WO2000059975A1 - Dispersions de polyurethane a groupes terminaux alcoxysilane pour produits d'ensimage pour fibres de verre - Google Patents

Dispersions de polyurethane a groupes terminaux alcoxysilane pour produits d'ensimage pour fibres de verre Download PDF

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Publication number
WO2000059975A1
WO2000059975A1 PCT/EP2000/002485 EP0002485W WO0059975A1 WO 2000059975 A1 WO2000059975 A1 WO 2000059975A1 EP 0002485 W EP0002485 W EP 0002485W WO 0059975 A1 WO0059975 A1 WO 0059975A1
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component
groups
weight
polyurethane dispersions
optionally
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PCT/EP2000/002485
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German (de)
English (en)
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Harald Blum
Karin Naujoks
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Bayer Aktiengesellschaft
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Priority to AU35572/00A priority Critical patent/AU3557200A/en
Publication of WO2000059975A1 publication Critical patent/WO2000059975A1/fr

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    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/4236Polycondensates having carboxylic or carbonic ester groups in the main chain containing only aliphatic groups
    • C08G18/4238Polycondensates having carboxylic or carbonic ester groups in the main chain containing only aliphatic groups derived from dicarboxylic acids and dialcohols
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/0804Manufacture of polymers containing ionic or ionogenic groups
    • C08G18/0819Manufacture of polymers containing ionic or ionogenic groups containing anionic or anionogenic groups
    • C08G18/0828Manufacture of polymers containing ionic or ionogenic groups containing anionic or anionogenic groups containing sulfonate groups or groups forming them
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/10Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
    • C08G18/12Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step using two or more compounds having active hydrogen in the first polymerisation step
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    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/2805Compounds having only one group containing active hydrogen
    • C08G18/2815Monohydroxy compounds
    • C08G18/283Compounds containing ether groups, e.g. oxyalkylated monohydroxy compounds
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    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3203Polyhydroxy compounds
    • C08G18/3206Polyhydroxy compounds aliphatic
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    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/38Low-molecular-weight compounds having heteroatoms other than oxygen
    • C08G18/3855Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur
    • C08G18/3857Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur having nitrogen in addition to sulfur
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/4009Two or more macromolecular compounds not provided for in one single group of groups C08G18/42 - C08G18/64
    • C08G18/4018Mixtures of compounds of group C08G18/42 with compounds of group C08G18/48
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    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/44Polycarbonates
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
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    • C08G18/4825Polyethers containing two hydroxy groups
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6633Compounds of group C08G18/42
    • C08G18/6637Compounds of group C08G18/42 with compounds of group C08G18/32 or polyamines of C08G18/38
    • C08G18/664Compounds of group C08G18/42 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3203
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6633Compounds of group C08G18/42
    • C08G18/6662Compounds of group C08G18/42 with compounds of group C08G18/36 or hydroxylated esters of higher fatty acids of C08G18/38
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/721Two or more polyisocyanates not provided for in one single group C08G18/73 - C08G18/80
    • C08G18/722Combination of two or more aliphatic and/or cycloaliphatic polyisocyanates
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/73Polyisocyanates or polyisothiocyanates acyclic
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/75Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
    • C08G18/751Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring
    • C08G18/752Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group
    • C08G18/753Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group
    • C08G18/755Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group and at least one isocyanate or isothiocyanate group linked to a secondary carbon atom of the cycloaliphatic ring, e.g. isophorone diisocyanate

Definitions

  • the invention relates to polyurethane dispersions containing alkoxysilane end groups, a process for the preparation of such dispersions and their use in or as sizes.
  • Polyurethane dispersions that can be crosslinked at room temperature with alkoxysilane groups, which harden to hard, water- or solvent-resistant and scratch-resistant lacquers and e.g. are well suited for painting wood, (PVC) floors, metallic substrates and for road marking paints, e.g. known from WO 94/13723.
  • Such dispersions are less suitable for glass fiber sizes, primarily because of their molecular structure and high crosslinking, as are those described in US Pat. No. 5,554,686, curable at room temperature and purely ionic, preferably with carboxylate groups, and hydrophilized silane-terminated polyurethane Dispersions.
  • Such dispersions do not have sufficient stability in size formulations, and carboxylate hydrophilization also promotes the susceptibility to hydrolysis of corresponding glass fiber reinforced plastics. This can lead to rapid degradation of the mechanical properties of the plastics.
