JP5883315B2 - Lubricating oil composition for metal working - Google Patents

Lubricating oil composition for metal working Download PDF

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JP5883315B2
JP5883315B2 JP2012042556A JP2012042556A JP5883315B2 JP 5883315 B2 JP5883315 B2 JP 5883315B2 JP 2012042556 A JP2012042556 A JP 2012042556A JP 2012042556 A JP2012042556 A JP 2012042556A JP 5883315 B2 JP5883315 B2 JP 5883315B2
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lubricating oil
oil composition
metal working
acid
metal
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JP2013177515A (en
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真也 飯塚
真也 飯塚
順英 谷野
順英 谷野
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Idemitsu Kosan Co Ltd
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Idemitsu Kosan Co Ltd
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Priority to JP2012042556A priority Critical patent/JP5883315B2/en
Application filed by Idemitsu Kosan Co Ltd filed Critical Idemitsu Kosan Co Ltd
Priority to CN201710928916.7A priority patent/CN107674741A/en
Priority to CN201380011049.0A priority patent/CN104136591A/en
Priority to KR1020147022648A priority patent/KR101730227B1/en
Priority to US14/378,005 priority patent/US20150013410A1/en
Priority to PCT/JP2013/055159 priority patent/WO2013129481A1/en
Priority to TW102107285A priority patent/TWI564383B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C9/00Cooling, heating or lubricating drawing material
    • B21C9/005Cold application of the lubricant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/18Lubricating, e.g. lubricating tool and workpiece simultaneously
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/16Ethers
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/26Carboxylic acids; Salts thereof
    • C10M129/28Carboxylic acids; Salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/68Esters
    • C10M129/78Complex esters, i.e. compounds containing at least three esterified carboxyl groups and derived from the combination of at least three different types of the following five types of compound: monohydroxy compounds, polyhydroxy compounds, monocarboxylic acids, polycarboxylic acids, hydroxy carboxylic acids
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M171/00Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
    • C10M171/02Specified values of viscosity or viscosity index
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/003Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/10Petroleum or coal fractions, e.g. tars, solvents, bitumen
    • C10M2203/1006Petroleum or coal fractions, e.g. tars, solvents, bitumen used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/10Petroleum or coal fractions, e.g. tars, solvents, bitumen
    • C10M2203/102Aliphatic fractions
    • C10M2203/1025Aliphatic fractions used as base material
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/021Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/04Ethers; Acetals; Ortho-esters; Ortho-carbonates
    • C10M2207/046Hydroxy ethers
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • C10M2207/126Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/283Esters of polyhydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/287Partial esters
    • C10M2207/289Partial esters containing free hydroxy groups
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/30Complex esters, i.e. compounds containing at leasst three esterified carboxyl groups and derived from the combination of at least three different types of the following five types of compounds: monohydroxyl compounds, polyhydroxy xompounds, monocarboxylic acids, polycarboxylic acids or hydroxy carboxylic acids
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/02Viscosity; Viscosity index
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/02Pour-point; Viscosity index
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
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    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • C10N2040/245Soft metals, e.g. aluminum

Description

本発明は金属加工用潤滑油組成物に関し、詳しくは、金属またはその合金、特にアルミニウム又はアルミニウム合金等の非鉄金属の深絞り加工、打抜き加工、引抜き加工、冷間鍛造加工等の塑性加工する際の加工性に優れ、金属摩耗粉の発生量を抑制することができると共に、表面品質に優れた製品を得ることができる金属加工用潤滑油組成物に関するものである。   The present invention relates to a lubricating oil composition for metal working, and more particularly, when plastic working such as deep drawing, punching, drawing, cold forging of metals or alloys thereof, particularly non-ferrous metals such as aluminum or aluminum alloys. The present invention relates to a lubricating oil composition for metal working, which is excellent in workability, can suppress the amount of metal wear powder generated, and can provide a product with excellent surface quality.

金属またはその合金、特にアルミニウム又はアルミニウム合金等の非鉄金属の絞り加工等の金属加工をする際に用いられる金属加工用潤滑油組成物には、生産性向上の見地から、基本的に有すべき性能として絞り加工性能等の金属加工性に優れることが要求される。同時に、加工後の金属表面の品質が良好であること、例えば、加工品表面に摩耗分が付着したり、損傷が発生することがないことが要求される。   From the standpoint of improving productivity, the lubricating oil composition for metal working to be used for metal working such as drawing of metal or its alloy, particularly non-ferrous metal such as aluminum or aluminum alloy, should basically have. The performance is required to be excellent in metal workability such as drawing performance. At the same time, it is required that the quality of the metal surface after processing is good, for example, that no wear adheres to the surface of the workpiece or damage does not occur.

従来、アルミニウム又はアルミニウム合金等の非鉄金属の絞り加工や深絞り加工に用いる金属加工用潤滑油には、鉱油や合成系炭化水素油に、アルコール類,脂肪酸エステル類,脂肪酸等の油性剤を配合した潤滑油が用いられてきた(例えば、特許文献1〜3参照)。
特許文献1には、特定炭素数を有する1−アルケンの重合体であるポリアルファオレフィンと脂肪酸ポリオールエステルを含有するアルミニウム合金板用潤滑油組成物が開示されており(請求項1)、深絞り成形することも記載されている(段落〔0052〕等)。
特許文献2には、特定炭素数のモノエステルとオキソアルコールとを含有するアルミニウム合金板用潤滑油組成物及びそれを用いたプレス成形方法が開示されている(請求項1、6)。また、プレス成形実験で円筒絞り実験を行っている(段落〔0067〕等)。
特許文献3には、水酸基を1〜8個有し炭素数2〜27のアルコール化合物を含有するアルミニウム化合物加工用潤滑油組成物開示されており(請求項1)、具体的加工方法としては、タッピング試験における効果が示されている(段落〔0096〕〜〔0102〕)。
Conventionally, metal processing lubricants used for drawing and deep drawing of non-ferrous metals such as aluminum or aluminum alloys are blended with mineral oils and synthetic hydrocarbon oils and oily agents such as alcohols, fatty acid esters and fatty acids. Have been used (see, for example, Patent Documents 1 to 3).
Patent Document 1 discloses a lubricating oil composition for an aluminum alloy sheet containing a polyalphaolefin, which is a polymer of 1-alkene having a specific carbon number, and a fatty acid polyol ester (Claim 1), and deep drawing. Molding is also described (paragraph [0052] etc.).
Patent Document 2 discloses a lubricating oil composition for aluminum alloy plates containing a monoester having a specific number of carbon atoms and an oxo alcohol, and a press molding method using the same (Claims 1 and 6). In addition, a cylindrical drawing experiment is performed as a press molding experiment (paragraph [0067] and the like).
Patent Document 3 discloses a lubricating oil composition for processing an aluminum compound containing 1 to 8 hydroxyl groups and containing an alcohol compound having 2 to 27 carbon atoms (Claim 1). As a specific processing method, The effect in the tapping test is shown (paragraphs [0096] to [0102]).

