WO2002062161A1 - Procede et appareil permettant de produire une boisson saine contenant de la chlorophylle - Google Patents
Procede et appareil permettant de produire une boisson saine contenant de la chlorophylle Download PDFInfo
- Publication number
- WO2002062161A1 WO2002062161A1 PCT/JP2001/000871 JP0100871W WO02062161A1 WO 2002062161 A1 WO2002062161 A1 WO 2002062161A1 JP 0100871 W JP0100871 W JP 0100871W WO 02062161 A1 WO02062161 A1 WO 02062161A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- chlorophyll
- extract
- tank
- ultrasonic
- producing
- Prior art date
Links
- 235000019804 chlorophyll Nutrition 0.000 title claims abstract description 121
- 229930002875 chlorophyll Natural products 0.000 title claims abstract description 121
- ATNHDLDRLWWWCB-AENOIHSZSA-M chlorophyll a Chemical compound C1([C@@H](C(=O)OC)C(=O)C2=C3C)=C2N2C3=CC(C(CC)=C3C)=[N+]4C3=CC3=C(C=C)C(C)=C5N3[Mg-2]42[N+]2=C1[C@@H](CCC(=O)OC\C=C(/C)CCC[C@H](C)CCC[C@H](C)CCCC(C)C)[C@H](C)C2=C5 ATNHDLDRLWWWCB-AENOIHSZSA-M 0.000 title claims abstract description 121
- 238000000034 method Methods 0.000 title abstract description 25
- 239000007788 liquid Substances 0.000 claims abstract description 75
- 239000000284 extract Substances 0.000 claims abstract description 68
- 241000255789 Bombyx mori Species 0.000 claims abstract description 36
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 30
- 238000000926 separation method Methods 0.000 claims abstract description 13
- 239000003995 emulsifying agent Substances 0.000 claims abstract description 7
- 238000001704 evaporation Methods 0.000 claims abstract description 5
- 230000008020 evaporation Effects 0.000 claims abstract description 3
- 238000001914 filtration Methods 0.000 claims abstract description 3
- 239000011259 mixed solution Substances 0.000 claims description 39
- 238000004519 manufacturing process Methods 0.000 claims description 36
- 238000004891 communication Methods 0.000 claims description 33
- 239000000203 mixture Substances 0.000 claims description 28
- 239000002904 solvent Substances 0.000 claims description 23
- 238000000605 extraction Methods 0.000 claims description 21
- 238000003756 stirring Methods 0.000 claims description 18
- 238000012546 transfer Methods 0.000 claims description 13
- 238000009210 therapy by ultrasound Methods 0.000 claims description 11
- 238000012545 processing Methods 0.000 claims description 10
- 230000001804 emulsifying effect Effects 0.000 claims description 9
- 239000003925 fat Substances 0.000 claims description 9
- 239000002612 dispersion medium Substances 0.000 claims description 8
- 235000014593 oils and fats Nutrition 0.000 claims description 8
- 239000000839 emulsion Substances 0.000 claims description 7
- 238000002156 mixing Methods 0.000 claims description 7
- 239000003921 oil Substances 0.000 claims description 7
- 239000000243 solution Substances 0.000 claims description 6
- 235000013361 beverage Nutrition 0.000 claims description 4
- 238000001132 ultrasonic dispersion Methods 0.000 claims description 4
- 239000006227 byproduct Substances 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000004898 kneading Methods 0.000 claims description 3
- 238000005119 centrifugation Methods 0.000 claims description 2
- 230000001737 promoting effect Effects 0.000 claims description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims 1
- 239000012046 mixed solvent Substances 0.000 claims 1
- 229910052760 oxygen Inorganic materials 0.000 claims 1
- 239000001301 oxygen Substances 0.000 claims 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 abstract description 15
- 239000000463 material Substances 0.000 abstract description 7
- 240000000249 Morus alba Species 0.000 abstract description 4
- 235000008708 Morus alba Nutrition 0.000 abstract description 4
- 238000004090 dissolution Methods 0.000 abstract description 2
- 238000002137 ultrasound extraction Methods 0.000 abstract description 2
- 238000004945 emulsification Methods 0.000 description 18
- 239000000047 product Substances 0.000 description 9
- 235000019197 fats Nutrition 0.000 description 8
- 239000002994 raw material Substances 0.000 description 8
- 239000007787 solid Substances 0.000 description 8
- 210000002421 cell wall Anatomy 0.000 description 6
- 235000019198 oils Nutrition 0.000 description 6
- 102000004169 proteins and genes Human genes 0.000 description 6
- 108090000623 proteins and genes Proteins 0.000 description 6
- 238000000935 solvent evaporation Methods 0.000 description 6
- 241000196324 Embryophyta Species 0.000 description 5
- 210000000170 cell membrane Anatomy 0.000 description 5
- 239000000654 additive Substances 0.000 description 4
- 210000004027 cell Anatomy 0.000 description 4
- 210000003608 fece Anatomy 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 230000000996 additive effect Effects 0.000 description 3
- 239000002775 capsule Substances 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000000706 filtrate Substances 0.000 description 3
