WO2001036731A1 - Non-tisse comportant des fibres longues - Google Patents

Non-tisse comportant des fibres longues Download PDF

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Publication number
WO2001036731A1
WO2001036731A1 PCT/JP2000/008117 JP0008117W WO0136731A1 WO 2001036731 A1 WO2001036731 A1 WO 2001036731A1 JP 0008117 W JP0008117 W JP 0008117W WO 0136731 A1 WO0136731 A1 WO 0136731A1
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WO
WIPO (PCT)
Prior art keywords
nonwoven fabric
long
less
average value
fiber nonwoven
Prior art date
Application number
PCT/JP2000/008117
Other languages
English (en)
Japanese (ja)
Inventor
Masataka Adachi
Original Assignee
Toyo Boseki Kabushiki Kaisha
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Boseki Kabushiki Kaisha filed Critical Toyo Boseki Kabushiki Kaisha
Publication of WO2001036731A1 publication Critical patent/WO2001036731A1/fr

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Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/16—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic filaments produced in association with filament formation, e.g. immediately following extrusion
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length

Definitions

  • the present invention relates to a long-fiber nonwoven fabric which is excellent in flexibility and shape recovery properties, and is also excellent in strikeback properties and suitable for a clothing member.
  • spunbonded nonwoven fabrics which are typical examples of long-fiber nonwoven fabrics, generally have the drawback that they have a hard texture and lack flexibility, and their use in industrial applications has been limited.
  • problems such as lack of ability to follow the dress material, impairment of natural wearing feeling, and tendency to wrinkle occur.
  • the interlining such as this, because it basis weight has been used is of about 1 5 ⁇ 4 0 g Z m 2 , which satisfies the following property and shape retention of the outer material, for example, 1 2 Interlinings of about 20 to 35 g Zm 2 have been preferred for a surface weight of about 0 g Z m 2 .
  • a method of changing a pattern of an embossing roll used for thermocompression bonding has been adopted. Specifically By changing the crimping area, the distance between the crimping points, the arrangement of the crimping points, or the shape of the crimping points, various measures have been taken to prevent the long-fiber nonwoven fabric from becoming hard and to prevent the adhesive from slipping through. Also, in terms of processing conditions, various measures have been taken, such as crimping temperature, crimping force, crimping time, and the presence or absence of preheating.
  • these methods do not provide a soft texture, and when trying to obtain a long-fiber nonwoven fabric with a predetermined texture, it is necessary to have an embossing roll as required and replace it as necessary. There is a disadvantage that such waste is inevitable.
  • the present invention has been made in order to solve the above problems, and provides a long-fiber nonwoven fabric which is excellent in flexibility and shape recovery properties, and which is suitable for a clothing member excellent in strikeback properties. As an issue.
  • the present invention is a nonwoven fabric composed of long fibers having a fineness of 0.5 to 6 decitex, and having an average bending rigidity of 0.3 X 10 — 3 N ⁇ cm 2 Z cm in the KES_FB system.
  • the average value of bending return is 2 cm— 1 or less, or the average value of Z and shear stiffness is 0.07 NZ cm ⁇ degree or less, and the average value of 3 Degree- 1 or less
  • a basis weight provides a long textiles nonwoven fabric is 1 0 ⁇ 5 0 gZm 2.
  • the long-fiber nonwoven fabric of the present invention is excellent in flexibility and shape recovery properties, and also excellent in strike-back properties, and thus is suitable as a clothing member, particularly for interlining.
  • the nonwoven fabric of the present invention is composed of long fibers having a fineness of 0.5 to 6 decitex, so-called filaments. If the fineness is less than 0.5 decitex, a soft nonwoven fabric with a good texture can be obtained, but thread breakage during spinning is large, operation is inferior, and fiber cutting occurs during secondary processing such as needle punching. It is not preferable because it frequently occurs and the sheet strength is significantly reduced. On the other hand, when the fineness exceeds 6 decitex, the texture becomes harder, and the maximum pore size of the nonwoven fabric becomes larger, so that the adhesive easily slips through. For these reasons, the fineness is more preferably in the range of 0.5 to 3 dtex.
  • the average value of the bending stiffness of the long-fiber nonwoven fabric in the KES-FB system must be 0.3 X 10 to satisfy the ability to follow the surface material or maintain the shape.
  • the average value of the bending return property is preferably 2 cm- ′ or less.
  • Yo Ri is preferably bent in the average value of the rigidity 0. 2 X 1 0- 3 N ⁇ cm V cm or less, and the average value of bending back property is less than 2 c mi.
  • the average value of the flexural rigidity is greater than 0. 3 X 1 0- 3 N ⁇ cm 2 Z cm when lack texture is hard connexion flexibility, conformability to outer material is deteriorated.
  • the average value of the reversion property exceeds 2 cm " 1 , the shape recovery is poor, and the shape retention on the surface material is poor.
  • the shear rigidity of long-fiber nonwoven fabric in the KES-FB system It is preferable that the average value of the resilience is 0.07 NZ cm'degree or less and the average value of the resilience is 3 degrees or less. More preferably, the average value of the shear stiffness is 0.07 NZcm ⁇ degree or less, and the average value of the shear resilience is 3 degree- 1 or less. If the average value of the shear stiffness is larger than 0.07 N / cm * degree, as in the case of the average value of the bending stiffness, the ability to follow the surface material will be poor, and the average value of the shear return property will exceed 3 degree 1 The shape recovery is poor and the shape retention on the surface material is poor.
