
(A- 2- 1)一価アルコ -ルと一塩基酸とのエステル  (A-2-1) Ester of monohydric alcohol with monobasic acid
(A- 2- 2)多価アルコ -ルと一塩基酸とのエステル  (A-2-2) Ester of polyhydric alcohol with monobasic acid
(A- 2- 3)—価アルコ -ルと多塩基酸とのエステル  (A- 2-3) —Ester of polyhydric alcohol with polybasic acid
(A- 2- 4)多価アルコ -ルと多塩基酸とのエステル  (A-2-4) Ester of polyhydric alcohol with polybasic acid
(A- 2- 5)—価アルコ -ル及び多価アルコールの混合アルコールと多塩基酸との エステノレ  (A-2-5) Estenole of mixed alcohol of polyhydric alcohol and polyhydric alcohol with polybasic acid
6)多価アルコールと一塩基酸及び多塩基酸の混合カルボン酸とのエステ  6) Este of polyhydric alcohol with mixed carboxylic acid of monobasic acid and polybasic acid
(A— 2— 7)—価アルコール及び多価アルコールの混合アルコールと一塩基酸及び 多塩基酸の混合カルボン酸とのエステル。 (A-2-7) —Ester of a mixed alcohol of a polyhydric alcohol and a polyhydric alcohol with a mixed carboxylic acid of a monobasic acid and a polybasic acid.
[0052] なお、アルコール成分として多価アルコールを用いる場合、得られるエステルは、 多価アルコール中の全ての水酸基がエステル化された完全エステルであってもよぐ 水酸基の一部がエステル化されずに水酸基のままで残存している部分エステルであ つてもよい。また、カルボン酸成分として多塩基酸を用いる場合、多塩基酸中の全て のカルボキシル基がエステル化された完全エステルであってもよぐカルボキシル基 の一部がエステルイ匕されずにカルボキシル基のままで残存している部分エステルで あってもよい。 When a polyhydric alcohol is used as the alcohol component, the resulting ester may be a complete ester in which all hydroxyl groups in the polyhydric alcohol are esterified. Some of the hydroxyl groups are not esterified. It may be a partial ester remaining as a hydroxyl group at the same time. When a polybasic acid is used as the carboxylic acid component, the carboxyl group may be a complete ester in which all the carboxyl groups are esterified. May be the remaining partial ester.
[0053] 上記(八ー2—1)〜(八ー2— 7)に示した組み合わせの中でも、より潤滑性に優れる 点力ら、(A—2— 1)—価アルコールと一塩基酸とのエステルが好ましい。  [0053] Among the combinations shown in the above (8-2-1) to (8-2-7), (A-2-1) -hydric alcohol and monobasic acid are more excellent in lubricity. Are preferred.
[0054] (A— 2)エステルの炭素数は特に制限されな 、が、潤滑性の向上効果に優れる点 から、エステルの炭素数は、 7以上が好ましぐ 9以上がより好ましぐ 11以上がさらに 好ましい。また、炭素数が大きすぎると、焼鈍後の管内残留油分量が多くなつたり、焼 鈍後の残留物が冷凍システムに及ぼす悪影響が大きくなつたりするおそれがあること 力も、(A— 2)エステルの炭素数は、 26以下が好ましぐ 24以下がより好ましぐ 22以 下がさらに好ましい。 [0054] (A-2) The carbon number of the ester is not particularly limited, but the carbon number of the ester is preferably 7 or more, and more preferably 9 or more because of its excellent lubricity improving effect. The above is more preferred. Also, if the carbon number is too large, the residual oil content in the pipe after annealing may increase or the post-annealing residue may adversely affect the refrigeration system. The number of carbon atoms of 26 or less is preferred 24 or less is more preferred 22 or less Below is more preferred.
[0055] (A- 3)アルコールとしては、上記(A— 2)エステルの説明にお!/、て例示された一 価アルコール等が好ましく用いられる。一価アルコールの炭素数は、より潤滑性に優 れる点から、 6以上が好ましぐ 8以上がより好ましぐ 10以上がさらに好ましい。また、 炭素数が大きすぎるとスティンや腐食が発生するおそれがあることから、一価アルコ ールの炭素数は、 20以下が好ましぐ 18以下がより好ましぐ 16以下がさらに好まし い。  As the alcohol (A-3), the monohydric alcohols and the like exemplified in the description of the ester (A-2) above are preferably used. The carbon number of the monohydric alcohol is preferably 6 or more, more preferably 8 or more, and still more preferably 10 or more from the viewpoint of more excellent lubricity. In addition, if the carbon number is too large, stinning and corrosion may occur.Therefore, the carbon number of monovalent alcohol is preferably 20 or less, more preferably 18 or less, still more preferably 16 or less. .
[0056] (A— 4)脂肪酸としては、一塩基酸又は多塩基酸のいずれであってもよぐあるい はこれらの混合物であってもよ 、。一塩基酸及び多塩基酸としてはそれぞれ上記 (A 2)エステルの説明にお ヽて例示された一塩基酸及び多塩基酸が挙げられる。中 でも、より潤滑性に優れる点から、一塩基酸が好ましい、また、脂肪酸の炭素数は、よ り潤滑性に優れる点から、 6以上が好ましぐ 8以上がより好ましぐ 10以上がさらに好 ましい。他方、脂肪酸の炭素数が大きすぎると、焼鈍後の管内残留油分量が多くなつ たり、焼鈍後の残留物が冷凍システムに及ぼす悪影響が大きくなつたりするおそれが あることから、カルボン酸の炭素数は、 20以下が好ましぐ 18以下がより好ましぐ 16 以下がさらに好ましい。  [0056] (A-4) The fatty acid may be either a monobasic acid or a polybasic acid, or a mixture thereof. Examples of the monobasic acid and polybasic acid include the monobasic acid and polybasic acid exemplified in the description of the above (A2) ester. Of these, monobasic acids are preferred because of their superior lubricity, and the fatty acid has a carbon number of 6 or more, preferably 8 or more, more preferably 10 or more, because of its superior lubricity. Even better. On the other hand, if the carbon number of the fatty acid is too large, the carbon content of the carboxylic acid may be increased because the residual oil content in the pipe after annealing may increase or the adverse effect of the residue after annealing on the refrigeration system may increase. Is preferably 20 or less, more preferably 18 or less, still more preferably 16 or less.
[0057] 本発明の潤滑油組成物においては、上記 (A— 1)〜(A— 4)の油性剤のうちの 1種 のみを単独で用いてもよぐ 2種以上を組み合わせてもよいが、潤滑性をより向上でき ることから、一価アルコールと一塩基酸と力 得られる炭素数 7〜26のエステル、炭 素数 6〜20の一価アルコール、炭素数 6〜20の一塩基酸、並びにこれらの 2種以上 の混合物を用いることが好まし 、。  [0057] In the lubricating oil composition of the present invention, only one of the above oil agents (A-1) to (A-4) may be used alone, or two or more may be used in combination. However, since the lubricity can be further improved, monohydric alcohols and monobasic acids can be combined with esters of C7 to C26, monohydric alcohols of C6 to C20, and monobasic acids of C6 to C20. , As well as a mixture of two or more of these.
