WO2004029065A1 - Übergangsmetallverbindungen mit donor-akzeptor-wechselwirkung und speziellem substitutionsmuster - Google Patents
Übergangsmetallverbindungen mit donor-akzeptor-wechselwirkung und speziellem substitutionsmuster Download PDFInfo
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- C08F210/00—Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
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- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
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- C08F4/659—Component covered by group C08F4/64 containing a transition metal-carbon bond
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- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
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- C08F4/64—Titanium, zirconium, hafnium or compounds thereof
- C08F4/659—Component covered by group C08F4/64 containing a transition metal-carbon bond
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- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/62—Refractory metals or compounds thereof
- C08F4/64—Titanium, zirconium, hafnium or compounds thereof
- C08F4/659—Component covered by group C08F4/64 containing a transition metal-carbon bond
- C08F4/65916—Component covered by group C08F4/64 containing a transition metal-carbon bond supported on a carrier, e.g. silica, MgCl2, polymer
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- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/62—Refractory metals or compounds thereof
- C08F4/64—Titanium, zirconium, hafnium or compounds thereof
- C08F4/659—Component covered by group C08F4/64 containing a transition metal-carbon bond
- C08F4/6592—Component covered by group C08F4/64 containing a transition metal-carbon bond containing at least one cyclopentadienyl ring, condensed or not, e.g. an indenyl or a fluorenyl ring
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S526/00—Synthetic resins or natural rubbers -- part of the class 520 series
- Y10S526/943—Polymerization with metallocene catalysts
Definitions
- Transition metal compounds with donor-acceptor interaction and special substitution pattern are Transition metal compounds with donor-acceptor interaction and special substitution pattern
- the present invention relates to compounds in which a transition metal is complexed with at least two ligand systems and at least two of the systems are reversibly connected to one another by at least one bridge consisting of a donor and an acceptor, at least one fluorenyl ligand being present and at least one a substituent on the acceptor group is an alkyl or an aryl group and transition metal compounds with fluorinated aryl groups on
- the invention further relates to the use of these compounds with a donor-acceptor interaction as polymerization catalysts for the production of high molecular weight elastomers.
- the coordinative bond between the donor atom and the acceptor atom generates a positive (partial) charge in the donor group and a negative (partial) charge in the acceptor group:
- bridged metallocenes are also provided as polymerization catalysts for olefins.
- Polymerization catalysts are known in principle.
- WO-A-98/01455 describes compounds in which a transition metal is complexed with two ⁇ systems, in particular with aromatic ⁇ systems (metallocenes), and the two systems by at least one bridge from one
- Donor and an acceptor are reversibly connected to one another, the donor or acceptor atoms being bound to the ⁇ systems as subsuents, and their use as polymerization catalysts.
- WO-A-98/45339 describes compounds in which a transition metal with two ⁇ -
- Systems in particular complexed with aromatic ⁇ systems (metallocenes) and the two systems are reversibly connected to one another by at least one bridge consisting of a donor and an acceptor, at least one of the donor and acceptor atoms being part of the respective ⁇ system is, and their use as polymerization catalysts.
- Patent applications WO-A-98/01483, WO-A-98/01484, WO-A-98/01485, WO-A-98/01486, WO-A-98/01487, WO-A-99/32532 and EP-Bl 042 336 describe technical polymerization processes using the catalysts described with donor-acceptor interaction. It is known from these documents that the catalysts with donor-acceptor interaction can advantageously be used as catalysts for olefin polymerization.
- the object of the present invention is therefore to provide transition metal compounds which can be used both with small amounts of cocatalyst and at high temperatures as catalysts for the polymerization of olefins to give elastomers with very high molar masses.
- the object is surprisingly achieved by transition metal compounds with at least two ⁇ systems and at least one donor-acceptor interaction between the ⁇ systems, at least one ⁇ system being a fluorenyl ligand and the transition metal compound on at least one acceptor atom having at least one alkyl or Aryl group carries and transition metal compounds with fluorinated aryl groups are excluded.
- Another object of the invention is the reaction product of cocatalysts and transition metal compounds.
- the invention also relates to a process for the homo- or copolymerization of one or more olefins, cyclo-olefins, iso-olefins, alkynes or diolefins as monomers or for ring-opening polyaddition at -60 to + 250 ° C., the polymerization in the presence at least one transition metal compound or a reaction product is carried out.
- Another object of the invention is the use of the transition metal compounds according to the invention or their reaction products as catalyst components for the production of high and ultra high molecular weight elastomers.
- ⁇ systems according to the invention are substituted and unsubstituted ethylene, allyl, pentadienyl, benzyl, butadiene, benzene, the cyclopentadienyl anion and the species resulting from replacement of at least one carbon atom by a heteroatom.
- the cyclic are preferred.
- the cyclopentadienyl anion is particularly preferred.
- the type of coordination of such ligands ( ⁇ systems) to the metal can be of the ⁇ type or of the ⁇ type.
- Suitable transition metal compounds with at least one donor-acceptor interaction are those described in applications WO-A-98/01455, WO-A-98/45339, WO-A-98/01483, WO-A-98/01484, WO- A-98/01485, WO-A-98/01486 and WO-A-
- transition metal compounds with donor-acceptor interaction characterized in that these transition metal compounds have a fluorenyl ligand and carry alkyl and / or aryl groups on the acceptor group.
- Metallocene compounds of the formulas are particularly suitable
- Cpl or Cpll is one fluorenyl or substituted fluorenyl and the other
- Ligand represents the same or a different carbanion with a structure containing cyclopentadienyl, both in the fluorenyl ligand and in the other ligand one to all H atoms by identical or different radicals from the group of linear or branched d-C 20 alkyl , which is 1 to complete with halogen, phenyl, vinyl, C 6 -
- Ci 2 aryl, haloaryl with 6 to 12 C atoms, organometallic substituents such as silyl, trimethylsilyl, ferrocenyl and 1 or 2 times can be substituted by D and A.
