WO2005049336A1 - Accessoire d'interieur, en particulier article d'ameublement ou partie de celui-ci, et procede de production de celui-ci - Google Patents

Accessoire d'interieur, en particulier article d'ameublement ou partie de celui-ci, et procede de production de celui-ci Download PDF

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Publication number
WO2005049336A1
WO2005049336A1 PCT/CZ2004/000076 CZ2004000076W WO2005049336A1 WO 2005049336 A1 WO2005049336 A1 WO 2005049336A1 CZ 2004000076 W CZ2004000076 W CZ 2004000076W WO 2005049336 A1 WO2005049336 A1 WO 2005049336A1
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WO
WIPO (PCT)
Prior art keywords
layer
elements
fact
resin
bearing structure
Prior art date
Application number
PCT/CZ2004/000076
Other languages
English (en)
Inventor
Michal Gabriel
Original Assignee
Michal Gabriel
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Michal Gabriel filed Critical Michal Gabriel
Publication of WO2005049336A1 publication Critical patent/WO2005049336A1/fr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0423—Ornamental plaques, e.g. decorative panels, decorative veneers containing fibreglass elements

Definitions

  • Interior accessory particularly furniture or its part, and method of their production
  • the p resented solution relates to n ewly created i nterior accessories, utility or decorative objects, particularly interior furniture, and the method of their production.
  • the above-mentioned drawbacks are eliminated by an interior accessory, particularly furniture, and the method of their production in accordance with the p resented s olution.
  • the s ubstance o f t he n ew i nterior a ccessory i s t he fact that it consists of a laminated material consisting of a bearing structure shaped into the desired shape of the respective accessory or its part.
  • This bearing structure if formed in a different way in various areas of the accessory according to its desired shape, while in one accessory, all or only some of these areas may be present. In straight, curved or distorted areas of the object, the bearing structure consists of a layer of glass cloth saturated with resin.
  • the embedded elements can be arbitrary hollow shells, conveniently 0 nutshells, stones, acorn caps, shells, conches, seashells, calcified shells and the like, which are embedded in the resin layer with their bulging parts.
  • the embedded bulging parts of ihe elements may, rotrude from the bearing structure, and there are holes. reated in the5 elements. On the side of these holes, the bearing structure may be furnished ... with a layer of transparent resin. , -..,•. ,. ,
  • the cavities of the elements are filled with transparent resin up to the level constituting smooth surface of the object.0 . .. . . ... • - • : ⁇ •: - : ⁇
  • the resin l ayer, in which the elements a re embedded, can b ; e coloured using pigment.
  • the interior accessory may be furnished with5 connecting and/or fastening elements passing through the bearing structure and anchored in the resin layer.
  • the substance of the method of production of the interior accessory is the fact that based on the requirement for appearance of the produced object, a0 shaped or plane mould is created, a layer of adhesive substance is applied on the mould, where the thickness of this layer ranges from 1 to 50 mm. Small elements made of natural and/or artificial materials are applied on this layer in any arrangement, while their sides, which should constitute the superficial area of the resulting accessory, face to the adhesive substance. Conveniently, these a re shells of various fruits and/or animal shells and/or any small casts or pressings.
  • the layer of these elements is covered, at least partially, with at least one layer of slightly thickened resin from the group of polyester, epoxide, acrylate or polyurethane resins, which may be pigmented, if appropriate.
  • the bearing structure is formed in the cast created in this way, depending on what area of surface is being produced.
  • the semi-product is laminated, over the resin layer with elements, with glass cloth saturated with at least one layer of the same resin.
  • at least a two-piece mould with casts produced using the above- described procedure is used, and the bearing structure is created by inserting a pipe of the required diameter into one piece of the mould, and this pipe is laminated in.
  • the connecting areas of the casts are then furnished with an adhesive layer, and the mould pieces are closed.
  • Foamed polyurethane foam is injected in cavities, and the area of small fillings, bulges or flat shapes is filled with resin.
  • the cast is taken out of the mould, the adhesive substance layer is removed, and the surface is finished by abrading and polishing the cast face.
  • the layer of adhesive substance may conveniently consist of wax and/or double-sided adhesive foil and/or glue paper.
  • the parts to be connected are covered with a resin layer, put together, and the inside of the joint is laminated, while the outside of the joint is retouched and abraded during the final finishing.
  • hollow elements like shells and conches are used as embedded elements, while their o pen sides form the superficial side of the cast.
  • the reverse side of this cast i.e. the side of the bearing layer, is ground off in such way that holes are created in the bottoms of the hollow elements. These holes may be filled with transparent resin.
  • cavities in the embedded elements are filled with transparent resin up to the level necessary to form smooth face surface, which is created by abrading and polishing during the finishing operations.
  • this accessory may be furnished with a connecting and/or fastening element.
