WO2002047118A2 - Wafer carrier with stacking adaptor plate - Google Patents
Wafer carrier with stacking adaptor plate Download PDFInfo
- Publication number
- WO2002047118A2 WO2002047118A2 PCT/US2001/046538 US0146538W WO0247118A2 WO 2002047118 A2 WO2002047118 A2 WO 2002047118A2 US 0146538 W US0146538 W US 0146538W WO 0247118 A2 WO0247118 A2 WO 0247118A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- adaptor plate
- wafer
- stacking
- container
- plate
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/68—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/673—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere using specially adapted carriers or holders; Fixing the workpieces on such carriers or holders
- H01L21/6735—Closed carriers
- H01L21/67379—Closed carriers characterised by coupling elements, kinematic members, handles or elements to be externally gripped
Definitions
- the invention relates to carriers for semiconductor wafers and more particularly it relates to a closeable container for storing and transporting wafers.
- Sealable enclosures generally termed transport modules, have been utilized in the semiconductor processing industry for a number of years for storing and transporting wafers between processing steps and/or between facilities.
- Semiconductor wafers are notoriously vulnerable to damage from contaminants such as particles. Extraordinary measures are taken to eliminate contaminants in cleanrooms and other environments where semiconductor wafers are stored or processed into circuits.
- SMIF pods For wafers in the range of 200 mm and smaller, containers known as SMIF pods (standardized mechanism interface) have been utilized to provide a clean sealed mini-environment. Examples of these pods are shown in U.S. Patent Nos. 4,532,970 and 4,534,389.
- SMIF pods typically utilize a transparent box-shaped shell with a lower door frame or flange defining an open bottom and a latchable door. The door frame clamps onto processing equipment and a door on the processing equipment and the lower SMIF pod door closing the open bottom are simultaneously lowered downwardly from the shell into a sealed processing environment in said processing equipment.
- a separate H-bar carrier positioned on the top surface inside of the SMIF pod door and loaded with wafers is lowered with the pod door for accessing and processing said wafers. In such pods the weight of the wafers would be directly on the door during storage and transport.
- Transport modules for such modules utilize a front opening door for insertion and removal of the wafers as opposed to a bottom door that drops downwardly from the module.
- the door would not support the load of the wafers, rather a container portion which would include a clear plastic (such as polycarbonate) shell and other members for supporting the wafers molded from a low particle generating plastic (such as polyetheretberketone) would carry the load of the wafers.
- Such container portions necessarily are made from multiple components assembled together.
- the 300 mm wafers are substantially greater in size and weight than the 200 mm modules; therefore, a structurally stronger module for transporting batches of wafers is required.
- the module was simply carried manually by grasping the lower edges at the juncture of the shell door flange and the door. Handles have been provided on the top of the shell portion for bottom opening pods. For carrying the larger, heavier, and bulkier modules for 300 mm wafers side handles are appropriate.
- the movement of the 300 mm module may be exclusively by way of robotic means. Such robotic means is accomplished by a lifting flange on the top surface of the top of the carrier.
- the machine interfaces on the bottom of 300 mm wafer containers provide a very stable positioning mechanism when the container is interfacing with process equipment equipped with a kinematic coupling.
- stacking of such wafer containers on top of one another was fraught with hazard and generally such wafer carriers simply would not stack.
- a means for facilitating the stable stacking of wafer carriers in the minimal amount of space is needed.
- a front opening wafer container has a container portion with a transparent shell and a door to close the open front.
- the container portion has a machine interface on the bottom of the shell, such as a kinematic coupling, and will typically have a receptacle at the top of the shell to receive an accessory such as a robotic lifting flange.
- the adaptor plate will ideally have cooperating machine interface portions to allow stacking of the wafer carriers.
- the receptacle has, in preferred embodiments, sliding support guides with undercut portions for retention of the robotic lifting flange or the adaptor plate .
- the accessory will ideally have a detent positioned on the accessory to releaseably lock said accessory in place on the container portion.
- a feature and advantage of the invention is that the wafer containers may have the conventional robotic handling features and also have the capability of being securely stacked.
- the stacking adaptor plate is removeably placed on or secured to the container portion to provide a secure seat for the machine interface of a wafer container to be stacked thereon. Several wafer containers may be stacked together saving fab space.
- a further feature and advantage of particular embodiments of the invention is that the stacking adaptor plate provides three points of contact with the upper wafer container that the adaptor plate supports and three points of contact with the lower wafer carrier that supports the adaptor plate.