しかしながら、近年、金属またはその合金の金属加工では、製品設計に対して寸法精度良く加工でき、かつ、生産性を向上するため、高速で加工できる加工性が求められている。
さらに金属製品の軽量化、高強度化、小型化・薄肉化が以前にも増して進み、それに伴い加工条件が厳しくなり、加工時に発生する金属摩耗粉の発生量が増加している。摩耗粉の発生量が増加すれば、それが工具と被加工材の間に介在することによって製品の寸法精度を低下させ、更には表面品質に悪影響を与える
例えば、角型リチウムイオン電池のケースを加工する場合は、まず、断面長方形の角型のポンチを用いてアルミニウムやアルミニウム合金板を深絞りし、底部分が側面に対し直角になるように加工する必要がある。このような加工には、高い加工性能が要求される。しかもこの加工では、前記加工を長い距離に亘って行う必要がある。そのため摩耗量が多くなり加工品に摩耗粉が付着し、表面損傷も増大する。
このような状況下にあることから、金属加工用潤滑油組成物には、これまでの金属加工用潤滑油組成物より一層高い加工性や耐摩耗性が要求されている。
However, in recent years, in metal processing of metals or alloys thereof, workability that can be processed at high speed is required in order to process with high dimensional accuracy for product design and to improve productivity.
In addition, metal products have become lighter, stronger, smaller and thinner, and the processing conditions have become more stringent, and the amount of metal wear powder generated during processing has increased. If the amount of generated abrasion powder increases, it intervenes between the tool and the workpiece, thereby reducing the dimensional accuracy of the product and adversely affecting the surface quality. For example, the case of a prismatic lithium ion battery When processing, first, it is necessary to deeply draw an aluminum or aluminum alloy plate using a rectangular punch having a rectangular cross section so that the bottom portion is perpendicular to the side surface. Such processing requires high processing performance. Moreover, in this processing, it is necessary to perform the processing over a long distance. As a result, the amount of wear increases, and wear powder adheres to the workpiece, resulting in increased surface damage.
Under such circumstances, the metalworking lubricating oil composition is required to have higher workability and wear resistance than conventional metalworking lubricating oil compositions.

特開2008−274256号公報JP 2008-274256 A 特開2007−211100号公報JP 2007-211100 A 特開2010−184970号公報JP 2010-184970 A

本発明は、このような状況に鑑みてなされたものであり、金属またはその合金の加工性に優れる金属加工用潤滑油組成物、特にアルミニウムやアルミニウム合金等の非鉄金属を深絞り加工する際の加工性に優れ、同時に金属摩耗粉の発生や表面損傷を抑制し表面品質に優れる製品を得ることができる金属加工用潤滑油組成物を提供することを目的とする。   The present invention has been made in view of such a situation, and is used when deep drawing a non-ferrous metal such as a lubricating oil composition for metal working that is excellent in workability of a metal or an alloy thereof, particularly aluminum or an aluminum alloy. An object of the present invention is to provide a metal working lubricating oil composition that is excellent in workability, and at the same time, can suppress the generation of metal wear powder and surface damage to obtain a product having excellent surface quality.

本発明者らは、前記の好ましい性質を有する金属加工用潤滑油組成物を開発すべく鋭意研究を重ねた結果、特定の性状や組成を有する基油に、特定の構造を有するグリセリン誘導体を所定の割合で配合した潤滑油組成物を用いることにより、その目的を達成できることを見出した。本発明は、かかる知見に基いて完成したものである。   As a result of intensive research to develop a lubricating oil composition for metal working having the above-mentioned preferable properties, the present inventors have determined a glycerin derivative having a specific structure as a base oil having a specific property and composition. It was found that the object can be achieved by using a lubricating oil composition blended at a ratio of The present invention has been completed based on such knowledge.

すなわち、本発明は、
(1)鉱油及び/又は合成油からなり、40℃における動粘度が50〜300mm2/sの基油と、組成物全量基準で、(A)一般式(I)
That is, the present invention
(1) A base oil consisting of mineral oil and / or synthetic oil and having a kinematic viscosity at 40 ° C. of 50 to 300 mm 2 / s, and based on the total amount of the composition (A)

Figure 0005883315
Figure 0005883315

[式中、R1はアルキル基、アルケニル基又はアリールアルキル基、R2及びR3は、それぞれ独立に水素原子又はメチル基、A1OおよびA2Oは、それぞれ独立にオキシアルキレン基、nは0、1又は2、p、qはそれぞれ平均付加モル数で、p+qは0〜5の数を示す。]
で表されるグリセリン誘導体0.01〜10質量%を含むことを特徴とする金属加工用潤滑油組成物、
(2)40℃における動粘度が80〜260mm2/sである上記(1)に記載の金属加工用潤滑油組成物、
(3)40℃における動粘度が120〜200mm2/sである上記(1)又は(2)に記載の金属加工用潤滑油組成物、
(4)基油の%CPが65〜85である上記(1)〜(3)のいずれかに記載の金属加工用潤滑油組成物、
(5)前記グリセリン誘導体において、一般式(I)におけるR1が炭素数12〜24のアルキル基若しくはアルケニル基、R2及びR3が、それぞれ水素原子、nは1、p=0、q=0である上記(1)〜(4)のいずれかに記載の金属加工用潤滑油組成物、
(6)さらに、油性剤0.1〜15質量%を含む上記(1)〜(5)のいずれかに記載の金属加工用潤滑油組成物、
(7)金属加工が、アルミニウム材又はアルミニウム合金材の深絞り加工である上記(1)〜(6)のいずれかに記載の金属加工用潤滑油組成物、
(8)上記(1)〜(7)のいずれかに記載の金属加工用潤滑油組成物を用いて、アルミニウム材又はアルミニウム合金材を絞り比1.5以上の条件で行う深絞り加工方法、
を提供するものである。
[Wherein, R 1 is an alkyl group, an alkenyl group or an arylalkyl group, R 2 and R 3 are each independently a hydrogen atom or a methyl group, A 1 O and A 2 O are each independently an oxyalkylene group, n Are 0, 1 or 2, p, q are average addition mole numbers, respectively, and p + q shows the number of 0-5. ]
A lubricating oil composition for metal working, comprising 0.01 to 10% by mass of a glycerin derivative represented by:
(2) The lubricating oil composition for metal working according to (1), wherein the kinematic viscosity at 40 ° C. is 80 to 260 mm 2 / s,
(3) Lubricating oil composition for metalworking as described in said (1) or (2) whose kinematic viscosity in 40 degreeC is 120-200 mm < 2 > / s,
(4) The lubricating oil composition for metal working according to any one of the above (1) to (3), wherein the% C P of the base oil is 65 to 85,
(5) In the glycerin derivative, R 1 in the general formula (I) is an alkyl group or alkenyl group having 12 to 24 carbon atoms, R 2 and R 3 are each a hydrogen atom, n is 1, p = 0, q = The lubricating oil composition for metal working according to any one of the above (1) to (4), which is 0,
(6) The lubricating oil composition for metalworking according to any one of (1) to (5), further comprising 0.1 to 15% by mass of an oily agent,
(7) The lubricating oil composition for metal processing according to any one of (1) to (6), wherein the metal processing is deep drawing of an aluminum material or an aluminum alloy material,
(8) A deep drawing method using the lubricating oil composition for metal working according to any one of (1) to (7) above, wherein an aluminum material or an aluminum alloy material is subjected to a drawing ratio of 1.5 or more,
Is to provide.