  • One of the alternatives how to create these elements is to place these connecting and/or fastening elements on the appropriate places * in -a layer of slightly thickened resin before this layer partially hardens, and t e ⁇ bearing structure is tftep shape around these elements in such way that their parts intended for connection or fastening protrude out of this bearing structure.
  • these fastening or connecting elements can be attached to, the. already ⁇ finished product by boring. the respective holes to attach these elements, for example. , . : i . ;
  • An advantage of the mentioned solution is the fact that it combines some advantages of all the existing methods, namely the strength of metal, natural appearance and luxurious touch of wood, variety of shapes, colour range and indestructibility of plastics, and at the same time, it eliminates some of their drawbacks, for example the heat and electric conductivity of metal and the necessity of difficult surface finishing, cracking by drying and limitation of shapes and dimensions in processing of wood, synthetic appearance, instability of colours, and easy damage of the surface of plastics.
  • Another advantage is the fact that it allows producing objects of widely assorted shapes, for example round or rounded, concave, convex, as well as flat and waved or embossed surfaces and plates, very firm and durable, with highly tasteful appearance of natural character.
  • the new technology allows using all the advantages of laminate in the interior.
  • I aminate is not u sed i n i nteriors; i t i s u sed for auxiliary bearing elements. Here, it is used as a peculiar material.
  • the new solution provides a wide range of possible use, allows production of solid self- supporting pieces of various shapes, with durable surface and very decorative appearance.
  • Another significant advantage is the fact that the new technology connects synthetic material and natural material, which is currently disposed of as waste.
  • synthetic material which is currently disposed of as waste.
  • no convenient method of how to use it for production of furniture or interior accessories is known.
  • this new technology it is possible, and the characteristic appearance of these wastes is used to achieve the mentioned visual effect.
  • the result is a product with a highly decorative surface of natural appearance and touch, with characteristic unmistakable surface structure formed by this natural component, with rich shapes, fully functional and very solid and durable thanks to the synthetic material. With preservation of all advantages, it is suitable for production of one as well as more pieces.
  • Fig. 1 contains an example of embodiment of a plane plate that can be used as an interior accessory or a part thereof, and Fig. 2A and 2B show the method of its production.
  • Fig. 3 contains an example of an accessory with curved surface, and Fig. 4A and 4B illustrate an example of its production.
  • Fig. 5 to 7 show examples of creation of bearing structures for atypical shapes.
  • Fig. 8A and 8B indicate the method of creation of special appearance of the surface area, and the result is schematically shown from two different views in Fig. 9 and 10. Examples of embedding of various elements, particularly connecting or fastening ones, are schematically shown in Fig. 11 A, 11B, 12A, 12B, 13, 14A and 14B.
  • a plane plate is shown in Fig. 1 and a plate with curved surface is shown in Fig. 3 as examples of final products.
  • the resulting product is made of laminated material consisting of bearing structure i shaped into the desired shape of the respective accessory or its part, i.e. flat or curved surface in this case.
  • This bearing structure I is formed using various methods, depending on the intended shape of the resulting product. In straight, curved or distorted areas of the object, like the examples in Fig. 1 and 3, the bearing structure consists of a layer of glass cloth 2 saturated with resin.
  • the bearing structure 1 is formed using a pipe 3 or using an iron bar, as shown in Fig. 5.
  • the bearing structure 1 consists of a layer of foamed polyurethane foam 4.
  • the bearing structure consists directly of the bearing resin layer 5.
  • the external surface of the bearing structure 1, forming the surface of the accessory is furnished with a layer 6 of slightly thickened resin, in which arbitrarily arranged elements 7 made of natural and/or artificial materials are embedded.
  • the surface of the accessory produced in this way is covered with a finishing layer 8 of varnish or polish.
  • Various hollow shells for example nutshells, stones, acorn caps, shells, conches, seashells, calcified shells, which are embedded in the layer with their bulging parts, as well as small casts of various shapes and colours, e.g. made of resins, plaster, woody mixtures, and the like, can be used as elements 7. It is also possible to apply various labels or plates 10, as shown in Fig. 11 A and 11 B.
  • the product appearance can be modified in various ways.
  • One of the alternatives is that the embedded bulging parts of the elements 7 will protrude from the bearing structure 1, and holes 71 will be made in them.
  • This example is schematically illustrated in Fig. 8A, 8B, 9 and 10.
  • Bearing structure 1 can be furnished with a layer of transparent resin on the side of holes 7.
  • Another alternative is that the cavities of elements 7 will be filled with transparent resin, so that smooth surface of the object will be formed after the finishing modifications.
  • the appearance of the resulting accessory can be modified in such way that the resin layer 6, in which elements 7 are embedded, will be coloured using pigment.
  • the accessory may be furnished with connecting and/or fastening elements 9 passing usually through the bearing structure i and anchored in the resin layer 6.
  • These connecting and/or fastening elements 9 are created either during production of the accessory, or, depending on their location and character, they are applied on the finished product, by creating holes for screws, for example.
