WO2004083150A1 - セラミックス中空粒子、セラミックス中空粒子含有複合材料及び摺動部材 - Google Patents
セラミックス中空粒子、セラミックス中空粒子含有複合材料及び摺動部材 Download PDFInfo
- Publication number
- WO2004083150A1 WO2004083150A1 PCT/JP2004/003663 JP2004003663W WO2004083150A1 WO 2004083150 A1 WO2004083150 A1 WO 2004083150A1 JP 2004003663 W JP2004003663 W JP 2004003663W WO 2004083150 A1 WO2004083150 A1 WO 2004083150A1
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- WO
- WIPO (PCT)
- Prior art keywords
- ceramic
- hollow
- powder
- particles
- hollow particles
- Prior art date
Links
- 239000000919 ceramic Substances 0.000 title claims abstract description 125
- 239000002245 particle Substances 0.000 title claims abstract description 111
- 239000002131 composite material Substances 0.000 title claims abstract description 34
- 229920005989 resin Polymers 0.000 claims abstract description 44
- 239000011347 resin Substances 0.000 claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 15
- 239000002243 precursor Substances 0.000 claims abstract description 13
- 238000005245 sintering Methods 0.000 claims abstract description 4
- 239000000843 powder Substances 0.000 claims description 100
- 229910052751 metal Inorganic materials 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 15
- 239000011812 mixed powder Substances 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 6
- 239000010419 fine particle Substances 0.000 abstract 4
- 239000010410 layer Substances 0.000 description 28
- 239000004568 cement Substances 0.000 description 16
- 238000012360 testing method Methods 0.000 description 10
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- 238000005299 abrasion Methods 0.000 description 7
- 238000001035 drying Methods 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000010304 firing Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 241000207199 Citrus Species 0.000 description 4
- 235000020971 citrus fruits Nutrition 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 239000010881 fly ash Substances 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- 229920000247 superabsorbent polymer Polymers 0.000 description 3
- 230000004580 weight loss Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 244000309464 bull Species 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 229920002126 Acrylic acid copolymer Polymers 0.000 description 1
- 241001634822 Biston Species 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 239000011398 Portland cement Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 229910052586 apatite Inorganic materials 0.000 description 1
- 239000011400 blast furnace cement Substances 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004715 ethylene vinyl alcohol Substances 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229920000578 graft copolymer Polymers 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- RZXDTJIXPSCHCI-UHFFFAOYSA-N hexa-1,5-diene-2,5-diol Chemical compound OC(=C)CCC(O)=C RZXDTJIXPSCHCI-UHFFFAOYSA-N 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 239000004005 microsphere Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- VSIIXMUUUJUKCM-UHFFFAOYSA-D pentacalcium;fluoride;triphosphate Chemical compound [F-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O VSIIXMUUUJUKCM-UHFFFAOYSA-D 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/02—Composition of linings ; Methods of manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/20—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by expressing the material, e.g. through sieves and fragmenting the extruded length
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/009—Porous or hollow ceramic granular materials, e.g. microballoons
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00241—Physical properties of the materials not provided for elsewhere in C04B2111/00
- C04B2111/00344—Materials with friction-reduced moving parts, e.g. ceramics lubricated by impregnation with carbon
- C04B2111/00353—Sliding parts
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2982—Particulate matter [e.g., sphere, flake, etc.]
Definitions
- the present invention provides a ceramic hollow particle having a hollow structure formed of a porous shell layer in which ceramic powders are bonded to each other, a ceramic hollow particle-containing composite material in which the ceramic hollow particle is dispersed in a base material, and
- the present invention relates to a sliding member made of the ceramic hollow particle-containing composite material family.
- composite materials in which ceramic particles are dispersed in a base material such as a metal have been widely used for the purpose of reducing the weight of the material and increasing the strength.
- ceramic powders are used, in which ceramic powders are combined to form a substantially spherical porous shell layer and the inside is hollow, for further weight reduction. It's getting better.
