WO2004039529A1 - Verfahren zur herstellung eines spurstangengehäuses - Google Patents
Verfahren zur herstellung eines spurstangengehäuses Download PDFInfo
- Publication number
- WO2004039529A1 WO2004039529A1 PCT/DE2003/003535 DE0303535W WO2004039529A1 WO 2004039529 A1 WO2004039529 A1 WO 2004039529A1 DE 0303535 W DE0303535 W DE 0303535W WO 2004039529 A1 WO2004039529 A1 WO 2004039529A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- tie rod
- shaft element
- rod end
- steering tie
- housing
- Prior art date
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C7/00—Connecting-rods or like links pivoted at both ends; Construction of connecting-rod heads
- F16C7/02—Constructions of connecting-rods with constant length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/002—Resistance welding; Severing by resistance heating specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/02—Pressure butt welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/06—Resistance welding; Severing by resistance heating using roller electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/04—Welding for other purposes than joining, e.g. built-up welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/04—Welding for other purposes than joining, e.g. built-up welding
- B23K9/044—Built-up welding on three-dimensional surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D7/00—Steering linkage; Stub axles or their mountings
- B62D7/20—Links, e.g. track rods
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C11/00—Pivots; Pivotal connections
- F16C11/04—Pivotal connections
- F16C11/06—Ball-joints; Other joints having more than one degree of angular freedom, i.e. universal joints
- F16C11/0695—Mounting of ball-joints, e.g. fixing them to a connecting rod
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C11/00—Pivots; Pivotal connections
- F16C11/04—Pivotal connections
- F16C11/06—Ball-joints; Other joints having more than one degree of angular freedom, i.e. universal joints
- F16C11/0619—Ball-joints; Other joints having more than one degree of angular freedom, i.e. universal joints the female part comprising a blind socket receiving the male part
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2220/00—Shaping
- F16C2220/24—Shaping by built-up welding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2226/00—Joining parts; Fastening; Assembling or mounting parts
- F16C2226/30—Material joints
- F16C2226/36—Material joints by welding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2326/00—Articles relating to transporting
- F16C2326/20—Land vehicles
- F16C2326/24—Steering systems, e.g. steering rods or columns
Definitions
- the invention relates to a method for producing a tie rod housing consisting of a tie rod end and a shaft element attached to it, in which the tie rod end receives its final shape after production of the tie rod housing part consisting of the shaft element and tie rod end by a mechanical machining process.
- Tie rod housings of the type described at the outset are used as components of motor vehicle steering systems and, due to their particular purpose, are subject to the highest safety-relevant framework conditions. These general conditions are determined by the motor vehicle manufacturers and are divided into the prior art, for example, into safety classes A, B, C and D, the tie rod housings described above being subject to the highest safety level D.
- tie rod housing parts made up of the tie rod end and shaft element are preformed as part of a forging process and then brought into their final shape, as specified by the vehicle manufacturer, by subsequent mechanical machining, so that additional components such as seals and bearing components are mounted in the tie rod end can be.
- the entire production from the forging process and the subsequent machining process is extremely cost-intensive, although attempts have recently been made to reduce the machining time for the downstream machining processes by means of cold forging processes.
- Cold forging as a manufacturing process is again relatively complex and cost-intensive, so that the overall manufacturing price advantages of the alternative manufacturing method that can be achieved are not necessarily high.
- the shaft element is connected to the tie rod end by means of a resistance pressure welding process and that subsequently between the outer peripheral surface of the tie rod end and the
- Shaft element at least two material accumulations connecting both components caused by a welding process are created.
- Material accumulation has an advantageous effect on the structural dimensions of the tie rod housing, which are of great importance insofar as the installation space generally available in the steering area of motor vehicles is only small.
- the MAG welding process which is known from other areas of application and can be carried out inexpensively, has proven particularly useful for producing the material accumulation.
- the tie rod housing which is to be produced using the method according to the invention, basically consists of a tie rod end 1 and a shaft element 2, which are shown in perspective in FIG. 1.
- the shaft element 2 is a rod-shaped cylindrical solid material and the tie rod housing is a tubular cylindrical element.
- the tie rod end 1 and the shaft element 2 are provided with chamfers 3, 4 and 5 in a first production step, the special features of which are adapted to the later installation and mounting conditions of the tie rod housing.