  • EP-A 814 105 describes silane-functional polyurethane dispersions based on special polyesters, isocyanate-functional adducts and silane-functional polyisocyanates, as well as their use in two-component paints for painting metallic substrates. Two-component paints require separate storage of two components, which are only mixed shortly before application. This is associated with increased effort and involves the risk of reduced properties due to mixing errors. Such products are not suitable for glass fiber sizing.
  • US Pat. No. 5,041,494 describes cationically hydrophilized polyurethane dispersions with pH values of 3 to 6 and higher contents of alkoxysilane groups (defined by a content of at least 1.3% by weight of SiO 3 structural elements) which dry the coatings to be crosslinked .
  • US Pat. No. 4,582,873 describes a process for the production of water-dispersible polyurethanes with pendant reactive siliconate anion structures, which are obtained in the production by preferably using difunctional organosilanes.
  • WO 90/10026 describes alkoxysilane group-terminated polyurethanes, produced from hydrophilic polyethylene glycols, hydrophobic polyols, polyisocyanate and alkoxysilane, chain extension reactions not being carried out.
  • the products are suitable for the finishing of textile fibers containing polyester.
  • glass fiber sizes which contain special polyurethane dispersions with alkoxysilane end groups have improved application properties and improved processability of glass sizes fibers and show very good mechanical properties of corresponding glass fiber reinforced plastics.
  • polyurethane dispersions according to the invention in particular show excellent adhesion to glass, glass fibers or glass-like substrates.
  • glass fibers sized with the dispersions according to the invention show a particularly low and thus advantageous styrene solubility when used in thermoset reinforcement.
  • the dispersions according to the invention are referred to as polyurethane dispersions, but they also contain urea or polyurea segments.
  • the term dispersion also includes dispersions which contain dissolved polymer components.
  • the proportion of dissolved polymers can be influenced, for example, by the molecular weight or the content of hydrophilizing components.
  • the invention therefore relates to special polyurethane dispersions for glass fiber sizes with alkoxysilane end groups, which are obtained by chain extension of an isocyanate-functional prepolymer and subsequent chain termination reaction with a monamino-functional alkoxysilane.
  • polyurethane dispersions according to the invention with alkoxysilane end groups are reaction products present in dispersed or dissolved form
  • At least one hydrophilic, nonionic structural component consisting of compounds with at least one group reactive towards isocyanate groups and at least one hydrophilic polyether chain and optionally at least one (potentially) ionic compound with at least one, optionally at least partially neutralized, salt-forming group and at least one group reactive towards isocyanate groups,
  • component (s) c) being used in such an amount that a stable dispersion is formed.
  • polyurethane dispersions according to the invention with alkoxysilane end groups are preferably reaction products present in dispersed or dissolved form
  • hydrophilic structural components consisting of at least one hydrophilic, nonionic compound with at least one group reactive toward isocyanate groups and at least one hydrophilic polyether chain and optionally at least one (potentially) ionic
  • components (n) c) are used in such an amount that a stable dispersion is formed.
  • polyurethane dispersions according to the invention with alkoxysilane end groups are particularly preferably reaction products present in dispersed or dissolved form
  • hydrophilic structural components consisting of at least one hydrophilic, nonionic compound with at least one group reactive toward isocyanate groups and at least one hydrophilic polyether chain and optionally at least one (potentially) ionic compound with an optionally at least partially neutralized present group capable of salt formation,
  • Components c) are used in such an amount that a stable dispersion is formed.
  • polyurethane dispersions according to the invention with alkoxysilane end groups are very particularly preferably reaction products present in dispersed or dissolved form
  • Diisocyanate component of molecular weight 168 to 262 Diisocyanate component of molecular weight 168 to 262
  • hydrophilic structural components consisting of a hydrophilic, non-ionic compound with a group reactive towards isocyanate groups and a hydrophilic polyether chain, and an ionic compound with an at least partially neutralized sulphonic acid group and two with isocyanate groups reactive groups, d) 0 to 3% by weight% by weight of one or two structural components of the molecular weight range 62 to 450 which differ from a) to c) and have at least two groups which are reactive toward isocyanate groups,
  • components (n) c) are used in such an amount that a stable dispersion is formed, and all neutralizing agents are added before the dispersion.