- D denotes a donor atom which can additionally carry substituents and which has at least one lone pair of electrons in its respective bond state
- A represents an acceptor atom which has at least one alkyl or aryl group, but preferably exclusively alkyl and / or aryl groups, as a tuenten and which has an electron pair gap in its respective bond state,
- D and A are linked by a reversible coordinative bond such that the donor group has a positive (partial) charge and the acceptor group has a negative one
- M represents a metal from groups 3-7 of the Periodic Table of the Elements according to IUPAC (1985) including the lanthanides and actinides,
- X represents an anion equivalent
- n depending on the charge of M the number zero, one, two, three or
- One of the Cpl and CpII ligands must be a fluorenyl or substituted fluorenyl anion.
- the other ligand preferably has a cyclopentadienyl-containing skeleton, ligands selected from the group of cyclopentadiene, substituted cyclopentadiene, indene, substituted indene, fluorene and substituted fluorene being preferred.
- the cyclopentadienyl and substituted cyclopentadienyl anions are particularly preferred as another ligand.
- substituents for Cpl and CpII 1 to 4 substituents per cyclopentadiene or fused benzene ring may be mentioned. These substituents may be C ⁇ - C 2 o alkyl, such as methyl, ethyl, propyl, isopropyl, butyl or iso-butyl, hexyl, octyl,
- TMS trimethylsilyl
- ferrocenyl and D or A as defined above.
- Two of these substituents can in turn be linked and thus form a ring, for example a 5-ring as a propane (1,3) diyl unit or a 6-ring as a butane (1,4) diyl unit.
- Fused aromatic rings can also be partially or completely hydrogenated, so that only the double bond remains, in which both the fused ring and the cyclopentadiene ring have a share.
- benzene rings as in indene or fluorene, can contain one or two further fused benzene rings.
- the cyclopentadiene or cyclopentadienyl ring and the fused-on benzene ring can additionally together contain a further benzene ring which is fused to both systems.
- Such cyclopentadiene frameworks are excellent ligands for transition metals in the form of their anions, with each cyclopentadienyl carbanion of the optionally substituted form mentioned compensating for a positive charge of the central metal in the complex.
- carbanions are: cyclopentadienyl, methyl-cyclopentadienyl, 1,2-dimethyl-cyclopentadienyl, 1,3-dimethyl-cyclopentadienyl, indenyl, phenylindenyl, 1,2-diethyl-cyclopentadienyl, tetramethyl-cyclopentadienyl, ethyl-cyclopentadienyl, n-butyl-cyclopentadienyl, n-octyl-cyclopentadienyl, ß-phenyl-propyl-cyclopentadienyl, tetrahydroindenyl, propyl-cyclopentadienyl, t-butyl-cyclopentadienyl, benzyl-cyclopentadienyl, diphenylmethyl-cyclopentadienyl, trimethyl-germadyl, trimethyl-germady
- the index n takes the value zero, one, two, three or four, preferably zero, one or two.
- Groups 3-7 can, depending on their affiliation to the Adopt subgroups, valences / charges of two to six, preferably two to four, of which two are compensated for by the carbanions of the metallocene compound.
- Metallocene compounds of the formula (H) are also suitable.
- ⁇ l and ⁇ ll is a fluorenyl or substituted fluorenyl ligand and the other represents the same or a different charged or electrically neutral ⁇ system, where both ligands can be fused one or two times with unsaturated or saturated five or six rings, D represents a donor atom, where D is a substituent of ⁇ l / ⁇ ll or part of the ⁇ system of ⁇ l / ⁇ ll and which has at least one lone pair of electrons in its respective bond state,
- A denotes an acceptor atom, where A is a substituent of ⁇ l ⁇ ll or part of the ⁇ system of ⁇ l / ⁇ ll and which has an electron pair gap in its respective bond state,
- D and A are linked by a reversible coordinative bond such that the donor group has a positive (partial) charge and the acceptor group has a negative one
- D in turn can carry substituents, and A at least one alkyl and / or aryl group, but preferably exclusively
- each ⁇ system or each fused ring system can contain one or more D or A and
- the 1-fold can be completely substituted by halogen, phenyl, vinyl, C 6 -C 12 aryl, haloaryl having 6 to 12 C atoms and mono- or disubstituted by D and A, so that the reversible coordinative D ⁇ A bond (i ) between D and A, which are both parts of the respective ⁇ system or the condensed ring system, or (ii) of which D or A are part of the ⁇ system or the condensed ring system and the respective other substituent of the uncondensed ⁇ system or of the condensed ring system or (iii) both D and A are such substituents, in the case of (iii) at least one additional D or A or both parts of the ⁇ system or
- M represents a metal from groups 3-7 of the Periodic Table of the Elements according to IUPAC (1985) including the lanthanides and actinides,
- X represents an anion equivalent
- n depending on the charges of M and those of ⁇ l and ⁇ l I, means the number zero, one, two, three or four.
- a ⁇ system is a substituted or unsubstituted fluorenyl, while the other is a substituted or unsubstituted ethylene, allyl, pentadienyl, benzyl, butadiene, benzene, the cyclopentadienyl anion and the species resulting from the replacement of at least one C atom by a hetero atom can.
- the cyclic are preferred.
- the cyclopendienyl and substituted cyclopentadienyl anions are particularly preferred as another ⁇ system for fluorenyl.
- the type of coordination of such ligands ( ⁇ systems) to the metal can be of the ⁇ type or of the ⁇ type.
- Sandwich structures in which the other ligand is selected from the ⁇ -system group of cyclopentadienyl (cp), indenyl (ind) and fluorenyl (flu) are particularly preferred.
- cp-flu is particularly preferred.