- FIG. 1 is a perspective view of a prior art wafer carrier with a robotic flange attached to the top of the container portion.
- FIG. 2 is a perspective view of a wafer carrier with a kinematic coupling machine interface with a cooperating stacking adapter displaced therefrom.
- FIG. 3 is a elevational of a stacking adaptor.
- FIG. 4 is a perspective view of the stacking adaptor of FIG. 3
- FIG. 5 is a perspective view of the stacking adaptor of FIG. 3 and FIG. 4.
- FIG. 6 is a perspective view of a pair of wafer carrier being stacked in accordance with the invention.
- FIG. 1 illustrates a prior art wafer container 30.
- a carrier includes a container portion 32, a door 34, and a robotic flange 36, and manual handles 44.
- Such wafer carriers have a plurality of horizontal wafer slots formed by plurality of pairs of wafer shelves positioned in the container portions.
- FIG. 2 shows another style of wafer container, similarly having the container portion 32, handles 44, and also illustrating a machine interface 48 configured in a first configuration as a kinematic coupling.
- the kinematic coupling has three grooves 49 such as are illustrated in U.S. Patent Nos. 5,755,332; 5,944,194; 6,010,008; and 6,010,009.
- Kinematic couplings have proven to be an effective machine interface and are the industry standard for 300 mm wafer carriers.
- the kinematic coupling machine interfaces have cooperating portions, one portion has three projections, such as partial spheres, positioned at the three points of an equilateral triangle, and the other portion has three grooves that receive the partial spheres to repeatably and accurately seat the two portions together.
- Such a kinematic coupling portion may be separately formed, such as by injection molding, and suitably attached to the bottom of a container portion.
- Such a portion is illustrated in U.S. Patent No. 6,216,874, commonly owned with the instant application. Said patent is hereby incorporated by reference.
- the machine interface may be an integral part of the container portion or may be part of the structural framework as disclosed in U.S. Patent No. 6,010,008.
- a stacking adaptor 50 is illustrated in position to engage with the kinematic coupling in FIG. 2.
- FIGS. 3, 4, and 5 illustrates a preferred embodiment of a stacking adaptor.
- the plate has a body portion 54 with a top side 55 having kinematic coupling portion 56, and a bottom side 58 having an attachment portion 59.
- the kinematic coupling portion comprises at least three rounded projections 60, and as illustrated, has an addition set of three supplemental projections 62.
- Three legs 63 extend horizontally and each leg has at least one of the at least three projections.
- the projections may be separately formed and attached with suitable fasteners 68, or may be integrally molded with the body portion.
- the bottom side 58 includes three wafer carrier contact portions 66 that are placed proximate to the kinematic coupling projections on the top side.
- a contact portion 70 is configured to correspond with the base of a robotic flange to cooperatively engage with the top of a wafer carrier in place of the robotic flange.
- the adaptor also has a hook shaped member 71 that functions as a detent.
- FIG. 6 illustrates the receptacle portion 73 of a container portion 32 that receives accessories such as the robotic lifting flange or the stacking adaptor plate.
- the receptacle portion may have a pair of sliding guide members 72, 74 that have an undercut portions 75, 76 that define slots 78, 79.
- the undercut may be at an angle to the horizontal to allow the accessory to wedge into position providing further securement of same on the container portion.
- a latching portion 80 may receive a detent on the accessories to releaseably secure the accessory at the receptacle portion.
- FIG. 6 also illustrates a pair of wafer carriers in the process of being stacked on top of one another utilizing a stacking adaptor in accordance with the invention.
- the attachment portion for the kinematic coupling stacking adaptor plate can have an attachment portion configured the same as the robotic flange's attachment portion as shown.
- the robotic flange and stacking adaptor plate may be suitably formed by injection molding thermoplastics such as carbon fiber or carbon filled polycarbonate. Other plastics may be utilized and other materials such as metal may also be appropriate. For carbon filled plastic, the carbon provides a desirable static dissipative characteristic.
- the stacking adaptor plate may be conductively connected to the kinematic coupling of the container portion onto which the adaptor plate is attached for creating a conductive path through the stack of wafer carriers.
- the robotic flange may remain in place and the stacking adaptor plate may be configured to cooperate and preferably attach directly to said robotic flange.
- the stacking adaptor may fit on the top of the container portion around or covering the robotic flange.
- the stacking adaptor may engage other available top structure on the wafer carrier.
- the stacking adaptor may be permanently affixed to or integral with the top of a wafer carrier.
