WO2001034309A2 - Method and device for spraying a surface and spray nozzle for use therewith - Google Patents
Method and device for spraying a surface and spray nozzle for use therewith Download PDFInfo
- Publication number
- WO2001034309A2 WO2001034309A2 PCT/NL2000/000772 NL0000772W WO0134309A2 WO 2001034309 A2 WO2001034309 A2 WO 2001034309A2 NL 0000772 W NL0000772 W NL 0000772W WO 0134309 A2 WO0134309 A2 WO 0134309A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- spray nozzle
- spraying device
- spraying
- spray
- hood
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/005—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 mounted on vehicles or designed to apply a liquid on a very large surface, e.g. on the road, on the surface of large containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/30—Arrangements for collecting, re-using or eliminating excess spraying material comprising enclosures close to, or in contact with, the object to be sprayed and surrounding or confining the discharged spray or jet but not the object to be sprayed
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Definitions
- the invention relates to a method and device for spraying a surface.
- spraying is understood to mean any treatment whereby a fluid fed under pressure is pressed through one or more openings with force and strikes against the surface. Examples of such spraying treatments are the applying of a paint layer, cleaning with a liquid under high pressure or blasting the surface with sand or grit.
- Spraying treatments have heretofore usually been performed manually. Particularly when large surfaces are being sprayed, such as for instance the hull of a ship, this is time-consuming and labour-intensive. This is a drawback, since it is an ever-growing problem to find suitable personnel for this type of work. In addition, productivity is so low with manual spraying that a ship has to spend an unnecessarily long - literally costly - time in a dock so as to be sprayed. Manual spraying moreover does not always result in a completely uniform treatment. Finally, the environmental impact resulting from manual spraying is relatively high, since manual sprayers generally take a small and light form and cannot therefore be furnished with provisions for discharging excess spray mist.
- the invention has for its object to propose a method with which a rapid, efficient and uniform treatment of the surface for spraying is achieved, and whereby there is also the smallest possible impact on the environment.
- a method which is characterized by causing at least one spray nozzle to move by mechanical means through a determined stroke length in a first direction along the surface and causing the at least one spray nozzle to move in a second direction along the surface at least at the end of the stroke length, wherein the first and second direction enclose an angle, this such that a spraying pattern is formed with substantially parallel strips running in the first direction.
- the most uniform s possible spraying treatment of the surface is achieved by moving the spray nozzle (s) in parallel strips over the surface.
- the at least one spray nozzle is preferably moved reciprocally through the stroke length in the first ⁇ o direction.
- the at least one spray nozzle can herein be active only during the forward stroke or the return stroke, whereby for instance a single layer of paint can be applied in parallel strips.
- the at ⁇ & least one spray nozzle is moved continuously along the surface in both the first and the second direction.
- the at least partially mutually overlapping edge parts undergo the same spraying treatment as other parts of the strips .
- the treatment is hereby optimally uniform over the entire width of the strip.
- the spraying is preferably interrupted when the at least one spray nozzle reaches the end of the stroke length.
- the application, the at least one spray nozzle can also be moved in a third direction when it reaches the end of the stroke length.
- the at least one spray nozzle When the surface for spraying is higher than the stroke length, the at least one spray nozzle, after
- the method is characterized in that suction means for extracting a mist created during spraying are co- displaced with the at least one spray nozzle. In this manner the spray mist cannot escape and there is the least possible impact on the environment.
- the extracted spray mist is herein preferably separated into a contaminated and a clean fraction.
- the contaminated fraction can then be discharged or processed in simple manner, while the clean fraction can be blown out into the ambient or reused.
- a curtain of a gas blown out under pressure is preferably formed around the at least one spray nozzle.
- the invention also relates to a device for performing the above described method.
- a spraying device is characterized according to the invention by at least one spray nozzle, means for causing the spray nozzle to move through a determined stroke length in a first direction along the surface and means for causing the at least one spray nozzle, at least at the end of the stroke length, to move along the surface in a second direction enclosing an angle with the first direction.
- a structurally simple spraying device is obtained when the means for moving the spray nozzle (s) in the second direction comprise a vehicle, on which are arranged the means for moving the spray nozzle (s) in the first direction.
- the means for moving the spray nozzle (s) in the first direction herein advantageously comprise at least one carrier for the spray nozzle (s) movable along a guide path. A well-guided movement of the spray nozzle (s) is thus ensured.
- the spraying device advantageously also has means connected to the carrier for driving thereof, for instance in the form of at least one endless drive member connected to the carrier and trained over a number of discs placed at a mutual distance in the first direction.
