WO2005082369A1 - Opioid delivery system - Google Patents

Opioid delivery system Download PDF

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Publication number
WO2005082369A1
WO2005082369A1 PCT/CA2004/001578 CA2004001578W WO2005082369A1 WO 2005082369 A1 WO2005082369 A1 WO 2005082369A1 CA 2004001578 W CA2004001578 W CA 2004001578W WO 2005082369 A1 WO2005082369 A1 WO 2005082369A1
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WO
WIPO (PCT)
Prior art keywords
opioid
formulation
fentanyl
mcg
concentration
Prior art date
Application number
PCT/CA2004/001578
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English (en)
French (fr)
Inventor
Orlando Ricardo Hung
Steven Louis Shafer
Diana Helen Pliura
Original Assignee
Delex Therapeutics Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US10/788,466 external-priority patent/US7648981B2/en
Priority claimed from PCT/CA2004/000303 external-priority patent/WO2004075879A1/en
Priority to BRPI0418582-0A priority Critical patent/BRPI0418582A/pt
Priority to AU2004316339A priority patent/AU2004316339A1/en
Priority to RU2006134636/15A priority patent/RU2006134636A/ru
Priority to CA002599022A priority patent/CA2599022A1/en
Application filed by Delex Therapeutics Inc. filed Critical Delex Therapeutics Inc.
Priority to MXPA06010062A priority patent/MXPA06010062A/es
Priority to EP04761742A priority patent/EP1732555A4/de
Priority to JP2007501074A priority patent/JP2007525528A/ja
Publication of WO2005082369A1 publication Critical patent/WO2005082369A1/en
Priority to IL177764A priority patent/IL177764A0/en
Priority to NO20064463A priority patent/NO20064463L/no

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/0012Galenical forms characterised by the site of application
    • A61K9/007Pulmonary tract; Aromatherapy
    • A61K9/0073Sprays or powders for inhalation; Aerolised or nebulised preparations generated by other means than thermal energy
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/33Heterocyclic compounds
    • A61K31/395Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
    • A61K31/435Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having six-membered rings with one nitrogen as the only ring hetero atom
    • A61K31/44Non condensed pyridines; Hydrogenated derivatives thereof
    • A61K31/445Non condensed piperidines, e.g. piperocaine
    • A61K31/4468Non condensed piperidines, e.g. piperocaine having a nitrogen directly attached in position 4, e.g. clebopride, fentanyl
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/33Heterocyclic compounds
    • A61K31/395Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
    • A61K31/435Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having six-membered rings with one nitrogen as the only ring hetero atom
    • A61K31/44Non condensed pyridines; Hydrogenated derivatives thereof
    • A61K31/445Non condensed piperidines, e.g. piperocaine
    • A61K31/4523Non condensed piperidines, e.g. piperocaine containing further heterocyclic ring systems
    • A61K31/454Non condensed piperidines, e.g. piperocaine containing further heterocyclic ring systems containing a five-membered ring with nitrogen as a ring hetero atom, e.g. pimozide, domperidone
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/33Heterocyclic compounds
    • A61K31/395Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
    • A61K31/435Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having six-membered rings with one nitrogen as the only ring hetero atom
    • A61K31/47Quinolines; Isoquinolines
    • A61K31/485Morphinan derivatives, e.g. morphine, codeine
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/0012Galenical forms characterised by the site of application
    • A61K9/007Pulmonary tract; Aromatherapy
    • A61K9/0073Sprays or powders for inhalation; Aerolised or nebulised preparations generated by other means than thermal energy
    • A61K9/0078Sprays or powders for inhalation; Aerolised or nebulised preparations generated by other means than thermal energy for inhalation via a nebulizer such as a jet nebulizer, ultrasonic nebulizer, e.g. in the form of aqueous drug solutions or dispersions
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/10Dispersions; Emulsions
    • A61K9/127Liposomes
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P25/00Drugs for disorders of the nervous system
    • A61P25/04Centrally acting analgesics, e.g. opioids
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P29/00Non-central analgesic, antipyretic or antiinflammatory agents, e.g. antirheumatic agents; Non-steroidal antiinflammatory drugs [NSAID]
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M11/00Sprayers or atomisers specially adapted for therapeutic purposes
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M15/00Inhalators

Definitions

  • This invention relates to pharmaceutical preparations and methods of administering same and, more particularly, to opioid based analgesics and a method for their administration.
  • Opioids are among the oldest drugs in existence, and remain a mainstay of pain management.
  • Opium the original opioid, is derived from poppy plants.
  • Opiates are natural derivatives of opium, and include morphine, methadone, and heroin.
  • Opioids are a broader class of drugs, that includes opium, opiates, and synthetic drugs with the same pharmacological effect of opium.
  • Commonly used synthetic opioids include meperidine, fentanyl, alfentanil, sufentanil, and remifentanil.
  • Opioids are believed to exert their effects through binding of the mu receptor in the spinal cord and brain, and peripheral tissues. Binding at the mu receptor induces a wide variety of pharmacological effects, including therapeutic effects such as analgesia, effects which may be viewed as either side effects or therapeutic effects, depending on context, including sedation arid decreased bowel motility, side effects such as nausea, vomiting, urinary retention, pruritis, ventilatory depression, addiction, and toxicity such as severe ventilatory depression, loss of consciousness and death.
  • therapeutic effects such as analgesia
  • effects which may be viewed as either side effects or therapeutic effects, depending on context, including sedation arid decreased bowel motility, side effects such as nausea, vomiting, urinary retention, pruritis, ventilatory depression, addiction, and toxicity such as severe ventilatory depression, loss of consciousness and death.
  • Opioids differ from each other in many ways, including their route of delivery, their physicochemical composition, their drug absorption rate, their pharmacokinetics, and their pharmacodynamics.
  • Noninvasive routes of opioid delivery include oral, rectal, transdermal, transmucosal, and via inhalation.
  • Invasive routes of opioid delivery include intravenous, intramuscular, epidural, spinal, and by injection into joints. When injected intravenously, some opioids quickly enter the brain and spinal cord and thus have a very rapid onset of drug effect (e.g., alfentanil and remifentanil), while others are absorbed slowly to the site of action and have very slow onset of drug effect (e.g., morphine).
  • opioids the drug effect is very short-lived, owing to very rapid metabolism (e.g., remifentanil), while other opioids may have very slow metabolism and prolonged effect (e.g., methadone).
  • the potency of opioids covers nearly 5 orders of magnitude, from extraordinarily potent opioids such as carfentanil and etorphine (both used to stun elephants) to relatively less potent drugs such as methadone and morphine.
  • the equivalent potencies of opioids are well established in the literature, and are often used when changing a patient's treatment regimen from one opioid to another.
  • opioids have the same potential to produce both profound levels of analgesia, and profound toxicity from hypoxia, which can be fatal. Because of the risk of hypoxia, physicians are reluctant to use appropriate doses of opioids to treat acute and chronic pain. As a result, hundreds of thousands of patients who could be provided better pain control receive inadequate doses of opioids. Conversely, even with an understandably cautious approach by the health care community to treatment of pain, every year, many patients die from opioid-induced ventilatory depression.
  • PCA patient controlled analgesia
  • the PCA system uses a side effect of opioid, sedation, to limit the amount of opioid given.
  • One problem with the PCA system is that the drug is injected rapidly after the patient requests it (typically, the time frame of administration of drug is under 1 minute) and because the drug most frequently used in the PCA is morphine, a drug that is slowly transferred from the plasma to the site of action - this results in a delay between the patient request for drug and the analgesic effect of the drug. As a result of this delay, patients often request a second (or third) dose of the drug while the opioid effect level of the first injection is still rising.
  • PCA systems include a "lockout" period (commonly 5 minutes), which helps prevent patients from administering more opioid while the opioid drug effect is still rising.
  • Lockout periods are typically controlled, defined or programmed by the health care provider, and there have been many instances where user error or inadvertence in programming the lockout period have resulted in the death of the patient. The patient also often feels frustrated by the lockout, as it diminishes the patients' control of dosing.
  • Other disadvantages of the PCA include the invasive parenteral (intravenous) administration as well as the expensive infusion pumps thus restricting the use of the PCA to institutionalized patients.
  • a second attempt to better adjust opioid dosing in patients is in the self-administration of Nitrous Oxide during labour associated with childbirth.
  • a nitrous oxide mask is held to the face by the patient during contractions, and is released from the face when adequate analgesia is achieved.
  • this mechanism is a titration to analgesic effect and not used as a safety mechanism, since overdosing on nitrous oxide using this system of administration is not a significant concern.
  • nitrous oxide is a gas which requires a heavy steel tank for storage and a complex delivery system for administration. Therefore, the use of nitrous oxide is primarily restricted to the hospital environment and not for ambulatory patients.
  • nitrous oxide relates to its low potency and thus the necessity of administering a high concentration (more than 50%) of nitrous oxide in oxygen with a potential of a hypoxic mixture.
  • the current invention seeks to use two physiological responses of opioids: sedation and ventilatory depression, to limit the total dose of opioids that patients receive. In this manner, the invention seeks to increase safety of opioid drug delivery beyond what is currently accomplished with PCA or other existing opioid administration methods whereby only a single side effect is used to limit the exposure of patients to dangerously high levels of opioid drug effects.
  • the invention also improves the use of sedation by removing the need for a "lockout" period, currently required in PCA systems, and removing the frustration and user error possible therein.
