WO2005022032A1 - 発光装置及び蛍光体 - Google Patents
発光装置及び蛍光体 Download PDFInfo
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- WO2005022032A1 WO2005022032A1 PCT/JP2004/012304 JP2004012304W WO2005022032A1 WO 2005022032 A1 WO2005022032 A1 WO 2005022032A1 JP 2004012304 W JP2004012304 W JP 2004012304W WO 2005022032 A1 WO2005022032 A1 WO 2005022032A1
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- Prior art keywords
- light
- phosphor
- emitting device
- light emitting
- luminous body
- Prior art date
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- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 title claims abstract description 121
- 150000001875 compounds Chemical class 0.000 claims description 59
- 239000011347 resin Substances 0.000 claims description 18
- 229920005989 resin Polymers 0.000 claims description 18
- 239000000203 mixture Substances 0.000 claims description 14
- 239000000843 powder Substances 0.000 claims description 13
- 229910052684 Cerium Inorganic materials 0.000 claims description 11
- 229910052782 aluminium Inorganic materials 0.000 claims description 10
- 239000000126 substance Substances 0.000 claims description 10
- 229910052738 indium Inorganic materials 0.000 claims description 9
- 229910052727 yttrium Inorganic materials 0.000 claims description 9
- 229910052688 Gadolinium Inorganic materials 0.000 claims description 7
- 229910052765 Lutetium Inorganic materials 0.000 claims description 7
- 239000013078 crystal Substances 0.000 claims description 7
- 229910052733 gallium Inorganic materials 0.000 claims description 7
- 229910052706 scandium Inorganic materials 0.000 claims description 6
- 239000002223 garnet Substances 0.000 claims description 5
- 229910052746 lanthanum Inorganic materials 0.000 claims description 5
- 229910052771 Terbium Inorganic materials 0.000 claims description 4
- 230000002688 persistence Effects 0.000 claims description 4
- 239000004065 semiconductor Substances 0.000 claims description 4
- 230000001678 irradiating effect Effects 0.000 claims description 3
- 230000004907 flux Effects 0.000 description 34
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 20
- JMASRVWKEDWRBT-UHFFFAOYSA-N Gallium nitride Chemical compound [Ga]#N JMASRVWKEDWRBT-UHFFFAOYSA-N 0.000 description 20
- 229910002601 GaN Inorganic materials 0.000 description 19
- 239000010410 layer Substances 0.000 description 16
- 238000010304 firing Methods 0.000 description 14
- 238000000034 method Methods 0.000 description 14
- 239000002356 single layer Substances 0.000 description 12
- 239000000463 material Substances 0.000 description 11
- 238000002156 mixing Methods 0.000 description 11
- -1 cerium-activated yttrium Chemical class 0.000 description 10
- 229910052757 nitrogen Inorganic materials 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 9
- 238000000295 emission spectrum Methods 0.000 description 8
- 230000005284 excitation Effects 0.000 description 7
- 239000010408 film Substances 0.000 description 7
- 238000011156 evaluation Methods 0.000 description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 5
- 239000001257 hydrogen Substances 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 239000012298 atmosphere Substances 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 238000010298 pulverizing process Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 229910052712 strontium Inorganic materials 0.000 description 3
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- 241000849798 Nita Species 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 2
- 238000004020 luminiscence type Methods 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000009877 rendering Methods 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 229910002704 AlGaN Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 229910021617 Indium monochloride Inorganic materials 0.000 description 1
- 240000002329 Inga feuillei Species 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 206010047571 Visual impairment Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- XOYLJNJLGBYDTH-UHFFFAOYSA-M chlorogallium Chemical compound [Ga]Cl XOYLJNJLGBYDTH-UHFFFAOYSA-M 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000002019 doping agent Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- APHGZSBLRQFRCA-UHFFFAOYSA-M indium(1+);chloride Chemical compound [In]Cl APHGZSBLRQFRCA-UHFFFAOYSA-M 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 150000003891 oxalate salts Chemical class 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000004611 spectroscopical analysis Methods 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/77—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
- C09K11/7766—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing two or more rare earth metals
- C09K11/7774—Aluminates
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/64—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing aluminium
- C09K11/641—Chalcogenides
- C09K11/642—Chalcogenides with zinc or cadmium
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/77—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
- C09K11/7728—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing europium
- C09K11/7729—Chalcogenides
- C09K11/7731—Chalcogenides with alkaline earth metals
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/12—Light sources with substantially two-dimensional radiating surfaces
- H05B33/14—Light sources with substantially two-dimensional radiating surfaces characterised by the chemical or physical composition or the arrangement of the electroluminescent material, or by the simultaneous addition of the electroluminescent material in or onto the light source
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
- H01L2224/48151—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/48221—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/48245—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
- H01L2224/48247—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a bond pad of the item
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/50—Wavelength conversion elements
- H01L33/501—Wavelength conversion elements characterised by the materials, e.g. binder
- H01L33/502—Wavelength conversion materials
Definitions
- the present invention relates to a light-emitting device, and more specifically, a first light-emitting body that emits light in a blue region by a power source, and a second light-emitting body that contains the wavelength conversion material that absorbs the emitted light and emits yellow light.
