WO2005088021A1 - A transportable modular building and method of constructing thereof - Google Patents

A transportable modular building and method of constructing thereof Download PDF

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Publication number
WO2005088021A1
WO2005088021A1 PCT/PL2005/000015 PL2005000015W WO2005088021A1 WO 2005088021 A1 WO2005088021 A1 WO 2005088021A1 PL 2005000015 W PL2005000015 W PL 2005000015W WO 2005088021 A1 WO2005088021 A1 WO 2005088021A1
Authority
WO
WIPO (PCT)
Prior art keywords
building
segments
service module
length
horizontal
Prior art date
Application number
PCT/PL2005/000015
Other languages
English (en)
French (fr)
Inventor
Grzegorz Olesch
Original Assignee
Grzegorz Olesch
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Grzegorz Olesch filed Critical Grzegorz Olesch
Priority to DK05722132T priority Critical patent/DK1733100T3/da
Priority to DE602005012247T priority patent/DE602005012247D1/de
Priority to EP05722132A priority patent/EP1733100B9/de
Priority to SI200530644T priority patent/SI1733100T1/sl
Priority to US10/598,884 priority patent/US20070163184A1/en
Priority to PL05722132T priority patent/PL1733100T3/pl
Priority to JP2007503861A priority patent/JP4658115B2/ja
Publication of WO2005088021A1 publication Critical patent/WO2005088021A1/en

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34815Elements not integrated in a skeleton
    • E04B1/34838Elements not integrated in a skeleton the supporting structure consisting of wood
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34869Elements for special technical purposes, e.g. with a sanitary equipment
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/12Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
    • E04H2001/1283Small buildings of the ISO containers type