  • the basis weight of the long-fiber nonwoven fabric is preferably from 10 to 50 g Zm 2 .
  • the basis weight of the long-fiber nonwoven fabric is preferably from 10 to 50 g Zm 2 .
  • For bales with a basis weight of less than 10 g Zm 2 relatively soft texture and high flexibility can be obtained, but it is difficult to evenly distribute the constituent fibers at the web manufacturing stage. It is not preferable because the adhesive may be eroded from the locally small area.
  • 5 0 gZm 2 a feeling physician hard exceeds, followability is poor undesirably to Outer.
  • polyesters such as polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, low-melting-point polyester copolymerized with isofluric acid, polypropylene, and polypropylene.
  • Polyolefins such as high-density polyethylene, medium-density polyethylene, low-density polyethylene, linear low-density polyethylene, di- or terpolymers of propylene with other polyolefins, and polyamides such as nylon 6 and nylon 66
  • thermoplastic resins such as compounds, a mixture thereof, and a copolymer can be used
  • polytrimethylene terephthalate or polybutylene terephthalate is preferred from the viewpoint of softening the texture.
  • it is not limited to single-component long-fiber nonwoven fabrics, but multi-components such as sheath-core type, eccentric sheath-core type, side-by-side type, and sea-island type It may be a system.
  • the maximum pore size of the long-fiber nonwoven fabric is preferably 500 tm or less. More preferably, it is 450 mz or less.
  • the maximum pore size is important as a substitute measure for measuring the penetration of the adhesive, and if it exceeds 50,000 m, the adhesive may pass through, which is not preferable.
  • thermoplastic resin described above was melt-spun from a spinning nozzle with a large number of holes, and a number of continuous filament groups formed were thinned and stretched by air jet or the like or between rollers with different rotation speeds. Later, they are collected on a moving net.
  • the texture of the long-fiber nonwoven fabric can be slightly improved by devising the embossing roll pattern and thermocompression conditions, but generally the texture is hard and lacks flexibility.
  • a highly flexible long-fiber nonwoven fabric can be produced by melt-spinning polytrimethylene terephthalate or polybutylene terephthalate, which is a soft polymer. Further, in performing the twenty-one Dorupanchi processed by the long use of a felt needle of the needle count is 1 5-4 5 against fibrous nonwoven fabric, the number punch 3 0-1 5 0 times Z cm 2 Conditions In addition, it is possible to produce a long-fiber nonwoven fabric having excellent flexibility.
  • Needle punching for the purpose of imparting flexibility used in the present invention is performed by mechanically entanglement of the fibers constituting the long-fiber nonwoven fabric with a felt needle, as in ordinary needle punching, and the mechanical properties of the long-fiber nonwoven fabric Break
  • the purpose is not to improve, but by passing a specific felt needle through the thermocompression bonding portion of the long-fiber nonwoven fabric or the weak thermocompression bonding portion for temporary bonding, the tissue is partially destroyed and the degree of freedom of the constituent fibers is reduced. It enhances and gives flexibility.
  • Bending return in each direction (Bending hysteresis in each direction) Z (Bending rigidity in each direction)
  • Average value ⁇ (average value in vertical direction) + (average value in horizontal direction) ⁇ / 2 (5)
  • Average value ⁇ (average value in vertical direction) + (average value in horizontal direction) ⁇ / 2
  • Spunbond method e.g., JP-B-5 3 3 2424 JP
  • Ri by the fineness is 2.
  • a spunbond nonwoven fabric web was produced and then thermocompression bonded using a 230 embossing roll at a linear pressure of 5888 NZ cm to produce a long fiber nonwoven fabric.
  • the nonwoven fabric was subjected to needle punching with a punch number of 85 times Zcm 2 using a 20th-count conical felt needle manufactured by Grotzbeckert.
  • the physical properties are shown in Tables 1 and 2.
  • Comparative Example 1 was out of the scope of the present invention except for the maximum pore diameter, and was inferior in flexibility and shape recovery.
  • the long-fiber nonwoven fabric of Example 4 was excellent in flexibility, shape recovery property, and strikeback property, and was suitable for use as an interlining.
  • the spunbond method, fineness basis weight of polyethylene Te Refutare Ichito fibers 2 dtex are produced the 2 0, 3 0 g Z m 2 spunbond nonwoven web, and then using the embossing roll 2 3 0 ° C
  • Thermocompression bonding was performed at a linear pressure of 5888 NZ cm to produce a long-fiber nonwoven fabric.
  • Table 2 shows the physical properties.
  • Comparative Examples 2 and 3 were high in flexural rigidity and shear rigidity and inferior in flexibility.
  • the spunbond method fineness is the basis weight of polyethylene Te Refutare Ichito fibers 2 dtex manufactured 1 5 g Z m 2 spunbond nonwoven fabric web and then using the embossing roll 2 3 0 ° C line Thermocompression bonding was performed at a pressure of 588 cm to produce a long-fiber nonwoven fabric.
  • the nonwoven fabric was needle-punched with a punch number of 65 times at Z cm 2 using a No. 36 felt needle manufactured by Organ. Table 2 shows the physical properties.
  • Comparative Example 4 was excellent in flexibility and shape recovery, but was inferior in strikeback properties especially for interlining, and was not preferred. table 1
  • PET E. Ethylene terephthalate, PTT: e. Ritrimethylene terephthalate
  • PET E. Ethylene terephthalate
  • PTT e. Ritrimethylene phthalate
  • the long-fiber nonwoven fabric of the present invention is particularly suitably used for interlining and hook-and-loop fastener because it has excellent followability to the dress material and shape retention.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Details Of Garments (AREA)
  • Slide Fasteners, Snap Fasteners, And Hook Fasteners (AREA)