- the present invention relates to a light emitting device and a phosphor that can generate highly efficient white light emission by combining the light emitting device and the phosphor.
- LEDs Light emitting diodes
- LDs laser diodes
- Display devices that combine these multicolored LEDs are used as displays and traffic signals.
- a light-emitting device in which the color of light emitted from an LED or LD is converted by a phosphor has been proposed.
- Japanese Patent Publication No. 49-1221 discloses that a laser beam emitting a radiation beam having a wavelength of 300 to 530 nm is used as a phosphor (Ln Ce Gd M Ga O (Ln is Y, Lu or La, M is Al, Al_In or Al_Sc
- a white light-emitting device obtained by combining and mixing blue light and yellow light generated from a phosphor is shown.
- Japanese Patent Application Laid-Open No. 10-247750 discloses that yttrium activated by cerium having at least one element component selected from the group consisting of Ba, Sr, Mg, Ca, and Zn and / or a Si element component can be used for aluminum oxide.
- color conversion mold members combining various fluorescent materials, LED lamps, and the like.
- Japanese Patent Application Laid-Open No. 10-242513 discloses a cerium-activated yttrium 'aluminum' gar. A phosphor in which a part of Y of the net phosphor is replaced with Sm is disclosed. Further, Japanese Patent Application Laid-Open No. 2003-5055582 and Japanese Patent Application Laid-Open No. 2003-55853 disclose the effect of a phosphor obtained by adding Tb to a cerium-activated yttrium-anoreminium-garnet-based phosphor.
- the temperature characteristics when the LED or LD, which is the first light emitter, is turned on, the ambient temperature of the chip rises, and the efficiency of the LED or LD tends to decrease.
- the contained phosphor may also have a significant decrease in luminance due to an increase in temperature.
- the quality of the matrix varies depending on the composition of the matrix and the type and amount of the activator. Therefore, there is a need for a material having a high emission intensity and a small decrease in the emission intensity due to a temperature rise.
- the afterglow characteristic particularly when the display or the backlight is illuminated by pulse driving using the LED or LD as the first light emitter, the afterglow time of the phosphor contained in the second light emitter is extremely large. If the length is short, there is a problem that a frit force is generated, and sufficient image characteristics cannot be obtained, and improvement is required.
- the present invention has been made to develop a brighter light-emitting device in the light-emitting system in which a yellow phosphor is emitted by a blue LED or LD to generate white light, in view of the above-mentioned conventional technology.
- an object of the present invention is to provide a high-luminance light-emitting device and a high-luminance phosphor by developing a high-efficiency yellow phosphor.
- the present inventors have studied the improvement of the luminous efficiency with a focus on the conventional cerium-activated yttrium 'aluminum' garnet phosphor, and have found that the same composition, Even with the same crystal-based phosphor, the object color greatly changes and the phosphor object color has a strong correlation with the brightness when mounted on the LED, and the object color has a specific tendency.
- the present invention was reached.
- the conditions are optimized mainly for the temperature and atmosphere during firing, so that a phosphor having a more preferable object color than before can be obtained.
- the inventors have found that a light emitting device using the same has high luminance and further has high temperature characteristics and high afterglow characteristics, and has reached the present invention.
- the present invention includes a first luminous body that emits light having a wavelength of 420 to 500 nm, and a second luminous body that generates visible light by irradiating light from the first luminous body.