  • the invention also relates to a process for the preparation of polyurethane dispersions containing alkoxysilane end groups, characterized in that first an isocyanate component is obtained from at least one polyol a), at least one isocyanate component b) optionally with the use of hydrophilizing components c) or component d).
  • trifunctional or higher-functional polyisocyanates are first reacted with such amounts of monofunctional alkoxysilanes, which results in a difunctional alkoxysilane-modified isocyanate component bg), which contains at least one polyol a) optionally a diisocyanate component b), at least one hydrophilizing component c) and optionally a component d) converted to an isocyanate-functional prepolymer, then a part of the remaining isocyanate groups either in organic solution or after dispersing with a chain extension component e), optionally with a hydrophilizing component c) and optionally a blocking agent f) and then the before , during or after the prepolymer preparation, any added solvent is optionally removed by distillation.
  • the invention also relates to the use of special polyurethane dispersions with alkoxysilane end groups in or as sizes, in particular for glass fibers.
  • the invention also relates to the use of special polyurethane dispersions with alkoxysilane end groups in or as a coating and / or lacquer.
  • the invention also relates to the use of special polyurethane dispersions with alkoxysilane end groups in combination with blocked polyisocyanate crosslinkers in or as sizes, in particular sizes for glass fibers.
  • the invention also relates to the use of special polyurethane dispersions with alkoxysilane end groups and those blocked to the polymer
  • Isocyanate groups in or as sizes, in particular sizes for glass fibers are Isocyanate groups in or as sizes, in particular sizes for glass fibers.
  • Polyol components a) suitable for producing the dispersions according to the invention are, for example, polyester polyols (for example Ulimann's Encyclopedia of Industrial Chemistry, 4th edition, volume 19, pp. 62-65).
  • Suitable raw materials for the production of these polyester polyols are difunctional alcohols such as ethylene glycol, 1,2- and 1,3-propylene glycol, 1,3-, 1,4-, 2,3-butanediol, 1, 6-hexanediol, neopentyl glycol, trimethylhexanediol, triethylene glycol, hydrogenated bisphenols, trimethylpentanediol, diethylenediglycol, dipropylenediglycol, 1, 4-cyclohexanediol, 1 , 4-cyclohexanedimethanol and difunctional carboxylic acids or their anhydrides such as adipic acid, phthalic acid (anhydride), isophthalic acid, maleic acid (anhydride), tere
  • polyester raw materials are monocarboxylic acids such as benzoic acid, 2-ethylhexanoic acid, oleic acid, soybean oil fatty acid, stearin fatty acid, peanut oil fatty acid, linseed oil fatty acid, nonanoic acid, cyclohexane monocarboxylic acid, isononanoic acid, sorbic acid, conjuene fatty acid, higher-functional carboxylic acids or alcoholic acid carboxylic acid, tri-anhydride acid, trimellitic acid carboxylic acid, trimellitic acid, trimellitic acid, trimellitic acid, trimellitic acid, trimellitic acid, trimellitic acid, trimellitic acid, trimellitic acid, trimellitic carbonic acid, trimellitic acid, trimellitic acid, trimellitic carbonic acid, trimellitic acid, trimellitic acid, trimellitic acid, trimellitic acid, as well Trimethylolpropane, glycerin, pentaerythritol, castor oil, dipent
  • polystyrene resin e.g., polystyrene resin, polystyrene resin, polystyrene resin, polystyrene resin, polystyrene resin, polystyrene resin, polystyrene resin, polystyrene resin, polystyrene resin, polystyrene resin, polystyrene resin, polystyrene resin, polystyrenethacrylate diols which e.g.
  • Lactone-based polyester diols are also suitable, these being homopolymers or copolymers of lactones, preferably addition products of lactones having terminal hydroxyl groups, such as e.g. ⁇ -caprolactone or gamma-butyrolactone acts on difunctional starter molecules.
  • Suitable starter molecules can be the diols mentioned above, but also low molecular weight polyester or polyether diols.
  • the corresponding hydroxycarboxylic acids can also be used.
  • polyether polyols are polyether polyols. They are in particular by polymerization of ethylene oxide, propylene oxide, tetrahydrofuran, styrene oxide and / or epichlorohydrin with themselves, for example in the presence of BF 3 or basic catalysts or by addition of these compounds, if appropriate also in a mixture or in succession, on starter components with reaction capable hydrogen atoms, such as alcohols, amines, amino alcohols or water available.