本発明によれば、金属またはその合金の加工性に優れる金属加工用潤滑油組成物、特にアルミニウム等の非鉄金属を深絞り加工する際の加工性に優れ、同時に金属摩耗粉の発生や表面損傷を抑制し表面品質に優れる製品を得ることができる金属加工用潤滑油組成物を提供することができる。   According to the present invention, a lubricating oil composition for metal working excellent in workability of a metal or an alloy thereof, particularly excellent in workability when deep drawing a non-ferrous metal such as aluminum, and at the same time generation of metal wear powder and surface damage It is possible to provide a lubricating oil composition for metalworking capable of obtaining a product excellent in surface quality by suppressing the above.

本発明の金属加工用潤滑油組成物(以下、単に潤滑油組成物と称することがある。)は、鉱油及び/又は合成油からなり、40℃における動粘度が50〜300mm2/sの基油と、特定の構造を有するグリセリン誘導体を含む潤滑油組成物である。
〔基油〕
本発明の潤滑油組成物においては、40℃における動粘度が50〜300mm2/sの基油を用いることが必要である。
40℃における動粘度が50mm2/s未満では、深絞り加工において、被加工剤とダイスやポンチ間における潤滑膜の膜厚が不充分になるため、必要な加工性が得られない。一方40℃における動粘度が高い程潤滑膜の膜厚が増大し、加工性能を高めることができるが、300mm2/sを超えると効果が飽和、もしくは低下する傾向があるとともに、取り扱いが困難になるため好ましくない。このようなことから、基油の40℃における動粘度は、60mm2/s以上が好ましく、80mm2/s以上がより好ましく、120mm2/s以上が特に好ましい。基油の40℃における動粘度が、60mm2/s以上、80mm2/s以上、120mm2/s以上となるにつれ加工性能は高くなる。
一方、40℃における動粘度は300mm2/s以下であることを要し、280mm2/s以下がより好ましく、260mm2/s以下がさらに好ましく、200mm2/s以下が特に好ましい。
The lubricating oil composition for metal working of the present invention (hereinafter sometimes simply referred to as a lubricating oil composition) is composed of mineral oil and / or synthetic oil and has a kinematic viscosity at 40 ° C. of 50 to 300 mm 2 / s. A lubricating oil composition comprising an oil and a glycerin derivative having a specific structure.
[Base oil]
In the lubricating oil composition of the present invention, it is necessary to use a base oil having a kinematic viscosity at 40 ° C. of 50 to 300 mm 2 / s.
If the kinematic viscosity at 40 ° C. is less than 50 mm 2 / s, the film thickness of the lubricating film between the workpiece and the die or punch becomes insufficient in deep drawing, so that necessary workability cannot be obtained. On the other hand, the higher the kinematic viscosity at 40 ° C, the greater the film thickness of the lubricating film and the higher the processing performance. However, when it exceeds 300 mm 2 / s, the effect tends to saturate or decrease, and handling becomes difficult. Therefore, it is not preferable. For this reason, the kinematic viscosity at 40 ° C. of the base oil is preferably at least 60 mm 2 / s, more preferably at least 80 mm 2 / s, and particularly preferably equal to or greater than 120 mm 2 / s. As the base oil has a kinematic viscosity at 40 ° C. of 60 mm 2 / s or more, 80 mm 2 / s or more, 120 mm 2 / s or more, the processing performance increases.
Meanwhile, the kinematic viscosity at 40 ° C. required to be at most 300 mm 2 / s, more preferably less 280 mm 2 / s, more preferably less 260mm 2 / s, 200mm 2 / s or less is particularly preferred.

本発明に用いる基油としては、n−d−M法で測定される%CAが5以下であるとともに、%CPが65以上85以下であるものが好ましい。%CPが65以上であれば、所望の粘度指数を有することができ、%CPが85以下であれば、他の基油や、添加剤の溶解性を低下させることがなく、均一で安定な組成物が得られる効果がある。
%CAは3以下、特に1以下であることがより好ましく、%CPは70以上80以下であるものがさらに好ましい。
また、、基油の%CNは、%CAと%CPのとの残部であるから、10以上35以下の範囲が好ましい。
また、本発明の基油の粘度指数は、70以上が好ましく、90以上がより好ましく、100以上が特に好ましい。この粘度指数が70以上の基油は、温度の変化による粘度変化が小さく、広い温度範囲で潤滑特性を発揮できる。
The base oil used in the present invention, together with% C A measured by n-d-M method is 5 or less,% C P is what is preferably 65 or more 85 or less. If% CP is 65 or more, it can have a desired viscosity index, and if% CP is 85 or less, it is uniform without reducing the solubility of other base oils and additives. There is an effect of obtaining a stable composition.
% C A is 3 or less, more preferably preferably 1 or less,% C P is more preferably not more 70 or more 80 or less.
The% C N of ,, base oil,% C A and% C because P is a remainder of Noto, preferably in the range of 10 to 35 or less.
Further, the viscosity index of the base oil of the present invention is preferably 70 or more, more preferably 90 or more, and particularly preferably 100 or more. The base oil having a viscosity index of 70 or more has a small change in viscosity due to a change in temperature, and can exhibit lubricating characteristics in a wide temperature range.

本発明における基油は、前記の性状や組成を満たす鉱油及び/又は合成油を用いる。
このうち鉱油としては、種々のものを挙げることができる。例えば、パラフィン基系原油,中間基系原油あるいはナフテン基系原油を常圧蒸留するか、あるいは常圧蒸留の残渣油を減圧蒸留して得られる留出油、またはこれを常法にしたがって精製することによって得られる精製油、例えば、溶剤精製油,水素化精製油,水素化分解油、脱ロウ処理油,白土処理油等を挙げることができる。また、スラックワックスの水素化異性化油も使用できる。
As the base oil in the present invention, mineral oil and / or synthetic oil satisfying the above properties and composition are used.
Among these, various mineral oils can be exemplified. For example, distillate obtained by subjecting paraffin-based crude oil, intermediate-based crude oil, or naphthenic-based crude oil to atmospheric distillation, or distilling oil obtained by subjecting atmospheric distillation residue oil to vacuum distillation, or purifying it according to a conventional method. For example, solvent refined oil, hydrorefined oil, hydrocracked oil, dewaxed oil, and clay-treated oil can be used. Also, slack wax hydroisomerized oil can be used.

合成油としては、例えば、炭素数8〜14のポリ−α−オレフィン、オレフィンコポリマー(例えば、エチレン−プロピレンコポリマーなど)、あるいはポリブテン、ポリプロピレン等の分岐オレフィンやこれらの水素化物、さらにはポリオールエステル(トリメチロールプロパンの脂肪酸エステル、ペンタエリスリトールの脂肪酸エステルなど)等のエステル系化合物、アルキルベンゼン等を用いることができる。   Synthetic oils include, for example, poly-α-olefins having 8 to 14 carbon atoms, olefin copolymers (for example, ethylene-propylene copolymers), branched olefins such as polybutene and polypropylene, hydrides thereof, and polyol esters ( Trimethylolpropane fatty acid ester, pentaerythritol fatty acid ester, and the like), alkylbenzene, and the like can be used.