- the second light emitting body contains a phosphor, and the object color of the phosphor is L * ⁇ 90, -22 ⁇ a * ⁇ -10, b * in the L *, a *, b * color system.
- the gist of the present invention is a phosphor that satisfies the above condition 5, and comprises a crystal phase having a chemical composition represented by the following general formula [1].
- Ln is at least one element selected from group forces of Y, Gd, Sc, Lu, and La
- M is at least one element selected from group forces of Al, Ga, In.
- A, b are , Respectively, which satisfies 0.0 01 ⁇ a ⁇ 0.3 and 0 ⁇ b ⁇ 0.5.
- a light-emitting device with high luminance and a phosphor with high luminance can be provided.
- FIG. 1 Light emission spectrum of the phosphor of Example 1 at 465 nm excitation
- FIG. 2 is a view showing an example of a light emitting device in which a film-shaped second light emitting body is contacted or molded with a surface emitting GaN-based diode.
- FIG. 3 In the present invention, it is composed of a first luminous body (420-500 nm luminous body) and a second luminous body
- FIG. 1 is a schematic cross-sectional view showing one embodiment of a light emitting device to be used.
- FIG. 4 is a schematic cross-sectional view showing one example of the surface emitting lighting device of the present invention.
- the present invention is a light emitting device in which a first luminous body that emits light having a wavelength of 420 to 500 nm and a second luminous body containing a phosphor are combined.
- L * generally does not exceed 100 because it treats objects that do not emit light with irradiation light, but the phosphor of the present invention exceeds 100 because light emission is superimposed on reflected light when excited by the irradiation light source.
- the upper limit is usually L * ⁇ 110.
- a * preferably satisfies a * ⁇ -14, and more preferably a * ⁇ _16.
- b * preferably satisfies b * ⁇ 65, and more preferably b * ⁇ 68.
- the present invention is characterized in that the value of b * is high, and the value of b * is preferably high.
- the upper limit is theoretically b * ⁇ 200, usually f * b * ⁇ 120.
- the phosphor contained in the light emitting device of the present invention is not particularly limited as long as its object color satisfies the above range, but it is preferable to use an oxide as a base in terms of stability of the substance. It is more preferable that the oxide has a preferable garnet structure. Further, the phosphor preferably contains Ce or Ce and Tb.
- a phosphor containing a crystal phase having a chemical composition represented by the following general formula [1] is preferable.
- Ln is at least selected from the group force of Y, Gd, Sc, Lu, and La It is a kind of element, and among them, it is preferably at least one kind of element selected from Y and Gd.
- M is at least one element selected from the group forces of Al, Ga, and In, and among them, A1 is preferable.
- A which represents the Ce molar ratio, is a number that satisfies 0.001 ⁇ a ⁇ 0.3, but from the viewpoint of increasing the emission intensity
- the lower limit is preferably a ⁇ 0.01 force S, and a> 0 . more preferably 01 force, preferably in A ⁇ 0. 02 Gasa et al
- the upper limit, A ⁇ 0. 2 force S preferably, a ⁇ 0. more preferably 18 force S, a ⁇ 0. 15 force S more preferred.
- b which represents the molar ratio of Tb, is a number that satisfies 0 ⁇ b ⁇ 0.5. A direction in which the force Tb is included. Since the luminescence intensity tends to increase, the lower limit of the range of b Is preferably b ⁇ 0.01, more preferably b> 0.01 more preferably b ⁇ 0.02, and particularly preferably b> 0.02 preferable.
- the temperature characteristics tend to decrease. Therefore, as the upper limit of the range of b, b ⁇ 0.5 force S is preferable, and b ⁇ 0.4 is more preferable. Boundary b ⁇ 0.2 is more preferred b ⁇ 0.17 force S is particularly preferred, and b ⁇ 0.17 is most preferred.
- the temperature characteristics are higher as the luminous intensity of the phosphor in a heated state is maintained with respect to the luminous intensity of the phosphor at room temperature, but the temperature characteristics of the phosphor used in the light emitting device of the present invention are higher.
- the phosphor used in the light emitting device of the present invention usually has an emission intensity at 100 ° C. of 90% or more of an emission intensity at 25 ° C.
- the monoble of the Tb is preferably b ⁇ 0.02, more preferably By setting b ⁇ 0.04, more preferably b ⁇ 0.1, and particularly preferably b ⁇ 0.2, the afterglow characteristics are improved.