- Japanese Patent Application Laid-Open No. 2002-3656754 and Japanese Patent Application Laid-Open No. 2001-34863-3 disclose alumina and silica in a metal base material such as aluminum (alloy). It is known that hollow particles such as aluminum nitride, silicon nitride, and silicon carbide are dispersed together with metal fibers and inorganic fibers as necessary.
- the ceramic hollow particles form a precursor in which the entire surface of a large-diameter resin powder serving as a core is coated with a powder layer of a ceramic powder having a smaller diameter than the resin powder, and the resin powder is formed from the precursor. In addition to removal, it is generally obtained by forming a porous shell layer in which the ceramic powders are bonded to each other. Specifically, as described in Japanese Patent Application Laid-Open No. H10-2588223, a superabsorbent polymer powder that has swollen with water and a ceramic powder are brought into contact with each other to form a superabsorbent polymer.
- a powder layer made of a ceramic powder is formed on the entire surface of the powder to form a precursor, and the precursor is dried at a high temperature or fired to remove the superabsorbent polymer to form a hollow ceramic structure.
- Particles are known.
- the conventional method for producing ceramic hollow particles is schematically shown in Fig. 8. Since the ceramic powder 11 only adheres to the surface of the resin powder 10, the ceramic powder 11 can be easily separated from the resin powder 10 during high-temperature drying or firing. There is a problem that the powder layer peels off and it is difficult to maintain a uniform powder layer.
- the resin powder 10 thermally expands or evaporates due to high-temperature drying or firing, so that the ceramic powder 11 is subjected to an outward pressure and the powder layer is easily collapsed.
- the present invention has been made in view of such a situation, and it is an object of the present invention to provide a ceramic hollow particle having a strong and uniform porous shell layer having a strong bonding force between ceramic powders.
- the present invention also includes a ceramic hollow particle-containing composite material having a ceramic hollow particle having a uniform and strong porous shell layer, and a composite material containing the ceramic hollow particle having a high strength. It is another object of the present invention to provide a sliding member whose wear resistance is maintained for a long time.
- the present invention provides the following.
- Ceramic hollow particles characterized by the following.
- a ceramic hollow particle-containing composite material in which ceramic hollow particles formed of a porous shell layer in which ceramic powders are bonded to each other are dispersed in a base material, wherein the ceramic hollow particles are:
- a ceramic hollow particle-containing composite material characterized in that it is a hollow particle obtained by sintering a precursor obtained by coating a fat powder with a part of the ceramic powder embedded therein.
- a sliding member comprising the composite material containing hollow ceramic particles according to any one of (4) to (6).
- FIG. 1 is a schematic diagram illustrating the configuration of a production apparatus suitable for producing the hollow ceramic particles of the present invention
- FIG. 2 is a schematic diagram illustrating the resin powder and the ceramic powder obtained by the production apparatus shown in FIG.
- FIG. 3 is a diagram schematically showing a precursor composed of:
- FIG. 3 is a schematic diagram showing a measurement device used for measuring the breaking strength of a porous shell layer of hollow particles in an example
- FIG. 4 is an example.
- a graph showing the measurement results of the breaking strength of each obtained hollow particle.
- FIG. 5 is a cross-sectional view (A) and a top view (B) showing test pieces used for evaluating abrasion resistance in Examples.
- FIG. 6 is a schematic diagram for explaining the method for evaluating wear resistance in the example, FIG.
- FIG. 7 is a graph showing the evaluation results of wear resistance obtained in the example, and FIG. 8 is a conventional ceramic hollow particle.
- FIG. 4 is a view for explaining a method of manufacturing the resin, and includes a resin powder and a ceramic citrus powder.
- FIG. 3 is a view schematically showing a precursor made of the above.
- reference numeral 1 in the figure is a pressure welding mixing device
- 2 is a champer
- 3 is an inner
- 4 is a scrubber
- 5 is a mixed powder
- 10 is a resin powder
- 11 is a ceramic powder
- 20 is a measuring device
- 21 is a pedestal
- 22 is a hexagon wrench
- 23 is a push bull gauge
- 30 is hollow particles
- 40 is epoxy resin
- 50 is aluminum alloy composite material containing alumina hollow particles
- 60 is a wear wheel.