[0058] 油性剤 (A— 1)〜 (A— 4)の合計の含有量は、組成物全量基準で、前述の通り 40 質量%以下であり、好ましくは 20質量%以下、より好ましくは 10質量%以下である。 当該含有量が 40質量%を超えると、管内残油が増力!]してしまう。また、油性剤 (A— 1 )〜(A4)の合計の含有量は、組成物全量基準で、前述の通り 0. 5質量%以上で あり、好ましくは 0. 7質量%以上、より好ましくは 1質量%以上である。当該含有量が 0. 5質量%未満であると、十分な潤滑性が得られない。 [0058] The total content of the oil agents (A-1) to (A-4) is 40% by mass or less, preferably 20% by mass or less, more preferably 10% by mass or less, as described above, based on the total amount of the composition. % By mass or less. If the content exceeds 40% by mass, residual oil in the tube will increase its strength!]. Further, the total content of oily material (A- 1) ~ (A one 4), the total amount of the composition, as described above 0.5 and 5 mass% or more, preferably 0.7 mass% or more, more It is preferably at least 1% by mass. If the content is less than 0.5% by mass, sufficient lubricity cannot be obtained.
[0059] 本発明の潤滑油組成物においては、その優れた効果をより一層向上させるため、 必要に応じて極圧添加剤、酸化防止剤、さび止め剤、腐食防止剤、消泡剤等の添加 剤を単独で又は 2種以上を組み合わせて更に含有してもよい。 [0059] In the lubricating oil composition of the present invention, in order to further improve its excellent effects, If necessary, additives such as extreme pressure additives, antioxidants, rust inhibitors, corrosion inhibitors, defoamers and the like may be further contained alone or in combination of two or more.
[0060] 極圧添加剤としては、トリクレジルフォスフェート等のリン系化合物、及びジアルキル ジチォリン酸亜鉛等の有機金属化合物が挙げられる。酸ィ匕防止剤としては、 2, 6- ジターシャリ一ブチル p タレゾール (DBPC)等のフエノール系化合物、フエ-ル a ナフチルァミン等の芳香族ァミン及びジアルキルジチォリン酸亜鉛等の有機 金属化合物が挙げられる。さび止め剤としては、ォレイン酸等の脂肪酸の塩、ジノニ ルナフタレンスルホネート等のスルホン酸塩、ソルビタンモノォレエート等の多価アル コールの部分エステル、アミン及びその誘導体、リン酸エステル及びその誘導体が挙 げられる。腐食防止剤としては、ベンゾトリアゾール等が挙げられる。消泡剤としては 、シリコーン系のものが挙げられる。  [0060] Examples of extreme pressure additives include phosphorus compounds such as tricresyl phosphate and organometallic compounds such as zinc dialkyldithiophosphate. Examples of the antioxidant include phenolic compounds such as 2,6-di-tert-butyl p-talesol (DBPC), aromatic amines such as phenol-naphthylamine, and organic metal compounds such as zinc dialkyldithiophosphate. Can be Examples of the rust inhibitor include salts of fatty acids such as oleic acid, sulfonates such as dinonylnaphthalene sulfonate, partial esters of polyhydric alcohols such as sorbitan monooleate, amines and derivatives thereof, and phosphate esters and derivatives thereof. Are listed. Examples of the corrosion inhibitor include benzotriazole and the like. Examples of the antifoaming agent include silicone-based ones.
[0061] 上記添加剤の合計含有量は、組成物全量基準で、好ましくは 15質量%以下、より 好ましくは 10質量%以下である。  [0061] The total content of the above additives is preferably 15% by mass or less, more preferably 10% by mass or less, based on the total amount of the composition.
[0062] 本発明の潤滑油組成物の動粘度は特に制限されな 、が、 40°Cにおける動粘度は 、好ましくは 30〜6000mm2Zs、より好ましくは 50〜6000mm2Zs、更に好ましくは 80〜6000mm2Zs、特に好ましくは 100〜5000mm2Zsである。当該動粘度が 30 mm2Zs未満であると、焼鈍後に管内に残留する油分量が増加する傾向にあり、また 、潤滑性が低下する傾向にある。一方、当該動粘度が 6000mm2Zsを超えるような 高粘度である場合には、焼鈍後の管内残油量が増加することがある。 The kinematic viscosity of the lubricating oil composition of the present invention is not particularly limited, but the kinematic viscosity at 40 ° C. is preferably 30 to 6000 mm 2 Zs, more preferably 50 to 6000 mm 2 Zs, and further preferably 80 60006000 mm 2 Zs, particularly preferably 100 to 5000 mm 2 Zs. If the kinematic viscosity is less than 30 mm 2 Zs, the amount of oil remaining in the tube after annealing tends to increase, and lubricity tends to decrease. On the other hand, if the kinematic viscosity is high such as exceeding 6000 mm 2 Zs, the residual oil amount in the pipe after annealing may increase.
[0063] 上記構成を有する本発明のアルミニウム管加工用潤滑油組成物は、抽伸加工、転 造加工等において優れた潤滑性を発揮することができるものであり、また、焼鈍工程 における加熱温度での十分な熱分解性及び気化特性を示すものである。したがって 、本発明によれば、焼鈍炉内において長尺でコイル状のアルミニウム管にパージ等 の特別な残油除去処理を施すことなぐ低コストで管内残油を低減することができ、そ の結果、抽伸または転造時の焼付きの防止、アルミニウム管のロウ付性の向上、並び に、焼鈍後の管内残油又はその炭化物の冷凍システムへの混入の防止を十分に達 成することがでさるよう〖こなる。  [0063] The lubricating oil composition for aluminum pipe processing of the present invention having the above-described structure is capable of exhibiting excellent lubricity in drawing, rolling and the like, and has a high heating temperature in the annealing step. Exhibit sufficient thermal decomposability and vaporization characteristics. Therefore, according to the present invention, it is possible to reduce the residual oil in the long and coiled aluminum tube at low cost without performing a special residual oil removal treatment such as purging in an annealing furnace, and as a result, In addition, it is possible to sufficiently prevent the seizure during drawing or rolling, improve the brazing property of the aluminum pipe, and prevent the residual oil in the pipe after annealing or its carbide from being mixed into the refrigeration system. Good luck.
[0064] 本発明のアルミニウム管加工用潤滑油組成物が適用される冷凍システムの熱交換 器等に関し、使用される冷媒としては、 HFC系冷媒及び HFC系冷媒と炭化水素 (H C冷媒)との混合冷媒等が挙げられる。 [0064] Heat exchange of a refrigeration system to which the lubricating oil composition for processing aluminum pipes of the present invention is applied. As for the refrigerant used for the heater and the like, HFC-based refrigerant and a mixed refrigerant of HFC-based refrigerant and hydrocarbon (HC refrigerant) are exemplified.
[0065] HFC系冷媒としては、炭素数が 1〜3であるフッ化アルカン (HFC)が公知であり、 具体的には、ジフルォロメタン(HFC— 32)、トリフルォロメタン(HFC— 23)、ペンタ フルォロェタン(HFC— 125)、 1, 1, 2, 2—テトラフルォロェタン(HFC— 134)、 1 , 1, 1, 2—テトラフルォロェタン(HFC— 134a)、 1, 1, 1—トリフルォロェタン(HFC 143a)、及び 1, 1ージフルォロェタン(HFC— 152a)等のハイド口フルォロカーボ ン (HFC)、並びにこれらの 2種以上の混合物を使用することができる。  As HFC-based refrigerants, fluorinated alkanes (HFCs) having 1 to 3 carbon atoms are known. Specifically, difluoromethane (HFC-32), trifluoromethane (HFC-23), and pentane Fluoroethane (HFC-125), 1, 1, 2, 2-Tetrafluorene (HFC-134), 1, 1, 1, 2-Tetrafluorene (HFC-134a), 1, 1, 1 -Hydrofluorocarbon (HFC) such as trifluorethane (HFC 143a) and 1,1-difluoroethane (HFC-152a), and mixtures of two or more thereof can be used.