- the afterglow characteristics are defined as the time (tl) between the emission intensity immediately after the excitation of the phosphor and the emission intensity immediately after the stop of the excitation until the emission intensity of the afterglow after the stop of the excitation, and the emission intensity of the afterglow.
- the time (t2) until lZl00 is obtained. The longer the tl or the larger the value of t2Ztl, the higher the characteristic.
- the tl of the phosphor used in the light emitting device of the present invention is usually 155 ns or more, preferably 160 ns or more, more preferably 170 ns or more, and still more preferably 190 ns or more.
- the upper limit is not particularly limited, but is too long. Also, since chromaticity characteristics tend to be reduced due to afterimages and color mixing, it is preferably 10 ms or less.
- the value of t2 / tl is usually 2.05 or more, preferably 2.07 or more, more preferably 2.15 or more, and still more preferably 2.5 or more. It is about 10. Further, it is preferable that both of the above ranges of tl and t2 / tl are satisfied.
- the phosphor of the present invention has the same chemical composition and crystal structure as the conventional phosphor, the values of L *, a *, and b * are different due to delicate manufacturing conditions.
- each of the phosphors containing a crystal phase represented by the above formula [1] contained in the second luminous body includes an Ln source, a Ce source, a Tb source, and an M source.
- the raw material compounds of the elements include oxides, hydroxides, carbonates, nitrates, sulfates, oxalates, carboxylate salts, and halides of the respective elements. The selection is made in consideration of reactivity, non-generation of halogen, N ⁇ x, S ⁇ x, and the like during firing.
- raw material compound of Ln include Y O, Y (OH),
- Gd source compounds include Gd ⁇ , Gd (OH), GdCl, Gd (NO) ⁇ 5 ⁇ , Gd
- La source compounds such as La O, La (OH), LaCl, LaBr,
- Lu source compounds Lu O, LuCl, Lu (NO) ⁇ 8
- element source compounds of Ce and Tb include Ce ⁇ , Ce (SO), Ce (CO) 5 ⁇ O, Ce (NO) as Ce source compounds. ⁇ 6 ⁇ 0, Ce (
- Tb source compounds TbSO, Tb (SO)
- Tb (NO) ⁇ ⁇ 0, Tb (C O) -10H ⁇ , TbCl, etc. can be used.
- these materials are sufficiently mixed so as to be uniform before firing.
- the compound of Y, Gd, Lu, La, Sc, Ce, Tb, Al, Ga, In is converted to a dry grinder such as a grinder, stamping knoller, ball mill, jet mill, etc., if necessary.
- a mixer such as a V-type blender or conical blender
- the mixture is sufficiently mixed.
- a dry pulverization using a pulverizer or a wet pulverizer in a medium such as water is used. It is also possible to use a method in which the slurry is pulverized and mixed and then dried, or a method in which the prepared slurry is dried by spray drying or the like.
- the element source compound of the luminescent center ion it is preferable to use a liquid medium because a small amount of the compound needs to be uniformly mixed and dispersed throughout.
- the wet method is also preferable from the viewpoint of obtaining uniform mixing of the other element source compounds as a whole.
- the material sufficiently mixed uniformly by any of the operations is fired in a heat-resistant container such as a crucible or a tray made of alumina or quartz at a firing temperature of usually 1000-1700 ° C for 10 minutes to 24 hours.
- the lower limit of the firing temperature is preferably 1100 ° C or higher, more preferably 1200 ° C or higher, and the upper limit is preferably 1600 ° C or lower, more preferably 1550 ° C or lower.
- the firing atmosphere is appropriately selected from air, nitrogen, argon or the like, carbon monoxide or hydrogen alone, or a gas obtained by mixing and adjusting nitrogen, argon or the like.
- material and composition ratio, batch Optimal conditions for firing vary depending on the size.Reduction firing is generally preferred.
- the degree of reduction is weak or too strong, it does not fall within the range of the object color of the phosphor of the present invention.
- a phosphor having an object color defined by the present invention tends to be obtained.
- an appropriate flux such as BaF or A1F, higher brightness fluorescent
- the body may be obtained. After the heat treatment, washing, dispersion treatment, drying, classification and the like are performed as necessary.
- the particle size of the phosphor used in the light emitting device of the present invention is usually 0.1 ⁇ m 20 ⁇ m.
