WO2003036695A1 - Procede d'alimentation en gaz de purge d'un appareil d'exposition, appareil d'exposition, et procede de fabrication de cet appareil - Google Patents
Procede d'alimentation en gaz de purge d'un appareil d'exposition, appareil d'exposition, et procede de fabrication de cet appareil Download PDFInfo
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- WO2003036695A1 WO2003036695A1 PCT/JP2002/010985 JP0210985W WO03036695A1 WO 2003036695 A1 WO2003036695 A1 WO 2003036695A1 JP 0210985 W JP0210985 W JP 0210985W WO 03036695 A1 WO03036695 A1 WO 03036695A1
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- Prior art keywords
- purge gas
- exposure light
- chamber
- exposure
- optical system
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Classifications
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/708—Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
- G03F7/70808—Construction details, e.g. housing, load-lock, seals or windows for passing light in or out of apparatus
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/708—Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
- G03F7/70858—Environment aspects, e.g. pressure of beam-path gas, temperature
- G03F7/70883—Environment aspects, e.g. pressure of beam-path gas, temperature of optical system
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/708—Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
- G03F7/70908—Hygiene, e.g. preventing apparatus pollution, mitigating effect of pollution or removing pollutants from apparatus
- G03F7/70933—Purge, e.g. exchanging fluid or gas to remove pollutants
Definitions
- the present invention relates to a process for manufacturing various microdepths such as a semiconductor device, a liquid crystal display device, an imaging device, and a thin film magnetic head, and more particularly to a method for supplying a purge gas to an exposure apparatus used in a photolithography process.
- a conventional exposure apparatus illuminates a mask such as a reticle or a photomask on which a predetermined pattern is formed with predetermined exposure light, and irradiates an image of the predetermined pattern with a photosensitive material such as a photoresist through a projection optical system. Transfer onto a substrate such as a wafer or a glass plate coated with.
- oxygen in the optical path space of the exposure light, there are oxygen, water vapor, hydrocarbon gas, and light-absorbing substances such as an organic substance gas which reacts with the exposure light to produce a cloudy substance which adheres to the surface of an optical element such as a lens element.
- light-absorbing substances such as an organic substance gas which reacts with the exposure light to produce a cloudy substance which adheres to the surface of an optical element such as a lens element.
- a drive mechanism for driving an optical element or a stage is provided in an exposure apparatus, a very small amount of light-absorbing substance is generated from a substance covering an electric wire for supplying power to the drive mechanism and transmitting a signal.
- gas that has volatilized from the surface of the optical element or the adhered substance attached to the inner wall of the lens barrel that houses the optical element becomes the light absorbing substance.
- the exposure light is far ultraviolet rays or vacuum ultraviolet light, in particular, the F 2 laser beam and, when the light of the F 2 laser beam by Ri shorter wavelength, the exposure light is easily absorbed in the light absorbing material. Therefore, the energy of the exposure light is significantly reduced before being emitted from the light source and reaching the substrate. A reduction in the energy of exposure light reduces product yield.
- an exposure apparatus was developed that purges a gas containing light-absorbing substances present in the optical path space of the exposure light with an inert gas such as nitrogen, helium, or argon.
- Switching of the supply amount of the inert gas is performed according to the detection result of the oxygen sensor that detects the oxygen concentration in the optical path.
- the oxygen sensor that detects the oxygen concentration in the optical path. Therefore, since light absorbing substances other than oxygen may be present in the optical path, exposure light may be absorbed by light absorbing substances other than oxygen even if the oxygen concentration is monitored. Therefore, when the supply amount of the inert gas is switched based on the oxygen concentration, a light-absorbing substance other than oxygen remains, which causes a problem that the exposure processing becomes insufficient.
- An object of the present invention is to provide a method for efficiently and economically supplying a purge gas to an optical path of exposure light. Another object is to provide an exposure apparatus that can perform an exposure process efficiently. A further object is to provide a method of manufacturing a device that can efficiently manufacture highly integrated devices.
- one embodiment of the present invention provides a method for supplying a purge gas used in an exposure apparatus that exposes a substrate with exposure light emitted from a light source.
- the method includes supplying the purge gas to a chamber that defines at least a part of an optical path of the exposure light, and supplying the purge gas to the chamber based on energy information of the exposure light that has passed through the chamber.
- energy information of the exposure light passing through the chamber is measured, and the supply mode is changed based on the measurement result.
- the energy information of the exposure light includes an illuminance distribution of the exposure light.
- the exposure apparatus includes: an illumination optical system that illuminates a mask with the exposure light; and a projection optical system that projects an image of a pattern formed on the mask onto the substrate. Alternatively, it is preferable to be provided in the projection optical system.
- the energy information of the exposure light is measured based on the exposure light that has passed through the illumination optical system or the projection optical system.
- the energy information of the exposure light is further measured based on the exposure light between the light source and the mask, and the supply mode is an energy of the exposure light measured between the light source and the mask. Preferably, it is changed based on the information and the energy information of the exposure light measured on the image plane side of the projection optical system.
- a ratio between energy information of the exposure light measured on the image plane side of the projection optical system and energy information of the exposure light measured between the light source and the mask is obtained, and the ratio falls within a predetermined range.
- the supply mode of the purge gas is switched from the first supply amount to a second supply amount smaller than the first supply amount.