- the shaft element 2 At its second free end, which is not provided with the chamfer 5, the shaft element 2 has a truncated cone end 6 at the end of the preparatory measures. With the outer end of the truncated cone end 6, which is thinner in cross section, the shaft element 2 becomes against the cylindrical outer surface of the tie rod end 1 pressed and connected to the tie rod end 1 with the help of the resistance pressure welding process by applying the appropriate voltage to components 1 and 2 and by applying the appropriate contact pressure. This resistance pressure welding process creates a circumferential weld seam 7.
- a material accumulation 8 and 9 is applied to diametrically opposite sides in the area of the truncated cone end 6 of the shaft element 2 and in the area of the adjacent cylindrical outer surface of the tie rod end 1.
- These material accumulations 8 and 9 each form a stiffening web and are welded on at the points mentioned, the MAG welding method having proven itself in accordance with an advantageous embodiment.
- the material accumulations 8 and 9 essentially have one triangular shape, the obliquely extending, outwardly projecting boundary surfaces 10 and 11 are inclined at an angle of 45 ° to one another with respect to the base surface of the material accumulations.
- the weld seam 7 which has arisen as part of the resistance pressure welding method is preferably removed in a further work step by means of a broaching tool in the region of the chamfer 3 or 4.
- FIG. 6 shows how, in a further final manufacturing step, after the connection process between the tie rod end 1 and the shaft element 2, this shaft element is bent in order to be adapted to special installation conditions during assembly.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Plasma & Fusion (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Transportation (AREA)
- Steering-Linkage Mechanisms And Four-Wheel Steering (AREA)
- Forging (AREA)
- Arc Welding In General (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Steering Controls (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP03775077A EP1556185B1 (de) | 2002-10-24 | 2003-10-23 | Verfahren zur herstellung eines spurstangengehäuses |
JP2004547416A JP4317135B2 (ja) | 2002-10-24 | 2003-10-23 | タイロッドケーシングを製造するための方法 |
US10/947,984 US7148445B2 (en) | 2002-10-24 | 2004-09-23 | Process for manufacturing a tie rod housing |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10249768.0 | 2002-10-24 | ||
DE2002149768 DE10249768B3 (de) | 2002-10-24 | 2002-10-24 | Verfahren zur Herstellung eines Spurstangengehäuses |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/947,984 Continuation US7148445B2 (en) | 2002-10-24 | 2004-09-23 | Process for manufacturing a tie rod housing |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2004039529A1 true WO2004039529A1 (de) | 2004-05-13 |
Family
ID=32185274
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DE2003/003535 WO2004039529A1 (de) | 2002-10-24 | 2003-10-23 | Verfahren zur herstellung eines spurstangengehäuses |
Country Status (8)
Country | Link |
---|---|
US (1) | US7148445B2 (de) |
EP (1) | EP1556185B1 (de) |
JP (1) | JP4317135B2 (de) |
KR (1) | KR20050055624A (de) |
CN (1) | CN100393469C (de) |
DE (1) | DE10249768B3 (de) |
ES (1) | ES2275126T3 (de) |
WO (1) | WO2004039529A1 (de) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2979773A1 (de) * | 2014-07-30 | 2016-02-03 | Presswerk Krefeld GmbH & Co. KG | Gelenkgehäuse für eine Spurstange und Verfahren zu seiner Herstellung |
ITUA20164077A1 (it) * | 2016-06-03 | 2017-12-03 | Ognibene Power Spa | Metodo di assemblaggio di un gruppo cilindro-pistone e gruppo cilindro-pistone cosi’ ottenuto |
CN111730232A (zh) * | 2020-07-11 | 2020-10-02 | 彭敬 | 一种汽车转向拉杆总成自动焊接设备 |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103240568B (zh) * | 2012-11-13 | 2017-03-29 | 何强 | 一种空心管的电阻焊焊接方法 |