  • an opioid formulation for use in a method of providing analgesia to a patient while avoiding toxicity; said method comprising continuously inhaling the formulation using a pulmonary drug delivery device to produce analgesia, and stopping inhalation when satisfactory analgesia is achieved or at the onset of a side effect; said pulmonary drug delivery device being adapted to deposit particles of the formulation in the lungs at an effective rate; said formulation comprising an effective amount of at least one rapid-onset opioid and at least one sustained-effect opioid, and a pharmaceutically acceptable carrier, the concentration and type of each opioid being selected so that, during inhalation, analgesia is achieved before the onset of said side effect, and the onset of said side effect occurs before the onset of toxicity, and so that the maximum total opioid plasma concentration does not reach toxic levels, whereby the onset of said side effect can be used by the patient to terminate inhalation to avoid toxicity.
  • the formulation is such that the concentration and type of each opioid is selected so that the maximum total opioid plasma concentration at the onset of side effect is no less than 66%, or no less than 80% of the maximum total opioid plasma concentration.
  • the formulation is such that the at least one rapid-onset opioid is fentanyl, alfentanil, sufentanil or remifentanil.
  • the at least one sustained-effect opioid is morphine, morphine-6-glucuronide, methadone, hydromorphone, meperidine, an opioid encapsulated in a biocompatible carrier that delays release of the drug at the lung surface, or a liposomally encapsulated opioid.
  • the liposomally encapsulated opioid may be liposomally encapsulated fentanyl.
  • the opioid formulation has a total opioid concentration of from 250 to 1500 mcg/ml.
  • the opioids in the formulation consist of free fentanyl and liposomally encapsulated fentanyl.
  • the ratio of concentration of free fentanyl to liposomally encapsulated fentanyl is 1 :5 to 2:1.
  • the ratio of concentration of free fentanyl to liposomally encapsulated fentanyl is about 2:3.
  • the opioid formulation contains free fentanyl in a concentration of from 100 to 750 mcg/ml.
  • the opioid formulation contains liposomally encapsulated fentanyl in a concentration of from 250 to 1500 mcg/ml.
  • the opioid formulation has a total opioid concentration of about 500 mcg/ml, a free fentanyl concentration of about 200 mcg/ml and a liposomally encapsulated fentanyl concentration of about 300 mcg/ml.
  • the formulation contains two or more different opioids, excluding a formulation wherein the only two opioids are free fentanyl and liposomally encapsulated fentanyl.
  • the opioids in the formulation consist of alfentanil and morphine.
  • the formulation contains alfentanil in a concentration of from 300 to 6700 mcg/ml.
  • the formulation contains morphine in a concentration of from 650 to 13350 mcg/ml.
  • Another aspect of the invention is a method of administering an opioid formulation to provide analgesia to a patient while avoiding toxicity, comprising the steps of: continuously inhaling the formulation using a pulmonary drug delivery device adapted to deliver aerosol particles of the formulation into the lungs at an effective rate to produce analgesia; and stopping inhalation when satisfactory analgesia is achieved or at the onset of a side effect; wherein the formulation comprises an effective amount of at least one rapid-onset opioid and a pharmaceutically acceptable carrier; the concentration and type of each opioid, and effective rate of delivery of the particles being selected so that, during inhalation, analgesia is achieved before the onset of said side effect, and the onset of said side effect occurs before the onset of toxicity, and so that the maximum total opioid plasma concentration does not reach toxic levels, whereby the onset of said side effect can be used by the patient to terminate inhalation to avoid toxicity.
  • the formulation is dispensed by the pulmonary drug delivery device at a mass medium aerodynamic diameter of from 1 to 5 microns.
  • the formulation is dispensed by the pulmonary drug delivery device at a mass medium aerodynamic diameter of from 1 to 3 microns.
  • the formulation is dispensed by the pulmonary drug delivery device at a mass medium aerodynamic diameter of from 1.5 to 2 microns.
  • An other embodiment of the invention is the method wherein the concentration and type of each opioid is selected so that the maximum total opioid plasma concentration at the onset of side effect is no less than 66%, or 80% of the maximum total opioid plasma concentration.
  • An other embodiment of the invention is the method wherein the at least one rapid-onset opioid is chosen from fentanyl, alfentanil, sufentanil and remifentanil.
  • An other embodiment of the invention is the method further comprising an effective amount of at least one sustained-effect opioid to provide sustained relief, wherein the concentration and type of each opioid in the formulation is selected so that, during inhalation, analgesia is achieved before the onset of said side effect, and the onset of said side effect occurs before the onset of toxicity, and so that the maximum total opioid plasma concentration does not reach toxic levels, whereby the onset of said side effect can be used by the patient to terminate inhalation to avoid toxicity.
  • An other embodiment is the method wherein the at least one sustained-effect opioid is chosen from morphine, morphine-6-glucuronide, methadone, hydromorphone, meperidine, an opioid encapsulated in a biocompatible carrier that delays release of the drug at the lung surface, and a liposomally encapsulated opioid.
  • the at least one sustained-effect opioid is chosen from morphine, morphine-6-glucuronide, methadone, hydromorphone, meperidine, an opioid encapsulated in a biocompatible carrier that delays release of the drug at the lung surface, and a liposomally encapsulated opioid.
  • liposomally encapsulated opioid is liposomally encapsulated fentanyl.
  • at least one sustained-effect opioid is chosen from morphine and liposomally encapsulated fentanyl.
  • Another embodiment is the method wherein the opioids in the formulation consist of free fentanyl and liposomally encapsulated fentanyl. [0036] Another embodiment is the method wherein the ratio of concentration of free fentanyl to liposomally encapsulated fentanyl is from 1 :5 to
  • Another embodiment is the method wherein the ratio of concentration of free fentanyl to liposomally encapsulated fentanyl is about 2:3. [0038]. Another embodiment is the method wherein the total opioid concentration is from 250 to 1500 mcg/ml.
  • Another embodiment is the method wherein the formulation comprises free fentanyl in a concentration of from 100 to 750 mcg/ml.
  • Another embodiment is the method wherein the formulation comprises liposomally encapsulated fentanyl in a concentration of from 250 to
  • Another embodiment is the method wherein the total opioid concentration is about 500 mcg/ml, the free fentanyl concentration is about 200 mcg/ml and the liposomally encapsulated fentanyl concentration is about 300 mcg/ml.
  • Another embodiment is the method wherein from 4 to 50 mcg/min. of free fentanyl is deposited in the lungs during inhalation.
  • Another embodiment is the method wherein from 10 to 20 mcg/min. of free fentanyl is deposited in the lungs during inhalation. [0044] Another embodiment is the method wherein about 15 mcg/min. of free fentanyl is deposited in the lungs during inhalation. [0045] Another embodiment is the method wherein from 5 to 150 mcg/min. of liposomally encapsulated fentanyl is deposited in the lungs during inhalation.
  • Another embodiment is the method wherein from 10 to 90 mcg/min. of liposomally encapsulated fentanyl is deposited in the lungs during inhalation.
  • Another embodiment is the method wherein from 15 to 60 mcg/min. of liposomally encapsulated fentanyl is deposited in the lungs during inhalation. [0048] Another embodiment is the method wherein from 20 to 45 mcg/min. of liposomally encapsulated fentanyl is deposited in the lungs during inhalation.
  • Another embodiment is the method wherein from 5 to 200 mcg/min. of total opioid is deposited in the lungs during inhalation. [0050] Another embodiment is the method wherein from 10 to 40 mcg/min. of total opioid is deposited in the lungs during inhalation.
  • Another embodiment is the method wherein from 30 to 35 mcg/min. of total opioid is deposited in the lungs during inhalation.
  • Another embodiment is the method wherein the formulation comprises two or more different opioids, excluding a formulation wherein the only two opioids are free fentanyl and liposomally encapsulated fentanyl.
  • Another embodiment is the method wherein the administration takes place over between 50 and 500 inhalations.
  • Another embodiment is the method wherein the opioids in the formulation consist of alfentanil and morphine.
  • Another embodiment is the method wherein the formulation contains alfentanil in a concentration of from 300 to 6700 mcg/ml.
  • Another embodiment is the method wherein from 100 to 500 mcg/min of alfentanil is deposited in the lungs during inhalation. [0057] Another embodiment is the method wherein about 250 mcg/min of alfentanil is deposited in the lungs during inhalation.
  • Another embodiment is the method wherein the formulation contains morphine in a concentration of from 650 to 13350 mcg/ml. [0059] Another embodiment is the method wherein from 100 to 2000 mcg/min of morphine is deposited in the lungs during inhalation. [0060] Another embodiment is the method wherein from 200 to 1000 mcg/min of morphine is deposited in the lungs during inhalation. [0061] Another embodiment is the method wherein about 500 mcg/min of morphine is deposited in the lungs during inhalation.
  • Another aspect of the invention is the use of a side effect of an opioid in preventing opioid toxicity.
  • Another aspect of the invention is a pulmonary drug delivery device containing an opioid formulation for producing analgesia in a patient, comprising: a container containing a formulation as described above; an outlet coupled to the container; means coupled to the container for dispensing particles of said formulation through said outlet and into the lungs through actuation by conscious patient effort and at an effective rate whereby, during inhalation, analgesia is achieved before the onset of an opioid side effect, and the onset of said side effect occurs before the onset of toxicity, and so that the maximum total opioid plasma concentration does not reach toxic levels, and whereby the onset of said side effect can be used by the patient to terminate inhalation to avoid toxicity.
  • Another aspect of the invention is a pulmonary drug delivery device containing an opioid formulation for producing analgesia in a patient, said device comprising: a container containing a formulation comprising an effective amount of at least one rapid-onset opioid and a pharmaceutically acceptable carrier; an outlet coupled to the container; means coupled to the container for dispensing particles of said formulation through said outlet and into the lungs, said means requiring conscious patient effort to be actuated; wherein the concentration and type of each opioid and effective rate of delivery of the particles are selected so that, during inhalation, analgesia is achieved before the onset of said side effect, and the onset of said side effect occurs before the onset of toxicity, and so that the maximum total opioid plasma concentration does not reach toxic levels, whereby the onset of said side effect can be used by the patient to terminate inhalation to avoid toxicity.