[0066] HFC系冷媒の混合冷媒としては、例えば、 60〜80質量%の HFC— 134aと 20〜 40質量0 /0の HFC— 32との混合冷媒、 40〜70質量0 /0の HFC— 32と 30〜60質量 %の HFC— 125との混合冷媒、 40〜60質量0 /0の HFC— 125と 40〜60質量0 /0の HFC 143aとの混合冷媒、 60質量0 /0の HFC— 134aと 30質量0 /0の HFC— 32と 1 0質量0 /0の HFC— 125との混合冷媒、 40〜70質量0 /0の HFC— 134aと 15〜35質 量0 /0の HFC— 32と 5〜40質量0 /0の HFC— 125との混合冷媒、及び 35〜55質量 %の HFC— 125と 1〜15質量0 /0の HFC— 134aと 40〜60質量0 /0の HFC— 143と の混合冷媒を使用することができる。 [0066] The mixed refrigerant HFC refrigerant, for example, 60 to 80 wt% of HFC 134a and mixed refrigerants with HFC 32 of 20-40 mass 0/0, from 40 to 70 weight 0/0 HFC 32 and 30 to 60 wt% of HFC 125 with refrigerant mixing, 40 to 60 weight 0/0 of HFC 125 and 40 to 60 weight 0/0 mixed refrigerant of HFC 143a, and 60 mass 0/0 of HFC - 134a and 30 weight 0/0 HFC 32 and 1 0 mass 0 / refrigerant mixture with 0 of HFC 125, from 40 to 70 weight 0/0 HFC 134a and 15 to 35 mass 0/0 of HFC - 32 mixed refrigerant of 5 to 40 mass 0/0 of HFC 125, and 35 to 55 wt% HFC 125 and 1-15 weight 0/0 HFC 134a and 40 to 60 weight 0/0 A mixed refrigerant with HFC-143 can be used.
[0067] 更に、本発明において、冷凍システムに使用される冷凍機油、即ち、冷凍システム 中のコンプレッサオイルとしては、鉱油及び合成油からなる群から選択された少なくと も 1種に、必要に応じて各種の添加剤を添加したものを使用することができる。  [0067] Further, in the present invention, the refrigerating machine oil used in the refrigerating system, that is, the compressor oil in the refrigerating system, is at least one selected from the group consisting of mineral oil and synthetic oil, if necessary. What added various additives can be used.
[0068] 冷凍機油として使用される鉱油としては、具体的には、例えば原油を常圧蒸留及び 減圧蒸留して得られた潤滑油留分に対して、溶剤脱れき、溶剤抽出、水素化分解、 溶剤脱ろう、接触脱ろう、水素化精製、硫酸洗浄及び白土処理のうち、 1種又は 2種 以上の精製手段を組み合わせて得られるパラフィン系又はナフテン系の鉱油を使用 することができる。 [0068] As the mineral oil used as the refrigerating machine oil, specifically, for example, a lubricating oil fraction obtained by distilling a crude oil under normal pressure and reduced pressure is subjected to solvent removal, solvent extraction, and hydrocracking. A paraffinic or naphthenic mineral oil obtained by combining one or more of the solvent dewaxing, catalytic dewaxing, hydrorefining, sulfuric acid washing and clay treatments can be used.
[0069] また、冷凍機油として使用される合成油としては、具体的には、例えばポリオレフィ ン、アルキルベンゼン、エステル、エーテル、シリケート及びポリシロキサン等の合成 含酸素油を使用することができる力 特に、ポリオレフイン、アルキルベンゼン、エステ ル及びエーテル等を使用することが好まし 、。 [0070] 冷凍機油として使用される合成油のうち、ポリオレフインとは、炭素数が 2〜16、好 ましくは炭素数が 2〜12のォレフィンの単独重合体及び共重合体、並びにこれらの 水素化物をいう。このポリオレフインカ、構造が異なるォレフィンの共重合体である場 合には、その共重合体におけるモノマー比及びモノマー配列には特別な制限はなく 、ランダム共重合体、ブロック共重合体、交互共重合体のいずれであってもよい。 [0069] Further, as the synthetic oil used as the refrigerator oil, specifically, for example, the ability to use synthetic oxygenated oil such as polyolefin, alkylbenzene, ester, ether, silicate and polysiloxane, Preference is given to using polyolefins, alkylbenzenes, esters and ethers. [0070] Among synthetic oils used as refrigerating machine oils, polyolefins include homoolefins and copolymers of olefins having 2 to 16 carbon atoms, preferably 2 to 12 carbon atoms, and hydrogens thereof. A compound. When this polyolefin is a copolymer of olefins having different structures, there are no particular restrictions on the monomer ratio and monomer arrangement in the copolymer, and random copolymers, block copolymers, and alternating copolymers are not limited. Any of coalescence may be used.
[0071] また、ポリオレフインを形成するォレフインモノマーは、 aーォレフインであっても、内 部ォレフインであってもよぐ更に、直鎖状ォレフィンであっても分枝状ォレフインであ つてもよい。  [0071] The olefin monomer forming the polyolefin may be a olefin, an internal olefin, a linear olefin, or a branched olefin. .
[0072] ポリオレフインを製造する際に使用することができるォレフィンとしては、具体的には 、例えばエチレン、プロピレン、 1—ブテン、 2—ブテン、イソブテン、直鎖状又は分枝 状のペンテン( α—ォレフイン及び内部ォレフィンを含む)、直鎖状又は分枝状のへ キセン —ォレフイン及び内部ォレフィンを含む)、直鎖状又は分枝状のヘプテン( aーォレフイン及び内部ォレフィンを含む)、直鎖状又は分枝状のオタテン(ひーォレ フィン及び内部ォレフィンを含む)、直鎖状又は分枝状のノネン —ォレフイン及び 内部ォレフィンを含む)、直鎖状又は分枝状のデセン(ひーォレフイン及び内部ォレ フィンを含む)、直鎖状又は分枝状のゥンデセン( α—ォレフイン及び内部ォレフィン を含む)、直鎖状又は分枝状のドデセン( α—ォレフイン及び内部ォレフィンを含む) 、直鎖状又は分枝状のトリデセン(α—才レフイン及び内部ォレフィンを含む)、直鎖 状又は分枝状のテトラデセン(α—ォレフイン及び内部ォレフィンを含む)、直鎖状又 は分枝状のペンタデセン( α—ォレフイン及び内部ォレフィンを含む)、及び直鎖状 又は分枝状のへキサデセン( α—ォレフイン及び内部ォレフィンを含む)並びにこれ らの混合物等がある。  Examples of the olefins that can be used in the production of polyolefin include, for example, ethylene, propylene, 1-butene, 2-butene, isobutene, linear or branched pentene (α-olefin). O-olefins and internal olefins), linear or branched hexenes-including olefins and internal olefins, linear or branched heptene (including a-olefins and internal olefins), linear or Branched otaten (including olefins and internal olefins), linear or branched nonene-olefins and internal olefins, linear or branched decene (including olefins and internal olefins) Fin), linear or branched ndene (including α-olefin and internal olefin), linear or branched dodecene (α-olefin) Straight-chain or branched tridecene (including α-olefin and internal olefin), straight-chain or branched tetradecene (including α-olefin and internal olefin), and straight-chain or branched tridecene (including α-olefin and internal olefin). Examples thereof include linear or branched pentadecene (including α-olefin and internal olefin), and linear or branched hexadecene (including α-olefin and internal olefin), and mixtures thereof.
[0073] 特に、エチレン、プロピレン、 1ーブテン、 2—ブテン、イソブテン及び炭素数が 5〜1 2である aーォレフイン、並びにこれらの混合物を使用することが好ましぐ炭素数が 5〜12である α—ォレフインのうち、 1—オタテン、 1ーデセン及び 1ードデセン並び にこれらの混合物を使用することがより一層好ましい。  [0073] In particular, ethylene, propylene, 1-butene, 2-butene, isobutene and a-olefins having 5 to 12 carbon atoms, and 5 to 12 carbon atoms are preferable to use a mixture thereof. It is even more preferred to use, among α-olefins, 1-otaten, 1-decene and 1-decene, and mixtures thereof.