- the hollow ceramic particles of the present invention are formed by bonding ceramic powders together to form a porous shell layer to form a hollow structure. Then, it is manufactured by the following method.
- the production is performed using a pressure mixing apparatus 1 configured as shown in FIG.
- a pressure mixing apparatus 1 configured as shown in FIG.
- an inner 3 and a scraper 4 are disposed at a predetermined distance on the center axis of a rotatable and drum-shaped chamber 2, and a mixed powder 5 of ceramic powder and resin powder is provided. And rotate the Champer 2.
- the inner 3 has a substantially semicircular cross section on the side facing the inner wall of the champ 2 so that the mixed powder 5 can be smoothly taken in and out. To form a slight gap.
- a mechano-fuge ion system AM-15F manufactured by Hosokawa Micron Corp.
- a pressure welding mixer 1 having such a configuration.
- the mixed powder 5 is charged and the chamber 2 is rotated in the direction of the arrow at high speed, whereby the mixed powder 5 is pressed against the inner wall of the champer 2 by centrifugal force.
- the resin powder 10 and the ceramic powder 11 are pressed against each other by a shearing force (pressure contact), and a part of the ceramic citrus powder 11. Is embedded in the surface of the resin powder 10.
- the mixed powder 5 that has passed through the inner 3 is scraped off by the scrubber 14, and the same process is repeated. Finally, as shown in FIG. 2, the entire surface of the resin powder 10 is removed.
- a precursor in which a portion of the ceramic citrus powder 11 is embedded so as to cover it is obtained.
- the precursor having such an embedding state does not peel off the ceramic powder 11 from the resin powder 10 during subsequent baking or high-temperature drying, and the ceramic powder is kept in a good coating state.
- the powders combine to form a homogeneous, thick, and strong porous shell layer composed of the ceramic powder 11.
- the embedding amount of the ceramic powder 11 into the resin powder 10 is about 50 to 80% of the powder volume in order to more reliably prevent peeling during high-temperature drying and firing. It is preferable to adjust the processing time and the gap between the inner wall of the chamber 2 and the inner 13 as appropriate.
- the chamber 2 may be heated.
- the heating softens the resin powder 10 and facilitates the embedding of the ceramic powder 11.
- the heating can be performed at room temperature unless the time needs to be shortened.
- the mixing ratio of the resin powder 10 to the ceramic powder 11 in the mixed powder 5 is not particularly limited, and depends on the particle size of each.
- the resin powder 10 and the ceramic powder 11 May be added in equal amounts by weight ratio.
- the precursor of the resin powder 10 and the ceramic powder 11 obtained by the above-described pressure mixing is then dried or fired at a high temperature to eliminate the resin powder 10, and the ceramic powders 11 are removed from each other.
- High-temperature drying is employed when the resin powder 10 is a highly water-absorbing resin, and can be implemented, for example, by irradiating infrared rays, microphone mouth waves, or the like.
- baking can be applied whether the resin powder 10 is a superabsorbent resin or another resin.
- a temperature and a time sufficient for the resin powder 10 to completely disappear are appropriately set according to the type of the resin.
- the ceramic powder 11 can be sintered together to form a stronger porous shell layer. Therefore, the firing conditions and firing time are appropriately set according to the type of the ceramic citrus powder 11.
- the ceramic hollow particles of the present invention can be obtained by the above-mentioned high-temperature drying or baking, but since the ceramic powder 11 does not peel off from the resin powder 10 during the high-temperature drying or baking, it is uniform and thick. A strong porous shell layer is formed. Concrete As shown in the examples described later, the powder is a fine powder having an average particle size of 100 to 100 m, the porous shell layer has an average thickness of 2 to 60 m, and a breaking strength of 5 to 50 m. the X 1 0 4 MP a more high strength. Further, the average particle size can be adjusted according to the particle size of the resin powder 10.
- the types of the resin powder 10 and the ceramic powder 11 are not limited, but usable resins and ceramics are exemplified below.