  • Another embodiment is the device further comprising delivery rate controlling means for limiting the rate at which the formulation is dispensed to below a selected threshold.
  • delivery rate controlling means for limiting the rate at which the formulation is dispensed to below a selected threshold.
  • the outlet comprises a fenestration which must be sealed by the lips of the patient in order for the formulation to be dispensed.
  • Another embodiment is the device wherein the dispensing means is breath actuated.
  • Another embodiment is the device wherein the particles have a mass medium aerodynamic diameter of from 1 to 5 microns.
  • Another embodiment is the device wherein the particles have a mass medium aerodynamic diameter of from 1 to 3 microns.
  • Another embodiment is the device wherein said particles have a mass medium aerodynamic diameter of from 1.5 to 2 microns.
  • Another embodiment is the device wherein the concentration and type of each opioid is selected so that the maximum total opioid plasma concentration at the onset of side effect is no less than 66% of the maximum total opioid plasma concentration.
  • Another embodiment is the device wherein the concentration and type of each opioid is selected so that the maximum total opioid plasma concentration at the onset of side effect is no less than 80% of the maximum total opioid plasma concentration.
  • Another embodiment is the device wherein the at least one rapid- onset opioid is chosen from fentanyl, alfentanil, sufentanil and remifentanil.
  • Another embodiment is the device further comprising an effective amount of at least one sustained-effect opioid to provide sustained relief, wherein the concentration and type of each opioid in the formulation is selected so that, during inhalation, analgesia is achieved before the onset of said side effect, and the onset of said side effect occurs before the onset of toxicity, and so that the maximum total opioid plasma concentration does not reach toxic levels, whereby the onset of said side effect can be used by the patient to terminate inhalation to avoid toxicity.
  • the at least one sustained-effect opioid is chosen from morphine, morphine-6-glucuronide, methadone, hydromorphone, meperidine, an opioid encapsulated in a biocompatible carrier that delays release of the drug at the lung surface, and a liposomally encapsulated opioid.
  • Another embodiment is the device wherein the liposomally encapsulated opioid is liposomally encapsulated fentanyl.
  • Another embodiment is the device wherein the at least one sustained-effect opioid is chosen from morphine and liposomally encapsulated fentanyl.
  • Another embodiment is the device wherein the opioids in the formulation consist of free fentanyl and liposomally encapsulated fentanyl. [0079] Another embodiment is the device wherein the ratio of concentration of free fentanyl to liposomally encapsulated fentanyl is from 1 :5 to 2:1.
  • Another embodiment is the device wherein the ratio of concentration of free fentanyl to liposomally encapsulated fentanyl is about 2:3. [0081] Another embodiment is the device wherein the total opioid concentration is from 250 to 1500 mcg/ml. [0082] Another embodiment is the device wherein the formulation comprises free fentanyl in a concentration of from 100 to 750 mcg/ml. [0083] Another embodiment is the device wherein the formulation comprises liposomally encapsulated fentanyl in a concentration of from 250 to 1500 mcg/ml.
  • Another embodiment is the device wherein the total opioid concentration is about 500 mcg/ml, the free fentanyl concentration is about 200 mcg/ml and the liposomally encapsulated fentanyl concentration is about 300 mcg/ml. [0085] Another embodiment is the device wherein from 4 to 50 mcg/min. of free fentanyl is deposited in the lungs during inhalation.
  • Another embodiment is the device wherein from 10 to 20 mcg/min. of free fentanyl is deposited in the lungs during inhalation. [0087] Another embodiment is the device wherein about 15 mcg/min. of free fentanyl is deposited in the lungs during inhalation.
  • Another embodiment is the device wherein from 5 to 150 mcg/min. of liposomally encapsulated fentanyl is deposited in the lungs during inhalation.
  • Another embodiment is the device wherein from 10 to 90 mcg/min. of liposomally encapsulated fentanyl is deposited in the lungs during inhalation.
  • Another embodiment is the device wherein from 15 to 60 mcg/min. of liposomally encapsulated fentanyl is deposited in the lungs during inhalation.
  • Another embodiment is the device wherein from 20 to 45 mcg/min. of liposomally encapsulated fentanyl is deposited in the lungs during inhalation. [0092] Another embodiment is the device wherein from 5 to 200 mcg/min. of total opioid is deposited in the lungs during inhalation.
  • Another embodiment is the device wherein from 10 to 40 mcg/min. of total opioid is deposited in the lungs during inhalation.
  • Another embodiment is the device wherein from 30 to 35 mcg/min. of total opioid is deposited in the lungs during inhalation.
  • Another embodiment is the device wherein the formulation comprises two or more different opioids, excluding a formulation wherein the only two opioids are free fentanyl and liposomally encapsulated fentanyl.
  • Another embodiment is the device wherein the opioids in the formulation consist of alfentanil and morphine.
  • Another embodiment is the device wherein the formulation contains alfentanil in a concentration of from 300 to 6700 mcg/ml.
  • Another embodiment is the device wherein from 100 to 500 mcg/min of alfentanil is deposited in the lungs during inhalation. [0099] Another embodiment is the device wherein about 250 mcg/min of alfentanil is deposited in the lungs during inhalation.
  • Another embodiment is the device wherein the formulation contains morphine in a concentration of from 650 to 13350 mcg/ml. [0101] Another embodiment is the device wherein from 100 to 2000 mcg/min of morphine is deposited in the lungs during inhalation.
  • Another embodiment is the device wherein from 200 to 1000 mcg/min of morphine is deposited in the lungs during inhalation.
  • Another embodiment is the device wherein about 500 mcg/min of morphine is deposited in the lungs during inhalation.
  • Another embodiment is the device wherein the means dispenses between 0.2% to 1% of the formulation per inhalation.
  • Another aspect of the invention is an opioid administration kit comprising: a pulmonary drug delivery device as described above; and instructions for using said device comprising the steps of continuously inhaling the formulation using said device and stopping inhalation when satisfactory analgesia is achieved or at the onset of a side effect.
  • an opioid administration kit comprising: a formulation comprising an effective amount of at least one rapid-onset opioid and a pharmaceutically acceptable carrier; a pulmonary drug delivery device comprising a container, an outlet coupled to the container, means coupled to the container for dispensing particles of formulation contained therein through said outlet and into the lungs through actuation by conscious patient effort and at an effective rate whereby, during inhalation, analgesia is achieved before the onset of an opioid side effect, and the onset of said side effect occurs before the onset of toxicity, and so that the maximum total opioid plasma concentration does not reach toxic levels, and whereby the onset of said side effect can be used by the patient to terminate inhalation to avoid toxicity; and instructions for using said device comprising the steps of filling the container with the formulation, continuously inhaling the formulation using said device, and stopping inhalation when satisfactory analgesia is achieved or at the onset of a side effect.
  • Another embodiment is the opioid administration kit wherein said formulation comprises and effective amount of at least one sustained-effect opioid.
  • Another aspect of the invention is an opioid formulation for use in a method of providing analgesia to a patient, comprising: 150 to 250 mcg/ml of free fentanyl;
  • Another aspect of the invention is an opioid formulation for use in a method of providing analgesia to a patient through a pulmonary route of administration, comprising: two or more different opioids, excluding a formulation wherein the only two opioids are fentanyl and liposomally encapsulated fentanyl; a pharmaceutically acceptable carrier.
  • Useful drug formulations and parameters for administration according to the present invention can be determined by the person skilled in the art based on known pharmacological data as well as through pharmacokinetic and pharmacodynamic modeling as herein described. Such modeling is intended to ensure that analgesic effect is achieved before the onset of a side effect, and that the onset of the side effect occurs well in advance of toxicity, and to ensure that once the patient stops inhaling the formulation, there will not be a continued rise in total opioid concentration in the plasma to toxic levels.
  • Figure 1 is a flow diagram which represents a computer simulation model for sedation.
  • Figure 2 is a flow diagram which represents a computer simulation model for ventilatory depression.
  • Figure 3 is a flow diagram which represents a computer simulation model for an inhalation device.
  • Figure 4 is a flow diagram which represents a computer simulation model for the pharmacokinetic profiling of opioid as administered to a patient through a pulmonary route.
  • Figures 5A and 5B taken together, are a flow diagram which represents the StellaTM computer simulation of the pharmacokinetics of the administration of a single opioid.
  • Figure 5A shows the Device Model and Pharmacokinetic Model aspects of the simulation
  • Figure 5B shows the Ventilatory Depression Model and the Sedation Model aspects of the simulation.
  • Figure 6 is a graph showing output of the StellaTM computer simulation of Figures 5A and 5B (ventilatory depression and sedation models disabled) expressed as a time course of quantity of opioid in the inhalation device and in the lung of the patient.
  • Figure 7 is a graph showing the time course of ventilatory depression in the StellaTM computer simulation of Figures 5A and 5B (ventilatory depression and sedation models disabled).
  • Figure 8 is a graph showing the time course of quantity of opioid in the inhalation device and in the lung of the patient, in the StellaTM computer simulation of Figures 5A and 5B (ventilatory depression model enabled, sedation model disabled).
  • Figure 9 is a graph showing the time course of ventilatory depression in the StellaTM computer simulation of Figures 5A and 5B (ventilatory depression model enabled, sedation model disabled).