本発明の潤滑油組成物においては、基油として、前記鉱油を1種用いてもよいし、2種以上を組み合わせて用いてもよく、また前記合成油を1種用いてもよいし、2種以上を組み合わせて用いてもよい。さらに、鉱油1種以上と合成油1種以上とを組み合わせて用いてもよい。   In the lubricating oil composition of the present invention, as the base oil, one kind of the mineral oil may be used, two or more kinds may be used in combination, and one kind of the synthetic oil may be used. You may use combining more than a seed. Further, one or more mineral oils and one or more synthetic oils may be used in combination.

本発明の潤滑油組成物においては、添加剤として、一般式(I)   In the lubricating oil composition of the present invention, as an additive, the general formula (I)

Figure 0005883315
Figure 0005883315

で表されるグリセリン誘導体(以下、「(A)成分」と称する)が用いられる。
この(A)成分のグリセリン誘導体は、加工性を向上し、摩耗粉の発生を抑制するなどの効果を発揮する。
前記一般式(I)において、R1はアルキル基、アルケニル基又はアリールアルキル基、R2及びR3は、それぞれ独立に水素原子又はメチル基、A1O及びA2Oは、それぞれ独立にオキシアルキレン基、nは0、1又は2、p+qは平均付加モル数で0〜5の数を示す。
前記R1のうちのアルキル基及びアルケニル基としては、炭素数12〜18のものが好ましく、また直鎖状、分岐状、環状のいずれであってもよい。例えば各種のドデシル基、トリデシル基、テトラデシル基、ペンタデシル基、ヘキサデシル基、オクタデシル基、各種のドデセニル基、トリデセニル基、テトラデセニル基、ペンタデセニル基、ヘキサデセニル基、オクタデセニル基などが挙げられる。
1のうちのアリールアルキル基としては、例えばベンジル基、フェネチル基、フェニルプロピル基、トリルメチル基、トリルエチル基、キシリルメチル基、キシリルエチル基などが挙げられる。
前記R1としては、前記効果の点から特に炭素数12〜18のアルキル基及びアルケニル基が好ましい。
(Hereinafter referred to as “component (A)”).
The glycerin derivative of the component (A) exhibits effects such as improving processability and suppressing generation of wear powder.
In the general formula (I), R 1 is an alkyl group, alkenyl group or arylalkyl group, R 2 and R 3 are each independently a hydrogen atom or methyl group, and A 1 O and A 2 O are each independently oxy An alkylene group, n is 0, 1 or 2, and p + q represents a number of 0 to 5 in terms of the average number of moles added.
The alkyl group and alkenyl group in R 1 are preferably those having 12 to 18 carbon atoms, and may be linear, branched or cyclic. Examples thereof include various dodecyl groups, tridecyl groups, tetradecyl groups, pentadecyl groups, hexadecyl groups, octadecyl groups, various dodecenyl groups, tridecenyl groups, tetradecenyl groups, pentadecenyl groups, hexadecenyl groups, octadecenyl groups, and the like.
Examples of the arylalkyl group in R 1 include benzyl group, phenethyl group, phenylpropyl group, tolylmethyl group, tolylethyl group, xylylmethyl group, and xylylethyl group.
R 1 is particularly preferably an alkyl group or alkenyl group having 12 to 18 carbon atoms from the viewpoint of the above effects.

2及びR3は、それぞれ水素原子又はメチル基を示すが、本発明においては、両方共水素原子であることが、前記効果の点から好ましい。また、nは0、1又は2であるが、本発明においては、nが0又は1であることが前記効果の点から好ましい。
2及びR3が水素原子であって、nが0の場合、一般式(I)で表されるグリセリン誘導体の原料としてグリセリンが用いられ、nが1の場合、該原料としてジグリセリンが用いられ、nが2の場合、該原料としてトリグリセリンが用いられるが、本発明においては、nが0又は1であるグリセリン又はジグリセリンが好適である。
1O及びA2Oは、それぞれオキシアルキレン基を示し、このオキシアルキレン基としては、オキシエチレン基及びオキシプロピレン基が、入手性及び前記効果の点から好ましい。グリセリン、ジグリセリン、トリグリセリンの水酸基にアルキレンオキシドを付加させることにより、前記のA1OやA2Oを形成させることができる。アルキレンオキシドとしては、前記効果などの点から、特にエチレンオキシドが好ましい。また、このアルキレンオキシドは1種用いてもよく、2種以上を組み合わせて用いてもよい。すなわち、A1O及びA2Oは同一であっても、異なっていてもよく、A1O及びA2Oが、それぞれ複数ある場合、複数のA1Oは同一でも異なっていてもよく、複数のA2Oは同一でも異なっていてもよい。
p、qはそれぞれアルキレンオキシドの平均付加モル数であり、本発明においてはp+qは0〜5の範囲の数である。この平均付加モル数が5を超えると基油への溶解性が低下して、(A)成分としての効果が十分に発揮されないことがある。p+qは、好ましくは0、すなわち、アルキレンオキシドが付加されていないグリセリン誘導体が、前記効果の点から好適である。
本発明の潤滑油組成物においては、(A)成分のグリセリン誘導体として、一般式(I−a)
R 2 and R 3 each represent a hydrogen atom or a methyl group. In the present invention, both are preferably hydrogen atoms from the viewpoint of the above effects. Further, n is 0, 1 or 2, but in the present invention, n is preferably 0 or 1 from the viewpoint of the above effect.
When R 2 and R 3 are hydrogen atoms and n is 0, glycerin is used as a raw material for the glycerin derivative represented by the general formula (I), and when n is 1, diglycerin is used as the raw material. When n is 2, triglycerin is used as the raw material. In the present invention, glycerin or diglycerin where n is 0 or 1 is preferable.
A 1 O and A 2 O each represent an oxyalkylene group, and as the oxyalkylene group, an oxyethylene group and an oxypropylene group are preferable from the viewpoints of availability and the above effects. By adding alkylene oxide to the hydroxyl group of glycerin, diglycerin, or triglycerin, the above A 1 O or A 2 O can be formed. As the alkylene oxide, ethylene oxide is particularly preferable from the viewpoint of the above-described effects. Moreover, this alkylene oxide may be used 1 type and may be used in combination of 2 or more type. That is, A 1 O and A 2 O may be the same or different, and when there are a plurality of A 1 O and A 2 O, the plurality of A 1 O may be the same or different, A plurality of A 2 O may be the same or different.
p and q are average addition mole numbers of alkylene oxide, respectively, and p + q is a number in the range of 0-5 in the present invention. When this average addition mole number exceeds 5, the solubility to a base oil will fall and the effect as (A) component may not fully be exhibited. p + q is preferably 0, that is, a glycerin derivative to which no alkylene oxide is added is preferable from the viewpoint of the above effect.
In the lubricating oil composition of the present invention, as the glycerin derivative of the component (A), the general formula (Ia)