Definitions

  • the present invention relates to a method of constructing a transportable modular building and to a transportable modular building constructed according to this method.
  • Typical apartment and apartment-office buildings are usually constructed on a building site in a sequence of separate technological operations. These operations are most often carried out by different workers having suitable skills, and the building duration usually lasts from about several months to several years and is dependent, among other factors, on the weather conditions. All these conditions influence the total cost of the building.
  • U.S. Patent 4,501 ,098 describes a method of constructing a house comprising the steps of constructing modular structures for a first level of the house away form the building site in a factory.
  • the modular structures are positioned in end to end aligned relation to facilitate transportation and substantially define all standard dimensions of the first level of the house.
  • the modular structures are separated and positioned on the foundation, and remaining elements of the first level and the second level if there is one, are then constructed to provide those portions of the house possessing appropriate architectural design. Finally a roof structure is constructed over the house and exterior finishing is performed.
  • the aim of the present invention is to provide a method of constructing a transportable modular building, which would allow fast and inexpensive assembly of the building on the building site, would be functional and easy to transport.
  • a method of constructing of a transportable modular building comprising the step of making the foundation at the building site, which further comprises the steps of: (a) producing in a factory, out of the building site, at least one service module of a frame construction, which enables a container transportation thereof and is advantageously provided with appropriate building installations, where its height substantially corresponds to half of its length; (b) producing in a factory, out of the building site, at least two horizontal segments of a frame construction having the width substantially corresponding to the height of the service module and the length substantially corresponding to the length of the service module, and at least one vertical segment of a frame construction having the height substantially corresponding to the height of the service module the length substantially corresponding to the length of the service module; (c) transportation of the service modules, the horizontal and vertical segments to the building site by means of a vehicle apt to container transportation; (d) attaching the service modules on the foundation of the building; (e) attaching a suitable number of the horizontal segments on the foundation of the building
  • the height of the service module means external as well as internal height thereof, in the dependence of the selected method of assembling the building.
  • vehicle apt to container transportation refers to a vehicle adapted to transport containers, in particular two standardized 20 ft (length 6.1 m x width 2.4 m) containers or one 40 ft PL_GO01 PCT - 3 -
  • the horizontal and vertical segments of the building may easily stacked and temporarily connected together, to form a block having length and width corresponding to length and width of a standardized container.
  • the horizontal outline of the service module preferably corresponds to the horizontal outline of the container.
  • At least two service modules may be advantageously connected in end to end aligned relation with each other on the same level.
  • End to end aligned relation means that corresponding walls of the adjoined service modules are positioned on the same plane.
  • the method may also advantageously comprise the additional step of connecting of at least two service modules parallel one on another. It allows to construct a multi-storeyed building.
  • a transportable modular building comprising at least one service module of a frame construction, which enables container transportation thereof and is advantageously provided with appropriate building installations, where its height substantially corresponds to half of its length, at least two horizontal segments of a frame construction having the width substantially corresponding to the height of the service module and the length substantially corresponding to the length of the service module, at least one vertical segment of a frame construction, having the height substantially corresponding to the height of the service module and the length substantially corresponding to the length of the service module, wherein after assembling the building at the building site, the horizontal segments are attached to the foundation of the building on the level of the bottom plate of the service module or on the level of the top plate of the service module and to the vertical segments, and the vertical segments are attached to the horizontal segments.
  • the width of the horizontal segments may substantially correspond to the internal height of the service module.
  • the horizontal segment may overlap two adjoining service modules, which provides greater stiffness of the modular building.