  • Figure 10 is a graph showing the time course of quantity of opioid in the inhalation device and in the lung of the patient, in the StellaTM computer simulation of Figures 5A and 5B (ventilatory depression and sedation models enabled).
  • Figure 11 is a graph showing the time course of ventilatory depression in the StellaTM computer simulation of Figures 5A and 5B (ventilatory depression and sedation models enabled).
  • Figure 12 is a flow diagram which represents a computer simulation model for the administration of two opioids.
  • FIGS 13A, 13B and 13C taken together, are a flow diagram which represents the StellaTM computer simulation of the pharmacokinetics of the administration of two opioids.
  • Figure 14 is a graph showing the output of StellaTM computer simulation of Figures 13A, 13B and 13C expressed as a time course of total quantity of opioid in the inhalation device and in the lung of the patient (ventilatory depression and sedation models enabled).
  • Figure 15 is a graph showing the time course of concentration of each opioid and of total opioid at the effect site in the StellaTM computer simulation of Figures 13A, 13B and 13C (ventilatory depression and sedation models enabled).
  • Figure 16 is a graph showing the time course of ventilatory depression during and after delivery of opioids in the StellaTM computer simulation of Figures 13A, 13B and 13C (ventilatory depression and sedation models enabled).
  • Figures 17A, 17B and 17C taken together, are a flow diagram which represents the StellaTM computer simulation of the pharmacokinetics of the administration of two opioids, where the two opioids being administered are alfentanil and morphine.
  • Figures 17A and 17B show the Device Model and Pharmacokinetic Model aspects of the simulation, while Figure 17C shows the Ventilatory Depression Model, Sedation Model, and Two Drug Model aspects of the simulation.
  • Figure 18 is a graph showing the time course of concentration of alfentanil, morphine, and combined opioid at the effect site in the StellaTM computer simulation of Figures 17A, 17B and 17C (ventilatory depression and sedation models enabled).
  • Figure 19 is a graph showing the time course of ventilatory depression in the StellaTM computer simulation of Figures 17A, 17B and 17C (ventilatory depression and sedation models enabled).
  • Figure 20 is a graph showing maximum concentration of opioid in the plasma against end of dose concentration of opioid in the plasma of patients administered opioid.
  • Figure 20A shows patients administered with a combination of fentanyl and liposomally encapsulated fentanyl through a pulmonary route.
  • Figure 20B shows patients administered with fentanyl intravenously.
  • Figure 21 is a graph showing time to side/toxic effect versus time to end of dose for the side effects and toxic effects of patients administered a combination of fentanyl and liposomally encapsulated fentanyl through a pulmonary route.
  • Figure 22 is a table showing the statistical correlation of side effect to toxic effect.
  • “Analgesic effect” or “analgesia” means the relief from pain resulting from the action of a drug.
  • “Drug delivery profile” means the concentration of the drug, over time, at the site of drug effect, as determined by the amount and rate of drug administered to the patient and the pharmacokinetics relating dose inhaled to concentration in the lungs, plasma and at the site of drug effect.
  • Hypoxia is a toxic effect of opioid administration, and is defined in this application as a decrease in blood 02 concentration to less than 90% saturation.
  • Ventilatory depression means a decrease in the rate, tidal volume, and/or flow rate of air into the lungs. Ventilatory depression may manifest as dizziness, shortness of breath, or a slowing in rate of breathing.
  • Opioid induced ventilatory depression refers to ventilatory depression caused by the action of an opioid at a site of drug effect.
  • “Sedation” means a decrease in attention, mental awareness, focus, and state of consciousness caused by opioids, and manifests in a lack of physical strength (muscle fatigue), lack of voluntary activity, lethargy, drowsiness, and sleep.
  • “Opioid-induced sedation” refers to sedation caused by the action of an opioid at a site of drug effect.
  • Rapid onset when used to describe a drug formulation, means a formulation which has an analgesic effect that rapidly follows the rise in plasma opioid concentration.
  • a “rapid onset opioid” is an opioid that has an analgesic effect within 5 minutes of administration.
  • sustained effect means a formulation which has an analgesic effect that is sustained over several hours.
  • sustained effect opioid means an opioid that has analgesic effect that lasts over 2 hours.
  • Side effect means an effect of an opioid that is not analgesic or toxic.
  • severe ventilatory depression is an example of opioid toxicity
  • mild ventilatory depression and sedation are not considered signs of opioid toxicity, but are side effects of the opioid.
  • Site of effect refers to a physical or hypothetical site of drug action within the patient.
  • Site of effect may be a compartment of the body, such as the brain, the liver, or the spleen, or it may be a theoretical and unknown location based on correlation and pharmacokinetic modeling.
  • opioids exert their analgesic actions, in part, in the substantia gelatinosa of the spinal cord, so this is a site of opioid analgesic effect.
  • concentration of opioid at the effect site may be determined by direct measurement, or through the use of pharmacokinetic and pharmacodynamic modeling.
  • Effective amount means the amount of drug needed to reach an analgesic effect.
  • mass medium aerodynamic diameter means the aerodynamic diameter an aerosol such that half of the cumulative mass of all particles is contained in particles with smaller (or larger) diameters and wherein the aerodynamic diameter is defined as the diameter of a unit-density sphere having the same gravitational settling velocity as the particle being measured.
  • breath rate means the number of breaths taken per unit of time.
  • Treatment to effect means administering an opioid until a satisfactory analgesic effect is felt by the patient, then ceasing administration of the opioid.
  • Treatment to side effect means administering an opioid until a side effect is felt, then ceasing administration.
  • the ceasing of administration may be voluntary (for example, by instructing patients to cease administration of the opioid when they start to feel drowsy, dizzy or short of breath) or involuntary (for example, when patients are no longer able to breathe effective dosages of opioid due to ventilatory depression or sedation).
  • toxicity refers to effects of opioids that place a patient at risk of death.
  • opioids commonly produce modest amounts of ventilatory depression that pose little risk to a patient. This is not considered an example of opioid toxicity.
  • severe ventilatory depression poses the risk of hypoxia, loss of consciousness, and death.
  • severe ventilatory depression is an example of opioid toxicity, while mild ventilatory depression is not considered a sign of opioid toxicity.
  • the present invention is for use in patient self-administration of opioids.
  • the invention utilizes the opioid's side effects to self-regulate the amount of opioid given to a patient, thereby tailoring the dose to achieve the patient's analgesic requirements, while avoiding toxicity and death.
  • the use of the invention begins with the patient's perception of pain. There are many modalities of treating mild to moderate pain, but opioids are the mainstay of treatment for moderate to severe pain. In response to the moderate or severe pain, either the patient or the patient's care provider open a prefilled vial of opioid in liquid solution, or, alternatively, in an emulsion. The liquid is added to a nebulizer.
  • the nebulizer is then brought to the mouth, and is held there with the hand.
  • the nebulizer is not attached to the face with straps, as this prevents the self-limiting mechanism from working.
  • the nebulizer With each breath, the nebulizer releases a small amount of the liquid opioid as an aerosol.
  • the aerosol passes through the patient's mouth and into the trachea and lungs, where the aerosolized opioid is deposited.
  • the nebulizer is also called an inhaler or an aerosol pulmonary drug delivery device.
  • An inhaler may refer to either a nebulizer or a nebulizer combined with a source of compressed air or oxygen, or any other aerosol generating device for the administration of drug by way of the lungs.
  • An aerosol pulmonary drug delivery device refers to any device that allows the aerosolization of a substance for delivery into the lungs.
  • Various nebulizer technologies are known and available in the art.
  • the rate of onset of opioid drug effect is believed to be dictated by the speed at which the opioid enters the lungs, the rate of absorption into the systemic circulation and the rate at which the opioid crosses the blood brain barrier.
  • Some opioids such as alfentanil and remifentanil, cross the blood brain barrier very quickly, and thus produce very rapid onset of drug effect.
  • Other opioids such as morphine and morphine-6-glucuronide, cross the blood brain barrier very slowly, and thus produce a slow onset but sustained effect.
  • Ventilatory depression is up and down regulated by the opposing actions of opioids (which depress ventilation) and carbon dioxide (which increases ventilation). This occurs in a feedback loop as follows: initially the opioids will depress ventilation. Because the patient is not exhaling as much carbon dioxide, the level of carbon dioxide in the patient's blood will rise. As the carbon dioxide rises, it stimulates ventilation, partly offsetting the opioid-induced ventilatory depression. The opioid-induced ventilatory depression must come on sufficiently rapidly so that it occurs as the patient is inhaling the opioid, thus serving to limit the amount of opioid inhaled. However, it must not come on so rapidly as to place the patient at risk of toxic effects before the carbon dioxide has had a chance to rise and offset the opioid induced ventilatory depression.
  • the amount of opioid inhaled by the patient each minute is proportional to the ventilation during that minute. As ventilation becomes depressed, the rate of opioid delivery to the lungs is depressed proportionally. In this way, the rate of delivery is slowed by ventilatory depression, decreasing the ability of the patient to self-administer a toxic dose of opioid. The slowed uptake of opioid from ventilatory depression creates the opportunity for complete cessation of drug delivery through the onset of sedation.
  • the opioid formulation is administered over 4-25 minutes.
  • the total amount of opioid administered over the 4-25 minutes will depend on several factors, including the type of opioid or combination of opioids delivered, and the mass medium aerodynamic diameter (MMAD) of the particles being inhaled.
  • MMAD mass medium aerodynamic diameter
  • This administration period results in a rate of onset to effect that is influenced by the rate of administration and affords the patient the ability to involuntarily self-limit the dose through the onset of ventilatory depression and sedation.