Figure 0005883315
Figure 0005883315

[式中、R1aは炭素数12〜18のアルキル基又はアルケニル基、mは0又は1を示す。]
で表されるモノ若しくはジグリセリンのモノアルキル又はモノアルケニルエーテルが好ましく用いられる。
前記一般式(I−a)で表されるグリセリンモノアルキル又はモノアルケニルエーテルとしては、例えばグリセリンモノラウリルエーテルなどの各種のグリセリンモノドデシルエーテル、グリセリンモノミリスチルエーテルなどの各種のグリセリンモノテトラデシルエーテル、グリセリンモノパルミチルエーテルなどの各種のグリセリンモノヘキサデシルエーテル、グリセリンモノステアリルエーテルなどの各種のグリセリンモノオクタデシルエーテル、グリセリンモノオレイルエーテルなどの各種のグリセリンモノオクタデセニルエーテル及びこれらのグリセリンをジグリセリンに置換した化合物等を挙げることができる。
これらの中でも、特に、前記一般式(I−a)においてmが1のジグリセリンのモノアルキル又はモノアルケニルエーテルが好ましく用いられる。
[Wherein, R 1a represents an alkyl group or alkenyl group having 12 to 18 carbon atoms, and m represents 0 or 1. ]
A monoalkyl or monoalkenyl ether of mono- or diglycerin represented by the formula is preferably used.
Examples of the glycerin monoalkyl or monoalkenyl ether represented by the general formula (Ia) include various glycerin monododecyl ethers such as glycerin monolauryl ether and various glycerin monotetradecyl ethers such as glycerin monomyristyl ether, Various glycerin monohexadecyl ethers such as glycerin monopalmityl ether, various glycerin monooctadecyl ethers such as glycerin monostearyl ether, various glycerin monooctadecenyl ethers such as glycerin monooleyl ether, and these glycerin as diglycerin Examples include substituted compounds.
Among these, in particular, a monoalkyl or monoalkenyl ether of diglycerin in which m is 1 in the general formula (Ia) is preferably used.

前記一般式(I−a)で表されるモノ若しくはジグリセリンのモノアルキル又はモノアルケニルエーテルは、従来公知の方法により、製造することができる。   The monoalkyl or monoalkenyl ether of mono- or diglycerin represented by the general formula (Ia) can be produced by a conventionally known method.

本発明の潤滑油組成物においては、前記(A)成分のグリセリン誘導体として、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。また、その含有量は、組成物全量基準で、0.01〜10質量%の範囲で選定される。この含有量が0.01質量%未満では、前記効果が十分に発揮されず、本発明の目的が達せられない。一方、10質量%を超えると基油への溶解性(均一性)が悪くなり、加工性や表面品質も低下するおそれが生じる。この(A)成分の含有量は0.05〜8質量%が好ましく、0.1〜5質量%がより好ましい。
本発明の潤滑油組成物において、さらに(B)成分として油性剤を含有することが好ましい。該(B)成分として用いられる油性剤としては特に制限はなく、従来金属加工油において油性剤として慣用されているものの中から適宜選択して用いることができる。このような油性剤としては、例えばアルコール類、脂肪酸類及び脂肪酸エステル類などを挙げることができる。
In the lubricating oil composition of the present invention, as the glycerin derivative of the component (A), one type may be used alone, or two or more types may be used in combination. Moreover, the content is selected in the range of 0.01-10 mass% on the basis of the total amount of the composition. If this content is less than 0.01% by mass, the above-mentioned effect is not sufficiently exhibited, and the object of the present invention cannot be achieved. On the other hand, when it exceeds 10 mass%, the solubility (uniformity) in base oil will worsen, and workability and surface quality may also fall. The content of the component (A) is preferably 0.05 to 8% by mass, and more preferably 0.1 to 5% by mass.
The lubricating oil composition of the present invention preferably further contains an oily agent as the component (B). There is no restriction | limiting in particular as an oil-based agent used as this (B) component, It can select suitably from what was conventionally used as an oil-based agent in metalworking oil conventionally. Examples of such oily agents include alcohols, fatty acids and fatty acid esters.

アルコール類としては、炭素数8〜18の一価の脂肪族飽和若しくは不飽和アルコールを好ましく挙げることができる。このアルコールは直鎖状のものであってもよいし、分岐鎖を有するものであってもよく、その具体例としては、直鎖状又は分岐鎖を有するものである、オクタノール、デカノール、ドデカノール、テトラデカノール、ヘキサデカノール、オクタデカノール、オクテノール、デセノール、ドデセノール、テトラデセノール、ヘキサデセノール、オクタデセノールなどが挙げられる。
また、脂肪酸類としては、例えばパルミチン酸、ステアリン酸、イソステアリン酸、ヒドロキシステアリン酸、ダイマー酸、オレイン酸、イコサン酸などの高級飽和若しくは不飽和脂肪酸を挙げることができる。
Preferable examples of the alcohols include monovalent aliphatic saturated or unsaturated alcohols having 8 to 18 carbon atoms. The alcohol may be linear or branched, and specific examples thereof include linear or branched octanol, decanol, dodecanol, Examples include tetradecanol, hexadecanol, octadecanol, octenol, decenol, dodecenol, tetradecenol, hexadecenol, octadecenol and the like.
Examples of fatty acids include higher saturated or unsaturated fatty acids such as palmitic acid, stearic acid, isostearic acid, hydroxystearic acid, dimer acid, oleic acid, and icosanoic acid.

さらに脂肪酸エステル類としては、炭素数6〜22の脂肪族カルボン酸と炭素数1〜18の脂肪族アルコールとからなるエステルを挙げることができる。ここで、炭素数6〜22の脂肪族カルボン酸は、一塩基酸であってもよいし、二塩基酸以上の多塩基酸であってもよく、また、飽和、不飽和のいずれであってもよい。さらに、直鎖状のものであってもよく、分岐鎖を有するのものであってもよい。このような脂肪族カルボン酸の例としては、直鎖状又は分岐鎖を有するである、オクタン酸、デカン酸、ドデカン酸、テトラデカン酸、ヘキサデカン酸、オクタデカン酸、ヒドロキシオクタデカン酸、イコサン酸、オクテン酸、デセン酸、ドデセン酸、テトラデセン酸、ヘキサデセン酸、オクタデセン酸、ヒドロキシオクタデセン酸、イコセン酸、オクタン二酸、デカン二酸、ドデカン二酸、テトラデカン二酸、ヘキサデカン二酸、オクタデカン二酸、イコサン二酸、オクテン二酸、デセン二酸、ドデセン二酸、テトラデセン二酸、ヘキサデセン二酸、オクタデセン二酸、イコセン二酸などが挙げられる。
また、炭素数1〜18の脂肪族アルコールは、一価アルコールであってもよいし、多価アルコールであってもよく、また、飽和、不飽和のいずれであってもよい。さらに直鎖状のものであってもよく、分岐鎖状のものであってもよいが、通常一価のアルコールが用いられる。このようなアルコールの例としては、メタノール、エタノール、アリルアルコール、あるいは直鎖状又は分岐鎖を有するである、プロパノール、ブタノール、ペンタノール、ヘキサノール、オクタノール、デカノール、ドデカノール、テトラデカノール、ヘキサデカノール、オクタデカノール、ブテノール、ペンテノール、ヘキセノール、オクテノール、デセノール、ドデセノール、テトラデセノール、ヘキサデセノール、オクタデセノールなどが挙げられる。これらの中で、炭素数6〜18のものが好ましく、8〜18のものがより好ましい。
Furthermore, examples of the fatty acid esters include esters composed of an aliphatic carboxylic acid having 6 to 22 carbon atoms and an aliphatic alcohol having 1 to 18 carbon atoms. Here, the aliphatic carboxylic acid having 6 to 22 carbon atoms may be a monobasic acid, a polybasic acid of dibasic acid or higher, and either saturated or unsaturated. Also good. Furthermore, it may be linear or may have a branched chain. Examples of such aliphatic carboxylic acids are linear or branched, octanoic acid, decanoic acid, dodecanoic acid, tetradecanoic acid, hexadecanoic acid, octadecanoic acid, hydroxyoctadecanoic acid, icosanoic acid, octenoic acid , Decenoic acid, dodecenoic acid, tetradecenoic acid, hexadecenoic acid, octadecenoic acid, hydroxyoctadecenoic acid, icosenic acid, octanedioic acid, decanedioic acid, dodecanedioic acid, tetradecanedioic acid, hexadecanedioic acid, octadecanedioic acid, icosanedioic acid Examples include acids, octenedioic acid, decenedioic acid, dodecenedioic acid, tetradecenedioic acid, hexadecenedioic acid, octadecenedioic acid, icosendioic acid and the like.
Moreover, monohydric alcohol may be sufficient as a C1-C18 aliphatic alcohol, polyhydric alcohol may be sufficient, and either saturated or unsaturated may be sufficient. Further, it may be linear or branched, but usually a monohydric alcohol is used. Examples of such alcohols include methanol, ethanol, allyl alcohol, or linear or branched propanol, butanol, pentanol, hexanol, octanol, decanol, dodecanol, tetradecanol, hexadecanol. , Octadecanol, butenol, pentenol, hexenol, octenol, decenol, dodecenol, tetradecenol, hexadecenol, octadecenol and the like. Among these, those having 6 to 18 carbon atoms are preferable, and those having 8 to 18 carbon atoms are more preferable.