CN103322020A (zh) * | 2013-06-18 | 2013-09-25 | 苏州市吴中区欣鑫开关配件厂 | 一种应用在连杆上的衬套 |
FR3035605B1 (fr) * | 2015-04-28 | 2021-08-27 | Alain Toufine | Procede d'obtention de poutre tubulaire creuse raidie en flexion, torsion et compression / flambement et ame de poutre et extremites de poutre obtenues par fusion de poudres et gradients metallurgiques |
JP2019043321A (ja) * | 2017-08-31 | 2019-03-22 | トヨタ自動車株式会社 | タイロッドエンドおよびそれの製造方法 |
US11254357B2 (en) * | 2018-07-03 | 2022-02-22 | Robby Gordon | Offset tie rod joint |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0015693A1 (de) * | 1979-02-28 | 1980-09-17 | S.B. Realisations (1982) Limited | Herstellung von Spurstangenenden |
US5794965A (en) * | 1995-06-23 | 1998-08-18 | Mohawk Manufacturing & Supply Co., Inc. | Stabilizer link |
EP0916858A1 (de) * | 1997-06-06 | 1999-05-19 | Thk Co. Ltd. | Verfahren zur herstellung eines kugelgelenkes |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4087593A (en) * | 1976-03-26 | 1978-05-02 | Dana Corporation | Drive shaft assembly and method |
JP2909666B2 (ja) * | 1991-04-01 | 1999-06-23 | 株式会社リズム | 抵抗溶接方法 |
JPH08318722A (ja) * | 1995-03-23 | 1996-12-03 | Toyota Motor Corp | サスペンションアーム |
CA2153914C (en) * | 1995-06-23 | 1999-11-30 | Mohawk Manufacturing & Supply, Inc. | Stabilizer link |
DE19536035C2 (de) * | 1995-09-28 | 1997-10-09 | Trw Fahrwerksyst Gmbh & Co | Verfahren zur Herstellung eines Gelenkgehäuses mit einem angeformten Schaft |
DE19642588A1 (de) * | 1996-10-15 | 1998-04-16 | Ind Fahrzeugtechnik Gmbh & Co | Gehäuse für Kugelgelenk |
US6557318B2 (en) * | 2001-05-07 | 2003-05-06 | Trim Trends Co, Llc | Expandable link system and method of making same |
-
2002
- 2002-10-24 DE DE2002149768 patent/DE10249768B3/de not_active Expired - Fee Related
-
2003
- 2003-10-23 EP EP03775077A patent/EP1556185B1/de not_active Expired - Lifetime
- 2003-10-23 JP JP2004547416A patent/JP4317135B2/ja not_active Expired - Fee Related
- 2003-10-23 KR KR1020047012879A patent/KR20050055624A/ko not_active Application Discontinuation
- 2003-10-23 WO PCT/DE2003/003535 patent/WO2004039529A1/de active IP Right Grant
- 2003-10-23 ES ES03775077T patent/ES2275126T3/es not_active Expired - Lifetime
- 2003-10-23 CN CNB2003801003666A patent/CN100393469C/zh not_active Expired - Fee Related
-
2004
- 2004-09-23 US US10/947,984 patent/US7148445B2/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0015693A1 (de) * | 1979-02-28 | 1980-09-17 | S.B. Realisations (1982) Limited | Herstellung von Spurstangenenden |
US5794965A (en) * | 1995-06-23 | 1998-08-18 | Mohawk Manufacturing & Supply Co., Inc. | Stabilizer link |
EP0916858A1 (de) * | 1997-06-06 | 1999-05-19 | Thk Co. Ltd. | Verfahren zur herstellung eines kugelgelenkes |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2979773A1 (de) * | 2014-07-30 | 2016-02-03 | Presswerk Krefeld GmbH & Co. KG | Gelenkgehäuse für eine Spurstange und Verfahren zu seiner Herstellung |
ITUA20164077A1 (it) * | 2016-06-03 | 2017-12-03 | Ognibene Power Spa | Metodo di assemblaggio di un gruppo cilindro-pistone e gruppo cilindro-pistone cosi’ ottenuto |
EP3252319A1 (de) * | 2016-06-03 | 2017-12-06 | Ognibene Power S.P.A. | Montageverfahren einer kolben-zylinder-gruppe und dadurch erhaltene kolben-zylinder-gruppe |
CN111730232A (zh) * | 2020-07-11 | 2020-10-02 | 彭敬 | 一种汽车转向拉杆总成自动焊接设备 |
Also Published As
Publication number | Publication date |
---|---|
US20050035091A1 (en) | 2005-02-17 |
DE10249768B3 (de) | 2004-07-29 |
JP2006503712A (ja) | 2006-02-02 |
CN1691998A (zh) | 2005-11-02 |
CN100393469C (zh) | 2008-06-11 |
US7148445B2 (en) | 2006-12-12 |
ES2275126T3 (es) | 2007-06-01 |
KR20050055624A (ko) | 2005-06-13 |
EP1556185B1 (de) | 2006-11-29 |
EP1556185A1 (de) | 2005-07-27 |
JP4317135B2 (ja) | 2009-08-19 |
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