- an endless drive member for instance a toothed belt or a chain
- the spray nozzles can be moved reciprocally in simple manner.
- the carrier is preferably connected thereto via a connecting element displaceable therealong transversely of the first direction.
- the carrier When the carrier is elongate and movable along a support element, the carrier itself determines the guide path.
- the spraying device is preferably provided with means for moving the spray nozzle (s) in a third direction at the end of the stroke length.
- a structurally simple solution is herein obtained when these means for moving the spray nozzle (s) in the third direction are adapted to cause pivoting of at least a part of the carrier.
- the spray nozzle is carried by at least one movable arm which is arranged on a mobile vehicle, wherein between the spray nozzle and the arm are accommodated means for compensating movements of the arm.
- the compensation means comprise a movable suspension which has at least one spring, is mounted on the arm and carries the spray nozzle.
- the spring is herein preferably a gas spring which is robust and readily adjustable.
- the spraying device advantageously has a supply barrel connected to the gas spring.
- the compensation means preferably comprise a control system connected to the suspension.
- the control system is herein advantageously connected to the gas spring in controlling manner. A simple control is obtained when the control system is adapted to hold the spray nozzle within a width defined by two end points.
- the control system is preferably reversible.
- a spraying device particularly a spraying device of the above described type
- suction means may simply comprise a hood at least partially enclosing the spray nozzle (s) .
- the carrier and/or the hood is preferably provided with means for guiding thereof along the surface for spraying, whereby the spray nozzles can be held at the desired distance from the surface for spraying.
- the guide means can herein comprise at least two guide rollers placed outside the reach of the spray nozzl (s), thus preventing the guide means coming into contact with the treated part of the surface.
- the guide means can also comprise at least one distance measuring device, whereby any contact between the guide means and ⁇ " the surface for spraying is avoided.
- the spraying device is further preferably provided with means connected to the suction means for separating the extracted spray mist into a contaminated and a clean fraction, whereby the extracted mist can immediately be made suitable for discharge and further processing or for reuse.
- the separating means comprise at least one rotatable member received in a closed housing.
- the spray mist can hereby be as it were centrifuged, so that the particles present therein are flung outward and relatively clean air remains.
- the housing advantageously has at least one at least partially inclining wall and a discharge opening arranged therein.
- the housing preferably also comprises a number of concertina-shaped, mutually connected chambers, in each of which is received a rotatable member. A number of separation stages are thus in fact formed.
- the spraying device further comprises means for forming around the spray nozzle (s) a curtain of gas blown out under pressure, whereby the spray mist is as it were "confined” and spreading thereof is prevented.
- the curtain-forming means herein advantageously comprise at least one outlet opening for the gas arranged in the vicinity of the spray nozzle (s) .
- the outlet opening (s) is/are preferably arranged in the hood.
- an impenetrable curtain can still be formed with a relatively small amount of blown-out gas.
- Use can advantageously be made herein of the so-called "Coanda" effect.
- the hood preferably takes a double-walled form and outlet openings are arranged along both walls, whereby it is even possible to form a double curtain.
- the outlet openings along the inner and outer wall of the hood are then directed at different angles relative to the surface for spraying, the two "layers" of the double curtain can force each other into the space between the two walls.
- at least one filter can be further arranged in a space defined by the double wall of the hood.
- the invention further relates to a hood evidently intended for use in a spraying device as described above .
- Fig. 1 shows a perspective view of a spraying s device according to a first embodiment of the invention
- Fig. 2 shows a perspective view from a different angle of a part of the means for moving the spray nozzles and the suction means of the spraying device of fig. 1, o Fig. 3 is a detail view according to arrow III in fig. 2,
- Fig. 4 shows a part of the detail of fig. 3 with exploded components
- Fig. 5 is a partly cross-sectional perspective view s of the separation means of the spraying device
- Fig. 6 is a schematic cross-section through a paint layer obtained with the spraying device according to the invention.
- Fig. 7 is a schematic view of a first spraying o pattern with single coating obtained by applying the method according to the invention
- Fig. 8 is a schematic view of another pattern with a double coating
- Fig . 9 shows schematically the different steps of 5 the movement of a spray nozzle at the end of the stroke length
- Fig. 10 shows a schematic view of a second embodiment of the spraying device according to the invention
- Fig. 11 shows schematically a ship being treated by' a third embodiment of the spraying device according to the invention
- Fig. 12 shows a perspective view on enlarged scale of the spraying device of fig. 11, 5 Fig. 13 is a perspective detail view according to arrow XIII in fig. 12,
- Pig. 14 shows a schematic cross-section through the hood of the spraying device. ⁇
- Fig. 15 is a schematic perspective view of the spraying operation during use of a spraying device according to a fourth embodiment of the invention.