- the exposure apparatus comprises: a first chamber that partitions an optical path in the illumination optical system; a second chamber that partitions an optical path between the illumination optical system and the projection optical system; A third chamber that partitions an optical path in the projection optical system; and a fourth chamber that partitions an optical path on the image plane side of the projection optical system, wherein a first chamber of the exposure light in the first chamber is provided. Measuring energy information of the exposure light in the second chamber, measuring third energy information of the exposure light in the fourth chamber, and measuring the first energy information of the exposure light in the fourth chamber. The first room, the second room, the third room, and the third room according to a ratio of energy information to the second energy information, and a ratio of the third energy information to the first energy information. The supply mode corresponding to each of the first and fourth rooms is determined, and the supply mode is determined according to the determined supply mode. First chamber, a second chamber, supplied independently the Pajiga scan in the third chamber and the fourth chamber.
- a fluid dynamics analysis is performed on the model of the chamber, and the supply mode of the purge gas is changed according to the analysis result.
- the supply mode of the purge gas is changed based on the analysis result.
- the timing is predicted, and the purge gas supply mode is changed at the predicted change time.
- the present invention further provides an exposure apparatus for exposing a substrate using exposure light emitted from a light source.
- An exposure apparatus configured to supply a purge gas to a chamber that defines at least a part of an optical path of the exposure light; and a supply of the purge gas to the chamber according to energy information of the exposure light that has passed through the chamber.
- the exposure apparatus further includes an illumination optical system that illuminates the mask with the exposure light, a projection optical system that projects an image of a pattern formed on the mask onto the substrate, and an image plane side of the projection optical system. And an image plane sensor for detecting energy information of the exposure light.
- the exposure apparatus further includes a light source-side sensor disposed between the light source and the mask, for detecting energy information of the exposure light.
- the chamber defines a first chamber that defines an optical path in the illumination optical system; a second chamber that defines an optical path between the illumination optical system and the projection optical system; One of a plurality of chambers including a third chamber that partitions an optical path on an image plane side of an optical system, wherein the purge gas supply mechanism includes: a supply source of the purge gas; A plurality of air supply pipes respectively communicating with the chambers; a plurality of discharge pipes communicating the plurality of chambers with the outside of the exposure apparatus; and a plurality of valves provided on the air supply pipe and the discharge pipe.
- the control device changes the supply mode by changing the opening degrees of the plurality of valves.
- the energy information of the exposure light is the illuminance of the exposure light
- the control device is configured to control the first illuminance of the exposure light measured in the first chamber, and the illuminance of the exposure light in the second chamber. Using the measured second illuminance of the exposure light and the third illuminance of the exposure light measured in the fourth chamber, determine a plurality of supply modes respectively corresponding to the plurality of chambers. I do.
- the present invention further provides a method for manufacturing a device including a lithographic process in which a substrate is exposed using an exposure apparatus.
- a purge gas is supplied to an optical path of the exposure light, and a supply mode of the purge gas is changed according to energy information of the exposure light in the vicinity of the substrate, and the optical path of the exposure light reaches a predetermined purge gas state.
- the substrate is exposed to the exposure light. Further, it is preferable to detect the energy information of the exposure light in the middle of the optical path of the exposure light.
- the purge gas is supplied at a first supply amount, and after reaching the predetermined purge gas state, the purge gas is supplied at a second supply amount smaller than the first supply amount.
- the present invention further provides a method for purging a light absorbing substance from a chamber defined inside an exposure apparatus and through which exposure light for exposing a substrate passes.
- the method includes the steps of: supplying a purge gas to the chamber at a first supply amount; detecting a first intensity of the exposure light in the chamber; and a second intensity of the exposure light near the substrate. And a step of changing the purge gas supply mode in accordance with a ratio between the first intensity and the second intensity.
- the step of changing the supply mode includes, when the ratio between the first intensity and the second intensity reaches a predetermined range, supplying the chamber with a second supply amount smaller than the first supply amount. Supplying the storage gas.
- FIG. 1 is a schematic diagram of an exposure apparatus according to a first embodiment of the present invention.
- FIG. 2 is a schematic configuration diagram of an illumination optical system and a projection optical system.
- FIG. 3 is a cross-sectional view of the lens barrel taken along line 3-3 in FIG.
- FIG. 4 is a cross-sectional view of the lens barrel taken along the line 4 in FIG.
- Figure 5 is a flowchart of the device manufacturing process.
- FIG. 6 is a flowchart of a semiconductor device manufacturing process.
- An exposure apparatus for manufacturing a semiconductor device according to a first embodiment of the present invention a method for supplying a purge gas into the exposure apparatus, and a method for manufacturing a semiconductor device using the exposure apparatus will be described below.
- the exposure apparatus includes an exposure light source 11, an exposure apparatus main body 12, and a beam 'matching' unit (BMU) 13.
- the BMU 13 is composed of a plurality of optical elements and housed in the BMU room 28.
- the BMU room 28 optically connects the exposure light source 11 and the exposure apparatus main body 12.
- Exposure light EL emitted from exposure light source 11 is guided to exposure apparatus main body 12 via BMU 13.
- the exposure apparatus main body 12 irradiates exposure light EL to transfer an image of a pattern formed on a reticle R as a mask onto a substrate (wafer) W.
- the exposure apparatus main body 12 will be described.
- the exposure apparatus main body 12 includes a champ 14, an illumination system cut 15, a reticle chamber 16, a projection system barrel 17, and a wafer chamber 18.
- the illumination system unit 15, reticle chamber 16, projection system barrel 17, and wafer chamber 18 are sequentially arranged in the chamber 14 along the optical axis direction of the exposure light EL, and the optical path of the exposure light EL to form
- An air conditioner (not shown) is provided in the Champer 14.
- the air conditioner is controlled by a main controller 50 that controls the exposure apparatus main body 12, and maintains the inside of the champ 14 at a predetermined temperature and humidity.
- the illumination system unit 15 contains an illumination optical system 20 for illuminating the reticle R.