  • polyol components a) mentioned can also be used as mixtures, if appropriate also together with other polyols a) such as Polyester amides, polyether esters,
  • Polyacrylates Polyols based on epoxy resin, are used.
  • the hydroxyl number of the polyols a) is 5 to 350, preferably 8 to 200 mg KOH / g substance.
  • the molecular weights of the polyols a) are between 300 and 25,000, preferably between 300 and 15,000, in a preferred embodiment at least partially using polyols a) with a molecular weight of> 9000 g / mol.
  • Hydrolysis-stable polyols of molecular weight 300 to 3500 based on carbonate diols, tetrahydrofuran diols and or di- or trifunctional polyethers based on propylene oxide or propylene oxide / ethylene oxide or mixtures of the hydrolysis-stable polyols mentioned are preferably used as component a), when used trifunctional polyether polyols, these are used at most in amounts of up to 4% by weight based on the total solids content of the polymer.
  • hydrolysis-stable polyols can also preferably be used together with minor amounts of polyester polyols with comparatively good hydrolysis stability, e.g. Polyesters based on phthalic anhydride, isophalic acid, dimer fatty acid, hexanediol and / or neopentyl glycol can be used.
  • component a Polyols based on polyester with molecular weights of 400 to 950 are preferably used as component a), optionally also as a mixture of polyesters with a molecular weight of 400 to 950 and other polyols mentioned above.
  • component a) is used in amounts of 40 to 49% by weight.
  • the total proportion of tri- or, less preferably, higher-functional components a) to g) is 0 to 6, preferably 0 to 4,% by weight, based on the total solids content of the polymer.
  • Component b) consists of at least one organic di-, tri- or poly-isocyanate with a molecular weight of 140 to 1500, preferably 168 to 262.
  • hexamethylene diisocyanate (HDI) isophorone diisocyanate (IPDI)
  • IPDI isophorone diisocyanate
  • H12MDI 4,4'-diisocyanate dicyclohexyl are suitable -methane
  • 1,4-butane diisocyanate 1,4-butane diisocyanate, hexahydrodiisocyanatotoluene, hexahydrodiisocyanatoxylol, nonane triisocyanate.
  • aromatic isocyanates such as 2,4- or 2,6-Diisocyana- totoluol (TDI), xylylene diisocyanate and 4,4'-diisocyanatodiphenylmethane.
  • polyisocyanates based on the aforementioned and also other isocyanates with uretdione, biuret, allophanate, isocyanurate, iminoxadiazinedione or urethane structural units, but this is not preferred.
  • aliphatic and / or cycloaliphatic difunctional isocyanates having a molecular weight of 168 to 222 is particularly preferred, in particular isophorone diisocyanate and / or hexamethylene diisocyanate and / or diisocyanatodicyclohexylmethane (Desmodur® W, Bayer AG).
  • Component c) consists of at least one hydrophilic, nonionic structural component, consisting of compounds with at least one group reactive toward isocyanate groups and at least one hydrophilic polyether chain and optionally at least one (potentially) ionic compound with at least one, optionally at least partially neutralized, capable of salt formation Group and at least one group reactive towards isocyanate groups.
  • the ionic compounds c) are, for example, at least one, preferably one or two hydroxyl and / or primary or secondary amino groups having carboxylic acid, sulfonic acid and phosphoric acid or salts thereof.
  • Suitable acids are, for example, hydroxypivalic acid, dimethylolacetic acid, 'thylolpropionchure -Dime-, 2,2'-dimethylolbutyric acid, aminobenzoic acid, 2,2' 2,2-dimethyl olpentanchure, addition products of acrylic acid and diamines such as ethylene diamine or isophorone diamine.
  • sulfonate diols optionally containing ether groups, of the type described in US Pat. No. 4,108,814.
  • Amino-functional sulfonates with one or two reactive, ie primary or secondary, amino groups are also suitable.
  • the free acid groups in particular carboxyl and sulfonic acid groups, represent the “potentially ionic or anionic” groups mentioned above, while the salt-like groups obtained by neutralization with bases or acids
  • Groups in particular carboxylate groups and sulfonate groups, are the “ionic or anionic” groups mentioned above.
  • anionic components c) consist of the addition product of equivalent amounts of acrylic acid and isophoronediamine.