本発明の潤滑油組成物においては、この(B)成分の油性剤として、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。また、その含有量は、潤滑油組成物全量基準で、0.1〜15質量%の範囲で選定されることが好ましい。この含有量が上記の範囲にあれば、前記(A)成分のグリセリン誘導体と共に作用し、所望の効果を発揮することができる。好ましい含有量は0.5〜10質量%であり、より好ましくは1〜8質量%である。
本発明の潤滑油組成物には、本発明の目的が損なわれない範囲で、所望により各種添加剤、例えば極圧剤、摩耗防止剤、酸化防止剤、防錆剤、腐蝕防止剤、消泡剤、粘度指数向上剤、帯電防止剤などを適宜含有させることができる。
In the lubricating oil composition of the present invention, as the oily agent of component (B), one type may be used alone, or two or more types may be used in combination. Moreover, it is preferable that the content is selected in the range of 0.1-15 mass% on the basis of the total amount of the lubricating oil composition. If this content is in the above range, it can act together with the glycerin derivative of the component (A) and exert a desired effect. A preferable content is 0.5 to 10% by mass, and more preferably 1 to 8% by mass.
In the lubricating oil composition of the present invention, various additives such as an extreme pressure agent, an anti-wear agent, an antioxidant, a rust inhibitor, a corrosion inhibitor, and an antifoam are optionally added as long as the object of the present invention is not impaired. An agent, a viscosity index improver, an antistatic agent and the like can be appropriately contained.

極圧剤としては、例えば硫化オレフィン、ジアルキルポリスルフィド、ジアリールアルキルポリスルフィド、ジアリールポリスルフィドなどの硫黄系化合物、リン酸エステル、チオリン酸エステル、亜リン酸エステル、アルキルハイドロゲンホスファイト、リン酸エステルアミン塩、亜リン酸エステルアミン塩などのリン系化合物等が挙げられ、摩耗防止剤としては、例えばジチオリン酸亜鉛(ZnDTP)、ジチオカルバミン酸亜鉛(ZnDTC)、硫化オキシジチオリン酸モリブデン(MoDTP)、硫化オキシジチオカルバミン酸モリブデン(MoDTC)などが挙げられる。   Examples of extreme pressure agents include sulfur compounds such as sulfurized olefins, dialkyl polysulfides, diarylalkyl polysulfides, diaryl polysulfides, phosphate esters, thiophosphate esters, phosphite esters, alkyl hydrogen phosphites, phosphate amine amine salts, Phosphorus compounds such as phosphoric ester amine salts are listed. Examples of the antiwear agent include zinc dithiophosphate (ZnDTP), zinc dithiocarbamate (ZnDTC), molybdenum sulfide oxydithiophosphate (MoDTP), and molybdenum sulfide oxydithiocarbamate. (MoDTC).

酸化防止剤としては、例えばアルキル化ジフェニルアミン、フェニル−α−ナフチルアミン、アルキル化−α−ナフチルアミンなどのアミン系、2,6−ジ−t−ブチル−p−クレゾールなどのフェノール系、及び2,6−ジ−t−ブチル−4−[4,6−ビス(オクチルチオ)−1,3,5−トリアジン−2−イルアミノ]フェノール、ジラウリルチオジプロピオネートなどの硫黄系等が挙げられる。   Examples of the antioxidant include amines such as alkylated diphenylamine, phenyl-α-naphthylamine and alkylated α-naphthylamine, phenols such as 2,6-di-t-butyl-p-cresol, and 2,6 -Sulfur-based compounds such as di-t-butyl-4- [4,6-bis (octylthio) -1,3,5-triazin-2-ylamino] phenol and dilaurylthiodipropionate.

防錆剤や腐蝕防止剤としては、例えばソルビタンエステル、中性アルカリ金属若しくはアルカリ土類金属スルホネート、アルカリ金属若しくはアルカリ土類金属フェネート、アルカリ金属若しくはアルカリ土類金属サリチレート、チアジアゾール、ベンゾトリアゾールなどが、消泡剤としては、例えばジメチルポリシロキサン、フルオロエーテルなどが挙げられる。
粘度指数向上剤としては、例えば、ポリメタクリレート、分散型ポリメタクリレート、オレフィン系共重合体(例えば、エチレン−プロピレン共重合体など)などが挙げられる。
帯電防止剤としては非金属系帯電防止剤であるアミン誘導体、コハク酸誘導体、ポリ(オキシアルキレン)グリコール又は多価アルコールの部分エステルなどが好ましく挙げられる。
Examples of rust inhibitors and corrosion inhibitors include sorbitan esters, neutral alkali metal or alkaline earth metal sulfonate, alkali metal or alkaline earth metal phenate, alkali metal or alkaline earth metal salicylate, thiadiazole, benzotriazole, Examples of the antifoaming agent include dimethylpolysiloxane and fluoroether.
Examples of the viscosity index improver include polymethacrylate, dispersed polymethacrylate, olefin copolymer (for example, ethylene-propylene copolymer) and the like.
Preferred examples of the antistatic agent include amine derivatives, succinic acid derivatives, poly (oxyalkylene) glycols and partial esters of polyhydric alcohols, which are nonmetallic antistatic agents.