[0074] 上述のポリオレフインは、任意の方法で製造することができる。例えば、無触媒によ る熱反応によって製造することができる他に、過酸化ベンゾィル等の公知の有機過 酸化物触媒を使用して、ォレフィンを単独重合又は共重合させることにより、ポリオレ フィンを製造することができる。有機過酸化物触媒としては、例えば、塩化アルミ-ゥ ム、塩化アルミニウム 多価アルコール系、塩化アルミニウム一四塩化チタン系、塩 化アルミニウム アルキル錫ハライド系、及びフッ化ホウ素等のフリーデルクラフツ型 触媒がある。また、有機塩ィ匕アルミニウム一四塩ィ匕チタン系、及び有機アルミニウム —四塩ィ匕チタン系等のチーグラー型触媒を使用することもできる。更に、アルミノキサ ンージルコノセン系、イオン性化合物ージルコノセン系等のメタ口セン型触媒、並び に塩化アルミニウム 塩基系及びフッ化ホウ素 塩基系等のルイス酸コンプレックス 型触媒等の公知の触媒系を使用して、ォレフィンを単独重合又は共重合させること ができる。 [0074] The above-mentioned polyolefin can be produced by any method. For example, in addition to being able to be produced by a thermal reaction without a catalyst, a known organic peroxide such as benzoyl peroxide can be used. Polyolefin can be produced by homopolymerizing or copolymerizing olefins using an oxide catalyst. Examples of the organic peroxide catalyst include Friedel-Crafts catalysts such as aluminum chloride, aluminum chloride, polyhydric alcohol, aluminum chloride titanium tetrachloride, aluminum chloride alkyltin halide, and boron fluoride. There is. Further, Ziegler type catalysts such as organic chloride aluminum titanium tetrachloride titanium and organic aluminum tetrachlorosilane titanium can be used. Further, using known catalyst systems such as aluminoxane-zirconocene-based, ionic compound-zirconocene-based catalysts such as meta-open-side catalysts, and Lewis acid complex-based catalysts such as aluminum chloride base-based and boron fluoride base-based catalysts, Orefin can be homopolymerized or copolymerized.
[0075] また、本発明においては、冷凍機油の成分として上述したポリオレフインを使用する ことができるが、このポリオレフインは通常、二重結合を有しているので、熱安定性及 び酸ィヒ安定性を考慮すると、重合体中の二重結合を水素化したポリオレフインの水 素化物を使用してもよい。ポリオレフインの水素化物を得る方法としては、適宜の方法 を使用することができ、例えば、ポリオレフインを公知の水素化触媒の存在下におい て水素で水素化して、ポリオレフイン中に存在する二重結合を飽和する方法を使用 することができる。また、使用する触媒を選択することにより、ォレフィンを重合した後 、水素化する 2つの工程を順次実施することなぐォレフィンの重合工程と重合体中 に存在する二重結合の水素化工程との 2工程を同時に実行することができる。  [0075] In the present invention, the above-mentioned polyolefin can be used as a component of the refrigerating machine oil. However, since this polyolefin usually has a double bond, it has thermal stability and acid stability. Considering the properties, a hydride of polyolefin obtained by hydrogenating a double bond in a polymer may be used. As a method for obtaining a polyolefin hydride, an appropriate method can be used.For example, a polyolefin is hydrogenated with hydrogen in the presence of a known hydrogenation catalyst to saturate a double bond present in the polyolefin. The method can be used. In addition, by selecting the catalyst to be used, after polymerizing the olefin, the two steps of hydrogenation are sequentially performed. The polymerization step of the olefin and the hydrogenation step of the double bond present in the polymer are not performed. The steps can be performed simultaneously.
[0076] また、冷凍機油として使用される合成油のうち、アルキルベンゼンとしては、任意の ものを使用することができる力 例えば、炭素数が 1〜40であるアルキル基を 1〜4個 有するアルキルベンゼンを使用することができる。炭素数が 1〜40であるアルキル基 としては、具体的には、例えばメチル基、ェチル基、プロピル基、ブチル基、ペンチル 基、へキシル基、ヘプチル基、ォクチル基、ノニル基、デシル基、ゥンデシル基、ドデ シル基、トリデシル基、テトラデシル基、ペンタデシル基、へキサデシル基、ヘプタデ シル基、ォクタデシル基、ノナデシル基、ィコシル基、ヘンィコシル基、ドコシル基、ト リコシル基、テトラコシル基、ペンタコシル基、へキサコシル基、ヘプタコシル基、オタ タコシル基、ノナコシル基、トリアコンチル基、ヘントリアコンチル基、ドトリアコンチル 基、トリトリアコンチル基、テトラトリアコンチル基、ペンタトリアコンチル基、へキサトリア コンチル基、ヘプタトリアコンチル基、ォクタトリアコンチル基、ノナトリアコンチル基及 びテトラコンチル基等があり、異性体を有するものについては、全ての異性体を含む アルキルベンゼンを合成油として使用することができる。 [0076] In addition, among the synthetic oils used as refrigerating machine oils, any alkyl benzene can be used. For example, alkyl benzene having 1 to 4 alkyl groups having 1 to 40 carbon atoms can be used. Can be used. Examples of the alkyl group having 1 to 40 carbon atoms include, for example, methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, heptyl group, octyl group, nonyl group, decyl group, Pendecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, nonadecyl, icosyl, henycosyl, docosyl, tricosyl, tetracosyl, pentacosyl, Hexacosyl group, heptacosyl group, otacosyl group, nonacosyl group, triacontyl group, hentriacontyl group, dotriacontyl Group, tritriacontyl group, tetratriacontyl group, pentatriacontyl group, hexatriacontyl group, heptatriacontyl group, octatriacontyl group, nonatriacontyl group, and a tetracontyl group. For those having a form, alkylbenzenes, including all isomers, can be used as synthetic oils.
[0077] アルキルベンゼンのアルキル基としては、直鎖状であっても、分枝状であってもよい 力 安定性及び粘度特性等の点から、分枝状のアルキル基を有するアルキルべンゼ ンを合成油として使用することが好ましい。この中でも、特に、プロピレン、ブテン及び イソブチレン等のォレフィンのオリゴマーから誘導される分枝状アルキル基を有する アルキルベンゼンは、入手が容易であるので冷凍機油として使用することが好ましい [0077] The alkyl group of the alkylbenzene may be linear or branched. From the viewpoints of force stability, viscosity characteristics, and the like, an alkylbenzene having a branched alkyl group may be used. Preferably, it is used as a synthetic oil. Among them, particularly, alkylbenzene having a branched alkyl group derived from oligomers of olefins such as propylene, butene and isobutylene is preferably used as a refrigerating machine oil because it is easily available.
[0078] また、アルキルベンゼンのアルキル基の個数は、 1〜4個であることが好ましいが、 安定性及び入手可能性の点から、 1個のアルキル基を有するモノアルキルベンゼン 及び 2個のアルキル基を有するジアルキルベンゼン並びにこれらの混合物を冷凍機 油として使用することができる。なお、アルキルベンゼンとしては、単一の構造のアル キルベンゼンのみでなぐ異なる構造を有するアルキルベンゼンの混合物であっても よい。 [0078] The number of alkyl groups in the alkylbenzene is preferably 1 to 4, but from the viewpoint of stability and availability, a monoalkylbenzene having one alkyl group and two alkyl groups are preferred. The dialkylbenzenes and mixtures thereof can be used as refrigerating machine oil. In addition, the alkylbenzene may be a mixture of alkylbenzenes having different structures that are different from a single structure of alkylbenzene.