- Fig. 16 shows a cross-section corresponding with 5 Fig. 14 through a hood with means for forming a gas •. curtain
- Fig. 17 shows schematically a part of a ship being treated by a spraying device according to a fifth embodiment of the invention
- Fig. 18 is a perspective view on enlarged scale according to arrow XVIII in fig. 17, in which the compensation means are shown
- Fig. 19 shows schematically the most important components of the compensation means for the spraying s device of fig. 17 and 18,
- Fig. 20 shows schematically the operation of the control system for the spray nozzle of the spraying device of fig. 17 and 18,
- Fig. 21 is a schematic cross-sectional view of a 0 part of the spray nozzle, in which the formation of the protective curtain is elucidated, and
- Fig. 22 shows schematically a detail of an outlet opening applied in the forming of the curtain.
- a device 1 for spraying a surface 2, for instance a s ship's hull (fig. 1), is provided with a number of (in the embodiment shown here three) spray nozzles 3 (fig. 2) , means 4 for moving spray nozzles 3 in a first direction V along ship's hull 2, and means 5 for moving spray nozzles 3 therealong in a second direction H.
- the 0 means 5 for moving spray nozzles 3 in the second or horizontal direction H are here formed by a vehicle 6 which can travel along rails 8 by means of wheels 7.
- Vehicle 6 can be provided for this purpose with its own drive motor 60, but it is also conceivable for it to be 5 moved by for instance cables or the like.
- the means 4 for moving spray nozzles 3 in the first or vertical direction V comprise a telescopic arm 9 on the one hand and, suspended pivotally therefrom by means of a hinge 10 acting in different directions, a moving 0 mechanism 11 carrying spray nozzles 3 on the other.
- This moving mechanism 11 is received inside a hood 12 which is likewise carried by the telescopic arm and forms part of the suction means to be discussed hereinbelow.
- the moving mechanism 11 with spray s nozzles 3 can be carried up or downward each time through a stroke length of this mechanism when a horizontal width of ship's hull 2 has been treated.
- the telescopic arm 9 is operated by a conventional drive which is arranged on vehicle 6 and which forms no o part of the invention and is not further shown or elucidated here. Further arranged on vehicle 6 is a compressor 13, whereby the fluid for spraying can be brought under pressure. Several barrels 14 of paint are also shown from which the spray nozzles 3 are fed over a s line 15. Also situated on vehicle 6 is a suction pump 16 which is connected to hood 12, in addition to separating means 17, in the embodiment shown here in the form of a simple cyclone, whereby an extracted spray mist can be separated into a contaminated and a clean fraction. o In the shown embodiment the hood 12 is further provided with means 18 for guiding spray nozzles 3 along surface 2.
- These guide means 18 can comprise two guide rollers 19 placed along the lower edge of hood 12 and a guide roller 20 placed roughly halfway along hood 12 on 5 the front side thereof as viewed in the direction of movement (fig. 1) . Because spray nozzles 3 will normally be moved from top to bottom along the ship ' s hull 2, this placing of guide rollers 19, 20 ensures that they run over parts of surface 2 which have not yet been o treated.
- the guide means 18 are formed by sensors 21 arranged on the corners of hood 12, whereby the distance of hood 12 from the surface 2 for treating is determined (fig. 2) . These sensors 21 then control 5 the movement of telescopic arm 9 such that the distance between spray nozzles 3 and surface 2 is held constant .
- the mechanism 11 whereby the spray nozzles are moved in the first, vertical direction V along the surface 2 for spraying comprises a carrier 22 which is 0 guided along two rails 24 by means of four wheels 23 (fig. 4) .
- These rails 24 form part of a hat-shaped profile 25 in which drive means 26 for carrier 22 are arranged (fig. 3) .
- These drive means 26 comprise an endless toothed belt 27 which is trained around two s toothed discs 28, one of which is driven.
- Belt 27 is further provided with a central spine 29 and the toothing of discs 28 takes a divided form, thereby preventing belt 27 from running off discs 28.
- Return pulleys 28 are mounted in a sub-frame 30 which is fixed o in hat-shaped profile 25.
- shaft stub 31 Fixed onto belt 27 is a shaft stub 31, one end of which is mounted for rotation in a sliding plate 32.
- This sliding plate 32 is in turn mounted for sliding in carrier 22 such that shaft stub 31 can move in s transverse direction relative to the carrier 22 when it passes over return pulley 28.
- a counterweight 33 On the other end of shaft stub 31 is suspended a counterweight 33, whereby the weight of carrier 22 is held in balance with spray nozzles 3 and a well-balanced construction is obtained.