- the illumination optical system 20 is composed of a plurality of mirrors 21, a fly-eye lens (which may be an open integrator) 22 serving as an optical integrator, and a beam with a small reflectance and a large transmittance as an optical path splitting member. It is formed by optical elements such as a splitter 23 and a condenser lens 24.
- the fly-eye lens 22 receives the exposure light EL and forms a number of secondary light sources on its exit surface. Behind the beam splitter 23, a reticle blind 25 driven by a reticle blind drive unit 59 (see FIG. 2) for shaping the shape of the exposure light EL is arranged.
- the lighting system unit 15 has a plurality of (five in the first embodiment) lighting airtight chambers 29 partitioned by a plurality of disk-shaped parallel flat glass plates 27.
- the parallel flat glass 27 is arranged at the front end of the illumination system cut 15, ie, the opening 26 a on the BMU side, and also at the rear end, ie, the opening 26 on the mask side.
- the internal space of the BMU room 28 and the internal space of the illumination system unit 15 are separated by the parallel flat glass 27 arranged in the BMU side opening 26a.
- the parallel plate glass 27 is formed of a material (synthetic quartz, fluorite, etc.) that transmits the exposure light EL.
- Each light-tight room 29 includes a mirror 21, a fly-eye lens 22, a beam splitter 23, a condenser lens 24, Reticle blinds 25 are housed alone or in combination.
- the projection system barrel 17 houses a projection optical system 30 for projecting an image of a pattern on the reticle R illuminated by the illumination optical system 20 onto the wafer W.
- the projection optical system 30 includes a plurality (two in the first embodiment) of power glass 31 and a plurality (three in the first embodiment) of lens elements 32.
- the projection system barrel 17 includes a plurality (four in the first embodiment) of projections defined by the inner wall of the projection system barrel 17, the cover glass 31, the lens element 32, and the holding member 33 that holds the lens element 32. It has an airtight chamber 34a to 34d.
- Reticle stage RST is arranged in reticle chamber 16.
- Reticle stage RST holds reticle R on which a predetermined pattern has been formed so as to be movable in a plane perpendicular to the optical axis of exposure light EL.
- Wafer stage WST is arranged in wafer chamber 18.
- the wafer stage WST can move the wafer W coated with photoresist exposed to the exposure light EL in the X and Y directions in a plane perpendicular to the optical axis of the exposure light E, and move slightly along the optical axis. Hold as possible.
- a movable mirror 52 that reflects a laser beam from an interferometer 51 is fixed to an end of the reticle stage RST.
- the position of the reticle stage RST in the scanning direction is constantly detected by the interferometer 51, and the position information is sent to the reticle stage controller 53.
- Reticle stage control section 53 controls reticle stage drive section 54 based on the position information of reticle stage RST, and moves reticle stage RST.
- the wafer stage WST can be moved not only in the scanning direction (Y direction) but also in the direction perpendicular to the scanning direction (X direction) by the wafer stage drive unit 55 such as a motor. Thus, a step-and-scan operation in which scanning exposure is repeated for each of the shot areas partitioned on the wafer W can be performed. Further, a movable mirror 57 that reflects the laser beam from the interferometer 56 is fixed to an end of the wafer stage WST. The position of wafer stage WST in the X and Y directions is always detected by interferometer 56. The position information (or speed information) of the wafer stage WST is sent to the wafer stage control unit 58, and the wafer stage control unit 58 sends the position information (or speed information). The wafer stage drive unit 55 is controlled based on the speed information.
- the illumination area on the reticle R is shaped into a rectangle by the reticle blind 25.
- the illumination area has a longitudinal direction perpendicular to the scanning direction (+ Y direction) on the reticle R side.
- the wafer W Since the wafer W has an inverted image relationship with the reticle, the wafer W is scanned at a predetermined speed Vw in a direction opposite to the scanning direction of the reticle R (one Y direction) in synchronization with the scanning of the reticle R. As a result, the entire shot area of the wafer W can be exposed.
- the scanning speed ratio VwZVr is set according to the reduction magnification of the projection optical system 30.
- the circuit pattern on the reticle R is accurately reduced and transferred onto each shot area on the wafer W.
- the exposure light EL reflected by the beam splitter 23 of the illumination system cut 15 is condensed by the condenser lens 60.
- An integrator sensor 61 as a light source side sensor composed of a photoelectric conversion element receives the exposure light EL condensed by the condenser lens 60.
- the integrator sensor 61 detects energy information (for example, light quantity, brightness, illuminance, intensity, power) of the exposure light EL, and generates a photoelectric conversion signal proportional to the magnitude of the energy information.
- the photoelectric conversion signal is input to the main controller 50 via a peak hold circuit (not shown) and an AZD converter (not shown).
- Main controller 50 monitors the integrated amount of exposure light applied to wafer W by integrating the photoelectric conversion signals.
- the integrator sensor 61 is preferably a PIN-type photodiode having sensitivity in the deep ultraviolet region and having a high response frequency.
- an object surface side sensor 62 for detecting energy information (for example, light quantity, luminance, illuminance, intensity, power) of the exposure light EL is provided on the reticle stage RST.
- the object side sensor 62 is moved together with the reticle stage RST.
- the object plane side sensor 62 is connected to the main controller 50, and the exposure light E A photoelectric conversion signal corresponding to the magnitude of the L energy information is supplied to main controller 50.
- the light receiving surface of the object surface side sensor 62 is set so that the light receiving surface of the sensor 62 is substantially the same as the surface on which the pattern surface of the mask is formed. It is desirable to be placed inside the two.
- the reticle stage RST is moved while the exposure light source 11 emits the exposure light EL, and the object plane side sensor 62 is scanned in the illumination area by the illumination optical system 20. Thereby, the energy distribution of the exposure light EL in the illumination area can be obtained.