- the stacking adaptor plate may fit on open wafer carriers such as is shown in U.S. Patent Nos. 6,010,009 or the like.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
- Packaging Frangible Articles (AREA)
- Stackable Containers (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002548751A JP2004515916A (en) | 2000-12-04 | 2001-12-04 | Wafer carrier with stacking adapter plate |
KR10-2003-7007319A KR20040019264A (en) | 2000-12-04 | 2001-12-04 | Wafer carrier with stacking adaptor plate |
EP01986506A EP1339622A4 (en) | 2000-12-04 | 2001-12-04 | Wafer carrier with stacking adaptor plate |
AU2002237697A AU2002237697A1 (en) | 2000-12-04 | 2001-12-04 | Wafer carrier with stacking adaptor plate |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US25102500P | 2000-12-04 | 2000-12-04 | |
US60/251,025 | 2000-12-04 |
Publications (3)
Publication Number | Publication Date |
---|---|
WO2002047118A2 true WO2002047118A2 (en) | 2002-06-13 |
WO2002047118A3 WO2002047118A3 (en) | 2002-10-17 |
WO2002047118B1 WO2002047118B1 (en) | 2003-03-06 |
Family
ID=22950160
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2001/046538 WO2002047118A2 (en) | 2000-12-04 | 2001-12-04 | Wafer carrier with stacking adaptor plate |
Country Status (7)
Country | Link |
---|---|
US (1) | US20020114686A1 (en) |
EP (1) | EP1339622A4 (en) |
JP (1) | JP2004515916A (en) |
KR (1) | KR20040019264A (en) |
CN (1) | CN1218364C (en) |
AU (1) | AU2002237697A1 (en) |
WO (1) | WO2002047118A2 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1434256A3 (en) * | 2002-12-27 | 2007-03-21 | Miraial Co., Ltd. | Thin plate supporting container |
US20150235883A1 (en) * | 2014-02-14 | 2015-08-20 | Taiwan Semiconductor Manufacturing Company, Ltd. | Semiconductor Wafer Transportation |
US20220230900A1 (en) * | 2019-05-23 | 2022-07-21 | Entegris, Inc. | Handle for wafer carrier |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006351604A (en) * | 2005-06-13 | 2006-12-28 | Miraial Kk | Sheet supporting vessel |
CN100431930C (en) * | 2005-08-04 | 2008-11-12 | 北京市塑料研究所 | Packaging container for large diameter silicon wafer storage and transport |
TWI363030B (en) * | 2009-07-10 | 2012-05-01 | Gudeng Prec Industral Co Ltd | Wafer container with top flange structure |
KR102000025B1 (en) * | 2012-10-29 | 2019-07-17 | 세메스 주식회사 | Substrate treating apparatus |
KR102143884B1 (en) | 2013-09-11 | 2020-08-12 | 삼성전자주식회사 | Wafer loaders having buffer regions |
US20150214084A1 (en) * | 2014-01-30 | 2015-07-30 | Infineon Technologies Ag | Frame cassette |
KR20170048429A (en) * | 2014-08-28 | 2017-05-08 | 엔테그리스, 아이엔씨. | Substrate container |
JP6675257B2 (en) * | 2016-04-14 | 2020-04-01 | 株式会社荏原製作所 | Plating apparatus and plating method |
AU201711335S (en) * | 2016-09-08 | 2017-03-29 | Battlemax Pty Ltd | Suction Cover |
AU201711337S (en) * | 2016-09-08 | 2017-03-29 | Battlemax Pty Ltd | Adaptor Plate |
JP6817788B2 (en) * | 2016-11-08 | 2021-01-20 | 株式会社ディスコ | Simple table |
CN106586180A (en) * | 2017-01-06 | 2017-04-26 | 佛山市南海区广工大数控装备协同创新研究院 | Silicon wafer splicing material box and automatic feeding device thereof |
JP2023088414A (en) * | 2021-12-15 | 2023-06-27 | ポリプラスチックス株式会社 | Polyacetal resin composition used in application of radiation sterilization, and radiation resistance improvement method of polyacetal resin |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5944194A (en) * | 1995-10-13 | 1999-08-31 | Empak, Inc. | 300 mm microenvironment pod with door on side |
US6006919A (en) * | 1997-09-30 | 1999-12-28 | Shin-Etsu Polymer Co., Ltd. | Storage container for precision substrates and a positioning mechanism therefor and a method of positioning the storage container for precision substrates |