  • the horizontal and vertical segments are of the same construction.
  • the service module and particular building segments are preferably of frame construction closed with OSB plates and filled with rock wool.
  • Other solutions are also possible, for example a steel frame construction closed with corrugated plates or, as in the preceding case, with OSB plates, or Fermacell plates made by Fels-Werke GmbH, Germany.
  • the horizontal and vertical segments are provided with appropriate means for connecting them together, e.g. bolts that are blocked in corresponding assembly openings.
  • the present invention relates to a modular building which according to the present invention comprises two service modules, which after assembling the building, are connected in end to end aligned relation with each other on the same level, eight horizontal segments constituting the floor of the building, and eight horizontal segments constituting the roof of the building, which are attached to the side walls of the service modules on the level of the floors and the ceilings of the service modules, and eight vertical segments attached to the horizontal segments.
  • the transportable modular building according to the present invention is visually attractive, functional and enables the formation of a huge number of configurations of particular elements. It is also enables further development, as well as decomposition and subsequent transportation.
  • FIG. 1 shows the first embodiment of the present invention before assembling thereof at the building site
  • fig. 2 shows a modular building according to the first embodiment during assembling at the building site
  • FIG. 3 shows another embodiment of a modular building according to the present invention
  • FIG. 4 shows yet another embodiment of two-floored modular building according to the present invention
  • fig. 5 shows an example embodiment of a horizontal segment
  • FIG. 6 shows yet another embodiment of modular building during assembling at the building site.
  • Fig. 1 schematically shows elements of transportable modular building 1 after transportation to the building site, provided earlier with reinforced concrete foundation 5.
  • a single truck apt to container transportation was loaded with all components of the building elements, produced in the factory out of the building site: a service module 2, four horizontal segments 3 and three vertical segments 4.
  • All building elements are of wooden frame construction closed with OSB plates and filled with thermal insulation made of rock wool, and their thickness amounts to 0.25 m.
  • Width of the service module 2 amounts to 2.4 m
  • height H amounts to 3 m
  • length L is two times greater than height H thereof and amounts to 6 m.
  • the dimensions of the horizontal 3 and vertical 4 segments are the same: height (width) corresponds to height H of the service module 2, and length corresponds to length L of the service module (see Fig. 2).
  • the service module 2, the horizontal segments 3 and the vertical segments 4 are provided with appropriate means in the form of bolts and corresponding assembly openings (not shown) that allow for connecting them together.
  • Fig. 2 presents a modular building 1 , the elements of which were shown in Fig. 1 , during the assembly process at the building site.
  • the building shall form a small restaurant.
  • the main unit of the building 1 is the service module 2, which was initially provided with necessary electrical installation, water supply and sewerage system.
  • the module comprises also devices and equipment necessary for the intended function of the building.
  • the service module 2 was mounted on the foundation 5 by means of a crane. Subsequently two floor horizontal segments 3, were placed on the foundation 5 and attached to the floor of the service module 2, perpendicular to the longitudinal axis thereof.
  • the assembly of the building shown in Fig. 2 completes after attaching the last horizontal segment 3 and closing the construction with the vertical segment 4.
  • the final step of constructing the building comprises constructing roof, finishing, painting, etc.
  • Fig. 3 shows already constructed and finished modular building 1 , being a single family house.
  • two service modules 2a and 2b were employed.
  • the service module 2a serves as a kitchen, whereas the module 2b is a bathroom of the building.
  • the horizontal segments are attached to the service modules 2a and 2b, respectively on the level of the floor and the ceiling of the service modules.
  • Eight vertical segments 4 were attached to the external side surfaces of the horizontal segments 3a, 3b, like in the preceding embodiment (Fig. 2).
  • the horizontal segments 3a, 3b were attached perpendicular to the longitudinal axis of the service modules 2a, 2b.
  • the thickness of the horizontal and vertical segments of this embodiment amounts to 0.2 m. Therefore all the building components occupies the area corresponding to four 20 ft containers, where two of them are formed by a service modules 2a and 2b and the other two by two blocks, each of twelve horizontal/vertical segments stacked vertically (cf. Fig. 1).
  • FIG. 4 Yet another embodiment of the modular building 1 according to the present invention in the form of two-storeyed terrace house is shown in Fig. 4.