  • MMAD mass medium aerodynamic diameter
  • Opioid response is highly individualized. This reflects, in part, varying levels of painful stimulation. In the presence of very severe pain, very high doses of opioids can be administered without undue toxicity. Patients being administered chronic opioids require higher doses to produce both the desired therapeutic effects and opioid toxicity. This also reflects the development of tolerance to opioids. Physicians have sought improved means of administering opioids in part because of the wide range of doses required to adequately tailor the opioid to the needs of individualized patients.
  • patients who need large doses of opioids to provide analgesia can elect to administer either a larger volume of drug (inhaled over a longer period of time), or can be offered a more concentrated solution of drug to be inhaled over the expected 4-25 minutes. Either way, the opioid-induced ventilatory depression and sedation will still attenuate, and eventually terminate, drug administration before toxic doses are inhaled. Preferably, the patient will inhale the drug over a longer period of time. Conversely, a patient who requires only a small dose will experience the desired pain relief after a shorter inhalation period. The patient can elect to not inhale additional drug.
  • the patient who unwisely continues to self-administer opioid despite obtaining the desired pain relief will experience ventilatory depression and sedation, which will then either voluntarily (according to the instructions given to the patient) or involuntarily (due to the side effects themselves) attenuate and subsequently terminate drug administration before inhalation of a toxic dose of opioid.
  • the patient is therefore empowered to self-titrate to analgesic effect, without a lockout period and with a lower risk of toxicity.
  • opioid and opioid concentration for the device requires consideration of the time course of opioid absorption from the lung into the plasma, and the time course of opioid transfer from the plasma into the site of drug effect (e.g., ,the brain or spinal cord).
  • Some opioids are associated with very rapid absorption from the lung into the systemic circulation. For example, the absorption of free fentanyl from the lung into the plasma is nearly instantaneous. This would likely be true of remifentanil, alfentanil, and sufentanil as well. The absorption of free fentanyl released from the liposomal encapsulated fentanyl from the lung to the plasma is far slower.
  • opioids are associated with very rapid transfer from the plasma to the site of drug effect. For example, peak alfentanil and remifentanil concentrations at the site of drug effect occur within 2 minutes of intravenous injection. Other opioids are associated with very slow transfer from the plasma to the site of drug effect. For example, the peak drug effect from an intravenous dose of morphine may be delayed by 10-15 minutes from the time of the injection.
  • one of the opioids should have both rapid transfer from the lungs to the plasma, and rapid transfer from the plasma to the site of opioid drug effect.
  • Fentanyl, alfentanil, sufentanil, and remifentanil all have this characteristic (rapid onset). It may be that meperidine and methadone also have this effect, but that is not presently known.
  • meperidine and methadone also have this effect, but that is not presently known.
  • the desire is to maintain the opioid analgesic effect, then it may be necessary to combine the rapid onset opioid with an opioid that has a slower onset, but sustained effect.
  • formulations include (1) a formulation of fentanyl and liposomal encapsulated fentanyl, (2) a formulation of remifentanil, alfentanil, sufentanil, or fentanyl in combination with morphine, and (3) a formulation of remifentanil, alfentanil, sufentanil, or fentanyl in combination with methadone. Care must be taken to prevent a second "peak" of action, at the time of maximum effect of the sustained effect opioid, that is higher than the peak caused by the rapid onset opioid, which allows the patient to feel side effects while he or she is administering the drug.
  • a rapid onset opioid When a rapid onset opioid is combined with an opioid with slow onset and sustained effect, the concentration of both opioids is adjusted so that the self-limiting effects of the rapid-onset opioid serves to limit exposure of the patient to the slow-onset opioid.
  • the rapid onset opioid acts as an early warning system of sorts, triggering side effects in an adequate timeframe.
  • creation of the invention requires (1) thorough understanding of the pharmacokinetics and pharmacodynamics of one or more opioids, and (2) thorough understanding of the relationship between opioids, carbon dioxide production and elimination, and ventilation, (3) careful selection of one or more opioids, and (4) precise determination of the optimal concentration of each opioid in the final formulation in order to achieve the desired clinical profile of the drug.
  • the final formulation is determined by pharmacokinetic and pharmacodynamic modeling of the system parameters, with dose optimization performed to find the dose that exhibits the best patient safety profile while still providing an adequate analgesic response.
  • Figure 1 is a flow diagram which represents a computer simulation model for sedation. In all flow diagrams, squares represent amounts, arrows represent rates (amounts per unit time), and circles represent either a calculation, rate, or constant.
  • Figure 2 is a flow diagram which represents a computer simulation model for ventilatory depression.
  • Figure 3 is a flow diagram which represents a computer simulation model for an inhalation device.
  • Figure 4 is a flow diagram which represents a computer simulation model for the pharmacokinetic profiling of opioid as administered to a patient through a pulmonary route.
  • Figures 5A and 5B taken together, are a flow diagram which represents the StellaTM computer simulation of the pharmacokinetics of the administration of a single opioid.
  • Figure 5A shows the Device Model and the Pharmacokinetic Model aspects of the simulation
  • Figure 5B shows the Ventilatory Depression Model and the Sedation Model aspects of the simulation.
  • Figure 6 is a graph showing output of the StellaTM computer simulation of Figures 5A and 5B (ventilatory depression and sedation models disabled) expressed as a time course of quantity of opioid in the inhalation device, and quantity of opioid in the lung of the patient.
  • the X axis shows time in minutes.
  • the Y axis shows dose units of formulation, in mg.
  • the amount of drug in the lungs reflects the net processes of inhalation of drug into the lungs and absorbtion of drug from the lungs into the systemic circulation.
  • Figure 7 is a graph showing the time course of ventilatory depression in the StellaTM computer simulation of Figures 5A and 5B (ventilatory depression and sedation models disabled). Ventilatory depression (expressed as a fraction of baseline ventilation) was expressed over time of simulation (in minutes).
  • Figure 8 is a graph showing the time course of quantity of opioid in the inhalation device and in the lung of the patient, in the StellaTM computer simulation of Figures 5A and 5B (ventilatory depression model enabled, sedation model disabled).
  • the X axis shows time in minutes.
  • the Y axis shows dose units of formulation, in mg. Patient ventilation dropped to approximately 25% of baseline ventilation, such depression persisting for approximately 5-10 minutes.
  • Figure 9 is a graph showing the time course of ventilatory depression in the StellaTM computer simulation of Figures 5A and 5B (ventilatory depression model enabled, sedation model disabled). Ventilatory depression (expressed as a fraction of baseline ventilation) was expressed over time of simulation (in minutes). Change in ventilation caused by the self-limitation of opioid uptake offers considerable safety to the patient (compared to Figure 7).
  • Figure 10 is a graph showing the time course of quantity of opioid in the inhalation device and in the lung of the patient, in the StellaTM computer simulation of Figures 5A and 5B (ventilatory depression and sedation models enabled).
  • the X axis shows time in minutes.
  • the Y axis shows dose units of formulation, in mg. Drug inhalation stopped completely at approximately 8 minutes, due to a sedation state being reached and self-limitation of drug intake.
  • Figure 11 is a graph showing the time course of ventilatory depression in the StellaTM computer simulation of Figures 5A and 5B (ventilatory depression and sedation models enabled). Ventilatory depression (expressed as a fraction of baseline ventilation) was expressed over time of simulation (in minutes). Change in ventilation caused by the self-limitation of opioid uptake from sedation offers considerable safety to the patient (compared to Figure 7 or 9).
  • Figure 12 is a flow diagram which represents a computer simulation model for the administration of two opioids.
  • Figures 13A, 13B and 13C taken together, are a flow diagram which represents the StellaTM computer simulation of the pharmacokinetics of the administration of two opioids.
  • Figure 14 is a graph showing the output of StellaTM computer simulation of Figures 13A, 13B and 13C expressed as a time course of total quantity of opioid in the inhalation device and in the lung of the patient (ventilatory depression and sedation models enabled).
  • Y axis shows fentanyl equivalents of formulation in the inhaler (1), of the rapid-onset opioid in the lung (2), and the sustained-effect opioid in the lung (3), expressed in ng/ml (fentanyl equivalents) of drug over time (in minutes). After approximately 12 minutes, the patient stopped inhaling more opioid, reflecting opioid-induced sedation.
  • Figure 15 is a graph showing the time course of concentration of each opioid and of total opioid at the effect site in the StellaTM computer simulation of Figures 13A, 13B and 13C (ventilatory depression and sedation models enabled). Amount of rapid-onset opioid (1), sustained-effect opioid (2) and the combination effect of both the rapid-onset opioid and the sustained- effect opioid (3) at the site of effect were shown, in ng/ml of fentanyl equivalents, over time (in minutes).
  • Figure 16 is a graph showing the time course of ventilatory depression during and after delivery of opioids in the StellaTM computer simulation of Figures 13A, 13B and 13C (ventilatory depression and sedation models enabled). Ventilatory depression (expressed as a fraction of baseline ventilation) was expressed over time of simulation (in minutes). The combination of the two opioids reaches a peak during the administration of the first opioid.
  • Figures 17A, 17B and 17C taken together, are a flow diagram which represents the StellaTM computer simulation of the pharmacokinetics of the administration of two opioids, where the two opioids being administered are alfentanil and morphine.
  • Figures 17A and 17B show the Device Model and the Pharmacokinetic Model aspects of the simulation
  • Figure 17C shows the Ventilatory Depression Model, the Sedation Model, and the Two Drug Model aspects of the simulation.
  • Figure 18 is a graph showing the time course of concentration of alfentanil, morphine, and combined opioid at the effect site in the StellaTM computer simulation of Figures 17A, 17B and 17C (ventilatory depression and sedation models enabled).