- 150000002632 lipids Chemical class 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 235000013402 health food Nutrition 0.000 description 2
- 235000001497 healthy food Nutrition 0.000 description 2
- 235000020778 linoleic acid Nutrition 0.000 description 2
- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 description 2
- 239000011344 liquid material Substances 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 235000001674 Agaricus brunnescens Nutrition 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- UPYKUZBSLRQECL-UKMVMLAPSA-N Lycopene Natural products CC(=C/C=C/C=C(C)/C=C/C=C(C)/C=C/C1C(=C)CCCC1(C)C)C=CC=C(/C)C=CC2C(=C)CCCC2(C)C UPYKUZBSLRQECL-UKMVMLAPSA-N 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 230000001476 alcoholic effect Effects 0.000 description 1
- 150000001746 carotenes Chemical class 0.000 description 1
- 235000005473 carotenes Nutrition 0.000 description 1
- 229930002869 chlorophyll b Natural products 0.000 description 1
- NSMUHPMZFPKNMZ-VBYMZDBQSA-M chlorophyll b Chemical compound C1([C@@H](C(=O)OC)C(=O)C2=C3C)=C2N2C3=CC(C(CC)=C3C=O)=[N+]4C3=CC3=C(C=C)C(C)=C5N3[Mg-2]42[N+]2=C1[C@@H](CCC(=O)OC\C=C(/C)CCC[C@H](C)CCC[C@H](C)CCCC(C)C)[C@H](C)C2=C5 NSMUHPMZFPKNMZ-VBYMZDBQSA-M 0.000 description 1
- 210000003763 chloroplast Anatomy 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- GVJHHUAWPYXKBD-UHFFFAOYSA-N d-alpha-tocopherol Natural products OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-UHFFFAOYSA-N 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000010903 husk Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- KBPHJBAIARWVSC-RGZFRNHPSA-N lutein Chemical compound C([C@H](O)CC=1C)C(C)(C)C=1\C=C\C(\C)=C\C=C\C(\C)=C\C=C\C=C(/C)\C=C\C=C(/C)\C=C\[C@H]1C(C)=C[C@H](O)CC1(C)C KBPHJBAIARWVSC-RGZFRNHPSA-N 0.000 description 1
- 229960005375 lutein Drugs 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 208000017520 skin disease Diseases 0.000 description 1
- 229960001295 tocopherol Drugs 0.000 description 1
- 229930003799 tocopherol Natural products 0.000 description 1
- 235000010384 tocopherol Nutrition 0.000 description 1
- 239000011732 tocopherol Substances 0.000 description 1
- KBPHJBAIARWVSC-XQIHNALSSA-N trans-lutein Natural products CC(=C/C=C/C=C(C)/C=C/C=C(C)/C=C/C1=C(C)CC(O)CC1(C)C)C=CC=C(/C)C=CC2C(=CC(O)CC2(C)C)C KBPHJBAIARWVSC-XQIHNALSSA-N 0.000 description 1
- NCYCYZXNIZJOKI-UHFFFAOYSA-N vitamin A aldehyde Natural products O=CC=C(C)C=CC=C(C)C=CC1=C(C)CCCC1(C)C NCYCYZXNIZJOKI-UHFFFAOYSA-N 0.000 description 1
- FJHBOVDFOQMZRV-XQIHNALSSA-N xanthophyll Natural products CC(=C/C=C/C=C(C)/C=C/C=C(C)/C=C/C1=C(C)CC(O)CC1(C)C)C=CC=C(/C)C=CC2C=C(C)C(O)CC2(C)C FJHBOVDFOQMZRV-XQIHNALSSA-N 0.000 description 1
- 235000008210 xanthophylls Nutrition 0.000 description 1
- GVJHHUAWPYXKBD-IEOSBIPESA-N α-tocopherol Chemical compound OC1=C(C)C(C)=C2O[C@@](CCC[C@H](C)CCC[C@H](C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-IEOSBIPESA-N 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/105—Plant extracts, their artificial duplicates or their derivatives
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Definitions
- the present invention relates to a method and an apparatus for producing a health drink containing chlorophyll that can efficiently extract chlorophyll contained in cells, and preserve and maintain freshness.
- Chlorophyll also called chlorophyll, is a green chromophore that is present in the chloroplast matrix of plant green leaf cells along with carotene pertin and xanthophyll. Chlorophyll is used as a health food processed into powders and tablets because it has an effect of promoting recovery from skin diseases and burns and an effect of preventing bad smell.
- the residue is removed from the liquid raw material in which cell walls and cell membranes have been destroyed by the above procedure, and the powdery substance is added. Kneaded protein Later, there was a method of forming the product into granules or powder.
- the present invention has been made in view of the above circumstances, and an object of the present invention is to provide a method and an apparatus for manufacturing a health drink containing chlorophyll that can efficiently extract chlorophyll and can be extracted in a liquid state.
- a method for producing a chlorophyll-containing health drink according to the present invention according to the present invention comprising the steps of: putting an extract of chlorophyll containing oil and fat and water serving as a dispersion medium thereof into a first tank; While the mixed solution A of the extract and water charged in the first tank is stirred and mixed in the first tank, the extraction is performed through a first communication pipe provided with a first ultrasonic emulsifier in the middle.
- Liquid A is passed through a second communication pipe provided with a second ultrasonic emulsifier.