  • Each building segment 1 comprises two service modules 2c and 2d, placed parallel one on another, four horizontal segments 3a forming the building floor, four horizontal segments 3b forming the ceiling of the first level and the floor of the second level, four horizontal segments 3c forming the roof of the second level and twelve vertical segments 4 forming the walls of the building 1 and attached to the external side surfaces of the horizontal segments 3a, 3b and 3c.
  • the building was provided with balconies 9 and the roof 10.
  • the thickness of the horizontal/vertical segments amounts to 0.2 m, thus all the components of each building segment 1 may be easily loaded on two vehicles adapted to transport a 40 ft container.
  • Fig. 5 shows an embodiment of the horizontal segment 3 having a wooden frame construction.
  • the main structural elements of this segment are two outer OSB plates 11 and the skeleton comprising five longitudinal beams 12, between which a number of transverse beams 13 are placed.
  • the longitudinal beams as well as the transverse beams are made of pine wood in the class K27 (Polish norm PN-81/B-03150.01).
  • the spaces between the longitudinal beams 12 and the transverse beams 13 are filled with the blocks 14 of rock wool.
  • Steel connectors 15 shown schematically in the corners of the segment and in the half of its length allow connecting the segments together and/or to the service module.
  • the steel connectors may be provided e.g. with threads for external screws, bolts blocked in corresponding openings, etc. or may simply constitute a welding points.
  • FIG. 6 shows schematically yet another embodiment of transportable modular building 1 during the assembly process.
  • the building shall constitute a two-storeyed small office. Buildings of this type are often used as provisional offices for the construction sites (e.g. during a motorway construction), where the building needs to be frequently decomposed and transported to another location. For this reason the service modules 2e are already provided with electrical and water supply systems (not shown) and with typical office furniture, e.g. desks, chairs or wardrobes. Moreover the horizontal and vertical segments as well as the service modules 2e are provided with doors 7 and windows 8 openings.
  • each service module 2e amounts to 2.3 m
  • its external height H amounts to 2.75 m
  • its internal height h amounts to 2.5 m
  • its length L is slightly more than two times greater than external height and amounts to 6 m.
  • the horizontal beams 16 ensure its suitable rigidity during transport.
  • the horizontal 3a, 3b and the vertical 4a, 4b segments have substantially the same construction and dimensions: the width (the height) corresponds to the internal height h of the service module 2e (2.5 m), and its length corresponds to the length L of the service module (6 m).
  • Another service module 2f forms a part of the second level of the building 1 , thus the bottom plate thereof is at the same time the top plate (ceiling) of the bottom service module 2e.
  • the ceiling of the first and the floor of the second level of the building 1 shall be formed by another set of horizontal segments 3b, of which only one was shown, subsequently attached to the vertical segments 4a and 4b and to the bottom plate of the service module 2f. Additional reinforcement of the construction of the building is achieved by appropriate design of its segments, so as the columns 20 of the vertical segments 4 match the beams 21 of the horizontal segments 3.
  • the horizontal segment 3c closes the top of the service module 2f creating a roof of the building.
  • the building shown in Fig. 6 comprises seventeen horizontal segments 3 and eight vertical segments 4, therefore it occupies the area of three 40 ft containers.
  • the comers of the service modules are provided with container anchors 22.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Electromagnetism (AREA)
  • Physics & Mathematics (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Public Health (AREA)
  • Epidemiology (AREA)
  • Health & Medical Sciences (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • Adornments (AREA)
  • Sewage (AREA)
  • Working Measures On Existing Buildindgs (AREA)
PCT/PL2005/000015 2004-03-15 2005-03-12 A transportable modular building and method of constructing thereof WO2005088021A1 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
DK05722132T DK1733100T3 (da) 2004-03-15 2005-03-12 Transportabel, modulopbygget bygning og fremgangsmåde til fremstilling deraf
DE602005012247T DE602005012247D1 (de) 2004-03-15 2005-03-12 Transportierbares modulares gebäude und herstellungsverfahren dafür
EP05722132A EP1733100B9 (de) 2004-03-15 2005-03-12 Transportierbares modulares gebäude und herstellungsverfahren dafür
SI200530644T SI1733100T1 (sl) 2004-03-15 2005-03-12 Prenosna modularna zgradba in metoda njene izgradnje
US10/598,884 US20070163184A1 (en) 2004-03-15 2005-03-12 Transportable modular building and method of constructing thereof
PL05722132T PL1733100T3 (pl) 2004-03-15 2005-03-12 Przewoźny budynek modułowy oraz sposób jego konstrukcji
JP2007503861A JP4658115B2 (ja) 2004-03-15 2005-03-12 輸送可能なモジュラー式建築物及びその建築方法