- the first luminous body that irradiates the phosphor with light has a wavelength of 420 500 ⁇ . Generates m light.
- a luminous body that generates light having a peak wavelength in the range of 450 to 485 nm is used.
- Specific examples of the first light emitter include a light emitting diode (LED) and a laser diode (LD). Laser diodes are more preferred in that they consume less power.
- GaN-based LEDs and LDs using GaN-based compound semiconductors are preferred.
- GaN-based LEDs and LDs are extremely low power and very low in power by combining them with the phosphors whose emission output and external quantum efficiency are much higher than SiC-based LEDs that emit light in this region. This is because bright light emission can be obtained. For example, for a current load of 20 mA, GaN-based materials usually have emission intensity more than 100 times that of SiC-based materials. In GaN-based LEDs and LDs, Al GaN light-emitting layer, GaN light-emitting layer, or In
- GaN-based LEDs those having a GaN light emitting layer are preferred.
- those having an InGaN light-emitting layer among them have a very high emission intensity.
- the one with a multiple quantum well structure of an InGaN layer and a GaN layer is particularly preferable because the emission intensity is very high.
- the value of x + y is usually in the range of 0.8.1.2.
- those in which these light emitting layers are doped with Zn or Si or those in which there is no dopant are preferable in terms of adjusting the light emitting characteristics.
- a GaN-based LED is based on these light-emitting layers, p-layers, n-layers, electrodes, and substrates, and the light-emitting layers are n- type and p-type AlGaN layers, GaN layers, or InGa Those having a heterostructure sandwiched by an N layer or the like have a high luminous efficiency, and those having a quantum well structure in the heterostructure are more preferable because the luminous efficiency is further higher.
- a surface-emitting type luminous body is a luminous body that emits strong light in the direction of the surface of the film.
- light emission in the surface direction can be made stronger than in the edge direction of the light emitting layer.
- the emission cross-sectional area per unit light emission amount can be increased compared to the type that emits light from the edge of the light-emitting layer.
- the second phosphor emits the light.
- the irradiation area can be made very large with the same light amount, and the irradiation efficiency can be improved, so that stronger light emission can be obtained from the phosphor as the second light emitter.
- the phosphor of the second luminous body contains not only the phosphor having the specific composition described in the general formula [1], but also a plurality of phosphors having different composition ratios, or a combination of other phosphors.
- a wide white area and a high color rendering index can be realized even if mixed well.
- Other phosphors are not particularly limited. For example, (Sr, Ca, Mg) GaS: Eu as a green phosphor,
- ZnCa Cu, Al, etc.
- (Ca, Sr) S: Eu, etc. can be used as the red phosphor.
- a white substance such as BaSO, MgO, or CaHPO is used as a reflecting agent or a diffusing agent according to the present invention.
- a method of laminating each phosphor in a film form in the form of a powder a method of mixing in a resin and laminating in a film form, a method of mixing in a form of a powder, A method of dispersing in a resin, a method of laminating a thin film in a crystalline form, and the like can be used, but a method of mixing and managing and using in a powder form is preferred because it is the easiest and can obtain white light at low cost.
- the second illuminant is preferably formed in a film shape.
- the light from the surface-emitting luminous body has a sufficiently large cross-sectional area. Therefore, if the second luminous body is formed into a film in the direction of the cross-section, the irradiation cross-sectional area from the first luminous body to the phosphor is reduced. Is increased per unit amount of the phosphor, so that it is possible to further increase the intensity of light emission from the phosphor.
- a surface-emitting type light emitting device is used as the first light emitting member, and a film-shaped second light emitting member is used as the second light emitting member.
- a luminous element it is preferable that the luminous surface of the first luminous body is directly contacted with a second luminous body in a film form.
- contact refers to creating a state in which the first illuminant and the second illuminant are in direct contact with each other without passing through air or gas.
- FIG. 2 is a schematic perspective view showing a positional relationship between the first light emitter and the second light emitter in an example of the light emitting device of the present invention.
- reference numeral 1 denotes a film-shaped second light emitter having the phosphor
- 2 denotes a surface-emitting GaN-based LD as the first light emitter
- 3 denotes a substrate.
- the LD 2 and the second luminous body 1 may be separately formed, and their surfaces may be brought into contact with each other by an adhesive or other means.