- the superabsorbent resin examples include, for example, a hydrolyzate of a starch-acrylonitrile copolymer, a neutralized product of a starch-acrylic acid graft copolymer, and a copolymer of a starch-acrylic acid copolymer and a vinyl acetate copolymer. Saponified product, cross-linked polyvinyl alcohol modified product, partially neutralized polyacrylate cross-linked product, cross-linked isoptylene-maleic anhydride copolymer, water-free maleic acid graft poly-vinylinole alcohol cross-linked product, ethylene-vinyl alcohol And the like.
- Japanese Patent Publication No. Sho 493-143395 Japanese Patent Publication No.
- spherical polymers such as polystyrene, polymethylmethacrylate, and polypropylene can be used.
- the ceramics various oxides, nitrides, and carbides are generally used.
- General minerals may be used, and examples thereof include chamotte, quartz sand, pottery stone, feldspar, mullite, kodierite, apatite, slag, shirasu, and fly ash.
- cements can be used, for example, portland cement, Alumina cement, rapid hardened high strength cement, expanded cement, acid phosphate cement, colloid cement, calcined gypsum, lime slag cement, blast furnace cement, high sulfate slag cement, Keynes cement, lime-silica cement, silica cement, fly ash cement, sodium silicate cement, calcium silicate cement, water glass, oxycycloride cement, phosphoric acid Examples include cement.
- the particle diameter of the hollow ceramic particles is not particularly limited, but is preferably from 0.01 to 0.1.
- a plurality of types of ceramic powders having different compositions can be used in combination, and a plurality of types having different particle sizes can be used in combination.
- the small-diameter powder may enter the gaps between the large-diameter powders when pressed and mixed with the resin powder 10, thereby forming a denser porous shell layer. it can.
- the weight ratio of the small-diameter powder to the large-diameter powder is reduced to about 1/10 (10% by weight) to 1/20 (5% by weight). Is appropriate.
- the above hollow ceramic particles are dispersed in a suitable base material.
- the base material can be selected according to the application, and a resin or a metal can be appropriately selected.
- a resin or a metal can be appropriately selected.
- the resin either a thermoplastic resin or a thermosetting resin can be used.
- the metal is not limited, but aluminum, copper, iron, tin, zinc, or an alloy thereof is generally used.
- the ratio of the ceramic hollow particles to the base material is not limited, and can be appropriately selected depending on the application. However, the filling rate of the ceramic hollow particles is generally 50 to 80% by volume. It is.
- the mold is filled with the ceramic hollow particles in the same manner as before, and the molten resin or metal is injected into the mold and cooled. It is obtained by However, when a metal is used as the base material, the hollow ceramic particles tend to be unevenly distributed near the liquid surface of the metal melt due to a difference in specific gravity between the two. It is preferable to use the method described in JP 86333. That is, a mold is used which comprises a container body having an upper opening, and a lid having an operation hole for evacuation and supply of a compressed gas at the center, and a lid for sealing the opening of the container body.
- the container body is filled with a predetermined amount of hollow ceramic particles, the upper surface thereof is covered with a heat-resistant filter, and the heat-resistant filter is fixed.
- the inside of the container is evacuated through the operation holes to remove unnecessary air, and then the container body is heated to melt the metal.
- an inert gas is introduced through the operation hole, and the upper surface of the molten metal is pressurized at a predetermined pressure for a predetermined time. This allows the molten metal to pass through the heat-resistant filter and penetrate into the gaps between the ceramic hollow particles.
- a ceramic hollow particle-containing composite material in which the ceramic hollow particles are uniformly dispersed can be obtained.
- the above-described composite material containing hollow ceramic particles of the present invention is particularly suitable as a material for a sliding member because the hollow ceramic particles present in the surface layer lower the friction coefficient. Moreover, since the porous shell layer forming the ceramic hollow particles is thick and has high strength as described above, the sliding member made of the ceramic hollow particle-containing composite material of the present invention has excellent durability. .
- the type of the sliding member is not limited.
- a composite material obtained by combining alumina alloy with hollow alumina particles and, if necessary, reinforcing fibers such as metal fibers and ceramic fibers may be used. Cylinders and bistones. In addition, it can be applied to brake pads and the like.