- a C atom of the fluorenyl ligand is replaced by a donor heteroatom, so that D is part of one ⁇ system (flu) and A is a substituent on the other ⁇ system.
- heterofluorenyl ligands are the azafluorenyl anion (carbazolyl)
- the index n takes the value zero, one, two,
- the above-mentioned subgroup metals can namely, depending on their affiliation to the subgroups, assume valences / charges of two to six, preferably two to four, of which two are compensated for by the carbanions of the metallocene compound.
- Compounds of the formula (I) are very particularly preferred.
- a positive charge of the transition metal M is caused by a cyclopentadienyl-containing one
- any remaining positive charges on the central atom M are saturated by further, mostly monovalent anions X, of which two identical or different anions can also be linked to one another (dianions ⁇ ⁇ ), for example monovalent or divalent negative residues from the same or different, linear or branched , saturated or unsaturated hydrocarbons, amines, phosphines, thio alcohols, alcohols or phenols.
- monovalent anions X of which two identical or different anions can also be linked to one another (dianions ⁇ ⁇ ), for example monovalent or divalent negative residues from the same or different, linear or branched , saturated or unsaturated hydrocarbons, amines, phosphines, thio alcohols, alcohols or phenols.
- On- fold anions such as CR 3 " , NR 2 " , PR 2 ⁇ OR “ , SR “ etc. can be connected by saturated or unsaturated hydrocarbon or silane bridges, whereby dianions are formed and the number of bridge
- Examples of X are: hydride, chloride, methyl, ethyl, phenyl, fluoride, bromide, iodide, the n-propyl radical, the i-propyl radical, the n-butyl radical, the amyl radical, the i-amyl radical, the hexyl radical, the i- Butyl residue, the heptyl residue, the octyl residue, the nonyl residue, the decy residue, the cetyl residue, methoxy, ethoxy, propoxy, butoxy, phenoxy, dimethylamino, diethylamino, methylethylamino, di-t-butylamino, diphenylamino, diphenylphosphino, dicyclohexylphosphino, methydenophosphino, dimethylphosphino , Propylidene, the ethylene glycol diamon.
- dianions are 1,4-diphenyl-1,3-butadiene diyl, 3-methyl-1,3-pentadiene diyl, 1,4-dibenzyl-1,3-butadiene diyl, 2,4-hexadiene diyl, 1,3-pentadiene diyl, 1,4-ditolyl-1,3-butadiene diyl, 1,4-bis (trimethylsilyl) -1, 3-butadiene diyl, 1,3-butadiene diyl.
- 1,4-Diphenyl-l, 3-butadiene diyl, 1,3-pentadiene diyl, l, 4-dibenzyl-l, 3-butadiene diyl, 2,4-hexadiene diyl, 3-methyl-l, 3-pentadiene diyl, l are particularly preferred , 4-ditolyl-l, 3-butadiene diyl and 1,4-bis (trimethylsilyl) -l, 3-butadiene diyl.
- Other examples of dianions are those with
- Heteroatoms such as structure b between R 2 C PR where the bridge has the meaning given.
- particularly preferred for charge compensation are weakly or non-coordinating anions or simply negatively charged anions of the type Cpl, CpII, ⁇ l or ⁇ ll with the substitution options described there, which can also carry additional D or A substituents.
- the compounds of the general formula (IT) can be prepared in accordance with WO-A-98/45339.
- further donor-acceptor bonds can be formed if additional D and / or A are present as substituents on the respective cyclopentadiene systems. All donor-acceptor bonds are characterized by their reversibility shown above. In the case of several D or A, these can assume different positions.
- the invention accordingly encompasses both the bridged molecular states and the unbridged states.
- the number of D groups can be the same or different from the number of A groups.
- the ligands, in particular Cpl and CpII are preferably linked via only one donor-acceptor bridge.
- covalent bridges can also be present in the formulas (I) and (H).
- the D / A bridges increase the stereorigidity and the thermostability of the catalyst.
- sequence polymers with higher and lower stereoregularity become accessible. Such sequences can have different chemical compositions in copolymers.
- Suitable donor groups in formulas (I) and (H) are, in particular, those in which the donor atom D is an element of groups 15, 16 or 17 of the periodic table of the elements and has at least one lone pair of electrons, and in which
- Substituents located and in the case of elements of the 16th group may be in one; Donor atoms of the 17th group have no substituents. This is illustrated using the example of phosphorus P, oxygen O and chlorine CI as donor atoms as follows, where "Subst.” such mentioned substituents and "-Cp" represent the bond to the cyclopentadienyl-containing carbanion, a dash with an arrow, which in
- acceptor groups in formulas (I) and (H) are, in particular, those whose acceptor atom A is an element from the 13th group of the Periodic Table of the Elements (according to IUPAC 1985), such as boron, aluminum, gallium, indium and thallium and is in a bonded state with substituents and has an electron gap.
- D and A are linked by a coordinative bond, which is also referred to as a dative bond, where D assumes a positive (partial) charge and A a negative (partial) charge.
- the donor atom D and the donor group means the unit consisting of the donor atom D, the optionally present substituents and the electron pairs present; Accordingly, the acceptor group means the unit consisting of the acceptor atom A, the substituents and the electron gap present.
- Donor groups are those in which the lone pair of electrons is located at N, P, As, Sb, Bi, O, S, Se, Te, F, CI, Br, I; N, P, O, S are preferred thereof.