- driving takes place by means of an endless belt 27, because the movement of carrier 22 is hereby decelerated and accelerated again in sinus-shaped manner at the end of its stroke, which results in a very uniform load on the 5 construction.
- Spray nozzles 3 are mounted on an arm 34 which is rotatably movinted in two bearing supports 35 arranged on carrier 22. Each spray nozzle is provided with a spraying orifice 36 and a connecting piece 37 which can J o be connected to a conduit (not shown here) for the supply of a mixture of the fluid for spraying (paint, washing liquid, blasting grit) and air or another carrier gas under pressure.
- a conduit not shown here
- Arranged on arm 34 are two toothed wheels 38, 39 with oppositely directed freewheel 5 mechanism, which form part of means 40 for moving or pivoting spray nozzles 3 in a third direction R at the end of their stroke.
- pivoting means 40 further comprise on both the upper and lower side of ha -shaped profile 25 two gear racks 41, 42 of different length 0 arranged on either side thereof .
- the shaft stub 31 approaches a return pulley 28, the one toothed wheel 38 comes into engagement with the longest gear rack 41, and arm 34 with spray nozzles 3 is hereby rotated through a s determined angle of for instance 55° (fig. 9B) .
- the spray pattern of each spray nozzle 3 is hereby distributed over a larger area, whereby a gradual decrease in the layer thickness is in fact obtained.
- the supply of the o mixture to spray nozzles 3 is also interrupted.
- spray nozzles 3 are moved reciprocally in the first direction in as it were 5 a "tracking" or pulling manner, which means that as viewed in the direction of movement the nozzles spray to the rear at a small angle of for instance 10° (fig. 9A and 9C) .
- Spray nozzles 3 are arranged on arm 34 at o interspacing such that together they can spray a layer of uniform nominal thickness t onto surface 2.
- Each spray nozzle 3 has a spray pattern which is somewhat thinly spread towards the edges, but the hereby occurring decrease in the layer thickness is compensated 5 by the mutual overlap of the central spray nozzle 3 with the two outer spray nozzles 3 (fig. 6) .
- the layer thickness is however limited on the edges 44 of the strip 43 formed by spray nozzles 3.
- the spraying device 1 is displaced through a 0 distance d in the second direction of travel H such that for instance the left edge 44L of a preceding strip 43 overlaps with the right edge 44R of a subsequent strip 43' (fig. 7).
- An almost perfectly uniform layer thickness is thus obtained. (This is of course also the s case when not paint but for instance blasting grit is sprayed onto surface 2, albeit that instead of the layer thickness it is the degree of application which then becomes uniform.)
- spray nozzles 3 After completing a width 45, are displaced through slightly more than a stroke length s_ in the first direction.
- the upper edge 44U of a strip 43 in a s width 45 ' lying below will hereby overlap with a lower edge 44L of a strip in a width 45 situated thereabove, whereby the decrease in the layer thickness is again compensated.
- the shown pattern relates to a single layer, which o is formed in that the spray nozzles have only been active during one of the movements, usually the downward movement.
- the progression of the strips 43 obliquely downward is herein the result of the fact that spraying device 1 is moved continuously in both the first 5 direction V and the second direction H.
- spray nozzles 3 can operate in both directions, thereby forming the W-shaped spraying pattern shown in fig. 8.
- spray nozzles 303 are arranged staggered in two directions. A considerable degree of overlap between the strip 343 covered by these spray nozzles can hereby be obtained, without the spray cones of spray nozzles 303 unduly interfering with each other. A relatively thick s layer can thus be applied to surface 302 in a single operating run.
- the hood 12 forms part of the suction means, which further comprise a suction pump 16.
- Hood 12 is connected to this pump 16 by a suction conduit (not 0 shown here) .
- Hood 12 takes a double-walled form, with an outer wall 70 and an inner wall 71, between which is defined an extraction space 72 connected to pump 16 (fig.14).
- An underpressure is thus created in extraction space 72 by suction pump 16, whereby ambient air is drawn in which forms as it were an "air curtain" 73, which extends from the edge of the hood 12 to the surface 2 for spraying, and by which the spray mist is as it were confined.
- a curtain 473 surrounding the spray nozzle (s) is formed by blowing out air under pressure through a number of openings 474 in hood 412. This air herein flows along all inner walls 471 and is extracted again to space 472.
- the airflow is hereby forced to turn very sharply, wherein (paint) particles possibly present therein as it were "go off the road” and contact the surface 402.
- An embodiment which is recommended at this time has a double air curtain 573i, 573o, which is blown out through outlet openings 574i, 574o along the inner wall. 571 and outer wall 570 of the hood 512 having the spray nozzles (s) therein (Fig. 21) .