- a second luminous body may be formed (molded) on the surface. As a result, the LD 2 and the second luminous body 1 can be brought into contact with each other.
- the weight ratio of the powder of the second luminous body to the whole resin is usually 10 to 95%, preferably 20 to 90%, More preferably, it is 30-80%. If the amount of the phosphor is too large, the luminous efficiency may decrease due to the aggregation of the powder, and if the amount is too small, the luminous efficiency may decrease due to the absorption or scattering of light by the resin.
- the light emitting device of the present invention comprises the phosphor as a wavelength conversion material and a light emitting element that emits light of 420 to 500 nm, and the phosphor emits light from the light emitting element.
- a light-emitting device that absorbs 500 nm light and can generate high-intensity white light regardless of the usage environment.It is a light source for backlights, traffic lights, and other image display devices such as color liquid crystal displays. It is suitable for a light source such as a lighting device for surface light emission or the like.
- FIG. 3 is a schematic view showing one embodiment of a light-emitting device having a first light emitter (420 50 Onm light emitter) and a second light emitter.
- 4 is a light emitting device
- 5 is a mount lead
- 6 is an inner lead
- 7 is a first luminous body (420-1500 nm luminous body)
- 8 is a phosphor-containing resin as a second luminous body
- 9 is a conductive wire
- 10 is a mold member.
- the light emitting device as an example of the present invention has a general shell shape, and a first lead made of a GaN-based light emitting diode or the like is provided in the upper cup of the mount lead 5.
- a phosphor (420-500 nm light emitter) 7 is formed thereon as a second phosphor by mixing and dispersing the phosphor in a binder such as an epoxy resin or an acrylic resin and pouring the mixture into a cup. It is fixed by being covered with the phosphor-containing resin portion 8.
- the first luminous body 7 and the mount lead 5 and the first luminous body 7 and the inner lead 6 are electrically connected by the conductive wire 9, respectively. Coated, protected.
- the surface-emitting lighting device 11 incorporating the light-emitting element 13 is provided on the bottom surface of a rectangular holding case 12 whose inner surface is made light-opaque such as a white smooth surface.
- a large number of light emitting devices 13 are provided with a power supply and a circuit (not shown) for driving the light emitting devices 13 provided outside the light emitting devices 13.
- a diffusion plate 14 such as a metal plate is fixed for uniform light emission.
- the surface-emitting lighting device 11 is driven to apply a voltage to the first light-emitting body of the light-emitting element 13 to emit light of 350 to 480 nm, and a part of the light emission is converted to the second light.
- the phosphor in the phosphor-containing resin portion as a light emitter absorbs and emits visible light, while light emission with high color rendering properties is obtained by mixing with blue light and the like not absorbed by the phosphor.
- the light passes through the diffusion plate 14 and is emitted upward in the drawing, so that illumination light with uniform brightness can be obtained within the surface of the diffusion plate 14 of the holding case 12.
- the object color (L *, a *, b *), emission spectrum, total luminous flux, temperature characteristic, and afterglow characteristic of the phosphor were measured by the following methods.
- the color is measured by a colorimeter (CR-300 manufactured by Minolta) in standard light D65 irradiation mode.
- L *, a *, b * were determined.
- the phosphor was applied on a blue GaN-based light-emitting diode chip with a main emission wavelength of 465 nm, and the emission spectrum when this phosphor was excited was measured using a spectrometer (Ocean Photo Nitas). .
- the measurement was performed using a spectrometer (Ocean Photo Nitas) in combination with a 1-inch integrating sphere.
- a phosphor temperature evaluation device (manufactured by Koyo Electronics Co., Ltd.) was used. Emission intensity was measured using Otsuka Electronics MCP D-7000.
- a nitrogen laser (pulse width: 5 ns, repetition: 10 Hz, wavelength: 337 nm) was used as the excitation light source.
- the excitation light intensity was set to 4 microwatts / cm 2 to excite the phosphor, and emission from the phosphor was measured by a spectrometer C5094 manufactured by Hamamatsu Photonitas. After the spectroscopy, time-resolved measurement was performed using a streak camera C 4334 manufactured by Hamamatsu Photonitas.
- the time-resolved measured value is calculated using the instrument function represented by the Gaussian function and the decay portion of the luminescence represented by the two exponential functions using the non-linear least squares method using the convolution function (convolution) + constant term.