- Examples of donor groups are: (CH 3 ) 2 N-, (C 2 H 5 ) 2 N-, (C 3 H 7 ) 2 N-, (G t H ⁇ N-, (C 6 H 5 ) 2 N-, (CH 3 ) 2 P-, (C 2 H 5 ) 2 P-, (C 3 H 7 ) 2 P-, (iC 3 H 7 ) 2 P- , (C ⁇ P-, (t-CO ⁇ P-, (cyclohexyl) 2 P-, (C6H 5 ) 2 P-, (CH 3 ) (C 6 H 5 ) P-, (CH 3 O) 2 P -, (C 2 H 5 O) 2 P-, (C6H 5 O) 2 P-, (CHa-C ⁇
- Acceptor groups are those in which there is an electron pair gap at B, Al, Ga, In or Tl, preferably B, Al or Ga; examples are: (C 6 H 5 ) 2 B-,
- substituents on the donor atoms N, P, As, Sb, Bi, O, S, Se and Te and on the acceptor atoms B, Al, Ga, In and Tl are: dC 12 (cyclo) alkyl, such as methyl, ethyl , Propyl, i-propyl, cyclopropyl, butyl, i-butyl, tert-butyl, cyclobutyl, pentyl, neopentyl, cyclopentyl, hexyl, cyclohexyl, the isomeric heptyls, octyls, nonyls, decyls, undecyls, dodecyls; the corresponding C ⁇ -C ⁇ 2 -alkoxy-
- the substituents for the donor atom can also be substituted by halogens (for example F, perfluorophenyl, m, m ⁇ - bis (trifluoromethyl) phenyl.
- All substituents on the acceptor group are preferably alkyl and / or aryl groups.
- the acceptor group preferably contains an element of the 13th group of the PSE according to IUPAC 1985.
- Aryl is understood to mean all mono- or polynuclear aryl radicals known to the person skilled in the art, preferably having 6 to 13 carbon atoms, such as phenyl, naphthyl, fluorenyl, indenyl, which in turn can be substituted. Phenyl groups are particularly preferred.
- Substituents of the aryl groups can be the same or different and are independently selected from the group hydrogen, C 1 -C 2 o-alkyl, such as methyl, ethyl, propyl, isopropyl, butyl or isobutyl, hexyl, octyl, decyl, dodecyl , Hexadecyl, octadecyl, eicosyl, d-do-alkoxy, such as methoxy, ethoxy, propoxy, isopropoxy, butoxy or iso-butoxy, hexoxy, octyloxy, decyloxy, dodecyloxy, hexadecyloxy, octadecyloxy, eicosyloxy, halogen, such as chlorine or
- C ö -C ⁇ -aryl such as phenyl, dC 4 -alkylphenyl, such as tolyl, ethylphenyl, (i-) propylphenyl, (i-tert.) Butylphenyl, xylyl, halophenyl, such as chloro-, bromophenyl, naphthyl or biphenylyl, Triorganyl-silyl, such as trimethylsilyl (TMS), ferrocenyl and D or A, as defined above.
- Fluorine-substituted aryl groups can only be used as substituents for the donor atom.
- Donor and acceptor groups which contain chiral centers or in which 2 substituents form a ring with the D or A atom are also suitable.
- the invention further relates to the use of the transition metal compounds according to the invention with donor-acceptor interaction, the transition metal compounds has a fluorenyl ligand and has at least one acceptor group an alkyl and / or aryl group, in a process for homo- or copolymerization of one or more olefins, i-olefins, alkynes or diolefins as monomers or for ring-opening polyaddition.
- the process can in the gas, solution, bulk, high pressure or slurry phase at -60 to + 250 ° C, preferably to
- Another object of the invention is a process for the preparation of polymers with or without bimodal molecular weight distribution.
- a further transition metal compound with a donor-acceptor interaction is added to the process with the transition metal compounds according to the invention.
- a transition metal compound without donor-acceptor interaction can also be added.
- the two transition metal compounds present in the reaction mixture give rise to two different polymer fractions.
- the polymer proportions can be controlled by the proportions of the transition metal compounds used.
- the amount of transition metal compounds according to the invention is 1 mol based on a range of
- Lewis acids are, for example, boranes or alanes, such as aluminum alkyls, aluminum halides, aluminum alcoholates, aluminoxanes, bororganyls, boron halides, boric acid esters, boroxanes or boron or aluminum compounds, both of which
- Halide as well as alkyl or aryl or alcoholate substituents, as well as mixtures thereof or the triphenylmethyl cation.
- Aluminoxanes or mixtures of aluminum-containing Lewis acids with water are particularly preferred. According to current knowledge, all acids act as ionizing agents that form a metallocenium cation, which is characterized by a bulky, poorly coordinating
- the invention further relates to the reaction products of such ionizing agents with compounds of the general formula (I) or (II) according to the invention. They can be described by the general formulas (HI) or (IV)
- transition metal compounds of the general formula (I), (II), (HI) or (TV) according to the invention can be present in either monomeric, dimeric or ohgomeric form.
- sulfonates such as tosylate or triflate, tetrafluoroborates, hexafluorophosphates or antimonates, perchlorates, and voluminous cluster molecular anions of the carborane type, for example CB 9 H ⁇ ⁇ or CB ⁇ H 12 ⁇ , and substituted or unsubstituted cyclopentadienyl, indenyl and fluorenyl anions. Possible substituents are those which have also been described for Cpl and CpII. At the
- ⁇ -complex compounds to act as highly effective polymerization catalysts even in the absence of aluminoxane. This is especially the case when an X ligand represents an alkyl or benzyl group.
- ⁇ complexes with voluminous amones in combination with aluminum alkyls, such as (CH 3 ) 3 A1, (C ⁇ Hs ⁇ Al, (n- / i-propyl) 3Al, (n- / t-
- metal alkyls transfer alkyl groups to the central metal on the one hand, and on the other hand they trap water or catalyst poisons from the reaction medium or monomer in polymerization reactions.