〔潤滑油組成物〕
本発明の潤滑油組成物は、40℃における動粘度が50〜300mm2/sであることが好ましく、60〜280mm2/sであることがより好ましく、80〜260mm2/sであることがさらに好ましく、120〜200mm2/sであることが特に好ましい。40℃における動粘度が50mm2/s以上であれば、深絞り加工等において、充分な潤滑膜を形成して加工性能を高める効果が発揮され、300mm2/s以下であれば取り扱いが容易である。
本発明の金属加工用潤滑油組成物は、金属またはその合金の金属加工、特に、深絞り、打抜き、引抜き、冷間鍛造等の塑性加工に好適に用いられる。特にアルミニウム等の非鉄金属およびその合金の深絞り加工において、加工性に優れ、金属摩耗粉の発生量を抑制することができると共に、表面品質に優れた製品を得ることができる。
[Lubricating oil composition]
The lubricating oil composition of the present invention is preferably a kinematic viscosity at 40 ° C. is 50 to 300 mm 2 / s, more preferably 60~280mm 2 / s, to be 80~260mm 2 / s Further preferred is 120 to 200 mm 2 / s. If the kinematic viscosity at 40 ° C. is 50 mm 2 / s or more, the effect of enhancing the processing performance by forming a sufficient lubricating film is exhibited in deep drawing and the like, and if it is 300 mm 2 / s or less, handling is easy. is there.
The lubricating oil composition for metal working of the present invention is suitably used for metal working of metals or alloys thereof, particularly plastic working such as deep drawing, punching, drawing, cold forging. In particular, in deep drawing of non-ferrous metals such as aluminum and alloys thereof, it is possible to obtain a product that is excellent in workability, can suppress the amount of metal wear powder generated, and is excellent in surface quality.

〔金属加工方法〕
本発明における金属加工方法は、前記金属加工用潤滑油組成物を用いて、アルミニウム材又はアルミニウム合金材を深絞り加工方法である。この深絞り加工方法では、過酷な加工条件で加工することも可能である。例えば、絞り比1.5以上の条件下であっても、さらには1.6以上の条件下であって、特に1.7以上の条件下であっても良好な加工を行うことができる。
[Metal processing method]
The metal working method in the present invention is a deep drawing method for an aluminum material or an aluminum alloy material using the lubricating oil composition for metal working. In this deep drawing method, it is possible to process under severe processing conditions. For example, good processing can be performed even under a drawing ratio of 1.5 or more, further 1.6 or more, and particularly 1.7 or more.

次に、本発明を実施例により、さらに詳細に説明するが、本発明はこれらの例によって何ら限定されるものではない。
なお、各例で得られた金属加工用潤滑油組成物について、以下に示す条件にて深絞り加工実験を行い、諸特性を求めた。
<深絞り加工実験の条件>
(1)被加工材
アルミニウム合金:A3003−H24、Φ70.00mm円盤、板厚0.28mm
(2)試験装置
自動万能薄板試験機:「USM−350D型」(株式会社 東京試験機製)
ダイス :Φ40.90mm×R5mm
ポンチ :Φ40.00mm×R4mm
クリアランス :0.45mm
しわ押さえ力 :4.0kN
ポンチ上昇速度:20mm/秒(高速試験用ユニットを使用)
試料油塗布方法:被加工材両面に1mlずつ塗布
絞り比 :1.75
<評価項目>
(1)最大ポンチ荷重(kN):
製品の加工性を評価する。最大ポンチ荷重が低いほど低荷重で成形でき、加工性が高く生産性が高い。
(2)摩耗粉発生量:
製品の表面をガーゼでふき取り、摩耗粉による黒染みの量を目視で確認し、下記の評価基準で評価した。
評価基準
○:黒染み(摩耗粉)なし
△:黒染みあり(表面(側面)の1/3未満)
×:黒染みあり(表面(側面)の1/3以上)
(3)表面損傷:
損傷の有無と程度を目視で確認し、下記の評価基準で評価した。
評価基準
○:損傷無し
×:損傷あり
EXAMPLES Next, although an Example demonstrates this invention further in detail, this invention is not limited at all by these examples.
In addition, about the lubricating oil composition for metal working obtained in each example, the deep drawing experiment was conducted on the conditions shown below, and various characteristics were calculated | required.
<Conditions for deep drawing experiment>
(1) Work material Aluminum alloy: A3003-H24, Φ70.00mm disk, plate thickness 0.28mm
(2) Test equipment Automatic universal sheet testing machine: “USM-350D type” (manufactured by Tokyo Tester Co., Ltd.)
Dice: Φ40.90mm × R5mm
Punch: Φ40.00mm × R4mm
Clearance: 0.45mm
Wrinkle holding force: 4.0kN
Punch ascent speed: 20mm / sec (uses high-speed test unit)
Sample oil application method: Apply 1 ml each on both sides of work material Drawing ratio: 1.75
<Evaluation items>
(1) Maximum punch load (kN):
Evaluate the workability of the product. The lower the maximum punch load is, the lower the load can be formed, the higher the workability and the higher the productivity.
(2) Abrasion powder generation amount:
The surface of the product was wiped off with gauze, the amount of black stain due to wear powder was visually confirmed, and evaluated according to the following evaluation criteria.
Evaluation criteria ○: No black stain (wear powder) △: Black stain (less than 1/3 of the surface (side surface))
×: Black stain (1/3 or more of the surface (side surface))
(3) Surface damage:
The presence / absence and degree of damage were visually confirmed and evaluated according to the following evaluation criteria.
Evaluation criteria ○: No damage ×: Damaged

実施例1〜8および比較例1〜4
第1表に示す組成の金属加工用潤滑油組成物を調製し、その諸特性を評価した。結果を第1表に示す。
Examples 1-8 and Comparative Examples 1-4
Lubricating oil compositions for metal working having the compositions shown in Table 1 were prepared and their characteristics were evaluated. The results are shown in Table 1.

Figure 0005883315
Figure 0005883315

[注]
1)基油A:水素化精製鉱油(40℃動粘度130mm2/s、%CP72.3、%CA0.0、%CN27.7、粘度指数107)
2)基油B:水素化精製鉱油(40℃動粘度90mm2/s、%C P 72.0、%CA0.0、%CN28.0、粘度指数107)
3)基油C:水素化精製鉱油(40℃動粘度260mm2/s、%CP72.7、%CA0.0、%CN27.3、粘度指数107)
4)基油D:水素化精製鉱油(40℃動粘度200mm2/s、%CP72.6、%CA0.0、%CN27.4、粘度指数107)
5)基油E:水素化精製鉱油(40℃動粘度12mm2/s、%CP76.2、%CA0.4、%CN23.4、粘度指数114)
5)グリセリン誘導体−I:ジグリセリンモノオレイルエーテル
6)グリセリン誘導体−II:モノグリセリンモノオレイルエーテル
7)グリセリン誘導体−III:モノオレイン酸POE(2)グリセリル
8)添加剤A:オレイルアルコール
9)添加剤B:オレイン酸
10)添加剤C:トリメチロールプロパントリオレート
[note]
1) Base oil A: hydrorefined mineral oil (40 ° C. kinematic viscosity 130 mm 2 / s,% C P 72.3,% C A 0.0,% C N 27.7, viscosity index 107)
2) Base oil B: hydrorefined mineral oil (40 ° C. kinematic viscosity 90 mm 2 / s,% C P 72.0,% C A 0.0,% C N 28.0, viscosity index 107)
3) Base oil C: hydrorefined mineral oil (40 ° C. kinematic viscosity 260 mm 2 / s,% C P 72.7,% C A 0.0,% C N 27.3, viscosity index 107)
4) Base oil D: hydrorefined mineral oil (40 ° C. kinematic viscosity 200 mm 2 / s,% C P 72.6,% C A 0.0,% C N 27.4, viscosity index 107)
5) Base oil E: hydrorefined mineral oil (40 ° C. kinematic viscosity 12 mm 2 / s,% C P 76.2,% C A 0.4,% C N 23.4, viscosity index 114)
5) Glycerin derivative-I: Diglycerin monooleyl ether 6) Glycerin derivative-II: Monoglycerin monooleyl ether 7) Glycerin derivative-III: Monooleic acid POE (2) Glyceryl 8) Additive A: Addition of oleyl alcohol 9) Agent B: Oleic acid 10) Additive C: Trimethylolpropane trioleate