- Function fitting operation was performed, and the time constants Tl and ⁇ 2 of the exponential function, their strength components Al and ⁇ 2, and the constant term C were calculated.
- Tl, ⁇ 2, Al, ⁇ 2, and C the time change of the emission intensity I (t) expressed by the following equation (1) can be obtained, and the afterglow characteristic independent of the device function is obtained.
- I (t) A 1 * e X p (-t / T 1) + A2 * e x p (-t / T2) + C (D
- a phosphor (Y Ce Tb) Al 2 O 3 which emits color light was manufactured.
- the emission spectrum of the phosphor was measured. The emission spectrum is shown in FIG.
- the value obtained by measuring the total luminous flux was 141% when the phosphor obtained in Comparative Example 1 described below was used as 100%.
- the temperature characteristic was 99%.
- the 1/10 persistence time (tl) was 161 ns, and t 2 / tl was 2 ⁇ 11. Table 1 shows the results.
- Example 2 except that 0.25 mol of BaF was used as a flux, and the firing temperature was 1380 ° C.
- Example 2 The same as in Example 1 except that 0.25 mol of BaF was used as the agent and the firing temperature was 1420 ° C.
- a yellow light-emitting phosphor (YCe) Al2 was produced in the same manner as in Example 1 except that the firing was performed at 1400 ° C in an air current.
- the object color was L.
- a yellow light-emitting phosphor (Y. Ce Tb) A10 was prepared in the same manner as in Example 1 except that
- a yellow light-emitting phosphor (Y Gd Ce) Al 2 was prepared in the same manner as in Example 1 except that 5 mol was used and firing was performed at 1400 ° C. in the air. The same evaluation as in Example 1 was performed.
- Tb O 0.0075 monole as a Tb source compound
- BaF 0.25 mol is used as a flux, and calcined at 1400 ° C in a nitrogen stream containing 2.5% hydrogen.
- a yellow light-emitting phosphor (Y)
- Tb O 0.6675 monole as Ln source compound, ⁇ _ ⁇ 1 ⁇ ; 2.5 monole as M source compound
- a yellow light-emitting phosphor (Ce Tb) Al O was prepared in the same manner as in Example 1 except for
- Example 4 comparing Example 4 and Comparative Example 1 having the same phosphor composition, it can be seen that the total luminous flux is increased by 20%.
- Example 5 and Comparative Example 2 have the same phosphor composition, but it can be seen that the Example of the present invention has a significantly higher total luminous flux.
- Japanese Patent Application No. 2003-305020 (filed with the Japan Patent Office on August 28, 2003), which is the basis of the priority claim of the present application, and Japanese Patent Application The entire contents of Japanese Patent Application No. 2003-361114 (filed with the JPO on October 21, 2003) are incorporated herein by reference.
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Abstract
Description
Claims
Priority Applications (3)
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EP04772260A EP1659335A4 (en) | 2003-08-28 | 2004-08-26 | LIGHT DISPENSER AND PHOSPHORUS |
US11/361,981 US7332106B2 (en) | 2003-08-28 | 2006-02-27 | Light-emitting device and phosphor |
US11/754,648 US7704410B2 (en) | 2003-08-28 | 2007-05-29 | Light-emitting device and phosphor |
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JP2003305020 | 2003-08-28 | ||
JP2003-305020 | 2003-08-28 | ||
JP2003361114 | 2003-10-21 | ||
JP2003-361114 | 2003-10-21 |
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US11/361,981 Continuation US7332106B2 (en) | 2003-08-28 | 2006-02-27 | Light-emitting device and phosphor |
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WO2005022032A1 true WO2005022032A1 (ja) | 2005-03-10 |
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PCT/JP2004/012304 WO2005022032A1 (ja) | 2003-08-28 | 2004-08-26 | 発光装置及び蛍光体 |
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US (2) | US7332106B2 (ja) |
EP (1) | EP1659335A4 (ja) |
WO (1) | WO2005022032A1 (ja) |
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Also Published As
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EP1659335A1 (en) | 2006-05-24 |
EP1659335A4 (en) | 2010-05-05 |
US7332106B2 (en) | 2008-02-19 |
US20070222369A1 (en) | 2007-09-27 |
US20060145593A1 (en) | 2006-07-06 |
US7704410B2 (en) | 2010-04-27 |
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