- aluminum or boron compounds from which such anions can be derived are:
- Tripropylammonium tetrakis (pentafluorophenyl) borate Tripropylammonium tetrakis (pentafluorophenyl) borate
- Dialkylammonium salts such as:
- Tri-substituted phosphonium salts such as: triphenylphosphonium tetrakis (pentafluorophenyl) borate,
- Tri (o-tolyl) phosphonium tetrakis (pentafluorophenyl) borate Tri (o-tolyl) phosphonium tetrakis (pentafluorophenyl) borate
- Tritolylmethyl tetrakis (pentafluorohenyl) borate Tritolylmethyl tetrakis (pentafluorohenyl) borate
- Triphenylmethyl-tetraphenylborate (trityl-tetraphenylborate), trityl-tetrakis (pentrafluo ⁇ henyl) borate,
- transition metal compounds or metallocene compounds according to the invention can be used in isolation as pure substances for (co) polymerization. However, it is also possible to generate and use them "in situ" in the (co) polymerization reactor in a manner known to the person skilled in the art.
- cocatalysts are, for example, aluminoxane compounds. These include those of the formula (V)
- R represents Ci-do-alkyl, C 6 -C 12 aryl or benzyl and
- n is a number from 1 to 50, preferably 10 to 35.
- aluminoxanes or a mixture of their precursors aluminum alkyls or alkylaluminum halides
- water in gaseous, liquid, solid or bound form, for example as water of crystallization.
- the water can also be supplied as the (residual) moisture of the polymerization medium, the monomer or a carrier such as silica gel or aluminosilicate.
- bonds protruding from the square brackets of formula (V) contain, as end groups of the oligomeric aluminoxane, R groups or A1R 2 groups or HO groups.
- Such aluminoxanes are generally present as a mixture of several of them with different chain lengths.
- the fine examination has also revealed aluminoxanes with an annular or cage-like structure.
- the transition metal compound / transition metal compounds and / or the cocatalyst / cocatalysts can be used on supports either as such in homogeneous form or individually or together in heterogeneous form.
- the carrier material can be inorganic or organic in nature, such as silica gel, B 2 O 3 , Al 2 ⁇ 3 , MgCl 2 , cellulose derivatives, starch and polymers or layered silicates such as montmorrillonite.
- Carrier materials are preferably thermally and / or chemically pretreated in order to adjust the water content or the OH group concentration in a defined manner or to keep it as low as possible.
- a chemical pretreatment can consist, for example, of reacting the support with aluminum alkyl.
- Inorganic carriers are often heated to 100 ° C to 1000 ° C for 1 to 100 hours before use.
- the surface of such inorganic supports, in particular of silica (SiO 2 ) is between 10 and 1000 m Ig, preferably between 100 and 800 m / g.
- the particle diameter is between 0.1 and 500 micrometers ( ⁇ ), preferably between 10 and 200 ⁇ .
- the ratio of cocatalyst to catalyst is in the range ⁇ 100,000: 1, preferably ⁇ 10,000: 1, particularly preferably ⁇ 1000: 1, very particularly preferably ⁇ 300: 1.
- Olefins, i-olefins, cycloolefins, alkynes and diolefins to be reacted by homo- or copolymerization are, for example, ethylene, propylene, butene-1, i-butene, pentene-1, hexene-1, octene-1, 3-methylbutene-1 , 4-methyl-pentene-1, 4-methyl-hexene-1, 1,3-butadiene, isoprene, 1,4-hexadiene, 1,5-hexadiene and 1,6-octadiene or methyl octadiene, chloroprene, Acetylene, methylacetylene.
- ⁇ -olefins with 20 and more carbon atoms can be used.
- Even vinyl-terminated macromolecules can be polymerized as comonomers and thus lead to long-chain branches.
- the long-chain-distorted polymers are presumably formed by in-situ copolymerization of the monomers used with macromolecules that have already formed.
- the following may also be mentioned as open-chain, mono- and polycyclic: 5-methyl-1,4-hexadiene, 3,7-dimethyl-1,6-octadiene; Cyclopentadiene, 1,4-hexadiene, 1,5-cyclooctadiene; Tetrahydroinden, methyl tetrahydro indene, dicyclopentadiene, divinylbenzene, bicyclo- (2,2, l) -heptadiene (2,5), norbornenes with substituents such as alkenyl, alkylidene, cycloalkenyl, cycloalkylidene, such as 5-methylene-2-norbornene (MNB), 5 Ethylidene-2-norbornene, 5-isopropylidene-2-norbornene, 5-vinyl-2-norbornene; Allylcyclohexene, vinyl cyclohexene.
- MNB 5-methylene-2-
- ⁇ , ⁇ -diolefins can also be used to generate long chain branches.
- Such services are e.g. the 1,5-hexadiene, the 1,7-octadiene, the 1,9-decadiene.
- the side chains formed reach the chain lengths comparable to the main chain.
- the olefins and diolefins may also be substituted, for example with phenyl, substituted phenyl, halogen, hydroxy, boranyl, diorganylamino, the esterified carboxyl group, the acid anhydride group;
- Compounds of this type are, for example, styrene, methylstyrene, divinylbenzene, chlorostyrene, fluorostyrene, indene, 4-vinyl-biphenyl, vinyl-fluorene, vinyl-anthracene, methyl methacrylate, ethyl acrylate, vinylsilane, trimethylallylsilane, vinyl chloride, vinylidene chloride, tetrafluoroethylene, Isobutylene, vinyl carbazole, vinyl pyrrolidone, acrylonitrile, vinyl ether and vinyl ester, undecenol or nylon norbomene.
- ring-opening polyadditions according to the invention for example of lactones, such as ⁇ -caprolactone or ⁇ -nalerolactone, of lactams, such as ⁇ -caprolactam or of
- Epoxides such as ethylene oxide or propylene oxide or other cych ethers such as tetrahydrofuran possible.
- cycloolefins are described in applications WO-98/01483 and WO-98/01484 (e.g. in WO 98/01484, page 31, line 20 to page 34, line 8).
- Preferred monomers are: ethylene, propylene, butene, hexene, octene, 1,5-hexadiene, 1,6-octadiene, cycloolefins, methyl methacrylate, ⁇ -caprolactone, ⁇ -valerolactone and acetylene. It is possible to carry out the (co) polymerizations mentioned in the presence of hydrogen, for example to adjust the molecular weight.