  • Line 1 shows concentration of alfentanil;
  • line 2 shows concentration of morphine, and
  • line 3 shows combined concentration. All drug levels are shown at the site of effect, and expressed in ng/ml of fentanyl equivalents over time (in minutes). Drug administration was terminated after delivery of 90% of the drug because of patient sedation. As seen in line 3, the highest opioid exposure occurs during inhalation.
  • Figure 19 is a graph showing the time course of ventilatory depression in the StellaTM computer simulation of Figures 17A, 17B and 17C (ventilatory depression and sedation models enabled). Ventilatory depression (expressed as a fraction of baseline ventilation) was expressed over time of simulation (in minutes). Ventilation decreases to about 65% of baseline during drug administration.
  • Figure 20 is a graph showing maximum concentration of opioid in the plasma against end of dose concentration of opioid in the plasma of patients administered opioid.
  • Figure 20A shows patients administered with a combination of fentanyl and liposomally encapsulated fentanyl through a pulmonary route.
  • Figure 20B shows patients administered with fentanyl intravenously.
  • Figure 21 is a graph showing time to side/toxic effect versus time to end of dose for the side effects and toxic effects of patients administered a combination of fentanyl and liposomally encapsulated fentanyl through a pulmonary route. In all cases, time to toxicity was equal to or longer than time to side effect.
  • Figure 22 is a table showing the statistical correlation of side effect to toxic effect. Side effect is correlated to toxic effect at a p ⁇ .04.
  • Example 1 Theoretical Model for Opioid Delivery
  • Examples 2-4 are based on a theoretical model for opioid delivery; this theoretical model is described for greater certainty here in Example 1.
  • Opioid in Effect Site 1010 was used as a variable denoting the concentration of opioid at the site of drug effect. If more than 1 opioid was present at the site of drug effect, Opioid in Effect Site 1010 was built to represent the sum of the opioids present, each normalized to their relative potency (for example, in Examples 3 and 4, below).
  • Sedation Threshold 1020 was defined as the Opioid Concentration
  • Sedation Threshold 1020 was determined either through experimentation or through the known pharmacokinetics of the opioid.
  • Sedation Evaluator 1030 was a test of whether Opioid
  • Sedation State 1040 was an exception to the rule that rectangles represent accumulation of a substance: Instead, the role of Sedation State 1040 within the model was that of a memory component, which would remember that the opioid had exceeded the sedation threshold. In subsequent models, data from Sedation State 1040 functioned to turn off further administration of opioids, simulating patient sedation and the resulting removal of the inhaler from the mouth.
  • FIG. 2 A Ventilatory Depression simulation was programmed (Fig. 2).
  • C02 was produced by the metabolic activity of the body at a rate C02 Production 2010, flowed into the plasma, (Plasma C02 2020).
  • C02 Production 2010 was either determined experimentally, or known from prior art (see, for example, Bouillon T, Schmidt C, Garstka G, Heimbach D, Stafforst D, Schwilden H, Hoeft A. Pharmacokinetic-pharmacodynamic modeling of the respiratory depressant effect of alfentanil. Anesthesiology. 1999 Jul;91 (1):144-55 and Bouillon T, Bruhn J, Radu-Radulescu L, Andresen C, Cohane C, Shafer SL.
  • Plasma C02 2020 equilibrated with the C02 in the brain (Brain C02 2040) at a rate (Brain-Plasma C02 Equilibrium 2030). C02 was eliminated from the plasma in a manner simulating the exhalation of air from the lungs, at a rate C02 Elimination 2050 that was mediated by the parameter Ventilatory Depression 2060.
  • Ventilatory Depression 2060 increased as the opioid concentration at the site of drug effect (Opioid in Effect Site 1010) increased. Ventilatory Depression decreased the elimination of C02 from the lungs (C02 Elimination 2050), causing C02 to rise in the brain, (Brain C02 2040). As Brain C02 2040 increased, it stimulated ventilation through a negative effect on Ventilatory Depression 2060, offsetting in part the depressant effects of Opioid in Effect Site 1010, which has a positive effect on Ventilatory Depression 2060.
  • Model Parameters 2070 effect Ventilatory Depression 2060, which in turn effects C02 Elimination 2050 and Brain C02 2040.
  • Ventilatory Depression Model is known in the art, and is referred to as an "Indirect Response Model.”
  • Dose 3050 represents the total amount of opioid added to the Inhaler. Opioid Dose 3050 is added to the inhaler at a rate Fill Inhaler 3010. This rate is required for the working of the simulation, but is calculated at an instantaneous rate.
  • Formulation In Inhaler 3020 represents the opioid contained within the inhaler. The patient inhales the formulation at a rate of inhalation (Inhalation 3030) into the lungs, (Formulation in Lungs 3040). Inhalation 3030 is effected by Ventilatory Depression 2060 and Sedation State 1040. Specifically, Inhalation 3030 is slowed by the increase of Ventilatory Depression 2060.
  • Opioid in Tissue 4060 and Opioid Redistribution 4050 were programmed as optional parameters that could be used or not used depending on the pharmacokinetic model of the particular opioid utilized.
  • the rates Systemic Absorption 4010, Plasma-Effect Site Drug Equilibrium 4030, Opioid Elimination 4070, and Opioid Redistribution 4050 were all determined by a vector of pharmacokinetic parameters of the particular opioid being administered, represented in the model as Opioid Pharmacokinetic Parameters 4080, and calculated by pharmacokinetic modeling.
  • Example 1 is an application of Example 1 : Theoretical Model for Opioid Delivery. This example is meant to illustrate the Theoretical Model for
  • Figure 5A encompasses: a Device Model 5010 that is equivalent to the Device Model shown and explained in Example 1 as the whole of Figure 3; a Pharmacokinetic Model 5020 that is equivalent to the Pharmacokinetic Model shown and explained in Example 1 as the whole of Figure 4 (with the exception of the exclusion of optional parameters Opioid in Tissue 4060 and Opioid Redistribution 4050, and with the further exception that Opioid Pharmacokinetic Parameters 4080 were built into Systemic Absorbtion 4010, Opioid Elimination 4070, and Plasma Effect Site Equilibration 4030, and not shown as a separate parameter - see source code for more information): Figure 5B encompasses: a Ventilatory Depression Model 5030, which was equivalent to the Ventilatory Depression Model shown and explained in Example 1 as the whole of Figure 2 (with the exception that Model Parameters 2070 are shown in 'expande
  • Models shown in Figures 5A and 5B are part of the same simulation, but are shown in two figures for ease of reference.
  • the mechanics of the four models, shown in Figures 5A and 5B were described in depth in Example 1, with the exception of the expansion of Model Parameters 2070, the mechanics of which are explained as follows:
  • Baseline CO2.2071 is the C02 at baseline, prior to administration of opioid.
  • kel C02 2072 is the elimination rate relating Plasma C02 2020 to C02 Elimination 2050, so that at baseline (i.e., in the absence of ventilatory depression):
  • CO2 Elimination 2050 kel CO22072xPlasma CO22020
  • the rate of Brain Plasma Equilibration 2020 is determined by the parameter keO C02 2073, so that:
  • Brain Plasma Equilibration 2020 keO CO22073x (Plasma CO22020 - Brain CO22040)
  • Opioids depress ventilation as a sigmoidal function of the Opioid in the Effect Site, 1030, and the parameters C50 2074, the opioid concentration associated with 50% of maximum effect, and gamma 2075, the steepness of the concentration vs. response relationship, with the contribution of the opioid to ventilatory depression expressed as: Opioid in the effect site 1030 amma 2075 C50 2074" 2075 + Opioid in the effect site I030 gamma2075
  • Ventilatory Depression 2060 can be described as:
  • Ventilatory depression 2060 f Opioid in the effect site i03Q ga “"” a2075 "
  • CO2 Elimination 2050 kel CO22072xPlasma CO22020 x Ventilatory Depression 2060 completing the description of the model.
  • Brain_Plasma_CO2_Equilibration_2020 ke0_CO2_2073* (Plasma_CO2_2020-Brain_CO2_2040)
  • Formulation_in_Inhaler_3020 (t) Formulation_in_In aler_3020(t - dt) + (Fill_Inhaler_3010 - In alation_3030) * dt
  • Systemic_Absorption_4010 Formulation_in_Lung_3040* .693/1
  • Plasma_Effect_Site_Equilibration_4030 (Opioid_in_Plasma_4020-Opioid_in_Effect_Site_1010) * .693/1
  • Opioid_in_Plasma_4020 (t) Opioid_in_Plasma_4020 (t - dt) + (Systemic_Absorption_4010 - Opioid_Elimination_4070 Plasma_Effect_Site_Equilibration_4030) * dt
  • Systemic_Absorption_4010 Formulation_in_Lung_3040*.693/1 OUTFLOWS :
  • Opioid_Elimination_4070 Opioid_in_Plasma_4020* .693/10
  • Plasma_Effect_Site_Equilibration_4030 (Opioid_in_Plasma_4020-O ⁇ ioid_in_Effect_Site_1010) *.693/1
  • Plasma_CO2_2020 (t) Plasma_CO2_2020 (t - dt) + (CO2_Production_2010 - Brain_Plasma_C02_Equilibration_2020 - CO2_Elimination_2050) * dt
  • C02_Production_2010 Baseline_CO2_2071*kelCO2_2072
  • Sedation_State_1040 (t) Sedation_State_1040 ( t - dt) + (Sedation_Evaluator_1030) * dt
  • Sedation_Evaluator_1030 if (O ⁇ ioid_in_Effect_Site_1010>Sedation_Threshhold_1020) then 1 else 0
  • Figure 6 shows the output of the model as run in the absence of patient self-limiting inhalation of opioid (i.e. with the Ventilatory Depression Model and the Sedation Model disabled).