- a mechano fusion system (AM- 15F, manufactured by Hosokawa Miclon Co., Ltd.) was added to a polymethylmethacrylate powder having an average particle size of 10 m, and an average particle size of 0.211.
- the alumina powder classified into m and the alumina powder classified into the same weight, and the silica powder classified into an average particle diameter of 0.1 ⁇ are added so as to have a weight ratio of 5% by weight of the alumina powder.
- the champer was spun at 2500 rpm for 30 minutes. And the obtained precursor is
- the methyl methacrylate was gasified, and then heated to 160 ° C. at a rate of about 5 ° C./min. The temperature was kept at 3 ° C. for 3 hours, and then cooled to room temperature at a temperature lowering rate of 5 ° C.Z.
- the measuring apparatus 20 shown in the figure has one hollow particle 30 loaded at a predetermined position of the pedestal 21, and a hexagon wrench 22 having a hexagonal flat surface with a diameter of 2 mm is placed on the hollow particle 30.
- the pressure is 2 ⁇ mZ seconds and the pressure is applied vertically in the direction of 3
- the load when 0 was broken was determined as the breaking strength.
- the results are shown in FIG. 4 as the product of the present invention.
- alumina bubbles manufactured by Showa Denko KK
- fly ash TV09j manufactured by Microsphere
- Silas Balloon manufactured by Ube Industries, Ltd.
- Composition unit is% by weight. From FIG. 4, the product of the present invention has a high breaking strength of 5 ⁇ 10 4 MP or more, while the other hollow particles have fly ash of 4 ⁇ 10 3 MPa at most. It can be seen that the strength is only about 1 / 10th.
- the hollow particles are filled in a mold having a cylindrical cavity with a diameter of 10 mm and a depth of 20 mm, and a molten aluminum alloy is poured into the mold and a diameter of 10 mm and a height of 2 mm.
- a 0 mm cylindrical composite was obtained.
- the composite 50 was vertically fixed in an epoxy resin 40 and dried to prepare a test piece. As shown in the figure, the dimensions of the test piece were such that the epoxy resin 40 part was 25 mm X 45 mm X 16 mm, and the tip 51 of the composite 50 protruded at the center. Present.
- the prepared test pieces were evaluated for wear resistance by the method shown in FIG.
- a grinding wheel 60 having abrasive paper adhered to its circumferential surface is pressed against the tip 51 of the composite 50 with a load of 500 gf, and the grinding wheel 60 is stroked by 3 O mm.
- Fig. 7 shows the results.
- the product of the present invention has a small weight loss due to abrasion and can maintain the abrasion resistance for a long time.
- a high-strength ceramic having a strong bonding force between ceramic powders, a uniform and thick porous shell layer, and a breaking strength of 5 ⁇ 10 4 MPa or more.
- the resulting hollow hollow particles are obtained.
- a high-strength composite material containing ceramic hollow particles and a driving member capable of maintaining abrasion resistance for a long period of time can be obtained.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP04721641A EP1612198A4 (en) | 2003-03-20 | 2004-03-18 | HOLLOW CERAMIC PARTICLES, COMPOSITE MATERIAL CONSISTING OF THESE PARTICLES, AND SLIDING ELEMENT |
US10/549,904 US20060188720A1 (en) | 2003-03-20 | 2004-03-18 | Ceramics hollow particles, composite material containing ceramics hollow particles and sliding member |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003-77971 | 2003-03-20 | ||