- the object surface side sensor 62 is an illuminance sensor, and the energy distribution is preferably an illuminance distribution.
- an image-side sensor 63 for detecting the energy information (for example, light quantity, luminance, illuminance, intensity, power) of the exposure light EL is provided on the wafer stage WST.
- the image plane side sensor 63 is moved together with the wafer stage WST.
- the image plane side sensor 63 is connected to the main controller 50 and supplies the main controller 50 with a photoelectric conversion signal corresponding to the magnitude of the energy information of the exposure light EL.
- the position of the sensor 63 is adjusted so that the light receiving surface of the image side sensor 63 is substantially the same as the surface of the wafer W. It is desirable.
- the light receiving surface of the image plane side sensor 63 is a two-dimensional sensor including an exposure area, it is not necessary to scan the image plane side sensor 63.
- the wafer stage WST is moved while the exposure light EL is being emitted from the exposure light source 11, and the image plane side sensor 63 is scanned within the exposure area on the wafer stage WST. Thereby, the energy distribution of the exposure light EL in the exposure area on the wafer stage WST is obtained.
- the image plane side sensor 63 is an illuminance sensor, and the energy distribution is preferably an illuminance distribution.
- each of the projection hermetic chambers 34a to 34d are separated from each other in the circumferential direction, and are separated from each other in the optical axis direction of the exposure light EL.
- An opening 47 is formed.
- 10 openings 47 are formed in the walls of the projection hermetic chambers 34a to 34d.
- five openings 47 are provided at equal angular intervals, and as shown in FIG. 4, the five openings 47 are formed in two steps, an upper part and a lower part.
- a plurality of openings 47 are also formed in each wall of the BMU room 28 and the light tight chamber 29 so as to be separated from each other in the circumferential direction, and also separated from each other in the optical axis direction of the exposure light EL.
- the purge gas supply mechanism 40 is connected to an air supply pipe 42.
- a purge gas supply mechanism 40 supplies a purge gas composed of an inert gas to the chambers 28, 29, 16, 34a to 34d, 18 from a supply source of the purge gas, that is, a tank 41.
- the tank 41 is installed, for example, in a utility plant of a micro device factory.
- the inert gas is, for example, a simple gas selected from nitrogen, helium, neon, anoregon, krypton, xenon, and radon, or a mixed gas.
- exposure light EL is irradiated onto the surface of optical elements such as mirror 21, fly-eye lens 22, beam splitter 23, condenser lens 24, parallel plate glass 27, cover glass 31, and lens element 32.
- optical elements such as mirror 21, fly-eye lens 22, beam splitter 23, condenser lens 24, parallel plate glass 27, cover glass 31, and lens element 32.
- absorption substances such as oxygen that absorbs strongly F 2 laser light may be included as an impurity.
- a filter 43 for removing the above contaminants and impurities including light absorbing substances contained in the purge gas and the purge gas are adjusted to a predetermined temperature, and the moisture in the purge gas is removed from the air supply pipe 42.
- a temperature control dryer 44 is provided.
- Each of the chambers 28, 29, 16, 34a to 34d, 18 is connected to an exhaust duct 46 of a semiconductor device manufacturing plant via an exhaust pipe 4.5.
- the champer 14 is also connected to the exhaust duct 46.
- the contaminants present in each of the chambers 28, 29, 16, 34a to 34d, 18 include, for example, organic silicon compounds, ammonium salts, sulfates, volatiles from the resist on the wafer W, and driving units.
- a switching valve 48 is provided on the air supply pipe 42 and the discharge pipe 45. ing.
- the switching valve 48 is driven by a drive device (not shown) controlled by the main control device 50.
- each opening 47 communicates with or is cut off from the tank 41 or the exhaust duct 46.
- the opening of each opening 47 is adjustable.
- Each drive device is individually controlled based on a drive signal from the main controller 50. Thereby, the plurality of openings 47 are appropriately changed to the opening 47 for supplying the purge gas and the opening 47 for discharging the gas.
- Each chamber 28, 29, 16, 34 a to 34 d, 18 passes through each chamber 2 according to the illuminance of the exposure light EL that reaches the image-side sensor 63 of the wafer stage WST.
- the supply mode of the purge gas for 8, 29, 16 and 34a to 34d and 18 is changed by the purge gas supply mechanism 40 and the main controller 50.
- the supply amount of the purge gas is changed from the first supply amount to the second supply amount based on the detection result (detection value) of the image-side sensor 63 and the detection result (detection value) of the integrator sensor 61. change. That is, the relationship between the first supply amount and the second supply amount is such that the second supply amount is smaller than the first supply amount.
- the first supply amount is referred to as a large flow rate
- the second supply amount is referred to as a small flow rate.
- the purge gas supply mode is switched when the ratio between the detection value of the image plane side sensor 63 and the detection value of the integrator sensor 61 falls within a predetermined range.
- purge gas is supplied at a flow rate of, for example, 100 to 10 LZmin
- purge gas is supplied at a flow rate of, for example, 10 to 1 L / min. I do.
- the small flow rate supply mode aims to exhaust moisture that enters the optical path space through the partition of the illumination system unit 15 and the partition of the projection system barrel 17 after exhausting the light-absorbing substance. Is what you do. Naturally, when other light absorbing substances gradually enter the optical path space, the purpose is to exhaust these light absorbing substances.
- the value of the ratio within the predetermined range in the present embodiment can be detected by the image-side sensor 63.
- the energy information of the exposure light indicates a value within a range necessary for transferring the pattern on the reticle onto the substrate.