- the extract of chlorophyll containing oils and fats refers to a material obtained by removing fibers such as cell walls from plant materials such as silkworm, and generally contains oils and fats and proteins in addition to chlorophyll.
- an ultrasonic emulsification device is a device that can apply an ultrasonic wave of 20,000 Hz or more to a fluid to emulsify oil and fat and water to generate an emulsion.
- the mixture A containing oil and fat is subjected to ultrasonic treatment, the mixture A can be efficiently emulsified into a drinkable state. . Furthermore, oxidizing chlorophyll can be prevented by placing the product comprising the mixed solution A in a closed container.
- the mixed solution A can be alternately moved between the first and second tanks, stagnation can be reduced as compared with the case where the mixed solution A is circulated in one tank, and the ultrasonic wave can be reduced. The treatment is uniformly performed on the entire mixture A, and emulsification can be surely promoted.
- both sides of the first and second communication pipes are respectively formed as first to fourth communication branch pipes, and the liquid inlet and the liquid outlet of the first and second tanks are connected to the first to fourth liquid pipes.
- An ultrasonic vibrator that has a valve and is connected to the first and second communication pipes, and that forms an intermediate portion between the first and second communication pipes as a common pipe and that forms the first and second ultrasonic emulsifiers in the common pipe;
- a pump for supplying the mixed solution A to the ultrasonic vibrator is provided in series, and the processes of the transfer step and the return step are performed by switching the first to fourth valves and operating the pump. It is also possible.
- the direction of movement of the mixed solution A passing through the common pipe is either the case where the mixture A moves from the first tank to the second tank or the case where the mixture A moves from the second tank to the first tank.
- the direction of movement can be the same as when moving to the pump, so that the mounting structure of the pump and the ultrasonic vibrator can be simplified.
- chlorophyll extract is subjected to an ultrasonic treatment on chlorophyll-containing silkworm grass to dissolve it in a solvent that is easily volatilized. And a solvent evaporation step of evaporating and removing the solvent from the chlorophyll-containing solution obtained in the residue separation step.
- silkworm is a mixture of silkworm dung, rice hulls used for deshading, mulberry leaf debris, moulting husks, etc., and only silkworm dung is selected from these mixed materials. In some cases, dried silkworms are added.
- the solvent for example, an alcohol solution such as ethanol is used.
- the mixed solution B of the easily volatilizable solvent and the silkworm is alternately provided. And the mixture is stirred and mixed in the third and fourth tanks respectively, and the extraction of chlorophyll in the silkworm is promoted by the ultrasonic dissolving device provided in the middle of the connecting pipe. Processing can also be provided.
- the apparatus used in the extraction step may be the same as the apparatus used for emulsifying chlorophyll extract containing oils and fats in water.
- the first and second tanks are used as the third and fourth tanks, respectively, and the ultrasonic emulsifying device including the ultrasonic shaker operates as an ultrasonic dissolving device. Become.
- the extract of chlorophyll is extracted from silkworm, chlorophyll can be efficiently extracted and the purity of chlorophyll contained in the product can be increased.
- the ultrasonic treatment is performed, the cell wall and the cell membrane are destroyed, and chlorophyll can be extracted more efficiently.
- the emulsion or the extract obtained by dispersing and mixing the extract in the water in an emulsified state is added and kneaded, Tablets that are molded and removed as by-products are also possible.
- the residue can also be removed by adjusting a centrifuge so that a predetermined amount of chlorophyll extract remains in the residue.
- an apparatus for producing a health drink containing chlorophyll wherein chlorophyll contained in silkworm is extracted into a solvent, or an extract of chlorophyll containing oil and fat is dispersed in water as a dispersion medium in an emulsified state.
- An apparatus for producing a health drink containing chlorophyll used for mixing which is equipped with first and second tanks each equipped with stirring means, and with a pump and an ultrasonic shaker connected in series at the middle part A pipe, one end of which is connected to the liquid outlet and the liquid inlet of the shared pipe, and the other end of which is connected to the respective liquid outlet and the liquid inlet of the first and second tanks; And first to fourth valves respectively provided in the first to fourth communication branch pipes, and between the first and second tanks, the silkworm and the solvent or the solvent
- the mixed solution comprising the extract and the dispersion medium is driven by driving the pump.
- the first to fourth valves are switched and transferred alternately, and the ultrasonic treatment of the mixed solution is performed by an ultrasonic vibrator provided in the common pipe.
- the first and second tanks are provided with the stirring means, it is possible to prevent the mixed liquid to be processed from staying and to shorten the processing time.
- the pump has a first and a second tank and drives the pump to alternately transfer the mixed liquid therein, the mixed liquid can be entirely transferred from one tank to the other tank. It is possible to prevent the mixed liquid not subjected to the ultrasonic treatment from staying in the first tank or the second tank. As a result, the mixture can be efficiently and uniformly emulsified, thereby shortening the processing time and improving the quality of the product.
- the mixed liquid is the above-mentioned mixed liquid A when the chlorophyll-containing extract of chlorophyll containing oils and fats is emulsified in water using the apparatus for producing a chlorophyll-containing health drink.
- the mixed solution B of silkworm and solvent When used to extract chlorophyll into the solvent, it becomes a mixed solution B of silkworm and solvent.