[0079] 更に、アルキルベンゼンの製造方法についても限定されるものではないが、一般的 に、以下に示す合成方法によって合成することができる。原料となる芳香族化合物と しては、具体的には、例えばベンゼン、トルエン、キシレン、ェチルベンゼン、メチル ェチルベンゼン及びジェチルベンゼン、並びにこれらの混合物等を使用することが できる。また、アルキル化剤としては、例えば、エチレン、プロピレン、ブテン及びイソ ブチレン等の低級モノォレフィンのうち、好ましくはプロピレンの重合によって得られる 炭素数が 6〜40の直鎖状又は分枝状のォレフィンを使用することができる。また、ヮ ッタス、重質油、石油留分、ポリエチレン及びポリプロピレン等の熱分解によって得ら れる炭素数が 6〜40の直鎖状又は分枝状のォレフィン、並びに灯油及び軽油等の 石油留分から n—パラフィンを分離し、これを触媒によりォレフィンィ匕することによって 得られる炭素数が 9〜40の直鎖状ォレフィン等を使用することもでき、これらのォレフ インの混合物を使用することもできる。 [0080] 更にまた、アルキルィ匕の際のアルキルィ匕触媒としては、塩ィ匕アルミニウム及び塩ィ匕 亜鉛等のフリーデルクラフツ型触媒、並びに硫酸、リン酸、ケィタングステン酸、フッ 化水素酸及び活性白土等の酸性触媒等、公知のアルキル化触媒を使用することが できる。 Further, the method for producing alkylbenzene is not limited, but can be generally synthesized by the following synthesis method. As the aromatic compound as a raw material, specifically, for example, benzene, toluene, xylene, ethylbenzene, methylethylbenzene, getylbenzene, a mixture thereof and the like can be used. Examples of the alkylating agent include, among lower monoolefins such as ethylene, propylene, butene, and isobutylene, preferably linear or branched olefins having 6 to 40 carbon atoms obtained by polymerization of propylene. Can be used. In addition, linear or branched Colefin having 6 to 40 carbon atoms obtained by thermal decomposition of pettus, heavy oil, petroleum fraction, polyethylene and polypropylene, and petroleum fraction such as kerosene and gas oil It is also possible to use linear olefins having 9 to 40 carbon atoms obtained by separating n-paraffin and orienting the n-paraffin with a catalyst, or a mixture of these olefins. Further, examples of the alkylidani catalyst used in the alkylidani are Friedel-Crafts type catalysts such as aluminum chloride and zinc chloride, and sulfuric acid, phosphoric acid, kytungstic acid, hydrofluoric acid and the like. Known alkylation catalysts such as acid catalysts such as clay can be used.
[0081] 冷凍機油として使用される合成油のうち、エステルとしては、二塩基酸エステル、ポ リオールエステル、コンプレックスエステル及び炭酸エステル等がある。なお、冷凍機 油の成分として使用することができるエステルとは、エステルを構成する酸及びアル コールとして、二塩基酸等の多塩基酸及び多価アルコールを使用した場合には、実 質的に全てがエステルイ匕されたもののみを示し、カルボキシル基及び水酸基等がェ ステルイ匕されずに残存して 、る部分エステルは含まな 、。  [0081] Among the synthetic oils used as refrigerating machine oil, esters include dibasic acid esters, polyol esters, complex esters and carbonate esters. Esters that can be used as a component of refrigerating machine oil are substantially equivalent to polybasic acids such as dibasic acids and polyhydric alcohols as acids and alcohols constituting the ester. It shows only those which are all esterified and does not include partial esters in which carboxyl groups, hydroxyl groups and the like remain without being esterified.
[0082] 二塩基酸エステルとしては、ダルタル酸、アジピン酸、ピメリン酸、スベリン酸、ァゼ ライン酸及びセバシン酸等の炭素数が 5〜 10である二塩基酸と、メタノール、ェタノ ール、直鎖状又は分枝状のプロパノール、直鎖状又は分枝状のブタノール、直鎖状 又は分枝状のペンタノール、直鎖状又は分枝状のへキサノール、直鎖状又は分枝 状のへプタノール、直鎖状又は分枝状のォクタノール、直鎖状又は分枝状のノナノ ール、直鎖状又は分枝状のデカノール、直鎖状又は分枝状のゥンデ力ノール、直鎖 状又は分枝状のドデカノール、直鎖状又は分枝状のトリデカノール、直鎖状又は分 枝状のテトラデカノール、直鎖状又は分枝状のペンタデカノール、直鎖状又は分枝 状のへキサデ力ノール、直鎖状又は分枝状のヘプタデカノール、直鎖状又は分枝状 のォクタデカノール、直鎖状又は分枝状のノナデ力ノール、直鎖状又は分枝状のィコ サノール、直鎖状又は分枝状のヘンィコサノール、直鎖状又は分枝状のドコサノー ル、直鎖状又は分枝状のトリコサノール及び直鎖状又は分枝状のテトラコサノール等 の直鎖状又は分枝状のアルキル基を有する炭素数が 1〜24の一価アルコールとの エステル、並びにこれらの混合物を使用することができ、具体的には、ジトリデシルグ ルタレート、ジ 2—ェチルへキシルアジペート、ジイソデシルアジペート、ジトリデシル アジペート及びジ 2—ェチルへキシルセバゲート、並びにこれらの混合物等を使用す ることがでさる。 Examples of the dibasic acid ester include dibasic acids having 5 to 10 carbon atoms, such as daltalic acid, adipic acid, pimelic acid, suberic acid, azelaic acid, and sebacic acid, and methanol, ethanol, Linear or branched propanol, linear or branched butanol, linear or branched pentanol, linear or branched hexanol, linear or branched Heptanol, linear or branched octanol, linear or branched nonanol, linear or branched decanol, linear or branched pendanol, linear Or branched dodecanol, linear or branched tridecanol, linear or branched tetradecanol, linear or branched pentadecanol, linear or branched to Xadenol, linear or branched heptadecanol, straight Linear or branched nonadecanol, linear or branched icosanol, linear or branched icosanol, linear or branched henicosanol, linear or branched Monohydric alcohols having 1 to 24 carbon atoms having a linear or branched alkyl group such as docosanol, linear or branched tricosanol and linear or branched tetracosanol. Esters and mixtures thereof can be used, and specifically, ditridecyl glutarate, di-2-ethylhexyl adipate, diisodecyl adipate, ditridecyl adipate and di 2-ethylhexyl sebacate, and mixtures thereof, and the like can be used. It can be used.
[0083] 冷凍機油として使用されるエステルのうち、ポリオールエステルとしては、ジオール 又は水酸基を 3〜20個有するポリオールと、炭素数が 6〜20である脂肪酸とのエス テルを使用することが好ましい。ジオールとして、具体的には、例えばエチレングリコ ール、 1, 3 プロパンジオール、プロピレングリコール、 1, 4 ブタンジオール、 1, 2 ブタンジオール、 2—メチルー 1, 3 プロパンジオール、 1, 5 ペンタンジオール 、ネオペンチルグリコール、 1, 6 へキサンジオール、 2 ェチルー 2—メチルー 1, 3 プロパンジオール、 1, 7 ヘプタンジオール、 2—メチルー 2 プロピル 1, 3 プロパンジオール、 2, 2 ジェチルー 1, 3 プロパンジオール、 1, 8 オクタンジ オール、 1, 9ーノナンジオール、 1, 10 デカンジオール、 1, 11ーゥンデカンジォ ール、及び 1, 12—ドデカンジオール等がある。 [0083] Among the esters used as refrigerating machine oil, polyol esters include diols. Alternatively, it is preferable to use an ester of a polyol having 3 to 20 hydroxyl groups and a fatty acid having 6 to 20 carbon atoms. Specific examples of the diol include ethylene glycol, 1,3 propanediol, propylene glycol, 1,4 butanediol, 1,2 butanediol, 2-methyl-1,3 propanediol, 1,5 pentanediol, Neopentyl glycol, 1,6-hexanediol, 2-ethyl-2-methyl-1,3-propanediol, 1,7 heptanediol, 2-methyl-2-propyl-1,3-propanediol, 2,2 Jethyl-1,3-propanediol, 1 , 8-octanediol, 1,9-nonanediol, 1,10-decanediol, 1,11-decanediol, and 1,12-dodecanediol.