- the inner air curtain 573i herein encloses a more acute angle ⁇ with surface 502 than the outer air curtain 573o, whereby the two air curtains 573i, 573o, when they meet each other after being blown against surface 502, deflect inward and therein flow from the surface 502 to the space 572 in hood 512.
- the inner curtain 573i flows more parallel to surface 502, the speed thereof can be lower, whereby the static pressure at the location of this curtain remains slightly lower, and not too much spray mist is therefore drawn to the outside of hood 512.
- the spray mist is as it were confined within the periphery of hood 512 by the double air curtain 573i, 573o, whereby there is less impact on the environment and at the same time more efficient use is made of the sprayed medium.
- the outlet openings for instance the outlet openings 547o along outer wall 571 of hood 512
- the air curtain 574o must be guided along at least a part of outer wall 570 at high speed, wherein a low pressure prevails because of the high speed in the blown-out airflow, whereby the ambient air is entrained.
- Blowing the curtain 574o at high speed along the surface of outer wall 571 can be achieved by making use of the so-called "Coanda effect", whereby a gas or air flow blown out in the vicinity of a surface as it were adheres to this surface.
- the air is blown out under pressure through openings 575 which debouch in a chamber 576 formed in outer wall 571 of hood 512 (fig. 22) .
- This chamber 576 is defined for instance by a U-shaped component 577 and a cover plate 578 placed a small distance w thereabove.
- the actual outlet opening 574o is formed by the intermediate distance w defined by a foil 579 of the same thickness arranged between component 577 and plate 578.
- the outer wall 571 Immediately adjacently of outlet opening- 574o the outer wall 571 has a curved part 570c to which the blown-out air curtain 573o adheres. Due to the speed at which air curtain 573o is blown out, and the underpressure associated therewith, ambient air is drawn in as according to arrow A and an extra-thick air curtain is thus created.
- these separation means 17 may also comprise a centrifugal separator 46 with rotating discs 47 (fig. t o o K
- moving the spray nozzles in the first direction V once again comprise a telescopic arm 109 and a moving mechanism 111 carrying the spray nozzles.
- Vehicle 106 with telescopic arm 109 can be a conventional boom s truck.
- the moving mechanism 111 is again connected pivotally to telescopic arm 109 via a hinge 110 acting in different directions.
- a first guide member 161 which is plate-like in the shown embodiment and can be provided o with guide rollers (not shown here) with which guide member 161 is pressed against ship's hull 102 by telescopic arm 109. In this manner a stable starting position is created for the moving mechanism 111.
- the moving mechanism 111 comprises an elongate s carrier 122 which is arranged slidably in a U-shaped support element 125.
- the support element 125 ⁇ a herein arranged pivotally on a spacer 163 , which is in turn fixed on guide plate 161.
- Carrier 122 is provided with drive means 126, in the shown embodiment in the form of o a motor which is connected to a movable drive element (not shown here) , which in turn co-acts with a fixed drive element connected to support element 125.
- the movable drive element can for instance be a screw spindle rotated by the motor, wherein the drive element 5 connected to support element 125 could be a nut engaging thereon.
- Other drives for instance by means of belts or chains and discs or rollers co-acting therewith, can also be envisaged.
- the carrier 122 0 On the end lying opposite the motor the carrier 122 0 is provided with guide means 118, in the shown embodiment in the form of a plate 162 which is pivotable relative to the carrier by means of two hinges 164, 165 and on which a number of guide rollers (not shown here) can be arranged. It is also possible for other guide 5 means 118 to be applied, for instance in the form of one or more sensors for determining the distance to the surface 102, which then co-act with either the telescopic arm 109 or a drive (not shown here) for pivoting support element 125. Carrier 122 in fact thus 0 describes a curved path along support element 125 when guide plate 162 is moved parallel to the surface 102 for treating.
- Guide plate 162 supports on the top side an L- shaped arm 167 which is pivotable on a shaft 166 and which in turn carries the spray nozzles and hood 112.
- Hood 112 with the spray nozzles is here also pivotable relative to arm 167 such that the surface of hood 112 directed towards ship's hull 102 can be placed parallel to guide plate 162 and can be moved at a suitably chosen distance along surface 102.
- the position of hood 112 relative to guide plate 162 can herein be fixed once it has been adjusted.
- the spraying device 101 Compared with the first embodiment of the spraying device 1, the spraying device 101 according to this embodiment has the particular advantage that due to the smaller dimensions of hood 112 the surface 102 for spraying can be followed at a shorter distance when it has inward or outward curving shapes .