- the liquid inlets of the first and second tanks are located at upper positions of the respective tanks, and the liquid outlets of the first and second tanks are provided in respective tanks. It is also possible to provide it at the lower position of the.
- the liquid outlets are provided at the bottom positions of the first and second tanks, substantially all of the mixed liquid stored in the first and second tanks can be reliably removed.
- the liquid inlet is provided in the upper part of the first and second tanks, the mixed liquid to be stirred and mixed can be made to flow vigorously, and the stirring efficiency can be increased.
- FIG. 1 is a diagram illustrating a method for producing a health drink containing chlorophyll according to one embodiment of the present invention
- FIG. 2 is an explanatory diagram of a production apparatus used in the production method
- FIG. 3 is an ultrasonic wave used in the production apparatus. It is a front sectional view of a shaker.
- a method for producing a health drink containing chlorophyll is summarized as follows. Extraction step 1 2 to dissolve chlorophyll in 1 and residue separation step 13 to separate solid residue from liquid (chlorophyll extract) obtained in extraction step 1 2 and residue separation step 13 The resulting filtrate (chlorophyll-containing solution) 1
- Solvent evaporation step 15 to separate alcohol 11 as solvent from 4 and chlorophyll extract 16 (ex) containing oils and fats obtained in solvent evaporation step 15 and water 17 added to emulsify Emulsification step 18 to be performed. Then, in this example, in the extraction step 12 and the emulsification step 18,
- An apparatus 20 for manufacturing a health drink containing chlorophyll including an ultrasonic shaker 19 as shown in FIG. 2 is used.
- this production apparatus 20 extracts chlorophyll contained in silkworms 10 into alcohol 11 and emulsifies chlorophyll extract 16 containing oils and fats in water 17 serving as a dispersion medium. Used to disperse and mix in a state.
- the manufacturing apparatus 20 has first and second tanks 23 and 24 each having stirring blades 21 and 22 as an example of stirring means. Liquid outlets 25 and 26 are provided at lower positions of the first and second tanks 23 and 24, respectively. In addition, liquid inlets 27 and 28 and raw material inlets 29 and 30 are provided at upper positions of the first and second tanks 23 and 24, respectively.
- the liquid outlet 25 of the first tank 23 and the liquid inlet 28 of the second tank 24 are a first communicating branch pipe 32 having a first valve 31, a pump 33 in an intermediate part, and They are connected by a shared pipe 34 provided with an ultrasonic vibrator 19 and a second communicating branch pipe 36 having a second valve 35.
- the liquid outlet 26 of the second tank 24 and the liquid inlet 27 of the first tank 23 are connected to the third valve Third communicating branch pipe 38 having 37, common pipe 34 provided with pump 33 and ultrasonic vibrator 19 in the middle, and fourth communicating branch pipe 4 having fourth valve 39 Linked by 0.
- the ultrasonic vibrator 19 operates as an ultrasonic dissolution apparatus in the extraction step 12, and the ultrasonic emulsification apparatus in the emulsification step 18 It operates as an example of the first and second ultrasonic emulsifying devices of the invention.
- the first communication branch pipe 32, the common pipe 34, and the second communication branch pipe 36 form a first communication pipe connecting the first and second tanks 23, 24.
- the third communication branch pipe 38, the common pipe 34, and the fourth communication branch pipe 40 form a second communication pipe that connects the second and first tanks 24, 23.
- the first to fourth communication branch pipes 32, 36, 38, 40 and the common pipe 34 are provided with a pump 33 and an ultrasonic vibrator 19 in the middle, and It also acts as a connecting pipe connecting the second tanks 23, 24.
- Liquid outlets 43, 44 are provided immediately below the first valve 31 and the third valve 37 via discharge valves 41, 42, respectively, and the first and third valves are provided. By simultaneously opening 31 and 37, the liquid in the first and second tanks 23 and 24 can be completely drained. Level gauges 45 and 46 are provided on the sides of the first and second tanks 23 and 24, respectively, so that the internal state can be grasped. The outlets 49, 50 with the available cocks 47, 48 are provided respectively.
- the stirring blades 21 and 22 arranged at the lower part of the first and second tanks 23 and 24 are rotating shafts respectively driven by deceleration motors 51 and 52 provided at the top of the tank. 53 and 54 are provided vertically. Axis of rotation Numerals 53, 54 are rotatably supported at their intermediate portions by bearings 55, 56, respectively.
- the first and second tanks 23 and 24 are equipped with a thermometer and a cooling device (not shown) to prevent chlorophyll from being destroyed due to a rise in temperature and not to lose its effectiveness. Can also.
- the first to fourth valves 31, 35, 37, 39 are switched in conjunction with each other by a control device (not shown), and when the first and second valves 31, 35 are in the open positions. , The third and fourth valves 37, 39 are in the closed position, and when the first and second valves 31, 35 are in the closed position, the third and fourth valves 37, 39 are in the closed position. 9 is in the open position. More specifically, for example, when the mixed liquid 58 (an example of the mixed liquid A or the mixed liquid B) moves from the first tank 23 to the second tank 24, the first and second liquids are mixed. The valves 31 and 35 are in the open position, and the third and fourth valves 37 and 39 are in the closed position, and the pump 33 is driven.