[0084] 水酸基を 3〜20個有するポリオールとしては、具体的には、例えばトリメチロールェ タン、トリメチロールプロパン、トリメチロールブタン、ジー(トリメチロールプロパン)、トリ - (トリメチロールプロパン)、ペンタエリスリトール、ジ一(ペンタエリスリトール)、トリ一 (ペンタエリスリトール)、グリセリン、ポリグリセリン(グリセリンの 2〜20量体)、 1, 3, 5 —ペンタントリオール、ソルビトール、ソルビタン、ソルビトールグリセリン縮合物、アド 二トール、ァラビトール、キシリトール及びマン-トール等の多価アルコール、並びに キシロース、ァラビノース、リボース、ラムノース、グルコース、フルクトース、ガラクトー ス、マンノース、ソノレボース、セロビオース、マノレトース、イソマノレトース、トレノヽロース、 シュクロース、ラフイノース、ゲンチアノース及びメレジトース等の糖類、並びにこれら の部分エーテル化物、並びにメチルダルコシド (配糖体)等がある。  [0084] Specific examples of the polyol having 3 to 20 hydroxyl groups include trimethylolethane, trimethylolpropane, trimethylolbutane, di (trimethylolpropane), tri- (trimethylolpropane), and pentaerythritol. , Di- (pentaerythritol), tri- (pentaerythritol), glycerin, polyglycerin (2 to 20-mer of glycerin), 1,3,5-pentanetriol, sorbitol, sorbitan, sorbitol glycerin condensate, adnitol , Arabitol, xylitol and polyhydric alcohols such as mantol; and xylose, arabinose, ribose, rhamnose, glucose, fructose, galactose, mannose, sonorebose, cellobiose, manoletothose, isomaretoose, toreno. Loin, sucrose, raffinose, gentianose and melezitose like sugars, and their partially etherified products, as well as and methyl Darco Sid (glycoside).
[0085] 炭素数が 6〜20である脂肪酸として、具体的には、例えばペンタン酸、へキサン酸 、ヘプタン酸、オクタン酸、ノナン酸、デカン酸、ゥンデカン酸、ドデカン酸、トリデカン 酸、テトラデカン酸、ペンタデカン酸、へキサデカン酸、ヘプタデカン酸、ォクタデカ ン酸、ノナデカン酸、ィコサン酸及びォレイン酸等の直鎖状又は分枝状のもの、並び に a炭素原子力 級であるネオ酸等がある。  [0085] Specific examples of the fatty acid having 6 to 20 carbon atoms include pentanoic acid, hexanoic acid, heptanoic acid, octanoic acid, nonanoic acid, decanoic acid, undecanoic acid, dodecanoic acid, tridecanoic acid, and tetradecanoic acid Linear or branched ones such as pentadecanoic acid, hexadecanoic acid, heptadecanoic acid, octadecanoic acid, nonadecanoic acid, icosanoic acid, and oleic acid; and a-carbon nuclear grade neo acids.
[0086] 更に具体的には、吉草酸、イソペンタン酸、力プリン酸、ペラルゴン酸、 2 メチルへ キサン酸、 2—ェチルペンタン酸、力プリル酸、 2—ェチルへキサン酸、ノルマルノナ ン酸、 3, 5, 5—トリメチルへキサン酸等がある。ポリオールエステルは、遊離の水酸 基を有しているものがある。なお、特に好ましくは、ネオペンチルダリコール、トリメチロ 一ノレエタン、トリメチローノレプロパン、トリメチローノレブタン、ジー(トリメチローノレプロノ ン)、トリー(トリメチロールプロパン)、ペンタエリスリトール、ジー(ペンタエリスリトール )、及びトリ—(ペンタエリスリトール)等のヒンダードアルコールのエステルである。具 体的には、ネオペンチルグリコール 2—ェチルへキサノエート、トリメチロールプロ ノ ンカプリレート、トリメチロールプロパンペラルゴネート、ペンタエリスリトーノレ 2— ェチルへキサノエート、及びペンタエリスリトールペラルゴネート、並びにこれらの混 合物等がある。 [0086] More specifically, valeric acid, isopentanoic acid, capric acid, pelargonic acid, 2-methylhexanoic acid, 2-ethylpentanoic acid, capryprilic acid, 2-ethylhexanoic acid, normal nonanoic acid, 5, 5-trimethylhexanoic acid and the like. Some polyol esters have a free hydroxyl group. Incidentally, particularly preferably, neopentyldaricol, trimethylo Hindered alcohols such as mono-oleethane, trimethylonolepropane, trimethylonolebutane, gee (trimethylololepronone), tree (trimethylolpropane), pentaerythritol, gee (pentaerythritol), and tri- (pentaerythritol) Is an ester of Specifically, neopentyl glycol 2-ethylhexanoate, trimethylolprononcaprylate, trimethylolpropaneperargonate, pentaerythritolone 2-hexylhexanoate, and pentaerythritol pelargonate, and mixtures thereof There are things.
[0087] 冷凍機油として使用されるエステルのうち、コンプレックスエステルとは、脂肪酸及 び二塩基酸と、一価アルコール及びポリオールとのエステルのことであり、脂肪酸、二 塩基酸、一価アルコール及びポリオールとしては、二塩基酸エステル及びポリオール エステルについて例示したものと同様のものを使用することができる。  [0087] Among the esters used as refrigerator oil, complex esters are esters of fatty acids and dibasic acids with monohydric alcohols and polyols, and include fatty acids, dibasic acids, monohydric alcohols and polyols. As the dibasic acid ester and the polyol ester, the same ones as those exemplified for the dibasic acid ester and the polyol ester can be used.
[0088] また、炭酸エステルとは、炭酸と一価アルコール及びポリオールとのエステルのこと であり、一価アルコール及びポリオールとしては、前述のものと同様のものの他、アル キレンオキサイドを単独重合又は共重合したポリダリコール、及び前述のポリオール にポリグリコールを付加したもの等を使用することができる。  [0088] The carbonic acid ester is an ester of carbonic acid with a monohydric alcohol and a polyol. The monohydric alcohol and the polyol are the same as those described above, and homopolymerized or copolymerized with alkylene oxide. Polymerized polydalicol and those obtained by adding polyglycol to the above-mentioned polyols can be used.
[0089] 冷凍機油として使用することができるエーテルとしては、ポリダリコール、ポリビュル エーテル、ポリフエ-ルエーテル、環状エーテル及びパーフルォロエーテル等がある 1S これらのエーテルのうち、ポリグリコール及びポリビュルエーテル等を使用するこ とが好ましい。  [0089] Examples of ethers that can be used as a refrigerating machine oil include polydalicol, polybutyl ether, polyphenol ether, cyclic ether and perfluoroether. 1S Among these ethers, polyglycol and polybutyl ether and the like are mentioned. It is preferable to use them.