  • a layer of adhesive substance H is applied on a ready mould, which has the parameters of common moulds for production of laminate casts, of the desired shape or on an area of the desired size.
  • this layer of adhesive substance 11 is wax, which is both cheap and recyclable, but it is also possible to use glue paper or double-sided adhesive foil, or it is even possible to combine these materials in one product. This substance must have separation effects on laminate, must be dissoluble, so that it can be removed. If glue paper or double-sided adhesive foil is not used, it is necessary to use soft, but not viscid substances, which can be spread and easily applied in layers.
  • the usual thickness of the layer ranges from 1 mm to 50 mm, and it must be easy to remove from both the cast and the mould.
  • Various small elements 7, for example shells of various fruits or animal shells, like conches, are embedded in the adhesive substance 1L
  • the layer of elements 7 is covered with at least one layer 6 of slightly thickened polyester, epoxide, acrylate or polyurethane resin, which may , be pigmented, if appropriate, and after partial hardening of the resin, the bearing structure i is formed in this cast.
  • the bearing structure 1 is created by lamination using glass cloth, also saturated with resin.
  • the resin is applied by painting or spraying in one or more layers.
  • i ndividual parts are g lued together in the mould using the same material, and laminated together on the inside. After the resin hardens, the cast is taken out of the mould, cleaned, retouched, abraded, polished and re-polished using varnish or polish.
  • the mould is a smooth plate of non- absorbent material with heightened edge to prevent the material from running off.
  • the plates are cast either in the specific shape of the final products, like e.g. doors, covers, seats, and the like, or as plate material, which can be cut to the desired size and shape.
  • Plane mould is covered with an even layer of soft substance, for example wax, or it is furnished with an adhesive layer, e.g. foil or glue paper.
  • the adhesive effect is necessary only to fix the elements 7, e.g. shells, in the desired arrangement on the surface.
  • the arrangement of embedded elements 7 on the adhesive area H is realized in any size or in prepared a uxiliary structures.
  • the e lements 7 are covered with a sufficient quantity of resin at one shot. This procedure cannot be used for curved surfaces, because the material flows off. After that, they are laminated with glass cloth saturated with resin until the needed thickness and firmness is achieved, and after it hardens, the products is removed from the surface, and the adhesive layer 1 is removed from it. Finally, the face of the finished plate is abraded and polished.
  • the bearing structure 1 consists of glass cloth saturated with resin for all curved or distorted shapes, e.g. for chairs as well as for plane plates.
  • the bearing structure in narrow profiles may consist of a plastic, steel or other pipe 3 on places, where there is little inner space, like e.g. thin legs, narrowing of elbow-rests, or architectonic details of the interior.
  • the bearing structure 1 of cavities can consist of foamed polyurethane foam 4, which replaces the glass reinforcement on closed places, which cannot be accessed after the finished parts are put together.
  • the whole space can be filled with a bearing resin layer 5, especially in case of small fillings and objects of convex and flat shapes.
  • the cast may be self-supporting, without a ny bearing structure. lt is necessary to use binding materials that harden by a chemical reaction, not by drying, i.e. for example two- and more-component resins, cements and plasters that do not change their volume, or change the volume by percentage fraction only.
  • the basic method can be modified based on various requirements for the resulting appearance of the accessory. For example, by grinding off the rear, reverse side of the bearing structure 1, Fig. 8A, 8B, 9 and 10, holes 71 are made on the places of hollow elements 7, creating a lace effect. This can be left open, or filled with transparent resin, thus achieving a smooth compact surface with h oles showing through. This method can be u sed forwalls of lighting fixtures and screens in the interior, for example.
  • the cavities in elements 7 can be filled with transparent resin, achieving a smooth surface, while preserving the optical structure, which can be used particularly on upper surfaces of casts, e.g. table tops. Between the embedded elements 7, it is possible to imbed another element, for example a table with data, Fig.
  • FIG. 12A, 12B, 13, 14A, 14B connecting elements like fittings, hooks, pulls, etc.
  • the product may even contain auxiliary bearing structures like meal frames furnished with the necessary fittings, for example furniture doors, whole boxes with opening and moving parts.
  • the plates are then put together or cast directly in the frames or auxiliary structures. Fittings, fastening and connecting elements 9, can be embedded in the material of plates straight during casting, or attached by boring and pasting on finished plates. Similarly, the holes in plates and casts can be made during casting, or bored in the finished products.
  • the presented solution can be used primarily in interiors and in furniture industry in individual production, as well as in small batches. This includes various individual pieces of furniture, like armchairs, chairs, benches, beds and the like, parts of furniture, for example posts, frames, doors, plane plates, partitions, decorative screens, fixed parts of the interior, like columns and standalone objects and statues.
  • Objects can be produced in small size, generally from approximately 10 cm to approximately 10 m, and even more.