JP2003077971A JP2004284864A (ja) | 2003-03-20 | 2003-03-20 | セラミックス中空粒子 |
JP2003-77972 | 2003-03-20 | ||
JP2003077972A JP4350400B2 (ja) | 2003-03-20 | 2003-03-20 | 摺動部材及びその製造方法 |
Publications (1)
Publication Number | Publication Date |
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WO2004083150A1 true WO2004083150A1 (ja) | 2004-09-30 |
Family
ID=33032362
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP2004/003663 WO2004083150A1 (ja) | 2003-03-20 | 2004-03-18 | セラミックス中空粒子、セラミックス中空粒子含有複合材料及び摺動部材 |
Country Status (3)
Country | Link |
---|---|
US (1) | US20060188720A1 (ja) |
EP (1) | EP1612198A4 (ja) |
WO (1) | WO2004083150A1 (ja) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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TW200739466A (en) * | 2005-11-16 | 2007-10-16 | Pentax Corp | Protective cover for display panel and its use |
KR20150000654A (ko) * | 2013-06-25 | 2015-01-05 | 삼성전기주식회사 | 무기 필러, 이를 포함하는 절연층, 및 상기 절연층을 이용한 기판 |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH06157158A (ja) * | 1992-11-19 | 1994-06-03 | Agency Of Ind Science & Technol | 中空炭素質球状体の製造方法 |
JPH06211578A (ja) * | 1991-07-06 | 1994-08-02 | Moriya Kazuko | 不定形耐火物の中空体骨材 |
JP2000211918A (ja) * | 1999-01-20 | 2000-08-02 | Yazaki Corp | 軽量アルミナ粒子の製造方法 |
JP2001348633A (ja) * | 2000-04-04 | 2001-12-18 | Yazaki Corp | 複合材料の製造方法 |
JP2003160330A (ja) * | 2001-09-13 | 2003-06-03 | Yazaki Corp | アルミナ中空粒子の製造方法 |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0440093B1 (en) * | 1990-01-26 | 1994-12-14 | Isuzu Motors Limited | Cast product having ceramics as insert and method of making same |
US5318797A (en) * | 1990-06-20 | 1994-06-07 | Clarkson University | Coated particles, hollow particles, and process for manufacturing the same |
KR20010100875A (ko) * | 2000-04-06 | 2001-11-14 | 가마이 고로 | 반도체 캡슐화용 에폭시 수지 조성물 및 그를 사용한반도체 장치 |
JP2002356754A (ja) * | 2001-03-29 | 2002-12-13 | Ngk Insulators Ltd | 複合材料の製造方法及び同製造方法により製造された複合材料 |
JP2003013163A (ja) * | 2001-07-03 | 2003-01-15 | Toyota Motor Corp | 粉末アルミニウム合金製摺動部材及びシリンダとピストンリングの組み合わせ |
US6602556B2 (en) * | 2001-08-28 | 2003-08-05 | Saint-Gobain Abrasives Technology Company | Ceramic shell thermal spray powders and methods of use thereof |
WO2005021147A2 (en) * | 2003-02-06 | 2005-03-10 | William Marsh Rice University | High strength polycrystalline ceramic spheres |
-
2004
- 2004-03-18 US US10/549,904 patent/US20060188720A1/en not_active Abandoned
- 2004-03-18 EP EP04721641A patent/EP1612198A4/en not_active Ceased
- 2004-03-18 WO PCT/JP2004/003663 patent/WO2004083150A1/ja active Application Filing
Patent Citations (5)
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JPH06211578A (ja) * | 1991-07-06 | 1994-08-02 | Moriya Kazuko | 不定形耐火物の中空体骨材 |
JPH06157158A (ja) * | 1992-11-19 | 1994-06-03 | Agency Of Ind Science & Technol | 中空炭素質球状体の製造方法 |
JP2000211918A (ja) * | 1999-01-20 | 2000-08-02 | Yazaki Corp | 軽量アルミナ粒子の製造方法 |
JP2001348633A (ja) * | 2000-04-04 | 2001-12-18 | Yazaki Corp | 複合材料の製造方法 |
JP2003160330A (ja) * | 2001-09-13 | 2003-06-03 | Yazaki Corp | アルミナ中空粒子の製造方法 |
Non-Patent Citations (2)
Title |
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KATO T. ET AL.: "mechanofusion system ni yoru alumina chuku ryushi no chosei", THE CERAMIC SOCIETY OF JAPAN, 21 March 2001 (2001-03-21), pages 19, XP002982793 * |
See also references of EP1612198A4 * |
Also Published As
Publication number | Publication date |
---|---|
US20060188720A1 (en) | 2006-08-24 |
EP1612198A1 (en) | 2006-01-04 |
EP1612198A4 (en) | 2011-05-04 |
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