US6216874B1 (en) * | 1998-07-10 | 2001-04-17 | Fluoroware, Inc. | Wafer carrier having a low tolerance build-up |
US6273261B1 (en) * | 1999-04-30 | 2001-08-14 | Shin-Etsu Polymer Co., Ltd. | Identification structure of a substrate storage container and method of identifying a substrate storage container |
US6382419B1 (en) * | 1999-04-20 | 2002-05-07 | Shin-Etsu Polymer Co. Ltd. | Wafer container box |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4557382A (en) * | 1983-08-17 | 1985-12-10 | Empak Inc. | Disk package |
US6010008A (en) * | 1997-07-11 | 2000-01-04 | Fluoroware, Inc. | Transport module |
-
2001
- 2001-12-04 CN CN018199313A patent/CN1218364C/en not_active Expired - Fee Related
- 2001-12-04 JP JP2002548751A patent/JP2004515916A/en active Pending
- 2001-12-04 US US10/005,188 patent/US20020114686A1/en not_active Abandoned
- 2001-12-04 EP EP01986506A patent/EP1339622A4/en not_active Withdrawn
- 2001-12-04 AU AU2002237697A patent/AU2002237697A1/en not_active Abandoned
- 2001-12-04 WO PCT/US2001/046538 patent/WO2002047118A2/en not_active Application Discontinuation
- 2001-12-04 KR KR10-2003-7007319A patent/KR20040019264A/en not_active Application Discontinuation
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5944194A (en) * | 1995-10-13 | 1999-08-31 | Empak, Inc. | 300 mm microenvironment pod with door on side |
US6006919A (en) * | 1997-09-30 | 1999-12-28 | Shin-Etsu Polymer Co., Ltd. | Storage container for precision substrates and a positioning mechanism therefor and a method of positioning the storage container for precision substrates |
US6216874B1 (en) * | 1998-07-10 | 2001-04-17 | Fluoroware, Inc. | Wafer carrier having a low tolerance build-up |
US6382419B1 (en) * | 1999-04-20 | 2002-05-07 | Shin-Etsu Polymer Co. Ltd. | Wafer container box |
US6273261B1 (en) * | 1999-04-30 | 2001-08-14 | Shin-Etsu Polymer Co., Ltd. | Identification structure of a substrate storage container and method of identifying a substrate storage container |
Non-Patent Citations (1)
Title |
---|
See also references of EP1339622A2 * |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1434256A3 (en) * | 2002-12-27 | 2007-03-21 | Miraial Co., Ltd. | Thin plate supporting container |
US7357257B2 (en) | 2002-12-27 | 2008-04-15 | Miraial Co., Ltd. | Thin plate supporting container |
US7383955B2 (en) | 2002-12-27 | 2008-06-10 | Miraial Co., Ltd. | Thin plate supporting container |
US7410061B2 (en) | 2002-12-27 | 2008-08-12 | Miraial Co., Ltd. | Thin plate supporting container |
US7497333B2 (en) | 2002-12-27 | 2009-03-03 | Miraial Co., Ltd. | Thin plate supporting container |
US7520388B2 (en) | 2002-12-27 | 2009-04-21 | Miraial Co., Ltd. | Thin plate supporting container |
US20150235883A1 (en) * | 2014-02-14 | 2015-08-20 | Taiwan Semiconductor Manufacturing Company, Ltd. | Semiconductor Wafer Transportation |
US9852934B2 (en) * | 2014-02-14 | 2017-12-26 | Taiwan Semiconductor Manufacturing Company, Ltd. | Semiconductor wafer transportation |
US10262882B2 (en) | 2014-02-14 | 2019-04-16 | Taiwan Semiconductor Manufacturing Co., Ltd. | Semiconductor wafer transportation |
US20220230900A1 (en) * | 2019-05-23 | 2022-07-21 | Entegris, Inc. | Handle for wafer carrier |
Also Published As
Publication number | Publication date |
---|---|
EP1339622A4 (en) | 2006-03-08 |
AU2002237697A1 (en) | 2002-06-18 |
CN1218364C (en) | 2005-09-07 |
WO2002047118B1 (en) | 2003-03-06 |
WO2002047118A3 (en) | 2002-10-17 |
EP1339622A2 (en) | 2003-09-03 |
JP2004515916A (en) | 2004-05-27 |
US20020114686A1 (en) | 2002-08-22 |
CN1478293A (en) | 2004-02-25 |
KR20040019264A (en) | 2004-03-05 |
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