Landscapes

  • Laminated Bodies (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

L'invention concerne un accessoire d'intérieur, en particulier un article d'ameublement ou une partie de celui-ci, constitué d'une matière stratifiée qui comprend une structure porteuse (1) présentant la forme voulue de l'accessoire ou de la partie. Dans des zones linéaires, courbes ou déformées de l'objet, la structure porteuse (1) comporte une couche de tissu (2) de fils de verre saturé de résine ; façonnée en profilés étroits, cette structure forme un tuyau (3) ; façonnée en cavités, elle forme une couche de mousse de polyuréthanne (4) moussée ; et, dans le cas d'objets de petite taille, elle forme une couche de résine support (5). La surface extérieure de la structure porteuse (1), qui forme la surface de l'accessoire, est pourvue d'une couche de résine (6) comportant des éléments (7) intégrés, aménagés arbitrairement et qui sont faits de matières naturelles et/ou artificielles ; ladite couche est recouverte d'une couche de finition (8) de vernis ou de produit à polir. L'invention concerne aussi un procédé de production de cet accessoire.
PCT/CZ2004/000076 2003-11-20 2004-11-16 Accessoire d'interieur, en particulier article d'ameublement ou partie de celui-ci, et procede de production de celui-ci WO2005049336A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CZ20033172A CZ297138B6 (cs) 2003-11-20 2003-11-20 Interiérový doplnek, zejména nábytek nebo jeho cást, a zpusob jeho výroby
CZPV3172-03 2003-11-20

Publications (1)

Publication Number Publication Date
WO2005049336A1 true WO2005049336A1 (fr) 2005-06-02

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PCT/CZ2004/000076 WO2005049336A1 (fr) 2003-11-20 2004-11-16 Accessoire d'interieur, en particulier article d'ameublement ou partie de celui-ci, et procede de production de celui-ci

Country Status (2)

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CZ (1) CZ297138B6 (fr)
WO (1) WO2005049336A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103070548A (zh) * 2013-01-05 2013-05-01 重庆市九重山食品开发有限公司 一种桌子及其制作方法

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CZ305389B6 (cs) * 2014-04-28 2015-08-26 Ăšstav teoretickĂ© a aplikovanĂ© mechaniky AV ÄŚR, v.v.i. Vrstvený výrobek z částic živočišného materiálu a pojiva, způsob jeho výroby a zařízení k provádění tohoto způsobu

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FR1451327A (fr) * 1965-06-22 1966-09-02 Procédé de fabrication d'objets en matière plastique moulée comportant un décor
DE1771363A1 (de) * 1968-05-13 1971-12-09 Kurt Dr Fischer Dekorationsfolie- oder Platte aus Glasfaserkunststoff mit natuerlichen oder kuenstlichen Dekorationselementen und Verfahren zu ihrer Herstellung
GB1278583A (en) * 1968-08-23 1972-06-21 Sidney William Eaves Improvements in or relating to decorative sheet material
GB2010749A (en) * 1977-10-24 1979-07-04 Newington Bridges A A Decorative article

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CS251191A3 (en) * 1991-08-14 1992-05-13 Pavel Ing Votruba Lamination process of artificial materials, particularly for increasing service life, repairs and regeneration of metallic as well as non-metallic materials
EP0675791A1 (fr) * 1992-12-21 1995-10-11 Old Town Canoe Co., Inc. Article en couches prepare par pulverisation d'une resine thermodurcie pour former chaque couche
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Publication number Priority date Publication date Assignee Title
FR1451327A (fr) * 1965-06-22 1966-09-02 Procédé de fabrication d'objets en matière plastique moulée comportant un décor
DE1771363A1 (de) * 1968-05-13 1971-12-09 Kurt Dr Fischer Dekorationsfolie- oder Platte aus Glasfaserkunststoff mit natuerlichen oder kuenstlichen Dekorationselementen und Verfahren zu ihrer Herstellung
GB1278583A (en) * 1968-08-23 1972-06-21 Sidney William Eaves Improvements in or relating to decorative sheet material
GB2010749A (en) * 1977-10-24 1979-07-04 Newington Bridges A A Decorative article

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103070548A (zh) * 2013-01-05 2013-05-01 重庆市九重山食品开发有限公司 一种桌子及其制作方法
CN103070548B (zh) * 2013-01-05 2015-06-17 重庆市九重山食品开发有限公司 一种桌子及其制作方法

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Publication number Publication date
CZ297138B6 (cs) 2006-09-13
CZ20033172A3 (cs) 2005-07-13

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