- the mixed liquid 58 an example of the mixed liquid A or the mixed liquid B
- the mixed solution 58 moves upward in the common pipe 34 from the first tank 23 via the first communication branch pipe 32, and flows through the second communication technique pipe 36.
- the liquid flows into the second tank 24 from the liquid inlet 28.
- the first and second valves 31 and 35 are in the closed position, and the third and fourth valves 3 and 35 are closed. 7, 39 are in the open position.
- the mixed solution 58 moves upward from the bottom of the second tank 24 through the common pipe 34 via the third communication branch pipe 38 to the fourth communication branch.
- the liquid flows into the first tank 23 from the liquid inlet 27 via the pipe 40.
- the third and fourth valves 37, 39 are opened immediately before the first and second valves 31 and 35 are closed, and the third and third valves are opened. It is preferable to open the first and second valves immediately before closing the fourth valves 37, 39.
- the volumes of the first and second tanks 23 and 24 are, for example, 100 to 100, respectively. At 500 liters, the amount of the mixed liquid 5.8 to be charged is equal to the amount of the first and second tanks.
- Fig. 3 shows an example of the ultrasonic vibrator 19.
- the fluid passage 59 has an enlarged diameter, and the oscillator 6 is arranged in the fluid passage 59 and can irradiate ultrasonic waves downward. 0 and the horn 6 1.
- the frequency of the irradiated ultrasonic wave is, for example, about 20 kHz to 100 kHz, but the present invention is not limited to this frequency.
- the mixed liquid 58 passing from the common pipe 34 to the inside of the fluid passage 59 is irradiated with ultrasonic waves when rising upward from below.
- the emulsification is promoted when the mixture 58 is a mixture of water and chlorophyll extract, and the extraction of chlorophyll in the silkworm is promoted when the mixture 58 is a mixture of silkworm and alcohol. Is done.
- the ultrasonic vibrator 19 is a common pipe
- ultrasonic processing can be performed efficiently when installed at a distance of about 30 to 70 cm. It can be carried out.
- the exchange of the mixed liquid 58 between the first tank 23 and the second tank 24 is performed by closing the first and second valves 31 and 35 immediately before closing the third and third valves 31 and 35. Open the fourth valves 37, 39, and open the first and second valves 31, 35 just before closing the third and fourth valves 37, 39. Can be continuously operated, and ultrasonic waves can be efficiently applied to the mixed solution 58 passing through the common pipe 34. If necessary, the first to fourth valves 31, 35, 37, and 39 are closed and the mixed liquid 58 is stirred and mixed in the first and second ink tanks 23 and 24. After performing this operation properly, perform the predetermined valve opening / closing operation and drive the pump 33 to repeat the transfer and return of the mixed solution 58 between the first and second tanks 23 and 24.
- the present invention applies.
- a method for producing a health drink containing chlorophyll from silkworm using this production apparatus 20 will be described.
- the first and second tanks 23 and 24 used in the emulsification step 18 will be described using the reference numerals of the tanks 23 and 24 used for the manufacturing apparatus 20 as they are.
- the first and second tanks 23 and 24 of the manufacturing apparatus 20 used in the extraction step 12 are given different names and symbols as the third and fourth tanks 23a and 24a. I will explain.
- silkworm silk 10 mainly composed of silkworm dung
- Silkworm dung contains a lot of mulberry leaf cells, which are the prey of silkworms, and can be extracted by eluting chlorophyll into an alcohol solution.
- the silkworm 10 is dried to sort out foreign substances. Sorting of foreign substances 63 3 can be performed by wind separation or sieve, but if the amount is small, it may be selected manually.
- chlorophyll is extracted from the silkworms 10 through the extraction step 12.
- the manufacturing apparatus 20 described above is used. First, 50 to 100 kg of the selected silkworm is prepared, along with 50 to 400 liters of alcohol 11 which is an easily volatilizable solvent. Place in tank 23a (may be a second tank).
- the mixture is sufficiently stirred by the stirring blade 21 rotationally driven by the reduction motor 51, and the alcohol 11 and the silkworm 10 are mixed to form a mixed solution B.
- the first and second valves 31 and 35 are opened.
- the third and fourth valves 37, 39 are closed and the pump 33 is driven to transfer the mixed solution B from the third tank 23a to the fourth tank 24a.
- the extraction of chlorophyll in the silkworm 10 is promoted by the ultrasonic dissolving device constituted by the ultrasonic vibrator 19.
- the third tank 23a is shifted to the fourth tank 24a, but as described above, the mixed solution B is transferred to the third tank 23a and the fourth tank 24a.
- the ultrasonic vibrator 19 crushed the cell wall and cell membrane of the mulberry leaf plant cells contained in the silkworm 10, and extracted the chlorophyll-containing extract with alcohol. Elution in 1
- by applying ultrasonic vibration to the silkworm 10 it is possible to shorten the work time required for extracting chlorophyll.
- the liquid mixture B thus obtained can be recovered, for example, by opening the third valve 37 and the discharge valve 42 at the bottom of the fourth tank 24a.
- This mixture B contains alcohol 11, chlorophyll extract 16 and residue (solid matter) 64, and then separates residue 64 contained in residue separation step 13.