- Elastomers which can be produced according to the invention are, for example, those of the ethylene-propylene copolymer (EPM) type, ethylene-butene copo (EBM), ethylene-pentene copo, ethylene-hexene copo (EHM), ethylene-heptene copo, ethylene-octene -Copo (EOM), ethylene-propylene-butene-copo, atactic polypropylene (aPP), propylene-
- EPM ethylene-propylene copolymer
- EBM ethylene-butene copo
- EHM ethylene-pentene copo
- EHM ethylene-hexene copo
- EOM ethylene-heptene copo
- EOM ethylene-octene -Copo
- aPP atactic polypropylene
- elastomers are those of the type EPM, EHM, EHDM, aPP, atactic polypropylene with an increased isotactic or syndiotactic proportion and EPDM.
- Such elastomers are characterized by good elasticity even at low temperatures, by a largely amorphous structure (no or low crystallinity, such a degree of crystallinity of less than 25%, preferably less than 15%, particularly preferably less than 10%, measured by methods known to those skilled in the art ) with a low glass transition temperature Tg.
- the Tg is preferably 0 ° C.
- the elastomers have molar masses M ⁇ of greater than or equal to 50 kg / mol, preferably greater than 200 kg / mol, particularly preferably greater than 500 kg / mol. According to the invention, it is in particular possible to achieve the high molecular weights mentioned and to achieve a uniform distribution of the comonomers. The uniform distribution enables high-quality crosslinking during vulcanization in the case of dienes or other crosslinkable comonomers. It is also possible to obtain long-chain branched products, the length of the side chain being equal to the length of the main chain.
- the homo- or copolymerizations or polyadditions to be carried out with the optionally supported transition metal compounds with a donor-acceptor interaction are carried out adiabatically or isothermally in the range of the temperatures and pressures indicated.
- the process according to the invention is carried out in the bulk, solution, slurry or gas phase.
- the solution phase or the slurry phase can be obtained from the comonomers alone, i.e. without using an additional solvent. If a solvent is also used, inert solvents are used, for example aliphatic or cycloaliphatic hydrocarbons, gasoline or diesel oil fractions (if appropriate after hydrogenation), toluene, chlorobenzene,
- Polymerization conditions can be worked. It is about High-pressure processes in autoclaves or tubular reactors, to solution processes and to bulk polymerization, to processes in the slurry phase in stirred reactors or loop reactors and to processes in the gas phase, the pressures for the slurry, solution and gas phases not exceed 100 bar. Such polymerizations can also be carried out in the presence of hydrogen. All of these methods have been known for a long time and are familiar to the person skilled in the art.
- the optionally supported, transition metal compounds according to the invention with a donor-acceptor interaction enable a defined opening of the two cyclopentadienyl skeletons or the two through the donor-acceptor bridge
- Ligands in the manner of a beak whereby in addition to a high activity, a high molar mass, a controlled molecular weight distribution and a uniform incorporation of comonomers are possible.
- a high uniformity in the molecular weight distribution namely M w / M n ⁇ 4, preferably ⁇ 3, also results from the uniform and defined location of the polymerization carried out by insertion (insertion) (single site catalyst).
- the D / A structure can bring about an extra stabilization of the catalysts up to high temperatures, so that the catalysts also in the higher and higher range
- Thermal dissociation of the donor-acceptor bond is reversible and leads through this self-assembly process and self-repair mechanism to particularly high-quality catalyst properties.
- Thermal dissociation enables e.g. a targeted broadening of the molecular weight distribution or the formation of bimodal or multimodal distributions, which makes the polymers easier to process.
- the catalysts according to the invention enable the polymer chains to grow without problems to extremely high molar masses.
- the molar mass is reduced by increasing the polymerization temperature, but without any appreciable reduction in activity and without leaving the range of technically interesting high molar masses and low glass transition temperatures.
- transition metal compounds according to the invention with a donor-acceptor interaction of suitable symmetry on suitable monomers bring about a regiospecific and stereospecific (isotactic, syndiotactic) polymerization, but an increasingly non-specific (atactic) linkage of the monomer units on the same monomer in the upper part of the temperature range mentioned trigger.
- This phenomenon has not yet been fully investigated, but could be consistent with the observation that coordinative bonds overlaid by an ionic bond, such as the donor-acceptor bonds in the metallocene compounds of the invention, show increasing reversibility at higher temperatures , For example, ethylene-propylene
- Copolymerization observed that with the same supply of both comonomers, a copolymer containing high propylene is formed at a low polymerization temperature, while the propylene content decreases with increasing polymerization temperature until finally, at high temperature, predominantly ethylene-containing polymers are formed.
- the acceptor atom A in the opened form of the D / A-metallocene compound binds an X ligand to form a zwitteriom structure and thus generates a positive charge on the transition metal, while the acceptor atom A assumes a negative charge.
- Such self-activation can take place intramolecularly or intermolecularly. This is illustrated by the example of linking two X ligands to form a chelate ligand, namely the butadiene diyl derivative:
- the binding site between the transition metals M and H or substituted or unsubstituted C, for example the still bound C of the butadiene diyl dianion shown in the formula example, is then the place for the olefin insertion for the polymerization.
- the optionally supported transition metal compounds with a donor-acceptor interaction are suitable for the production of both thermoplastic and elastomeric polymers by the various production processes mentioned above, both highly crystalline polymers with an optimized melting range and amorphous polymers with an optimized glass transition temperature being accessible.
- both highly crystalline polymers with an optimized melting range and amorphous polymers with an optimized glass transition temperature being accessible.
- the polymers that can be produced in this way with a low glass transition temperature below 0 ° C and a high melting temperature> 80 ° C in the same material.