第1表からわかるように、本発明の金属加工用潤滑油組成物(実施例1〜8)は、最大ポンチ荷重が7.3kN以下と低く、加工性に優れるとともに、摩耗粉が認められず、表面損傷も見られず、加工性が良好である。
これに対し、動粘度の要件を満たさない基油E(40℃動粘度12mm2/s)用いた比較例1は、基油A(130mm2/s)を用いた実施例1より、最大ポンチ荷重が高く(7.4kN)、摩耗粉、表面損傷も不良である。また、本発明のグリセリン誘導体に代えて種々の油性剤A〜Cのいずれかを配合した比較例2〜4は、最大ポンチ荷重、摩耗粉量及び表面損傷いずれについても良好な性能を有しするものはなく、加工性が劣ることが分かる。
As can be seen from Table 1, the lubricating oil compositions for metalworking of the present invention (Examples 1 to 8) have a maximum punch load as low as 7.3 kN or less, excellent workability, and no wear powder is observed. No surface damage is seen and the workability is good.
On the other hand, Comparative Example 1 using base oil E (40 ° C. kinematic viscosity 12 mm 2 / s) that does not satisfy the requirements of kinematic viscosity has a maximum punch than Example 1 using base oil A (130 mm 2 / s). The load is high (7.4 kN), and wear powder and surface damage are poor. Moreover, Comparative Examples 2-4 which mix | blended any of the various oil-based agents AC instead of the glycerol derivative of this invention have favorable performance also about all the maximum punch loads, the amount of abrasion powder, and surface damage. There is nothing and it turns out that workability is inferior.

本発明の金属加工用潤滑油組成物は、アルミニウム等の非鉄金属を金属加工、特に、アルミニウムやアルミニウム合金属を深絞り加工する際、加工性に優れ、金属摩耗粉の発生量を抑制すると共に、表面品質に優れる製品を得ることができる。   The lubricating oil composition for metal working of the present invention is excellent in workability when metal-working non-ferrous metals such as aluminum, in particular, deep drawing of aluminum or aluminum alloy metal, and suppresses the generation amount of metal wear powder. A product with excellent surface quality can be obtained.

Claims (10)

鉱油及び/又は合成油からなり、40℃における動粘度が50〜280mm/sの基油と、組成物全量基準で、(A)一般式(I)
Figure 0005883315

[式中、Rはアルキル基、アルケニル基又はアリールアルキル基、R及びRは、それぞれ独立に水素原子又はメチル基、AOおよびAOは、それぞれ独立にオキシアルキレン基、nは0、1又は2、p、qはそれぞれ平均付加モル数で、p+qは0〜5の数を示す。]
で表されるグリセリン誘導体0.01〜10質量%を含むことを特徴とする金属加工用潤滑油組成物。
A base oil composed of mineral oil and / or synthetic oil and having a kinematic viscosity at 40 ° C. of 50 to 280 mm 2 / s, based on the total amount of the composition, (A) General formula (I)
Figure 0005883315

[Wherein, R 1 is an alkyl group, an alkenyl group or an arylalkyl group, R 2 and R 3 are each independently a hydrogen atom or a methyl group, A 1 O and A 2 O are each independently an oxyalkylene group, n Are 0, 1 or 2, p, q are average addition mole numbers, respectively, and p + q shows the number of 0-5. ]
The lubricating oil composition for metalworking characterized by including 0.01-10 mass% of glycerol derivatives represented by these.
40℃における動粘度が80〜260mm/sである請求項1に記載の金属加工用潤滑油組成物。 The lubricating oil composition for metal working according to claim 1, wherein the kinematic viscosity at 40 ° C. is 80 to 260 mm 2 / s. 40℃における動粘度が120〜200mm/sである請求項1又は2に記載の金属加工用潤滑油組成物。 The kinematic viscosity at 40 ° C is 120 to 200 mm 2 / s, and the lubricating oil composition for metal working according to claim 1 or 2. 基油の%Cが65〜85である請求項1〜3のいずれかに記載の金属加工用潤滑油組成物。 Metalworking lubricating oil composition according to any one of claims 1 to 3% C P of base oil is 65 to 85. 前記グリセリン誘導体において、一般式(I)におけるRが炭素数12〜24のアルキル基若しくはアルケニル基、R及びRが、それぞれ水素原子、nは1、p=0、q=0である請求項1〜4のいずれかに記載の金属加工用潤滑油組成物。 In the glycerin derivative, R 1 in the general formula (I) is an alkyl group or alkenyl group having 12 to 24 carbon atoms, R 2 and R 3 are each a hydrogen atom, n is 1, p = 0, and q = 0. The lubricating oil composition for metal working according to any one of claims 1 to 4. さらに、油性剤0.1〜15質量%を含む請求項1〜5のいずれかに記載の金属加工用潤滑油組成物。   Furthermore, the lubricating oil composition for metalworking in any one of Claims 1-5 containing 0.1-15 mass% of oiliness agents. 金属加工が、アルミニウム材又はアルミニウム合金材の深絞り加工である請求項1〜6のいずれかに記載の金属加工用潤滑油組成物。   The metal working lubricating oil composition according to any one of claims 1 to 6, wherein the metal working is deep drawing of an aluminum material or an aluminum alloy material. 基油の%C% C of base oil N が10〜35である請求項1〜7のいずれかに記載の金属加工用潤滑油組成物。Is a lubricating oil composition for metal working according to any one of claims 1 to 7. 基油が水素化精製油である請求項1〜8のいずれかに記載の金属加工用潤滑油組成物。The lubricating oil composition for metal working according to any one of claims 1 to 8, wherein the base oil is a hydrorefined oil. 請求項1〜のいずれかに記載の金属加工用潤滑油組成物を用いて、アルミニウム材又はアルミニウム合金材を絞り比1.5以上の条件で行う深絞り加工方法。
A deep drawing method using the lubricating oil composition for metal processing according to any one of claims 1 to 9 , wherein an aluminum material or an aluminum alloy material is subjected to a drawing ratio of 1.5 or more.
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