[0090] ポリグリコールとしては、ポリアルキレングリコール及びそのエーテル化物、並びにこ れらの変性ィ匕合物等を使用することが好ましい。ポリアルキレングリコールとしては、 エチレンォキシド、プロピレンォキシド及びブチレンォキシド等のアルキレンォキシド を単独重合又は共重合したものを使用することができる。なお、ポリアルキレングリコ ールにおいて、異なる構造を有するアルキレンォキシドが共重合している場合に、ォ キシアルキレン基の重合形式に特に制限はなぐランダム共重合していても、ブロック 共重合していてもよい。  As the polyglycol, it is preferable to use a polyalkylene glycol and an etherified product thereof, and a modified product thereof. As the polyalkylene glycol, those obtained by homopolymerizing or copolymerizing alkylene oxides such as ethylene oxide, propylene oxide and butylene oxide can be used. In the case of polyalkylene glycol, when alkylene oxides having different structures are copolymerized, block copolymerization may be performed even if random polymerization is not particularly limited as to the polymerization form of the oxyalkylene group. You may.
[0091] ポリアルキレングリコールのエーテル化物とは、上述のポリアルキレングリコールの 水酸基をエーテル化したものである。ポリアルキレングリコールのエーテル化物として 、具体的には、モノメチルエーテル、モノェチルエーテル、モノプロピルエーテル、モ ノブチノレエーテノレ、モノペンチノレエーテノレ、モノへキシノレエーテノレ、モノヘプチノレエ ーテノレ、モノオタチノレエーテノレ、モノノニノレエーテノレ、モノデシノレエーテノレ、ジメチノレ エーテル、ジェチノレエ一テル、ジプロピルエーテル、ジブチノレエ一テル、ジペンチノレ エーテノレ、ジへキシノレエーテノレ、ジヘプチノレエーテノレ、ジォクチノレエーテノレ、ジノニ ルエーテル及びジデシルエーテル等がある。 [0091] The etherified polyalkylene glycol is obtained by etherifying the hydroxyl group of the above-described polyalkylene glycol. As etherified polyalkylene glycol Specifically, monomethyl ether, monoethyl ether, monopropyl ether, monobutynoleate, monopentinoleate, monohexinoleate, monoheptinoleate, monootinoleate, monononatele and monononinoleate Tenoré, monodecinoleatenole, dimethinole ether, dichinoleate ether, dipropyl ether, dibutinoleatel, dipentinole ethere, dihexinooleatene, diheptinoleatenole, dioctinoleatenole, dinonile ether and dinotene Decyl ether and the like.
[0092] また、ポリダリコールの変性化合物としては、ポリオールのアルキレンォキシド付カロ 物、及びそのエーテルィ匕物等がある。このポリオールとしては、ポリオールエステルに ついて例示したものと同様のポリオールを使用することができる。  [0092] Examples of the modified compound of polydalicol include carohydrates of polyols with alkylene oxides, and ethereal teres thereof. As this polyol, the same polyols as those exemplified for the polyol ester can be used.
[0093] 更に、ポリビュルエーテルとしては、下記一般式(1)で表される構成単位を有するも のを使用することができる。  [0093] Further, as the polybutyl ether, those having a structural unit represented by the following general formula (1) can be used.
[0094] [化 1]  [0094] [Formula 1]
Figure imgf000025_0001
Figure imgf000025_0001
[0095] 一般式 (2)中、 R4、 R5及び R6は同一でも異なっていてもよぐそれぞれ水素原子又 は炭素数 1〜8の炭化水素基を示し、 R7は炭素数 2〜10の 2価の炭化水素基を示し 、 R8は炭素数 1〜: LOの炭化水素基を示し、 pは分子全体の平均値力^〜 10となるよう な整数を示す。 R4〜R8は構成単位毎に同一であっても異なったものであってもよい。 更に、 R7— Oが複数存在する場合、即ち、 pが 2以上である場合には、複数の R7— O は互いに同一であっても異なったものであってもよ!/、。 In the general formula (2), R 4 , R 5 and R 6 each represent a hydrogen atom or a hydrocarbon group having 1 to 8 carbon atoms which may be the same or different, and R 7 represents 2 carbon atoms. Represents a divalent hydrocarbon group of 1010, R 8 represents a hydrocarbon group having 1 to LO carbon atoms, and p represents an integer such that the average force of the whole molecule is 〜10. R 4 to R 8 may be the same or different for each structural unit. Further, R 7 - If O there is a plurality, that is, when p is 2 or more, plural R 7 - O is even that being the same or different! /.
[0096] これらの冷凍機油のうち、含酸素合成油を使用した場合には、アルミニウム管の焼 鈍後の管内残留物が冷凍システムに及ぼす影響が大きいので、本発明に係るアルミ -ゥム管加工用潤滑油を使用すると、顕著な効果を得ることができる。  [0096] Among these refrigerating machine oils, when an oxygen-containing synthetic oil is used, the residue in the aluminum tube after annealing has a large effect on the refrigeration system. Use of processing lubricating oils can provide significant effects.
実施例  Example
[0097] 以下、実施例及び比較例に基づき本発明を更に具体的に説明するが、本発明は 以下の実施例に何ら限定されるものではない。 [0097] Hereinafter, the present invention will be described more specifically based on Examples and Comparative Examples. The present invention is not limited to the following examples.
[0098] [実施例 1〜10、比較例 1〜6]  [Examples 1 to 10, Comparative Examples 1 to 6]
実施例 1〜10及び比較例 1〜6においては、それぞれ以下に示す基油及び添カロ 剤を用いて表 1に示す組成を有する潤滑油組成物を調製した。  In Examples 1 to 10 and Comparative Examples 1 to 6, lubricating oil compositions having the compositions shown in Table 1 were prepared using the base oils and additives described below, respectively.
(基油)  (Base oil)
基油 1 :ポリブテン(40°Cにおける動粘度: 5500mm2Zs、数平均分子量: 1000、 12 30cm_ 1における赤外吸光度 1 : 0. 030) Base oil 1: polybutene (kinematic viscosity at 40 ° C: 5500 mm 2 Zs, number average molecular weight: 1000, infrared absorbance at 12 30 cm _ 1: 0.030)
基油 2 :ポリブテン(40°Cにおける動粘度: 5300mm2Zs、数平均分子量: 1060、 12 30cm_ 1における赤外吸光度 1 : 0. 020) Base Oil 2: Polybutene (kinematic viscosity at 40 ° C: 5300mm 2 Zs, the number-average molecular weight: 1060, 12 infrared absorbance at 30cm _ 1 1: 0. 020)
基油 3:ポリブチレンダリコール (40°Cにおける動粘度: 317mmVs,数平均分子量 : 2000)  Base oil 3: Polybutylene recall (Kinematic viscosity at 40 ° C: 317 mmVs, number average molecular weight: 2000)
基油 4:鉱油(40°Cにおける動粘度: 300mm2Zs) Base oil 4: Mineral oil (Kinematic viscosity at 40 ° C: 300mm 2 Zs)
基油 5:ポリ atォレフィン(40°Cにおける動粘度: 330mm2Zs、数平均分子量: 2000 ) Base oil 5: poly atolefin (kinematic viscosity at 40 ° C: 330 mm 2 Zs, number average molecular weight: 2000)
(添加剤)  (Additive)
A1:グリセリンモノォクチルエーテル  A1: Glycerin monooctyl ether
A2 :ステアリン酸プチノレ  A2: Putinole stearate
A3 :ラウリルアルコール  A3: Lauryl alcohol
A4 :ラウリン酸。  A4: Lauric acid.
[0099] 次に、実施例 1〜10及び比較例 1〜6の潤滑油組成物について以下の試験を行つ た。  [0099] Next, the following tests were performed on the lubricating oil compositions of Examples 1 to 10 and Comparative Examples 1 to 6.