- a filtration method may be used to separate the residue 64
- a centrifugation method using a centrifuge 65 is used in this embodiment. This separates into a filtrate 14 which is a liquid (ie, a chlorophyll-containing solution) and a residue 64 which is a solid.
- the filtrate 14 taken out in the residue separation step 13 is put into an evaporator (evaporator) 66, and the contained alcohol 11 is separated. That is, the chlorophyll extract 16 is recovered by evaporation. Since this chlorophyll extract 16 contains fat and protein in addition to chlorophyll, it does not dissolve in water as it is.
- the solvent contained is dried 67 to make a powdery solid 68, and then the solvent is evaporated
- the chlorophyll extract 16 obtained in step 15 is added, and the mixture is subjected to kneading processing 69 and molding processing 70 to obtain tablets 71.
- the solid substance 68 and the chlorophyll extract 16 may be added, kneading treatment 69, and drying and pulverization treatment 72 may be performed, and the resulting powder may be stored in a capsule to form a capsule storage-type healthy food 73. it can.
- the extract 16 is charged into a first tank 23 (which may be a second tank) together with water 17 which is an example of a dispersion medium from a raw material input port 29, and the stirring blade 21 Is driven to rotate and mix the extract 16 and water 17 with stirring (the above, the charging step).
- the first and second valves 31 and 35 are opened, and the mixed solution A is fed through the ultrasonic wave constituted by the pump 33 and the ultrasonic vibrator 19.
- the liquid is transferred to the second tank 24 via the first communication pipe provided with the emulsifying device.
- the first communication pipe is formed by the first communication branch pipe 32, the common pipe 34, and the second communication branch pipe 36.
- the extract 16 is crushed into small and emulsified states by the ultrasonic vibrator 19 provided in the common pipe 34 and dispersed in the water 17 to promote the emulsified state. Transfer process).
- the mixed solution A is almost completely transferred from the first tank 23 to the second tank 24.
- the first and second valves 31 and 35 are closed immediately after the third and fourth valves 37 and 39 are opened.
- the mixed solution A is further stirred and mixed by the stirring blades 22 in the second tank 24, and the pump 33 and the ultrasonic wave are transferred from the second tank 24 to the first tank 23. It is returned via the shaker 19, that is, it is transported backward. In this process, the emulsification of the mixed solution A is promoted by the ultrasonic vibrator 19 provided on the way. (The above is the return process).
- the emulsification of the extract 16 in the mixed liquid A into water 17 proceeds.
- the ratio of extract 16 to water 17 can be changed depending on the concentration of the emulsion to be produced, but is usually 2 to 5% by weight.
- the mixed liquid A can be moved entirely and alternately between the first and second tanks 23 and 24, and is used as a part of the first and second communication pipes during the movement.
- the mixture A passing through the tube 34 is subjected to ultrasonic emulsification using the ultrasonic vibrator 19, so that the extract can be emulsified more efficiently.
- Table 1 shows the components contained in the chlorophyll extract.Chlorophyll, chlorophyll b, tocopherol, and linoleic acid in the table are obtained by extracting the components contained in lipids and proteins. It is measured in duplicate with the component amounts listed on the side. For example, the ratio of linoleic acid to the weight of fatty acids contained in lipids is described.
- the chlorophyll extract is particularly soluble in water due to its high lipid content.
- the mixed solution A was stirred using a two-tank type manufacturing apparatus 20, and emulsification was promoted by an ultrasonic vibrator 19 provided on the way when transferring from one tank to the other tank.
- emulsification can be performed while maintaining the dispersion state of chlorophyll. If the emulsification is sufficiently advanced, For example, by opening the third valve 37 provided at the bottom of the second tank 24 and the discharge valve 42 connected in series with the third valve 37, a health drink 75 containing chlorophyll, which is a product liquid, is opened. Take out. If the chlorophyll concentration of this health drink 75 is high, it will be appropriately diluted with water.
- the chlorophyll extract is finely crushed by the ultrasonic vibrator 19, so that even if a surfactant that promotes emulsification is not used, At room temperature, held until water corrodes can do. Thereby, the health drink containing chlorophyll can be kept in a drinkable state for a long period of time.
- a drinkable chlorophyll emulsion obtained by emulsifying an extract of chlorophyll in water and a tablet obtained by adding a fiber component to the chlorophyll emulsion or the chlorophyll extract were prepared using silkworm as a raw material. Capsules can be produced without waste.
- the chlorophyll extract is subjected to ultrasonic extraction, the chlorophyll, oil and fat contained therein and the protein can be evenly dispersed and arranged, so that the chlorophyll extract can be easily absorbed by the human body.
- the embodiment according to the present invention has been described.
- the present invention is not limited to the embodiment.
- the above-described manufacturing apparatus 20 is shared. Although they were used, they can be provided independently to perform continuous work.
- a conventionally known chlorophyll extraction method can be used.
- one ultrasonic vibration exciter 19 is shared, but the first communication pipe and the second communication pipe are formed as independent pipes, and each of the ultrasonic vibration vibrators is used. It can also be provided.
- an additive for example, a sweetness amount
- an additive for example, a sweetness amount
- the mixed solution A containing oil and fat and water is subjected to ultrasonic treatment, the mixed solution A can be emulsified into a drinkable state. Can be prevented from being oxidized.