  • Figure 6 shows the time course of drug in the inhaler (Formulation In Inhaler 3020 - line 1), and in the lungs (Formulation in Lungs 3040 - line 2) in the absence of the self-limiting aspects of the invention.
  • the amount of drug in the inhaler dropped steadily over the first 10 minutes of simulation, at a rate Inhalation 3030.
  • the amount of drug in the lungs reflected the net processes of inhalation of drug into the lungs, and absorption of drug from the lungs into the systemic circulation.
  • FIG. 7 shows Ventilatory Depression 2060 over time, for the same simulation (Ventilatory Depression Model and Sedation Model disabled).
  • the graph output indicated that patient's ventilation dropped to approximately 25% of baseline ventilation in this simulation.
  • the ventilatory depression persisted for approximately 5-10 minutes.
  • the drop in ventilation was reversed as carbon dioxide built up in the patient's plasma, and, at the same rate, the patient's lungs (not simulated), counteracting the depressant effect of the opioid on ventilation. This drop in ventilation exposed the patient to risk from injury from hypoxia.
  • FIG. 10 shows the time course of Formulation In Inhaler 3020 (Line 1) and Formulation In Lungs 3040 (Line 2) in the presence of ventilatory depression and sedation. As seen in the figure, after 8 minutes drug inhalation stopped completely. The reason was that the patient has become sedated, and could no longer hold the inhaler to the mouth (simulated here as Sedation State 1040 turning from 0 to 1).
  • Figure 11 plots Ventilatory Depression 2060 during the time course of this simulation.
  • the maximum depression of ventilation in Figure 11 was approximately 60%.
  • Example 2 demonstrate through simulation the effects and advantages of the self-limiting system of opioid delivery, as described herein.
  • Example 3 Administration of two opioids
  • model parameters do not reflect any specific opioids, but have been adjusted to demonstrate clearly the self-limiting aspect of the proposed system of opioid delivery.
  • the simulation models and measures the same variables, this time for an opioid composition comprising of two different opioids with different pharmacokinetics.
  • Figure 12 addresses how two opioids are combined into a single opioid concentration for the model.
  • Rapid Opioid In Effect Site 12010 represents the concentration of rapid onset opioid
  • Slow Opioid In Effect Site 12020 represents the slow onset opioid.
  • Each of these is determined in parallel and in the same manner as in the one opioid model (Example 2). However, each is determined separately, then combined to determine Combined Opioid Effect Site Concentration 12030.
  • Combined Opioid Effect Site Concentration 12030 is calculated using the known relative potency of each opioid, Relative Potency 12040.
  • Combined Opioid Effect Site Concentration 12030 is equal to, and depicted as, Opioid in effect Site 1010 in the two opioid models illustrated in Figures 13A, 13B, 13C and Figures 17A, 17B and 17C.
  • Figures 13A, 13B and 13C taken together, illustrate the algorithm for the two opioid model simulation. It encompasses: a Device Model 13010, equivalent to and illustrated as Device Model 5010 and as described in Examples 1 and 2; a Pharmacokinetic Model 13020 comprising a combination of two instances of the Pharmacokinetic Model 5020 (one for the rapid opioid, and one for the slow opioid), each as illustrated in Figures 4, 5A and 5B, and as described in Examples 1 and 2, and each running in parallel, then combined using the Two Drug Model 13050, as described in Figure 12; a Ventilatory Depression Model 5030, as illustrated in Figure 2 and Figures 5A and 5B, and as described in Examples 1 and 2; and a Sedation Model, 5040, as illustrated in Figure 2, Figures 5A and 5B, and as described in Examples 1 and 2.
  • a Device Model 13010 equivalent to and illustrated as Device Model 5010 and as described in Examples 1 and 2
  • a Pharmacokinetic Model 13020 comprising a combination of two instances of the Pharmacokinetic Model 5020 (one for the
  • Brain_CO2_2040 ( t) Brain_CO2_2040 ( t - dt) +
  • Brain_Plasma_CO2_Equilibration_2020 ke0_CO2_2073* (Plasma_C02_2020-Brain_CO2_2040)
  • Brain_Plasma_C02_Equilibration_2020 ke0_CO2_2073* (Plasma_CO2_2020-Brain_CO2_2040)
  • Rapid_Drug_In_Plasma (t) Rapid_Drug_In_Plasma (t - dt) + (Rapid_Drug_Absorption - Rapid_Drug_Clearance Rapid_Drug_Plasma_Effect_Site_Equilibration) * dt
  • Rapid_Drug_Absorption Rapid_Formulation_in_Lung* .693 /l*Rapid_Drug_Concentration
  • Rapid_Formu1ation_in_Lung (t) Rapid_Formu1ation_in_Lung (t - dt) + (Inhalation_l_3031 - Rapid_Drug_Absorption) * dt
  • Sedation_Evaluator_1030 if (Opioid_in Ef f ect__Site_1010>Sedation_Threshhold_1020 ) then 1 else 0
  • Slow_Drug_Effect_Site ( t ) Slow_Drug_Ef f ect_Site ( t - dt ) + ( Slow_Drug_Plasma_Ef fect_Site_Equilibration) * dt
  • Slo _Drug_Plasma_Effect_Site_Equilibration (Slow_Drug_In_Plasma-Slow_Drug_Effect_Site) * .693/10
  • Slo _Drug_Clearance Slow_Drug_In_Plasma* .693/300
  • Slo _Drug_Plasma_Effect_Site_Equilibration (Slow_Drug_In_Plasma-Slow_Drug_Effect_Site) * .693/10
  • Slow_Drug_Absorption Slow_Formulation_In_Lung* .693/12*Slow_Drug_Concentration
  • Rapid_Drug_Effect_Site+Slow_Dr g_Effect_Site Rapid_Drug_Concentration 1
  • line 1 indicates the rapidly acting opioid concentration in the effect site (Rapid Drug Effect Site), over time, and demonstrates the rapid rise owing to quick absorption and rapid plasma-effect site equilibration, and a rapid drop owing to rapid metabolism.
  • Line 2 is the slowly acting opioid concentration in the effect site (Slow Drug Effect Site), over time, and demonstrated a slow rise in concentration owing to slow absorption and slow plasma-effect site equilibration, and a slow decrease over time owing to slow metabolism.
  • Line 3 shows the combined concentration of rapid and slow onset drug (Combined Opioid Effect Site Concentration) As can be seen, the combination reaches a peak during the administration of the first opioid.
  • Figure 15 and Figure 14 show different variables for the same simulation run, on the same X axis (time).
  • Figure 14 is interposed with Figure 15, we can see that this reflected the patients' response to the rapidly acting opioid, as the concentration of the slowly acting opioid was negligible at 12 minutes. However, the overall opioid concentration remained fairly steady over time. This reflected the slowly acting opioid gradually replacing the rapid acting opioid in Opioid In The Effect Site as the rapidly acting opioid was eliminated from the system through Rapid Drug Clearance.
  • Figure 16 shows the time course of Ventilatory Depression 2060 during and after delivery of opioids with the two-opioid delivery system, in the same simulation run.
  • Figure 16 illustrates an initial decrease in ventilation to approximately 60% of baseline. As mentioned previously (in the description for Figure 11), this is well tolerated by patients. As the C02 builds up, ventilation was stimulated. Note that there was very little decrease in ventilation after this initial drop. The reason is that there is now adequate C02 accumulation in the patient to continue driving ventilation.
  • the first drug acts as a 'probe' of the patient's sensitivity to opioids, and limits the dose of both the first and the second opioid. In this manner, the patient can receive an slowly acting opioid without receiving an excessive dose.
  • a combination of two opioids, one of them fast acting, can therefore be used to increase the safety profile of either opioid alone, or, more particularly, of the slow acting opioid.
  • Example 4 Alfentanil and Morphine as examples of opioids in the two drug model [0238] This example shows an application of Example 3 to two specific drugs, namely, alfentanil and morphine, wherein alfentanil is the rapidly acting opioid and morphine is the slowly acting opioid.
  • Figures 17A, 17B and 17C together, encompass: a Device Model
  • FIG. 17010 comprising 2 Device Model 5010's, as described in Figures 5A and 5B and explained in Example 1 , and each running in parallel, but each modified and re-labeled for the specific known parameters of the opioids alfentanil and morphine (shown in Figures 17A and 17B); a Ventilatory Depression Model 5030, as described in Figure 2, a Sedation Model 5040, as described in Figure 1 , and a Two Drug Model, 17050, as described in Figure 12 but re-labeled to reflect the specific drugs alfentanil and morphine (shown in Figure 17C).
  • Figures 17A, 17B and 17C expose all of the parameters 2070 of the ventilatory depression model, 17030.
  • the parameters 4080 of the pharmacokinetic models for morphine and alfentanil, 17020, are now fully exposed.
  • Alfentanil and morphine are each represented by a 3 compartment mammillary model with an effect site.