- the polymers that can be produced are particularly suitable for the production of all kinds of molded bodies, in particular foils, tubes also for medical purposes, profiles, disks, optical data storage media, cable sheathing and extrudates, for surgical implants, ski tread materials, impact modifiers of thermoplastics for bumpers on the car for door and window seals,
- reaction mixture was filtered through a cannula and the solid was washed with pentane (2 x 5 ml) and dried under vacuum, leaving an orange solid which, according to 1 H and 31 P NMR spectroscopy, was 9- Diethylphosphinofluorenyllithium traded.
- the catalyst used was 5x10 " mol [(flu) Et 2 PBPh 2 (cp) ZrCl 2 ] in 0.33 ml of a 10% toluene MAO solution (0.5 mmol Al).
- a constant 10 bar was set with ethene.
- the Polymerization ran in the temperature range from 40 ° C. to 48 ° C. and was terminated after 30 minutes The polyethene formed was stirred with ethanol / hydrochloric acid 90/10, filtered, with
- the catalyst used was 7.5x10 " mol [(flu) Et 2 PBEt 2 (cp) ZrCl 2 ] in 0.5 ml of a 10% toluene MAO solution (0.75 mmol Al).
- a constant 10 bar was set with ethene
- the polymerization ran in the temperature range from 80 ° C. to 86 ° C. and was terminated after 30 minutes
- the polyethene formed was stirred with ethanol / hydrochloric acid 90/10, filtered, with
- the polymer formed was stirred with ethanol / hydrochloric acid 90/10, filtered, washed with ethanol and dried to constant weight in a vacuum drying cabinet at 80 ° C.
- Catalyst activity 82.0 tons of EP rubber per mole of Zr per hour
- the polymer formed was stirred with ethanol / hydrochloric acid 90/10, filtered, washed with ethanol and dried to constant weight in a vacuum drying cabinet at 80 ° C.
- Catalyst activity 16.0 tons of EP rubber per mole of Zr and hour
- the polymer formed was stirred with ethanol / hydrochloric acid 90/10, filtered, washed with ethanol and dried to constant weight in a vacuum drying cabinet at 80 ° C.
- the polymer formed was stirred with ethanol / hydrochloric acid 90/10, filtered, washed with ethanol and dried to constant weight in a vacuum drying cabinet at 80 ° C.
- the polymer formed was stirred with ethanol / hydrochloric acid 90/10, filtered, washed with ethanol and dried to constant weight in a vacuum drying cabinet at 80 ° C.
- the polymer formed was stirred with ethanol / hydrochloric acid 90/10, filtered, washed with ethanol and added to constant weight in a vacuum drying cabinet
- Catalyst activity 17.2 tons of EP rubber per mole of Zr and hour
- the catalyst was added via a pressure lock and the pressure was increased from 4.5 bar to 8 bar.
- the polymerization ran in the temperature range from 50 ° C. to 55 ° C. and was terminated after 30 minutes.
- the polymer formed was stirred with ethanol / hydrochloric acid 90/10, filtered, with
- the polymer formed was stirred with ethanol / hydrochloric acid 90/10, filtered, with
- the polymer formed was stirred with ethanol / hydrochloric acid 90/10, filtered, washed with ethanol and dried to constant weight in a vacuum drying cabinet at 80 ° C.
- Catalyst activity 19.2 tons of EP rubber per mole of Zr and hour
- the polymer formed was stirred with ethanol / hydrochloric acid 90/10, filtered, washed with ethanol and dried to constant weight in a vacuum drying cabinet at 80 ° C.
- Catalyst activity 46.0 tons of EP rubber per mole of Zr and hour
- the catalyst was passed through a drain lock added and the pressure with ethene increased from 5.0 bar to 7.0 bar
- the polymerization ran in the temperature range 40 ° -46 ° C. and was terminated after 30 minutes, the polymer formed was stirred with ethanol / hydrochloric acid 90/10 and filtered , washed with ethanol and dried to constant weight in a vacuum drying cabinet at 80 ° C.
- the polymerization ran in the temperature range 60 ° C to 64 ° C and was stopped after 30 minutes.
- the polymer formed was stirred with ethanol / hydrochloric acid 90/10, filtered, washed with ethanol and dried to constant weight in a vacuum drying cabinet at 80 ° C.
- the catalyst was added via a pressure lock and the pressure was raised from 6 bar to 8.5 bar with ethene. The polymerization at 50 ° C and was stopped after 30 minutes.
- the polymer formed was stirred with ethanol / hydrochloric acid 90/10, filtered, washed with ethanol and dried to constant weight in a vacuum drying cabinet at 80 ° C.
- the GPC examination revealed a bimodally distributed copolymer.
- Catalyst activity 14.2 tons of EP rubber per mole of Zr and hour
- the GPC examination revealed a bimodally distributed copolymer (FIG. 1).
- Catalyst activity 14.7 tons of EP rubber per mole of Zr and hour FTIR: propene: 41% by weight
- the GPC examination revealed a bimodally distributed copolymer.
- the crude catalyst thus obtained was used for the polymerization without further purification.
- Example 29a In a dry, oxygen-free 300 ml V4A steel autoclave, 100 ml of 4A molecular sieve dried and saturated with argon and 10 g of propene were placed in a 4A molecular sieve. At an internal temperature of 40 ° C, the pressure was increased from 3 bar to 5 bar with ethene.
- Catalyst was added via a drain lock and the pressure was raised from 5 bar to 7 bar with ethene.
- the polymerization ran in the temperature range 40 ° -43 ° C and was stopped after 30 minutes.
- the polymer formed was stirred with ethanol / hydrochloric acid 90/10, filtered, with
- Polypropylene be isolated.
- the polymerization was stopped after 30 minutes.