- the ratio of the detection results of the image plane side sensor 63 and the integrator sensor 61 is outside a predetermined range, and the ratio of the detection value of the object plane side sensor 62 and the detection value of the integrator sensor 61 is predetermined.
- it is within the range, it can be estimated that the purging of the light-absorbing substances in the 81 ⁇ 11 room 28, the lighting airtight room 29 and the reticle room 16 is almost completed.
- the switching mode of the purge gas supply mode for the BMU 3 ⁇ 4 28, the illumination hermetic chamber 29 and the reticle chamber 16 or the projection hermetic chambers 34a to 34d and the wafer chamber 18 is determined by the opening of the switching valve 48. Is made smaller.
- the detection results of the object-side sensor 62 and the integrator sensor 61 are based on the energy of the exposure light passing through the optical path between the beam splitter 23 and the object-side sensor 62 (reticle R). Change, that is, the transmittance of the exposure light.
- the energy information of the exposure light changes due to the absorption of the exposure light by a light absorbing substance existing in the optical path or the absorption by an optical element arranged in the optical path.
- the detection results of the image plane side sensor 63 and the integrator sensor 61 indicate the change in the energy information of the exposure light passing through the optical path from the beam splitter 23 to the image plane side sensor 63 (wafer W). That is, it indicates the transmittance of the exposure light.
- the energy information of the exposure light changes due to the absorption of the exposure light by a light absorbing substance existing in the optical path or the absorption by an optical element arranged in the optical path.
- the sensor 62 is scanned in the illumination area by the illumination optical system 20, and the energy of the exposure light EL is determined based on the detection results of the integrator sensor 61 and the object-side sensor 62. For example, when it is determined that the distribution of the illuminance is non-uniform as the energy information, or the exposure area is scanned by the image-side sensor 63, the integrator sensor 61 and the image-side sensor 63 are scanned. If it is determined from the detection results of the above that, for example, the illuminance distribution is non-uniform as the energy information of the exposure light EL, the chambers 29, 16 and 34a, The purge gas supply mode for 18 is changed. For example, when the supply mode of the purge gas to the projection hermetic chamber 3b of the projection system barrel 17 is changed, the supply mode of the purge gas can be changed in the following manner.
- the switching valves 48e and 48b , 48 d are opened, and the switching valves 48 a, 48 f, 48 c, 48 g and 48 h are closed.
- the switching valves 48f, 48c, and 48d are opened. Close switching valves 48a, 48b, 48e, 48g and 48h.
- Preparation for exposure processing of the exposure apparatus is performed, for example, in the following procedure.
- the purge gas supply mechanism 40 and the main controller 50 are operated in each of the chambers 28, 29, 16 and 34 a to 34 d and 18.
- a purge process for replacing the gas with the purge gas is started.
- the concentration of the light absorbing substance in each of the chambers 28, 29, 16, 34a to 34d, 18 is relatively high.
- the purge gas is started, the interior of the illumination system unit 15 is almost air, and the interior of the projection system barrel 17 is an inert gas sealed in the assembly stage.
- the projection system column 17 contains an inert gas, the purity of the inert gas is extremely low due to the incorporation of air and the invasion of moisture through the partition walls. Conceivable. No, the purge gas supply mode is set to a large flow rate.
- the detection results of the sensors 61 to 63 are monitored while emitting the exposure light EL continuously or intermittently.
- the state of gas replacement in the illumination system unit 15 can be monitored based on the value obtained from the detection result of the object surface side sensor 62 and the detection result of the integrator sensor 61.
- the gas replacement in the illumination system cut 15 and the projection system barrel 17 is determined. The condition can be monitored. As a result, when it is determined that the concentration of the light-absorbing substance is lower than the reference value, the supply mode of the purge gas is switched from the large flow mode to the small flow mode. After switching to the small flow rate mode, the imaging characteristics of the projection optical system 30 are adjusted in the following procedure.
- test exposure is performed using the test reticle Rt and the test wafer Wt.
- an image of the pattern of the test reticle Rt is transferred onto the test wafer Wt.
- the pattern image transferred onto the test wafer Wt is developed.
- the aberration information of the projection optical system 30 is obtained by observing the developed pattern with a microscope.
- the aberration information is input to the main controller 50 and stored.
- the main controller 50 instructs the imaging characteristic controller 64 to drive a drive mechanism 65 that drives at least three lens elements 32 constituting the projection optical system 30 based on the aberration information. .
- the relative position of the lens element 32 is changed, and the imaging characteristics of the projection optical system 30 are corrected.
- the pattern shifts to the actual exposure for transferring the image of the pattern of the reticle R onto the wafer W.
- the illuminance of the exposure light EL is detected by each of the sensors 61 to 63 or the illuminance distribution within the exposure area is detected every predetermined period or every predetermined number of exposures, and the detection result is obtained.
- the supply mode of the purge gas is changed according to the illuminance distribution of the exposure light EL.
- the purge gas supply mode is switched from a large flow rate to a small flow rate when the detection values of the image-side sensor 63 and the integrator sensor 61 fall within a predetermined range. Can be For this reason, the shortage of the supply of the purge gas and the excessive supply of the purge gas are prevented, the exposure process can be performed with the exposure light EL having a desired illuminance, and the cost for operating the exposure apparatus is reduced. Therefore, the purging gas is supplied to each of the chambers 28, 29, 16, 16 and 34a to 34d and 18 with high efficiency and economical efficiency. Can be discharged.
- Each of the chambers 28, 29, 16, 34a to 34d, 18 is maintained in an ideal purge state with a small amount of light absorbing substance.