[0100] [潤滑性:バウデン試験]  [0100] [Lubricity: Bowden test]
以下の試験条件でボール ·オン ·プレート往復動摺動試験 (バウデン試験)を実施し A ball-on-plate reciprocating sliding test (Bauden test) was performed under the following test conditions.
、摩擦係数を測定した。得られた結果を表 1に示す。 And the coefficient of friction was measured. Table 1 shows the obtained results.
送り速度: lOOmmZmin  Feeding speed: lOOmmZmin
荷重: 200kg  Load: 200kg
ボール(上側試験球): 5Z32inch鋼球(SUJ— 2)  Ball (upper test ball): 5Z32inch steel ball (SUJ-2)
プレート(下側試験板): A3003材板 (アルミニウム) 試験温度:室温。 Plate (lower test plate): A3003 material plate (aluminum) Test temperature: room temperature.
[0101] [焼鈍性]  [0101] [annealability]
JIS K 2270「原油及び石油製品—残留炭素分試験方法」のコンラドソン法により 残留炭素分を測定した。得られた結果を表 1に示す。  The residual carbon content was measured by the Conradson method of JIS K 2270 "Crude oil and petroleum products-Test method for residual carbon content". Table 1 shows the obtained results.
[0102] [焼鈍残渣安定性] [0102] [Stability of annealing residue]
焼鈍残渣物の冷凍機油に対する安定性を評価するため、以下の試験を実施した。 まず、 JIS K 2211「冷凍機油」の附属書 2「冷媒との化学安定性試験方法 (シール ドグラスチューブ試験)」に準拠した触媒 (太さ 1. 6mm,長さ 50mmの鉄線、導線及 びアルミニウム線)を用意し、触媒を試料油に浸漬した。このようにして表面に試料油 を付着させた触媒を 300°Cの恒温槽に入れて 30分間保持した。この触媒を内径 10 mm、肉厚 lmmのガラス管に入れ、冷凍機油(ポリプロピレングリコール、 40°Cにお ける動粘度: 46mm2Zs) 1ml及び冷媒 HFC— 134almlを封入し、ガラス管の上部 を溶融して密閉した。この密閉したガラス管を 175°Cで 14日保持した後、触媒の外 観及びスラッジの有無を観察した。得られた結果を表 1に示す。表 1の「触媒外観」の 欄中、 Aは「変化なし」、 Bは「変色が認められた」、 Cは「腐食した」をそれぞれ意味す る。 The following tests were performed to evaluate the stability of the annealing residue to refrigerator oil. First, a catalyst (iron wire, lead wire, aluminum wire with a thickness of 1.6 mm and a length of 50 mm) based on JIS K 2211 “Refrigerator oil”, Annex 2 “Test method for chemical stability with refrigerant (shielded glass tube test)” ) Was prepared, and the catalyst was immersed in the sample oil. The catalyst with the sample oil adhering to the surface in this way was placed in a thermostat at 300 ° C and held for 30 minutes. This catalyst is placed in a glass tube with an inner diameter of 10 mm and a wall thickness of lmm, and 1 ml of refrigerating machine oil (polypropylene glycol, kinematic viscosity at 40 ° C: 46 mm 2 Zs) and refrigerant HFC-134alml are sealed, and the upper part of the glass tube is sealed. Fused and sealed. After keeping the sealed glass tube at 175 ° C for 14 days, the appearance of the catalyst and the presence or absence of sludge were observed. Table 1 shows the obtained results. In the column of “Appearance of catalyst” in Table 1, A means “no change”, B means “discoloration is recognized”, and C means “corroded”.
[0103] [表 1] [0103] [Table 1]
焼鈍残渣 基;田 添加剤 潤滑性 焼鈍性 Annealing residue base; Field additive Lubricity Annealability
安定性 Stability
3 有更 3 有: m; 摩擦係数 残炭分 触媒 種類 種類 スラッジ3 Yes 3 Yes: m; Coefficient of friction Residual coal Catalyst Type Type Sludge
(質量%) (質量 ¾) U (mg) 外観 実施例 1 基油 1 95 A1 5 0.081 0.01 A なし 実施例 2 基油 1 90 A2 10 0.098 0.02 A なし 実施例 3 基油 1 90 A3 10 0.093 0.01 A なし 実施例 4 基油 1 99 A4 1 0.089 0.09 B なし 実施例 5 基油 3 95 A1 5 0.079 0.01 A なし 実施例 6 基油 3 90 A2 10 0.093 0.02 A なし 実施例 7 基油 3 90 A3 10 0.089 0.01 A なし 実施例 8 基油 3 99 A4 1 0.085 0.08 B なし (Mass%) (mass ¾) U (mg) Appearance Example 1 Base oil 1 95 A1 5 0.081 0.01 A None Example 2 Base oil 1 90 A2 10 0.098 0.02 A None Example 3 Base oil 1 90 A3 10 0.093 0.01 A None Example 4 Base oil 1 99 A4 1 0.089 0.09 B None Example 5 Base oil 3 95 A1 5 0.079 0.01 A None Example 6 Base oil 3 90 A2 10 0.093 0.02 A None Example 7 Base oil 3 90 A3 10 0.089 0.01 A None Example 8 Base oil 3 99 A4 1 0.085 0.08 B None
A1 5  A1 5
実施例 9 基油 3 85 0.076 0.00 A なし Example 9 Base oil 3 85 0.076 0.00 A None
A3 10  A3 10
実施例 10 基油 2 90 A3 10 0.092 0.31 B なし 比較例 1 基油 4 95 A1 5 0.112 1.21 C あり 比較例 2 基油 5 95 A1 5 0.091 1.13 C あり 比較例 3 基油 1 100 - - 0.213 0.00 A なし 比較例 4 基油 3 100 - - 0.205 0.00 A なし 比較例 5 基油 3 99.8 A1 0.02 0.192 0.00 A なし 比較例 6 基油 3 50 A1 50 0.075 0.89 B あり Example 10 Base oil 2 90 A3 10 0.092 0.31 B No Comparative example 1 Base oil 4 95 A1 5 0.112 1.21 C Yes Comparative example 2 Base oil 5 95 A1 5 0.091 1.13 C Yes Comparative example 3 Base oil 1 100--0.213 0.00 A None Comparative example 4 Base oil 3 100--0.205 0.00 A None Comparative example 5 Base oil 3 99.8 A1 0.02 0.192 0.00 A None Comparative example 6 Base oil 3 50 A1 50 0.075 0.89 B Available

Claims

請求の範囲 The scope of the claims
[1] ポリブテン及びポリアルキレングリコール力 選ばれる少なくとも 1種を基油とし、  [1] Polybutene and polyalkylene glycol power At least one selected from base oils,
2価以上の多価アルコールの部分エーテル化合物、エステル、アルコール及び脂 肪酸カゝら選ばれる少なくとも 1種の油性剤を、組成物全量基準で、 0. 5〜40質量% 含有することを特徴とするアルミニウム管加工用潤滑油組成物。  It is characterized in that it contains 0.5 to 40% by mass, based on the total amount of the composition, of at least one oily agent selected from partial ether compounds, esters, alcohols and fatty acids of dihydric or higher polyhydric alcohols. Lubricating oil composition for processing aluminum pipes.
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JP4933165B2 (en) * 2006-06-23 2012-05-16 住友軽金属工業株式会社 Drawing lubricating oil for flux-cored wire for aluminum brazing, and method for drawing flux-cored wire for aluminum brazing using the same
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US8283296B2 (en) * 2006-10-11 2012-10-09 Henkel Ag & Co., Kgaa Lubricant for hot forging applications
JP2009029913A (en) * 2007-07-26 2009-02-12 Sumitomo Light Metal Ind Ltd Aluminum pipe drawing lubrication oil and method for drawing aluminum pipe by using the same
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