- the mixed solution A can be alternately moved between the first and second tanks, the retention time is smaller than when the mixed solution A is circulated in one evening tank.
- the ultrasonic treatment can be uniformly performed on the entire mixture A, and the emulsification can be surely promoted.
- the middle part of the first and second communication pipes is used as a common pipe, and the common pipe is mixed with an ultrasonic vibrator constituting the first and second ultrasonic emulsifiers and an ultrasonic vibrator. Since the pump for supplying the liquid mixture A is provided in series, the number of components of the device can be reduced and the device can be manufactured at low cost. Also, both sides of the first and second communication pipes are first to fourth communication branch pipes, and have liquid inlets and liquid outlets of the first and second tanks and first to fourth valves. The direction of movement of the mixed solution A passing through the common pipe depends on whether it moves from the first tank to the second tank, or from the second tank to the first tank. And the structure of the pump and the ultrasonic shaker can be simplified.
- chlorophyll since the extract of chlorophyll is extracted from silkworm, chlorophyll can be efficiently extracted and the purity of chlorophyll contained in the product can be increased. Further, since the ultrasonic treatment is performed, the destruction of the cell wall and the cell membrane progresses, and chlorophyll can be more efficiently extracted.
- the extraction process is performed by alternately transporting the mixed solution B of the easily volatile solvent and silkworm to the third and fourth tanks, so that the mixed solution B is circulated in one tank. Therefore, ultrasonic treatment can be uniformly performed on the entire mixture B, and chlorophyll can be efficiently extracted.
- tablets are extracted from the residue obtained in the residue separation step as a by-product, a large amount of health drink can be produced without wasting materials.
- the apparatus for producing a health drink containing chlorophyll according to the present invention is provided with a stirring means.
- the mixed liquid to be mixed can be prevented from staying, and the processing time can be shortened.
- all the mixed liquid to be mixed can be moved, and the ultrasonic treatment is not performed in the first tank or the second tank.
- the liquid can be prevented from staying, and the mixed liquid can be efficiently and uniformly emulsified, thereby shortening the processing time and improving the quality of the product.
- the liquid outlet is provided at the lower end of the first and second tanks, substantially all of the mixed liquid stored in the first and second tanks can be reliably removed. Further, since the liquid inlets are provided in the upper portions of the first and second tanks, the mixed liquid to be mixed can flow vigorously from the upper portions, and the stirring efficiency can be increased.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Botany (AREA)
- Mycology (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Non-Alcoholic Beverages (AREA)
Abstract
L'invention concerne un procédé et un appareil permettant d'obtenir une boisson saine contenant de la chlorophylle, au cours de laquelle SANSA 10, une matière renfermant les excréments de vers à soie, des feuilles de mûrier résiduelles et analogues) est dissous dans un alcool facilement volatil (11) par un traitement d'extraction ultrasonore à l'aide d'un vibrateur ultrasonore (19), les résidus obtenus étant éliminés par filtration ou séparation centrifuge, l'alcool (11) étant éliminé par évaporation, et ce afin d'obtenir un extrait (16) renfermant de la chlorophylle. L'extrait (16) renfermant de la chlorophylle et de l'eau (17) est agité et mélangé dans un premier récipient (23) et un second récipient (24) et est émulsifié à l'aide d'un émulsifiant ultrasonore (19) qui se trouve au niveau d'un tube commun (34) permettant la communication mutuelle entre le premier récipient (23) et le second récipient (24). Le procédé de cette invention peut être mis en oeuvre pour retirer la chlorophylle avec succès même à l'état liquide.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002562173A JP3618335B2 (ja) | 2001-02-07 | 2001-02-07 | 葉緑素を含む健康飲料の製造方法及び製造装置 |
PCT/JP2001/000871 WO2002062161A1 (fr) | 2001-02-07 | 2001-02-07 | Procede et appareil permettant de produire une boisson saine contenant de la chlorophylle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2001/000871 WO2002062161A1 (fr) | 2001-02-07 | 2001-02-07 | Procede et appareil permettant de produire une boisson saine contenant de la chlorophylle |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2002062161A1 true WO2002062161A1 (fr) | 2002-08-15 |