- the movements of the spray nozzle (s) (not shown here), again arranged within a protective hood 512, in the first and second direction V, H are once again provided entirely by the free- travelling vehicle 506 and the boom arm 509 mounted thereon (fig. 17) .
- This arm 509 is pivotable on both a vertical axis Z and a horizontal axis X and is in addition telescopically adjustable in length as according to arrow Y.
- a hood 512 Arranged on the free end of arm 509 is a hood 512 with the spray nozzles (s) therein.
- This hood 512 having the spray nozzles (s) therein is not mounted directly on arm 509 but via a movable suspension 580, whereby movements of arm 509 can be compensated, so that the displacement of hood 512 with the spray nozzles (s) therein along a chosen path is not influenced thereby.
- This is important because the length of arm 509 is relatively great compared with the wheel base of vehicle 506, so that a small movement of vehicle 506, for instance as a result of driving over an uneven surface, is translated into a relatively great distance travelled by the free end of arm 509.
- Suspension 580 is formed by a straight guide rail 525 which is directed substantially transversely of the longitudinal axis of arm 509 and along which a carriage 522 bearing the hood 512 is movable to compensate the s movement of the free end of arm 509.
- the path travelled by this free end will after all describe a roughly circular movement around the mounting point of arm 509 on vehicle 506, wherein the radius of the circle corresponds to the length of arm 509 and is therefore so o large that with small angular displacements the circle segment can be approximated by a straight line transversely of arm 509.
- the carriage 522 having mounted thereon the hood 512 with the spray nozzles (s) therein is held at a fixed position relative to guide rail 525 s by a spring 526, which compensates the component, directed along rail 525, of the weight of hood 512 with the spray nozzles (s) therein and the carriage 522.
- This spring 526 must have relatively little stiffness, so as to be able to react even in the case of a slight 0 movement of arm 509.
- a gas spring has been chosen in the shown embodiment .
- a control system 581 is present, whereby the hood 512 with the spray nozzles (s) therein is actively held within a 0 chosen width, which is defined by two end points 582 on guide rail 525.
- the control system 581 is present, whereby the hood 512 with the spray nozzles (s) therein is actively held within a 0 chosen width, which is defined by two end points 582 on guide rail 525.
- the hood 512 with the spray nozzles (s) therein is moved in this embodiment over surface 502 in horizontal strips, wherein a start is made at the top side of surface 502 and the operation subsequently moves downward.
- the two o lower wheels 519 herein always make contact with the part of surface 502 which has not yet been sprayed, as does the leading one of the two upper wheels 520 as viewed in the direction of displacement .
- the other upper wheel 520 which for the sake of clarity has been s entirely omitted from Fig. 18, is herein retracted.
- the control system 581 which can take a pneumatic or hydraulic form, comprises two sensors at both end points 582, which are each formed by a 3/2-valve 583. These two valves 583 are connected in turn to a 5/2- 0 valve 584 which serves to enable reversing of the operational direction of control system 581, when the displacement direction of hood 512 with the spray nozzles (s) therein is reversed.
- the initially extended upper wheel 520 is herein retracted and the retracted 5 wheel 520 is extended again.
- the reversing valve 584 is connected to two 5/2-valves 585 which are each connected to one side of a double-action cylinder 586.
- This cylinder 586 is in turn connected in controlling manner to the three wheels 519, 520 active at that moment by o means of for instance a transmission with three control rods 587 for thus controlling the movement of the hood 512 with the spray nozzles (s) therein.
- the 5 associated valve 583 is thereby actuated, whereby the three wheels 519, 520 are controlled such that the hood 512 with the spray nozzles (s) therein is hereby driven transversely of the actual direction of displacement over the surface, so as to force the carriage 522 back 0 to the centre of guide rail 525.
- the above described spraying devices 1, 101, 501 5 enable treatment of a surface 2, 102, 502 in very uniform manner and with a minimal environmental impact .
- the invention has been described above on the basis of a number of examples, it will however be apparent that it is not limited thereto.
- a linear moving mechanism 11, 111 use could also be made of a swing arm 209, on which a carrier with spray nozzles could be mounted (fig. 10) .
- the sprayed strips 243 could again run roughly parallel and in a practically s straight line.
- another type of reciprocally moving mechanism could be applied.
- the spraying device could be applied without the shown extraction and separation, while on the other hand this extraction and separation could also be applied in combination or each separately in s conventionally moving spraying devices.
- the resilient suspension of the spray nozzle (s) which could also be achieved with types of spring other than the shown gas spring, and the associated control, which could likewise be embodied in different ways, could, while retaining o the advantages obtainable therewith, be combined with many other spraying devices, both with and without extraction and separation.