- the exposure apparatus has an object surface side sensor 62 provided on reticle stage RST and an image surface side sensor 63 provided on wafer stage WST. Therefore, the purge gas can be supplied into the illumination unit 15 while grasping the illuminance or the illuminance distribution as the energy information of the exposure light EL reaching the reticle R.
- the imaging performance of the exposure apparatus can be improved, and the exposure accuracy can be improved.
- the switching valves 8 are individually controlled according to the illuminance or the illuminance distribution of the exposure light EL, and the respective chambers 28, 29, 16, and 34a
- the supply mode of the purge gas for 3434 d, 18 is changed. For this reason, even if the purged gas containing the local light absorbing substance stagnates locally in each of the chambers 28, 29, 16, 34a to 34d, 18, the discharge of the purged gas can be promoted. Becomes As a result, it is possible to suppress the occurrence of exposure unevenness in the exposure region of the exposure light EL.
- the purge gas is supplied to the BMU room 28, the illumination airtight room 29, the reticle room 16, the projection airtight rooms 34a to 34d, and the wafer room 18 as in the first embodiment.
- the fluid dynamics analysis was performed using the rooms 28, 29, 16, 34a to 34d, 18 as models, and the supply mode of the purge gas was changed based on the analysis results. This is different from the first embodiment.
- the supply mode of the purge gas is determined in the following manner. 61 ⁇ 1; chamber 28, illumination hermetic chamber 29, reticle chamber 16, projection hermetic chambers 34a to 34d and wafer chamber 18 are modeled in advance; supply and supply time of purge gas; Calculate the amount of light-absorbing substance remaining in each room based on the exhaust volume, exhaust time, and volume of each room, and calculate the remaining amount based on the amount of remaining light-absorbing substance.
- the energy information of the exposure light absorbed by the light absorbing substance is obtained by fluid dynamic analysis. From the results of the fluid dynamic analysis, the illuminance of the exposure light EL passing through each of the chambers 28, 29, 16 and 34a to 34d and 18 when performing the exposure processing using the exposure apparatus is calculated.
- program data for controlling the opening of each switching valve 48 by the main controller 50 capable of performing the exposure process with a desired illuminance is created and stored in the main controller 50.
- the main control device 50 individually controls the opening of each switching valve 48 according to the stored program data, so that each room 28, 29, 16 and
- the supply mode of the purge gas for 34 a to 34 d and 18 is changed.
- Preparation for exposure processing of the exposure apparatus is performed, for example, in the following procedure.
- the exposure light source 11 and the exposure apparatus main body 12 are started, and the data stored in the main controller 50 is executed. Thereby, while the opening degree of each switching valve 48 is individually controlled by the main controller 50 in a manner according to the data, each of the chambers 28, 29, 16 and 3 is controlled.
- Purge gas is supplied to 4 a to 34 d and 18 to perform purging. Then, it waits until the supply mode of the purge gas is switched from the large flow rate to the small flow rate. Next, after the supply mode of the purge gas is switched, the same test exposure and adjustment of the imaging characteristics as in the first embodiment are performed, and the process shifts to the actual exposure.
- the illuminance is calculated as the energy information of the exposure light EL from the analysis result of the fluid dynamic analysis using each of the chambers 28, 29, 16, 34a to 34d, 18 as a model. Then, the supply mode of the purge gas is changed based on the control program of each switching valve 48 created based on the calculation result. For this reason, from the analysis result of the fluid dynamics analysis, it is possible to grasp in what manner the opening degree of each switching valve 48 can be controlled to perform the exposure processing efficiently and economically. Therefore, it is possible to promote the discharge of the gas to be purged remaining in the chambers 28, 29, 16, 34a to 34d, 18 containing the light absorbing substance and remaining as a stagnation.
- each of the chambers 28, 29, 16, 34a to 34d, 18 can be maintained in an ideal purge state with a purge gas while suppressing exposure unevenness in the exposure region of the exposure light EL.
- the third embodiment a method in which both of the purge gas supply methods in the first embodiment and the second embodiment are combined is adopted. That is, as in the second embodiment, fluid dynamics analysis is performed in advance using the BMU # 28, the illumination airtight chamber 29, the reticle chamber 16, the projection airtight chambers 34a to 34d, and the wafer chamber 18 as models. Then, the change time of the purge gas supply mode for each of the chambers 28, 29, 16 and 34a to 34d and 18 is predicted. Next, when performing the exposure processing by the exposure apparatus, the supply mode of the purge gas is changed based on the prediction.
- the illuminance distribution of the exposure light EL on W is measured.
- the supply mode of the purge gas is adjusted according to the measurement result. Therefore, in the third embodiment, the exposure apparatus having the configuration shown in FIGS. 1 and 2 is used as it is.
- Preparation for exposure processing of the exposure apparatus is performed, for example, in the following procedure.
- the exposure light source 11 and the exposure apparatus main body 12 are started, and the program data stored in the main controller 50 is executed.
- the purge gas is supplied to each of the chambers 28, 29, 16, 34a to 34d, and 18. Supplied and purged.
- the exposure light EL is emitted continuously or intermittently, and the chambers 28, 29, 16, 34a to 34d, It waits until the inside of 18 becomes a predetermined purge gas state.
- the same test exposure and adjustment of the imaging characteristics as in the first embodiment are performed, and the process proceeds to actual exposure.
- the illuminance of the exposure light EL is detected by the sensors 61 to 63 or the illuminance distribution within the exposure area is detected every predetermined period or every predetermined number of exposures, and the detection result is obtained. Adjust the purge gas supply mode according to the illuminance distribution of the exposure light EL.
- the change timing of the supply mode is predicted based on the purge gas supply method of the second embodiment, and the illuminance or illuminance distribution of the exposure light EL is actually detected based on the purge gas supply method of the first embodiment.