Abstract

L'invention se rapporte à un non-tissé à fibres longues, caractérisé en ce qu'il comporte des fibres longues ayant une finesse de 0,5 à 6 dtex et possède une valeur METSUKE comprise entre 10 et 50 g/m2 et en ce qu'il possède une rigidité à la flexion moyenne inférieure ou égale à 0,3x10?-3 N.cm2¿/cm et une récupération moyenne après courbure inférieure ou égale à 2 cm-1 dans le système KES-FB, et/ou une résistance moyenne au cisaillement de 0,07 N/cm.degré et une récupération moyenne après cisaillement inférieure ou égale à 3 degré-1.
PCT/JP2000/008117 1999-11-16 2000-11-16 Non-tisse comportant des fibres longues WO2001036731A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP11/326061 1999-11-16
JP32606199A JP2001146671A (ja) 1999-11-16 1999-11-16 長繊維不織布

Publications (1)

Publication Number Publication Date
WO2001036731A1 true WO2001036731A1 (fr) 2001-05-25

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2000/008117 WO2001036731A1 (fr) 1999-11-16 2000-11-16 Non-tisse comportant des fibres longues

Country Status (2)

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JP (1) JP2001146671A (fr)
WO (1) WO2001036731A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107429459A (zh) * 2015-04-03 2017-12-01 旭化成株式会社 单层或多层聚酯长纤维无纺布以及使用其的食品用过滤器

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4525186B2 (ja) * 2003-06-13 2010-08-18 東レ株式会社 長繊維不織布およびその製造方法
JP2005273097A (ja) * 2004-03-25 2005-10-06 Unitika Ltd 不織シート
KR101447366B1 (ko) * 2013-05-21 2014-10-06 도레이첨단소재 주식회사 공기 투과성이 향상된 부직포 및 그 제조방법
KR102178812B1 (ko) 2014-07-04 2020-11-16 도레이첨단소재 주식회사 강도와 공기 투과성이 개선된 이성분 부직포 및 그 제조방법
JP6668770B2 (ja) * 2015-01-19 2020-03-18 東レ株式会社 触感に優れたフィルム
JP6658113B2 (ja) * 2016-03-04 2020-03-04 東レ株式会社 エアクリーナー用不織布
KR102360365B1 (ko) * 2018-09-28 2022-02-14 도레이 카부시키가이샤 스펀본드 부직포

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4927670A (fr) * 1972-07-17 1974-03-12
US4451314A (en) * 1980-08-28 1984-05-29 Firma Carl Freudenberg Method for the manufacture of a fluffy, light-weight, soft nonwoven fabric
US5213735A (en) * 1990-07-02 1993-05-25 Polyfelt Gesellschaft M.B.H. Process for manufacturing needled spunbondeds
JPH10165206A (ja) * 1996-12-05 1998-06-23 Toyobo Co Ltd 面ファスナー雌材及びその製造法
EP0862868A1 (fr) * 1997-03-05 1998-09-09 Unitika Ltd. Matériau comportant des boucles pour un système de fermeture à crochets et boucles, méthode de fabrication
JPH10325063A (ja) * 1997-05-27 1998-12-08 Unitika Ltd カーペット用基布及びその製造方法

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4927670A (fr) * 1972-07-17 1974-03-12
US4451314A (en) * 1980-08-28 1984-05-29 Firma Carl Freudenberg Method for the manufacture of a fluffy, light-weight, soft nonwoven fabric
US5213735A (en) * 1990-07-02 1993-05-25 Polyfelt Gesellschaft M.B.H. Process for manufacturing needled spunbondeds
JPH10165206A (ja) * 1996-12-05 1998-06-23 Toyobo Co Ltd 面ファスナー雌材及びその製造法
EP0862868A1 (fr) * 1997-03-05 1998-09-09 Unitika Ltd. Matériau comportant des boucles pour un système de fermeture à crochets et boucles, méthode de fabrication
JPH10325063A (ja) * 1997-05-27 1998-12-08 Unitika Ltd カーペット用基布及びその製造方法

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107429459A (zh) * 2015-04-03 2017-12-01 旭化成株式会社 单层或多层聚酯长纤维无纺布以及使用其的食品用过滤器

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