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- Application Of Or Painting With Fluid Materials (AREA)
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Abstract
Description
Claims
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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NL1013384A NL1013384C2 (en) | 1999-10-25 | 1999-10-25 | Method for spraying surfaces, by moving spray nozzles mechanically through determined stroke length in one direction along surface and causing spray nozzles to move in further direction along surface at end of stroke length |
NL1013384 | 1999-10-25 | ||
NL1015263 | 2000-05-22 | ||
NL1015263A NL1015263C1 (en) | 1999-10-25 | 2000-05-22 | Motion-compensated spraying device and spray head to be used therewith. |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2001034309A2 true WO2001034309A2 (en) | 2001-05-17 |
WO2001034309A3 WO2001034309A3 (en) | 2001-12-27 |
Family
ID=26643073
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/NL2000/000772 WO2001034309A2 (en) | 1999-10-25 | 2000-10-25 | Method and device for spraying a surface and spray nozzle for use therewith |
Country Status (2)
Country | Link |
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NL (1) | NL1015263C1 (en) |
WO (1) | WO2001034309A2 (en) |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2004037430A1 (en) * | 2002-10-23 | 2004-05-06 | Fanuc Robotics America, Inc. | Modular painting apparatus |
EP1614482A1 (en) * | 2004-07-09 | 2006-01-11 | Airbus Deutschland GmbH | Spraying device with droplets containment |
EP1666161A1 (en) * | 2004-11-25 | 2006-06-07 | Nederlandse Organisatie voor toegepast-natuurwetenschappelijk Onderzoek TNO | System for absorb spray overflow |
ITMO20100263A1 (en) * | 2010-09-21 | 2012-03-22 | Vincenzo Rina | EQUIPMENT FOR PAINTING HULLS OF NAVAL OR SIMILAR VESSELS |
JP2012130868A (en) * | 2010-12-22 | 2012-07-12 | Cooperative Association Of Japan Shipbuilders | Automatic coating apparatus for hull outer panel |
DE102011120230A1 (en) * | 2011-12-03 | 2013-06-06 | Eisenmann Ag | Plant for surface treatment of objects |
EP3020486A1 (en) | 2014-11-13 | 2016-05-18 | PCC Conserveringswerken BV | Coating application device and method of using a coating application device |
DE102015100002A1 (en) | 2015-01-02 | 2016-07-07 | Airbus Operations Gmbh | Joints sealing |
WO2016111624A1 (en) * | 2015-01-09 | 2016-07-14 | Stichting Quick Docking | Spraying element for applying a paint layer to a wall |
EP2859960B1 (en) * | 2013-10-09 | 2018-03-21 | Airbus Group SAS | Method for conditioning the surface of an object and assembly for implementing same |
DE102019108022A1 (en) * | 2019-03-28 | 2020-10-01 | Hammelmann GmbH | Device for applying paint to a wall |
FR3101803A1 (en) | 2019-10-15 | 2021-04-16 | Ambpr | Robot for the renovation by stripping and / or paint coating, and / or the inspection of a wall of large area and / or high height, Associated operating process and application to the stripping and painting of ship hulls. |
WO2021113606A1 (en) * | 2019-12-06 | 2021-06-10 | Graco Minnesota Inc. | Active spray adjustment for an automated mobile sprayer |
EP3740328A4 (en) * | 2018-01-16 | 2021-10-20 | J.H Fletcher & Co. | Multipurpose machine for surface treatment and related method |
Families Citing this family (1)
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CN112090639B (en) * | 2020-09-23 | 2022-03-11 | 滁州市友邦涂装有限公司 | Auto-parts makes and uses automatic spraying device |
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GB1364107A (en) * | 1970-12-26 | 1974-08-21 | Hitachi Shipbuilding Eng Co | Coating equipment |
US4474135A (en) * | 1982-09-24 | 1984-10-02 | Chicago Bridge & Iron Company | Autotrack insulating machine and process |
JPH0231850A (en) * | 1988-07-20 | 1990-02-01 | Mitsubishi Heavy Ind Ltd | Coating device |
US5065692A (en) * | 1990-04-30 | 1991-11-19 | At&T Bell Laboratories | Solder flux applicator |
DE4328410A1 (en) * | 1993-08-24 | 1995-03-09 | Jerkel Spruehsysteme Gmbh | Appliance for coating a liquid medium (paints, plastics, liquid metals, metal emulsions or the like) onto relatively large objects, such as ships' hulls, bridges, drilling platforms, house facades, silos or the like, by spraying |