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
PLP.366271 2004-03-15
PL04366271A PL366271A1 (en) 2004-03-15 2004-03-15 Method for construction of mobile module building as well as mobile module building

Publications (1)

Publication Number Publication Date
WO2005088021A1 true WO2005088021A1 (en) 2005-09-22

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ID=34963974

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/PL2005/000015 WO2005088021A1 (en) 2004-03-15 2005-03-12 A transportable modular building and method of constructing thereof

Country Status (12)

Country Link
US (1) US20070163184A1 (de)
EP (1) EP1733100B9 (de)
JP (1) JP4658115B2 (de)
AT (1) ATE420253T1 (de)
CY (1) CY1108993T1 (de)
DE (1) DE602005012247D1 (de)
DK (1) DK1733100T3 (de)
ES (1) ES2321958T3 (de)
PL (2) PL366271A1 (de)
PT (1) PT1733100E (de)
SI (1) SI1733100T1 (de)
WO (1) WO2005088021A1 (de)

Cited By (10)

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WO2009068687A1 (de) 2007-11-29 2009-06-04 Hermann Preiss Bausystem für hochbauten
ITPD20110168A1 (it) * 2011-05-25 2012-11-26 Bat S P A Metodo per la realizzazione di edifici, particolarmente del tipo dei ristoranti o simili
EP2617912A1 (de) * 2012-01-23 2013-07-24 Inter Hospitality Holding B.V. Vorgefertigtes Modul für ein Gebäude
EP2617911A1 (de) * 2012-01-23 2013-07-24 Inter Hospitality Holding B.V. Verfahren und System zum Bauen eines Gebäudes
EP2918743A1 (de) * 2014-03-12 2015-09-16 Naturhome S.A. Verfahren zum Entwerfen und Bauen von Wohnungen
LU92490B1 (fr) * 2014-06-30 2015-12-31 Naturhome Sa Procédé de conception et de construction d'habitations
USD765266S1 (en) 2013-07-22 2016-08-30 Vastint Hospitablity B.V. Prefabricated module design
US9464436B2 (en) 2012-01-23 2016-10-11 Vastint Hospitality B.V. Prefabricated panel for a building
RU2730484C1 (ru) * 2019-06-25 2020-08-24 Раис Хасанович Галеев Мобильное строение
EA036596B1 (ru) * 2017-06-06 2020-11-27 Общество С Ограниченной Ответственностью "Мидивисана" Секционный обитаемый модуль и способ его формирования

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US20090223144A1 (en) * 2008-02-02 2009-09-10 Leahy Charles H Methods & systems for modular buildings
US8186110B2 (en) * 2008-07-23 2012-05-29 James E Green Transportable, modular, self contained shipping container building
US20100107517A1 (en) * 2008-08-18 2010-05-06 Zeta Communities, Zero Energy Technology & Architecture Structural brace for modular housing module
US20110061336A1 (en) * 2009-03-04 2011-03-17 Michael Robert Thomas Building system, concrete or OSB, pour molded or pressed molded, composite panels, trusses, and products, with engineering methods and fasteners, and related transportation, erection, and materials processing equipment
CN101994406A (zh) * 2009-08-12 2011-03-30 鸿富锦精密工业(深圳)有限公司 房屋
CN101994405A (zh) * 2009-08-12 2011-03-30 鸿富锦精密工业(深圳)有限公司 房屋
PL396454A1 (pl) 2011-09-28 2013-04-02 Zenon Tudziarz Dom, inne budynki i budowle, ich sposób prefabrykacji i budowy oraz element konstrukcyjny bazujacy na panelu strukturalnym
US8499504B1 (en) 2012-08-07 2013-08-06 Dennis Sherbakov Prefabricated building and method for constructing a building
US9109376B2 (en) * 2013-05-03 2015-08-18 Gary Robert Prodaniuk Apparatus and system for forming a structure
CN106460383B (zh) * 2014-03-07 2019-09-06 萨顿·尼尔 使用可直立遮蔽模块的住宅系统
MX2018011532A (es) * 2016-03-21 2019-08-12 Rittmanic Matthew Edificio de contenedor intermodal.
US10689840B2 (en) * 2016-04-29 2020-06-23 Rbon Holdings Pty Ltd Modular beam structure and modular base structure
US10851552B1 (en) * 2018-03-14 2020-12-01 Cube Dynamics, LLC Portable personal use module and methods of use
US11536043B2 (en) * 2018-08-06 2022-12-27 Jeffrey J. Konczak Modular mini building system for parking lots
US20220025664A1 (en) * 2020-07-23 2022-01-27 Lifebox Portable enclosed-structure deployment system
USD1017069S1 (en) * 2020-12-15 2024-03-05 Ashgrove Farmhouse Limited Mobile cabin
USD1017071S1 (en) * 2020-12-15 2024-03-05 Ashgrove Farmhouse Limited Mobile cabin
USD1017070S1 (en) * 2020-12-15 2024-03-05 Ashgrove Farmhouse Limited Mobile cabin bedroom module
WO2022243694A2 (en) 2021-05-20 2022-11-24 Sano Development Limited Hybrid building system, building and method
GB2606762A (en) * 2021-05-20 2022-11-23 Sano Development Ltd Modular building, kit and method