- the supply mode of the purge gas is changed and adjusted. For this reason, the illuminance of the exposure light EL is actually monitored by each of the sensors 61 to 63, and a change in the illuminance or the illuminance distribution of the exposure light EL is fed back to a change in the purge gas supply mode based on the program data. be able to.
- the interior of each chamber 28, 29, 16, 34a to 34d, 18 can be economically and accurately maintained by an ideal purge state.
- the first to third embodiments may be modified as follows.
- only one of the detection values (or the ratio thereof) of the image plane side sensor 63 and the integrator sensor 61 and the detection value of the object plane side sensor 62 and the integrator sensor 61 may be obtained. .
- the supply mode of the purge gas is changed.
- the purge gas supply mode may be changed when the detection values of the sensors 61 to 63 fall within a predetermined range without changing the purge gas supply mode based on the ratio of the detection results.
- the purge gas supply mode is increased after a predetermined time is further delayed from the prediction timing obtained by the fluid dynamic analysis using the chambers 28, 29, 16, 34a to 34d, 18 as models.
- the flow rate may be switched to a small flow rate.
- a plurality of illuminance sensors may be provided on at least one of reticle stage RST and wafer stage WST.
- the position and number of the integrator sensor 61, the object-side sensor 62, and the image-side sensor 63 are not limited to the positions and numbers shown in FIGS. 1 and 2, and can be set arbitrarily. It is. At least one sensor is installed on the image plane side of the projection optical system 30. Is desirable.
- switching valve 48 that can be adjusted to an arbitrary opening
- a switching valve that can be switched between fully open and fully closed may be used.
- the arrangement position and number of the switching valves 48 are not limited to the embodiments shown in FIGS. 1 to 4 and can be set arbitrarily.
- the configuration is such that the supply mode of the purge gas is switched from a large flow rate to a small flow rate.
- the switching of the purge gas supply mode is not limited to the two-stage switching.
- the configuration may be such that the switching is performed in a plurality of stages of three or more stages, or in a stepless manner.
- a purge gas supply mechanism 40 is connected to each of: 61 ⁇ 117 chamber 28, a light-tight chamber 29, a reticle chamber 16, a projection air-tight chamber 34a to 34d, and a wafer chamber 18. Configuration. However, the purge gas supply mechanism 40 is connected to at least the lighting airtight chamber 29 and the projection airtight chamber 34 a to 34 d among the chambers 28, 29, 16, 34 a to 34 d and 18. A configuration may be provided in any one of them.
- the exposure apparatus of the present embodiment is provided with a reticle chamber 16 and a wafer chamber 18, the reticle chamber 16 and the wafer chamber 18 are not provided, and the illumination unit 15 is provided.
- a local purging mechanism may be provided for locally purging only the optical path of the exposure light between the optical system and the projection system barrel 17. Further, a local purging mechanism for locally purging only the optical path portion between the projection system lens barrel 17 and the wafer W may be provided.
- the energy distribution of the exposure light EL is not limited to the illuminance distribution, and may be, for example, the intensity distribution of the exposure light EL.
- a sensor that measures energy information of the exposure light such as light intensity, luminance, illuminance, and power is used instead of the object-side sensor 62 and the image-side sensor 63.
- the supply mode of the purge gas may be changed according to the energy of the exposure light EL.
- the projection optical system is not limited to the refraction type, but may be a catadioptric type or a reflection type.
- a mask and a base can be used without using a projection optical system as an exposure apparatus.
- the present invention can be similarly applied to a contact exposure apparatus that exposes a mask pattern by bringing a mask into close contact with a plate, and a proximity exposure apparatus that exposes a mask pattern by bringing a mask and a substrate close to each other.
- the purge gas is supplied to one of an illumination optical system in which an optical element is accommodated, and a mask 'substrate chamber in which a mask and a substrate are accommodated, and purge is performed.
- the exposure apparatus of the present invention is not limited to a reduction exposure type exposure apparatus, and may be, for example, a 1: 1 exposure type or an enlargement type exposure apparatus.
- micro devices such as semiconductor devices, but also light exposure equipment, EUV exposure equipment,
- the present invention is also applied to an exposure apparatus that transfers a circuit pattern from a mother reticle to a glass substrate or a silicon wafer in order to manufacture a reticle or a mask used in an X-ray exposure apparatus, an electron beam exposure apparatus, or the like.
- a transmission reticle is generally used, and a reticle substrate is made of quartz glass, fluorine-doped quartz glass, fluorite, or fluorine. Magnesium oxide or quartz is used.
- the present invention relates to an exposure apparatus for transferring a device pattern onto a glass plate in the manufacture of a display such as a liquid crystal display element (LCD), and a transfer of a deposition pattern to a ceramic wafer or the like in the manufacture of a thin film magnetic head.
- the present invention can also be applied to an exposure apparatus used for manufacturing an imaging device such as a CCD and an imaging device such as a CCD.
- the method can be applied to a step-and-rebeat type batch exposure type exposure apparatus in which the pattern of the mask is transferred to the substrate while the mask and the substrate are stationary and the substrate is sequentially moved.
- a single-wavelength laser beam in the infrared or visible range oscillated from a DFB semiconductor laser or a fiber laser is amplified by a fiber pump doped with, for example, erbium (or both erbium and iterbium).
- a harmonic converted to ultraviolet light using a nonlinear optical crystal may be used.
- a plurality of lens elements 32 and a cover glass that constitute the projection optical system 30 The housing 31 is housed in the projection system barrel 17.
- An illumination optical system 20 including a mirror 21, lenses 22, 24 and a beam splitter 23 is housed in an illumination system unit 15.