Family
ID=11737004
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2001/000871 WO2002062161A1 (fr) | 2001-02-07 | 2001-02-07 | Procede et appareil permettant de produire une boisson saine contenant de la chlorophylle |
Country Status (2)
Country | Link |
---|---|
JP (1) | JP3618335B2 (fr) |
WO (1) | WO2002062161A1 (fr) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004073828A1 (fr) * | 2003-02-20 | 2004-09-02 | Takayama, Susumu | Procede d'extraction de chlorophylle a partir d'excrements de ver a soie et composition ainsi produite |
CN104886735A (zh) * | 2015-05-14 | 2015-09-09 | 孙绍科 | 一种蚕蛹去皮机 |
CN114983893A (zh) * | 2022-06-22 | 2022-09-02 | 可可琪可思曼中华有限公司 | 抗糖组合物制备方法及制备装置 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5667501A (en) * | 1979-11-01 | 1981-06-06 | Eishiyoku Sai | Chlorophyl extractor utilizing ultrasontc wave |
JPS5925694A (ja) * | 1982-08-04 | 1984-02-09 | Nippon Youriyokuso Kk | 蚕糞クロロフイルの製造法 |
JPS5933231A (ja) * | 1982-08-19 | 1984-02-23 | Seikou Kin | 葉緑素抽出装置 |
JPH0283329A (ja) * | 1988-09-20 | 1990-03-23 | Chikahiro Inoue | 葉緑素製剤の製法 |
-
2001
- 2001-02-07 JP JP2002562173A patent/JP3618335B2/ja not_active Expired - Fee Related
- 2001-02-07 WO PCT/JP2001/000871 patent/WO2002062161A1/fr active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5667501A (en) * | 1979-11-01 | 1981-06-06 | Eishiyoku Sai | Chlorophyl extractor utilizing ultrasontc wave |
JPS5925694A (ja) * | 1982-08-04 | 1984-02-09 | Nippon Youriyokuso Kk | 蚕糞クロロフイルの製造法 |
JPS5933231A (ja) * | 1982-08-19 | 1984-02-23 | Seikou Kin | 葉緑素抽出装置 |
JPH0283329A (ja) * | 1988-09-20 | 1990-03-23 | Chikahiro Inoue | 葉緑素製剤の製法 |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004073828A1 (fr) * | 2003-02-20 | 2004-09-02 | Takayama, Susumu | Procede d'extraction de chlorophylle a partir d'excrements de ver a soie et composition ainsi produite |
CN104886735A (zh) * | 2015-05-14 | 2015-09-09 | 孙绍科 | 一种蚕蛹去皮机 |
CN114983893A (zh) * | 2022-06-22 | 2022-09-02 | 可可琪可思曼中华有限公司 | 抗糖组合物制备方法及制备装置 |
Also Published As
Publication number | Publication date |
---|---|
JP3618335B2 (ja) | 2005-02-09 |
JPWO2002062161A1 (ja) | 2004-06-03 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN106363835B (zh) | 微塑料分离方法及装置 | |
EP2975949B2 (fr) | Procédé d'extraction de protéines de graines oléagineuses | |
JP5699358B2 (ja) | 材料から抽出物を生成するための方法および同方法を実現するための装置 | |
RU2663129C2 (ru) | Способ получения ценных продуктов, в частности белков, из природной смеси веществ | |
CN105263333A (zh) | 用于从动物组织中回收食用蛋白质粉、ω-3油以及纯化蒸馏水的自动化方法和系统 | |
RU2494657C2 (ru) | Машина для выработки масла | |
US20170280756A1 (en) | Method for producing an oil seed protein mix | |
WO2002062161A1 (fr) | Procede et appareil permettant de produire une boisson saine contenant de la chlorophylle | |
KR100629927B1 (ko) | 엽록소 음료의 제조 방법 | |
JP6058373B2 (ja) | カボチャの種子の分離装置 | |
US20080057166A1 (en) | Method for extracting highly condensed calcium powder from salted anchovies and the highly condensed calcium powder by obtaining therefrom | |
JP3577489B2 (ja) | 葉緑素飲料の製造方法 | |
JPH0314896A (ja) | 動物脂肪のコレステロール含有量および遊離脂肪酸含有量を減少させる方法 | |
JP3766673B2 (ja) | 葉緑素飲料の製造方法 | |
JP5793117B2 (ja) | 豆乳の製造方法 | |
US20050037117A1 (en) | Method for producing beverage having chlorophyll | |
NZ527840A (en) | Method of and apparatus for cheese processing | |
EP4118974A1 (fr) | Procédé et système pour fournir un repas à base d'insectes et de protéines faibles en gras à partir d'un aliment cru à base d'insectes | |
WO2005120255A1 (fr) | Processus de production d'une substance contenant de la chlorophylle | |
JPH0348167B2 (fr) | ||
CN210906006U (zh) | 一种南瓜生产用均质装置 | |
KR20110019363A (ko) | 밀크 산물의 콜레스테롤을 감소시키는 시스템 및 방법 | |
JP5691375B2 (ja) | 油分分離装置及び方法 | |
CN221309609U (zh) | 一种养生饮品有效活性成分萃取加工制备装置 | |
JP2003081996A (ja) | 水産生物体の油分、たんぱく質の分離法及びその回収油 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AK | Designated states |
Kind code of ref document: A1 Designated state(s): AE AG AL AU BA BB BG BR BZ CA CN CR CU CZ DM DZ EE GD GE HR HU ID IL IN IS JP KP KR LC LK LR LT LV MA MG MK MN MX NO NZ PL RO SG SI SK TR TT UA US UZ VN YU ZA |
|
AL | Designated countries for regional patents |
Kind code of ref document: A1 Designated state(s): GH GM KE LS MW MZ SD SL SZ TZ UG ZW AM AZ BY KG KZ MD RU TJ TM AT BE CH CY DE DK ES FI FR GB GR IE IT LU MC NL PT SE TR BF BJ CF CG CI CM GA GN GW ML MR NE SN TD TG |
|
DFPE | Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101) | ||
121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
WWE | Wipo information: entry into national phase |
Ref document number: 2002562173 Country of ref document: JP |
|
122 | Ep: pct application non-entry in european phase |