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Cited By (22)

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Publication number Priority date Publication date Assignee Title
US8904715B2 (en) 2007-11-29 2014-12-09 Hermann Preiss Construction system for structures
WO2009068687A1 (de) 2007-11-29 2009-06-04 Hermann Preiss Bausystem für hochbauten
ITPD20110168A1 (it) * 2011-05-25 2012-11-26 Bat S P A Metodo per la realizzazione di edifici, particolarmente del tipo dei ristoranti o simili
AU2013211640B2 (en) * 2012-01-23 2017-02-23 Vastint Hospitality B.V. Method and system for construction of a building
US9631359B2 (en) 2012-01-23 2017-04-25 Vastint Hospitality B.V. Prefabricated module for a building
WO2013110616A1 (en) * 2012-01-23 2013-08-01 Inter Hospitality Holding B.V. Method and system for construction of a building
EP2617911A1 (de) * 2012-01-23 2013-07-24 Inter Hospitality Holding B.V. Verfahren und System zum Bauen eines Gebäudes
CN104204372A (zh) * 2012-01-23 2014-12-10 英特酒店服务控股有限公司 用于建造建筑物的方法和系统
RU2634132C2 (ru) * 2012-01-23 2017-10-24 Вастинт Хоспиталити Б.В. Способ и система для строительства здания
RU2628352C2 (ru) * 2012-01-23 2017-08-16 Вастинт Хоспиталити Б.В. Сборный модуль для здания
WO2013110617A1 (en) * 2012-01-23 2013-08-01 Inter Hospitality Holding B.V. Prefabricated module for a building
US9464436B2 (en) 2012-01-23 2016-10-11 Vastint Hospitality B.V. Prefabricated panel for a building
EP3093406A1 (de) * 2012-01-23 2016-11-16 Vastint Hospitality B.V. Konstruktion von gebäuden mit fertigelementen
EP3098359A1 (de) * 2012-01-23 2016-11-30 Vastint Hospitality B.V. Vorgefertigtes modul zum einbau in einem gebäude
US9556632B2 (en) 2012-01-23 2017-01-31 Vastint Hospitality B.V. Method and system for construction of a building
EP2617912A1 (de) * 2012-01-23 2013-07-24 Inter Hospitality Holding B.V. Vorgefertigtes Modul für ein Gebäude
USD765266S1 (en) 2013-07-22 2016-08-30 Vastint Hospitablity B.V. Prefabricated module design
USD867616S1 (en) 2013-07-22 2019-11-19 Vastint Hospitality B.V. Prefabricated module
EP2918743A1 (de) * 2014-03-12 2015-09-16 Naturhome S.A. Verfahren zum Entwerfen und Bauen von Wohnungen
LU92490B1 (fr) * 2014-06-30 2015-12-31 Naturhome Sa Procédé de conception et de construction d'habitations
EA036596B1 (ru) * 2017-06-06 2020-11-27 Общество С Ограниченной Ответственностью "Мидивисана" Секционный обитаемый модуль и способ его формирования
RU2730484C1 (ru) * 2019-06-25 2020-08-24 Раис Хасанович Галеев Мобильное строение

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DK1733100T3 (da) 2009-05-11
EP1733100B1 (de) 2009-01-07
SI1733100T1 (sl) 2009-06-30
EP1733100A1 (de) 2006-12-20
ATE420253T1 (de) 2009-01-15
JP2007529660A (ja) 2007-10-25
JP4658115B2 (ja) 2011-03-23
DE602005012247D1 (de) 2009-02-26
US20070163184A1 (en) 2007-07-19
EP1733100B9 (de) 2009-08-19
PT1733100E (pt) 2009-04-21
ES2321958T3 (es) 2009-06-15
CY1108993T1 (el) 2014-07-02
PL1733100T3 (pl) 2009-06-30
PL366271A1 (en) 2005-09-19

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