- the illumination optical system 20 and the projection optical system 30 are incorporated into the exposure apparatus main body 12 to perform optical adjustment.
- a wafer stage WST (including a reticle stage RST in the case of a scan type exposure apparatus) composed of many mechanical parts is attached to the exposure apparatus body 12 and wiring is connected.
- the components of the lens barrels 15 and 17 are assembled after removing impurities such as processing oil and metallic substances by ultrasonic cleaning. Exposure equipment should be manufactured in a clean room where the temperature, humidity and pressure are controlled and the cleanliness level is adjusted.
- FIG. 5 is a flowchart of a method of manufacturing a device (a semiconductor element such as IC or LSI, a liquid crystal display element, an imaging element such as CCD, a thin-film magnetic head, a micromachine, or the like).
- step S101 design step
- the function of the device microdevice
- performance design for example, circuit design of a semiconductor device, etc.
- step S102 mask manufacturing step
- step S102 substrate manufacturing step
- step S103 substrate manufacturing step
- a substrate wafer W when a silicon material is used
- materials such as silicon and a glass plate.
- step S104 substrate processing step
- step S105 device assembly step
- step S105 includes, as necessary, steps such as a dicing step, a bonding step, and a packaging step (such as chip encapsulation).
- step S106 inspection step
- inspections such as an operation confirmation test and a durability test of the device manufactured in step S105 are performed. After these steps, the device is completed and shipped.
- FIG. 6 is a diagram showing an example of a detailed flow of step S104 in FIG. 5 in the case of a semiconductor device.
- step S111 oxidation step
- step S112 CVD step
- step S113 electrode formation step
- step S114 ion implantation step
- ions are implanted into the wafer W.
- the post-processing step is executed as follows.
- step S115 resist forming step
- step S116 exposure step
- step S117 development step
- Step S118 etching step
- step S 119 resist removing step
- the exposure step (step S116) with improved resolution can be performed by the exposure light EL in the vacuum ultraviolet region, and the exposure amount can be controlled with high accuracy.
- Highly integrated devices with a minimum line width of about 0.1 lpm can be manufactured with high yield.
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JP2003539085A JPWO2003036695A1 (ja) | 2001-10-23 | 2002-10-23 | 露光装置にパージガスを供給する方法、露光装置、及びデバイスの製造方法 |
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Cited By (5)
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EP1503243A1 (en) * | 2003-07-31 | 2005-02-02 | ASML Netherlands B.V. | Lithographic apparatus, device manufacturing method, and device manufactured thereby |
EP1528434A1 (en) * | 2003-10-30 | 2005-05-04 | ASML Netherlands B.V. | Lithographic apparatus and device manufacturing method |
KR100706930B1 (ko) | 2003-10-30 | 2007-04-11 | 에이에스엠엘 네델란즈 비.브이. | 리소그래피 장치 및 디바이스 제조방법 |
JP2010251409A (ja) * | 2009-04-13 | 2010-11-04 | Nikon Corp | 露光方法、露光装置及びデバイス製造方法 |
CN106249550A (zh) * | 2015-12-21 | 2016-12-21 | 中国科学院长春光学精密机械与物理研究所 | 一种极紫外光学元件表面污染层厚度控制方法及装置 |
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JPH09306825A (ja) * | 1996-05-10 | 1997-11-28 | Canon Inc | 半導体製造装置 |
JP2001060548A (ja) * | 1999-08-23 | 2001-03-06 | Nikon Corp | 露光方法及び装置 |
JP2001068400A (ja) * | 1999-08-27 | 2001-03-16 | Nikon Corp | 吸光物質検出方法、並びに露光方法及び装置 |
US20010028443A1 (en) * | 2000-03-30 | 2001-10-11 | Shuichi Yabu | Exposure apparatus, gas replacing method, and method of manufacturing a semiconductor device |
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- 2002-10-23 WO PCT/JP2002/010985 patent/WO2003036695A1/ja active Application Filing
- 2002-10-23 JP JP2003539085A patent/JPWO2003036695A1/ja active Pending
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JPH09306825A (ja) * | 1996-05-10 | 1997-11-28 | Canon Inc | 半導体製造装置 |
JP2001060548A (ja) * | 1999-08-23 | 2001-03-06 | Nikon Corp | 露光方法及び装置 |
JP2001068400A (ja) * | 1999-08-27 | 2001-03-16 | Nikon Corp | 吸光物質検出方法、並びに露光方法及び装置 |
US20010028443A1 (en) * | 2000-03-30 | 2001-10-11 | Shuichi Yabu | Exposure apparatus, gas replacing method, and method of manufacturing a semiconductor device |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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EP1503243A1 (en) * | 2003-07-31 | 2005-02-02 | ASML Netherlands B.V. | Lithographic apparatus, device manufacturing method, and device manufactured thereby |
US7378669B2 (en) | 2003-07-31 | 2008-05-27 | Asml Netherlands B.V. | Lithographic apparatus, device manufacturing method, and device manufactured thereby |
EP1528434A1 (en) * | 2003-10-30 | 2005-05-04 | ASML Netherlands B.V. | Lithographic apparatus and device manufacturing method |
KR100706930B1 (ko) | 2003-10-30 | 2007-04-11 | 에이에스엠엘 네델란즈 비.브이. | 리소그래피 장치 및 디바이스 제조방법 |
JP2010251409A (ja) * | 2009-04-13 | 2010-11-04 | Nikon Corp | 露光方法、露光装置及びデバイス製造方法 |
CN106249550A (zh) * | 2015-12-21 | 2016-12-21 | 中国科学院长春光学精密机械与物理研究所 | 一种极紫外光学元件表面污染层厚度控制方法及装置 |
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