-
2000
- 2000-05-22 NL NL1015263A patent/NL1015263C1/en not_active IP Right Cessation
- 2000-10-25 WO PCT/NL2000/000772 patent/WO2001034309A2/en active Application Filing
Non-Patent Citations (1)
Title |
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None |
Cited By (26)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2004037430A1 (en) * | 2002-10-23 | 2004-05-06 | Fanuc Robotics America, Inc. | Modular painting apparatus |
CN100411749C (en) * | 2002-10-23 | 2008-08-20 | 美国发那科机器人有限公司 | Modular painting apparatus |
US7650852B2 (en) | 2002-10-23 | 2010-01-26 | Fanuc Robotics America, Inc. | Modular painting apparatus |
DE102004033338B4 (en) * | 2004-07-09 | 2010-12-09 | Airbus Deutschland Gmbh | Spray device with droplet retention and method |
EP1614482A1 (en) * | 2004-07-09 | 2006-01-11 | Airbus Deutschland GmbH | Spraying device with droplets containment |
DE102004033338A1 (en) * | 2004-07-09 | 2006-02-16 | Airbus Deutschland Gmbh | Spraying device comprises spray head installed in partition which is constructed to block spread of droplets in at least one undesired direction |
US7334742B2 (en) | 2004-07-09 | 2008-02-26 | Airbus Deutschland Gmbh | Spraying device with droplet hold-back |
EP1666161A1 (en) * | 2004-11-25 | 2006-06-07 | Nederlandse Organisatie voor toegepast-natuurwetenschappelijk Onderzoek TNO | System for absorb spray overflow |
ITMO20100263A1 (en) * | 2010-09-21 | 2012-03-22 | Vincenzo Rina | EQUIPMENT FOR PAINTING HULLS OF NAVAL OR SIMILAR VESSELS |
WO2012038806A2 (en) * | 2010-09-21 | 2012-03-29 | Vincenzo Rina | Apparatus and method for the painting of hulls of boats or the like |
WO2012038806A3 (en) * | 2010-09-21 | 2012-05-18 | Vincenzo Rina | Apparatus and method for the painting of hulls of boats or the like |
US9522412B2 (en) | 2010-09-21 | 2016-12-20 | Vincenzo Rina | Apparatus for the painting of hulls of boats or the like |
JP2013544689A (en) * | 2010-09-21 | 2013-12-19 | ヴィンセンツォ リナ | Apparatus and method for painting hulls such as boats |
JP2012130868A (en) * | 2010-12-22 | 2012-07-12 | Cooperative Association Of Japan Shipbuilders | Automatic coating apparatus for hull outer panel |
DE102011120230A1 (en) * | 2011-12-03 | 2013-06-06 | Eisenmann Ag | Plant for surface treatment of objects |
DE102011120230B4 (en) * | 2011-12-03 | 2016-05-19 | Eisenmann Se | Plant for surface treatment of objects |
EP2859960B1 (en) * | 2013-10-09 | 2018-03-21 | Airbus Group SAS | Method for conditioning the surface of an object and assembly for implementing same |
NL1041045B1 (en) * | 2014-11-13 | 2016-10-07 | Pcc Conserveringswerken B V | Coating application device and method of using a coating application device. |
EP3020486A1 (en) | 2014-11-13 | 2016-05-18 | PCC Conserveringswerken BV | Coating application device and method of using a coating application device |
DE102015100002A1 (en) | 2015-01-02 | 2016-07-07 | Airbus Operations Gmbh | Joints sealing |
WO2016111624A1 (en) * | 2015-01-09 | 2016-07-14 | Stichting Quick Docking | Spraying element for applying a paint layer to a wall |
NL2014103A (en) * | 2015-01-09 | 2016-09-23 | Stichting Quick Docking | Spray element for applying a layer of paint on a wall. |
EP3740328A4 (en) * | 2018-01-16 | 2021-10-20 | J.H Fletcher & Co. | Multipurpose machine for surface treatment and related method |
DE102019108022A1 (en) * | 2019-03-28 | 2020-10-01 | Hammelmann GmbH | Device for applying paint to a wall |
FR3101803A1 (en) | 2019-10-15 | 2021-04-16 | Ambpr | Robot for the renovation by stripping and / or paint coating, and / or the inspection of a wall of large area and / or high height, Associated operating process and application to the stripping and painting of ship hulls. |
WO2021113606A1 (en) * | 2019-12-06 | 2021-06-10 | Graco Minnesota Inc. | Active spray adjustment for an automated mobile sprayer |
Also Published As
Publication number | Publication date |
---|---|
NL1015263C1 (en) | 2001-04-26 |
WO2001034309A3 (en) | 2001-12-27 |
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