- Catalyst activity 20.8 tons of EP rubber per mole of catalyst per hour
- the procedure was as in the previous example, but the amount of MAO was only 1 ⁇ 10 -3 mol and the polymerization temperature was 40 to 45 ° C.
- the catalyst activity was 4.4 tons of EPDM per mole of catalyst per hour.
- the intrinsic viscosity (o-Cl 2 -benzene, 140 ° C) was 1.34 dl / g.
- the copolymer composition was:
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Abstract
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AU2003267333A AU2003267333A1 (en) | 2002-09-23 | 2003-09-10 | Transition metal compounds with donor-acceptor interaction and a special substitution pattern |
EP03747996A EP1546165A1 (de) | 2002-09-23 | 2003-09-10 | Übergangsmetallverbindungen mit donor-akzeptor-wechselwirkung und speziellem substitutionsmuster |
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DE10244214A DE10244214A1 (de) | 2002-09-23 | 2002-09-23 | Übergangsmetallverbindungen mit Donor-Akzeptor-Wechselwirkung und speziellem Substitutionsmuster |
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US (1) | US7169865B2 (de) |
EP (1) | EP1546165A1 (de) |
AU (1) | AU2003267333A1 (de) |
DE (1) | DE10244214A1 (de) |
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EP1894938A1 (de) | 2006-08-31 | 2008-03-05 | Evonik Degussa GmbH | Neue cyclopentadienyl-, indenyl- und fluorenyl-substituierte Phosphanverbindungen und ihre Verwenduing in katalytischen Reaktionen |
CN108794675B (zh) | 2014-03-21 | 2020-12-29 | 埃克森美孚化学专利公司 | 乙烯丙烯共聚物的制备方法 |
EP4314096A2 (de) * | 2021-03-24 | 2024-02-07 | Borealis AG | Verfahren zur herstellung von heterophasischem propylenharz |
Citations (6)
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WO1998001483A1 (de) * | 1996-07-05 | 1998-01-15 | Bayer Aktiengesellschaft | Verfahren zur herstellung von cycloolefin-(co)polymeren zur anwendung für optische datenspeicher |
WO1998001455A1 (de) * | 1996-07-05 | 1998-01-15 | Bayer Aktiengesellschaft | Metallocen-verbindungen |
US5756417A (en) * | 1993-08-02 | 1998-05-26 | Union Carbide Chemicals & Plastics Technology Corporation | Catalyst compositions |
WO1998045339A1 (de) * | 1997-04-05 | 1998-10-15 | Bayer Aktiengesellschaft | π-KOMPLEX-VERBINDUNGEN |
WO1999033852A1 (de) * | 1997-12-23 | 1999-07-08 | Bayer Aktiengesellschaft | π-KOMPLEX-VERBINDUNGEN |
WO2002076999A1 (de) * | 2001-03-23 | 2002-10-03 | Bayer Aktiengesellschaft | Katalysatoren mit einer donor-akzeptor-wechselwirkung |
Family Cites Families (6)
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US5580939A (en) | 1983-06-06 | 1996-12-03 | Exxon Chemical Patents Inc. | Process and catalyst for polyolefin density and molecular weight control |
US5324800A (en) | 1983-06-06 | 1994-06-28 | Exxon Chemical Patents Inc. | Process and catalyst for polyolefin density and molecular weight control |
GB9304521D0 (en) | 1993-03-05 | 1993-04-21 | Exxon Chemical Patents Inc | Improved alumoxane,method for its preparation and polymerisation process using such alumoxane |
MY112177A (en) | 1994-09-30 | 2001-04-30 | Mitsui Chemicals Inc | Olefin polymerization catalyst and process for olefin polymerization |
DE19757218A1 (de) | 1997-12-22 | 1999-06-24 | Bayer Ag | Verfahren zur Herstellung von Elastomeren |
DE19915108A1 (de) * | 1999-04-01 | 2000-10-05 | Bayer Ag | Geträgerte Katalysatoren mit einer Donor-Akzeptor-Wechselwirkung |
-
2002
- 2002-09-23 DE DE10244214A patent/DE10244214A1/de not_active Withdrawn
-
2003
- 2003-09-10 EP EP03747996A patent/EP1546165A1/de not_active Withdrawn
- 2003-09-10 WO PCT/EP2003/010022 patent/WO2004029065A1/de not_active Application Discontinuation
- 2003-09-10 AU AU2003267333A patent/AU2003267333A1/en not_active Abandoned
- 2003-09-22 US US10/667,711 patent/US7169865B2/en not_active Expired - Fee Related
- 2003-09-22 TW TW092126039A patent/TW200417549A/zh unknown
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5756417A (en) * | 1993-08-02 | 1998-05-26 | Union Carbide Chemicals & Plastics Technology Corporation | Catalyst compositions |
WO1998001483A1 (de) * | 1996-07-05 | 1998-01-15 | Bayer Aktiengesellschaft | Verfahren zur herstellung von cycloolefin-(co)polymeren zur anwendung für optische datenspeicher |
WO1998001455A1 (de) * | 1996-07-05 | 1998-01-15 | Bayer Aktiengesellschaft | Metallocen-verbindungen |
WO1998045339A1 (de) * | 1997-04-05 | 1998-10-15 | Bayer Aktiengesellschaft | π-KOMPLEX-VERBINDUNGEN |
WO1999033852A1 (de) * | 1997-12-23 | 1999-07-08 | Bayer Aktiengesellschaft | π-KOMPLEX-VERBINDUNGEN |
WO2002076999A1 (de) * | 2001-03-23 | 2002-10-03 | Bayer Aktiengesellschaft | Katalysatoren mit einer donor-akzeptor-wechselwirkung |
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TW200417549A (en) | 2004-09-16 |
EP1546165A1 (de) | 2005-06-29 |
AU2003267333A1 (en) | 2004-04-19 |
US7169865B2 (en) | 2007-01-30 |
DE10244214A1 (de) | 2004-04-01 |
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