  • Alfentanil_in_Inhaler (t) Alfentanil_in_Inhaler (t - dt) + (- Inhale_Alfentanil) * dt
  • Alfentanil_Xl(t) Alfentanil_Xl (t - dt) + (Alfentanil_Cl2 + Alfentanil_C13 + Alfentanil_CLe + Alfentanil_Uptake Alfentanil_Cll) * dt
  • Alfentanil_C12 Alfentanil_X2*Alfentanil_K21- Alfentanil_Xl*Alfentanil_Kl2
  • Alfentanil_C13 Alfentanil_X3*Alfentanil_K31- Alfentanil_Xl*Alfentanil_Kl3
  • Alfentanil_CLe Alfentanil_Xeffect*Alfentanil_Ke0- Alfentanil_Xl*Alfentanil_KeO* .001/Alfentanil_Vl
  • Alfentanil_Cll Alfentanil_Xl*Alfentanil_K10
  • Alfentanil_X2 (t) Alfentanil_X2 (t - dt) + (- Alfentanil_C12) * dt
  • Alfentanil_C12 Alfentanil_X2*Alfentanil_K21- Alfentanil_Xl*Alfentanil_K12
  • Alfentanil_C13 Alfentanil_X3*Alfentanil_K31- Alfentanil_Xl*Alfentanil_K13
  • Alfentanil_Xeffeet (t) Alfentanil_Xeffeet (t - dt) + (- Alfentanil_CLe) * dt
  • Alfentanil_CLe Alfentanil_Xeffect*Alfentanil_KeO- Alfentanil_Xl*Alfentanil_KeO* .001/Alfentanil_Vl
  • Morphine_in_Inhaler (t) Morphine_in_Inhaler (t - dt) + (- Inhale_Morphine) * dt NIT
  • Morphine_in_Inhaler Morphine_Dose mg*1000
  • Morphine_in_Lu.ng (t) Morphine_in_Lung (t - dt) + (Inhale_Morphine -Morphine_Uptake) * dt
  • Morphine_Uptake Morphine_in_Lung* .693/Morphine_Absorption__Half_Life
  • Morphine_Xl ( t) Morphine_Xl (t - dt) + (Mor ⁇ hine_C12 + Morphine_Cl3 + Morphine_CLe + Morphine_Uptake Morphine_Cll) * dt
  • Morphine__Cl2 Morphine_X2*Morphine_K21-
  • Morphine__Cl3 Morphine_X3*Morphine_K31-
  • Morphine__Xl*Morphine_Kl3 Morphine_CLe Morphine_Xeffect*Morphine_KeO- Morphine_Xl*Morphine_KeO* .001/Morphine_Vl
  • Morphine__Cll Morphine_Xl*Morphine_K10
  • Morphine_X2 (t) Morphine_X2 (t - dt) + (- Morphine_C12) * dt
  • Morphine_Cl2 Morphine_X2*Morphine_K21-
  • Morphine_X3 (t) Morphine_X3 (t - dt) + (- Morphine_C13 ) * dt
  • Morphine_Cl3 Morphine_X3*Morphine_K31-
  • Morphine_CLe , Morphine_Xeffect*Morphine_Ke0- Morphine_Xl*Morphine_KeO* .001/Morphine_Vl
  • PaC02(t) PaC02(t - dt) + (C02_Accumulation - C02Equilb) * dt
  • KelC02*Ventilatory_Depression*PaC02 OUTFLOWS
  • PeC02(t) PeC02(t - dt) + (C02Equilb) * dt
  • Alfentanil_Ce Alfentanil_Xeffeet/ .001
  • Alfentanil_Cp Alfentanil_Xl/Alfentanil_Vl
  • Alfentanil_K12 0.655935
  • Alfentanil_K31 0.017
  • Morphine_Ce Morphine_Xeffeet/ .001
  • a concentration at the site of effect of less than 25 ng/ml on the alfentanil scale (equivalent to 37.5 ng/ml on the morphine scale and 0.5 ng/ml on the fentanyl scale due to their relative potency) is considered sub-therapeutic; a patient will typically feel analgesic effects between 50 ng/ml and 100 ng/ml (on the alfentanil scale), side effects between 75 and 125 ng/ml (on the alfentanil scale) and toxic effects above 125 ng/ml (on the alfentanil scale).
  • Figure 19 showed the ventilatory depression from the inhalation of an alfentanil morphine combination opioid delivery system. As shown in Figure 19, the ventilation decreases to about 65% of baseline during drug administration, and then recovers to approximately 80% of baseline as C02 accumulates. Ventilation is maintained at 80% of baseline throughout the next 4 hours, as the morphine effect is sustained.
  • Preparations containing a mixture of free fentanyl and liposome encapsulated fentanyl were prepared by mixing an ethanolic phase with an aqueous phase.
  • the ethanolic phase comprised ethanol, fentanyl citrate, phosphatidylcholine and cholesterol.
  • the aqueous phase comprised water for injection. Before mixing, both phases were heated to a temperature of about 56 to 60 degrees centigrade. The two phases were mixed and the mixture was stirred for a further 10 minutes at 56-60 degrees centigrade. The mixture was then allowed to cool to room temperature over approximately two hours.
  • each ml of the final aqueous formulation contained 500 meg fentanyl (as 800 meg of fentanyl citrate), 40 mg phosphatidylcholine, 4 mg cholesterol, and 100 mg ethanol, in a solution of water for injection. After filling, preparations were autoclaved for final sterilization. Final preparations contained between 35 to 45% of the fentanyl as free drug with the remainder in the encapsulated fraction.
  • the procedure of the following example shows how the administration of a mixture of free and liposome encapsulated fentanyl through the lungs of a patient delivers therapeutically effective concentrations to the bloodstream and that side effects of hypoxia are generally (but not always) preceded by somnolence, dizziness or sedation during the administration period.
  • Plasma samples were collected through the administration period and for the 12 hours following initiation of administration to monitor plasma fentanyl concentrations. Subjects were monitored for any adverse events, including changes in respiratory rate and hypoxia. [0247] Control subjects were given intravenous fentanyl.
  • FIG. 3, 5, 13 and 17 include a description of device models that are dependent on the rate of inhalation and the amount of drug delivered to the lung over a period of time.
  • the ventilatory depression models in Figures 5, 13 and 17 predict how the side effects will limit the inhalation rate.
  • the amount of drug dispensed with each inhalation must be controlled to below a selected threshold such that the drug formulation is conveniently, safely and effectively administered over a 4-20 minute period.
  • the performance of a device with a particular formulation can be characterized in vitro.
  • the following example illustrates the testing of nebulizer technologies for optimum delivery of drug to the lungs.
  • the Andersen Cascade Impactor (ACI) technique is a well established method for characterization of the aerosol emitted from a nebulizer.
  • USP 26-NF21-2003 Chapter 601: Physical tests and determinations: aerosols. United States Pharmacopoeia, Rockville, MD, 2105-2123. United States Federal Drug Administration. 1998. Draft guidance: metered dose inhaler (MDI) and dry powder inhaler (DPI) drug products chemistry, manufacturing and controls documentation, Docket 98D-0997. United States Federal Drug Administration, Rockville, MD. Mitchell, JP; PA Costa; S Waters. 1987. An assessment of an Andersen Mark-ll Cascade Impactor. J. Aerosol Sci. 19:213-221).
  • MDI metered dose inhaler
  • DPI dry powder inhaler
  • the ACI was operated at 28.3 litres/min at ambient laboratory conditions to test commercially available nebulizers with the formation.
  • the MMAD was calculated as per US Food and Drug Administration protocol 601 (USP 26-NF21-2003, Chapter 601 : Physical Tests and Determinations: Aerosols. United States Pharmacopoeia, Rockville, MD, 2105-2123. United States Federal Drug Administration (FDA).) and the fine particle dose was determined as the fraction of the total aerosol output that was collected in the ACI that deposited on plates with cutoff parameters less than 4.7 microns.
  • the amount of total opioid drug and lipid carrier deposited on the different stages of the ACI was determined by HPLC analysis.
  • Example 7 Clinical testing of qualitative effects of Fentanyl preparations in human subjects:
  • PACU PACU
  • the patients were treated with a mixture of free and liposome encapsulated fentanyl using the AeroEclipseTM Nebulizer breath-actuated unit with compressed air set at 8 litres/minute when they first indicated that they were experiencing moderate or severe pain.
  • the patients self-regulated their dosing by voluntary inhalations from the mouth-piece of the AeroEclipse nebulizer charged with 3 ml of the mixture of free and liposome encapsulated fentanyl.
  • Patient self- administration of the nebulized drug involved the patient grasping the nebulizer with their hand or hands, placing the mouth piece of the nebulizer in their mouth with a tight seal, and activating the nebulizer during the inspiration period of a breathing cycle. Patients were instructed to "breathe normally" throughout the treatment until they reached analgesia.
  • Breakthrough pain was experienced on average more than 2 hours after completion of inhalation by 83% of the patients and required administration of intravenous morphine.
  • 95% reported effective analgesia after self- administration of the nebulized drug, and none experienced toxic effects. 84% of the patients stopped self-administration of drug when they reached a satisfactory level of analgesia. 11% of patients stopped self-administration of drug shortly (3 minutes) after feeling (and reporting) a side effect (sleepiness or nausea).
  • Example 8 Testing various formulations for optimum delivery of drug
  • the following example shows various opioid formulations appropriate for use in the invention.
  • the formulations are based on the known pharmacokinetic and pharmacodynamic profiles of the component drugs, their known equivalent potency as compared to fentanyl, and the outcomes of the clinical studies described above.

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JP2007501074A JP2007525528A (ja) 2004-03-01 2004-08-27 オピオイド送達系
EP04761742A EP1732555A4 (de) 2003-02-28 2004-08-27 Opioid-abgabesystem
AU2004316339A AU2004316339A1 (en) 2003-02-28 2004-08-27 Opioid delivery system
RU2006134636/15A RU2006134636A (ru) 2004-03-01 2004-08-27 Система для доставки опиоидов
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MXPA06010062A MXPA06010062A (es) 2004-03-01 2004-08-27 Sistema para suministrar opioides.
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WO2007147505A3 (en) * 2006-06-21 2008-04-17 Univ Bern A system for controlling administration of anaesthesia

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