  • anionic components c) consist of compounds containing sulphonate groups with one or preferably two reactive hydroxyl or amino groups.
  • Nonionic hydrophilic compounds c) are mandatory and have pro
  • Molecule one or two groups reactive towards isocyanate groups, in particular hydroxyl and / or primary or secondary amino groups, and at least one hydrophilic polyether chain.
  • the polyether chains of these compounds consist of 30% to 100% of built-in ethylene oxide units, in a preferred embodiment 40 to 95% of built-in ethylene oxide units in addition to 5 to 60% of built-in propylene oxide units.
  • Suitable such components c) have molecular weights of 300 to 6000 and are e.g.
  • monofunctional polyethylene propylene glycol monoalkyl ethers such as Breox® 350, 550, 750 from BP Chemicals, polyether LB 25, LB 30, LB 34, LB 40 from Bayer AG, polyethylene / propylene glycols such as Carbowax® 300, 400, 1000, 2000, 6000 from Union Carbide, di- or monofunctional polyetheramines such as Jeffamine® ED600, ED900, ED4000, M715, Ml 000, M2070 from Texaco.
  • Nonionic monofunctional components c) with a molecular weight of 1000 to 2500 with a built-in propylene oxide content of 10 to are preferred
  • nonionic hydrophilic components c) in amounts of 4 to 15% by weight and anionic components c) with sulfonate groups in amounts of 0.5 to 6% by weight is particularly preferably used.
  • Purely nonionic hydrophilization by components c) in amounts of 15 to 21% by weight is also particularly preferred.
  • Component d) is a low molecular weight structural component of molecular weight range 62 to 450 which differs from a), b) and c) and has at least two groups which are reactive toward isocyanate groups. These reactive groups are preferably hydroxyl groups.
  • Suitable components d) are e.g. Ethylene glycol, 1,2-, 1,3-propylene glycol, 1,4-butanediol, neopentyl glycol, 1, 6-hexanediol, trimethylpentanediol, trimethylolpropane, glycerol, the reaction product of 2 moles of propylene carbonate and 1 mole of hydrazine and / or Mixtures of those mentioned, if appropriate also with further components d).
  • Components d) are used in amounts of 0 to 5, preferably 0 to 3% by weight 2.
  • Component e) is at least one chain extension component of molecular weight 32 to 350 which differs from a) to d) and has at least two groups which are reactive toward isocyanate groups. Reactive groups are preferably primary or secondary amino groups. Suitable components e) are e.g.
  • Components e)
  • Difunctional amines are preferably used, optionally in combination with a triamine.
  • Di- and / or trifunctional (potentially) anionic components c) with two or three reactive primary and / or secondary amino groups such as e.g. 2-aminoethylaminoethane sulphonate or the 1: 1 reaction product of acrylic acid and isophoronediamine can also be used as chain extension reagent e).
  • chain extension reagent e e.g. 2-aminoethylaminoethane sulphonate or the 1: 1 reaction product of acrylic acid and isophoronediamine
  • component c) can also act as the sole chain extension reagent e).
  • the molecular weight build-up can be influenced by chain extension or chain branching and high molecular weights can be built up in a defined manner.
  • Suitable monofunctional blocking agents f) can e.g. be: butanone oxime, cyclohexanone oxime, acetone oxime, malonic ester, triazole, ⁇ -caprolactam, phenol, dimethylpyrazole, monofunctional amines such as di-butylamine, di-isopropylamine, monofunctional alcohols such as e.g. Butanol, cyclohexanol, isopropanol, tert-butanol. Mixtures of different blocking agents can also be used, in particular mixtures of blocking agents which unblock at different temperatures and thus enable a preferred embodiment, a stepwise reaction.
  • Preferred blocking agents are butanone oxime, epsilon-caprolactone, dimethylpyrazole and alcohols or mixtures of these blocking agents.
  • the blocking agents can be used in amounts of 0 to 7, preferably 0 to 4,% by weight.
  • one equivalent of a trifunctional chain extender e) is used for each equivalent of a blocking agent, if appropriate, in order to achieve the desired high molecular weights.
  • Suitable monoamino-functional alkoxysilanes as chain termination component g) are e.g. 3-aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltributoxysilane, 2-aminoethyltriethoxysilane, 2-aminoethyltrimethoxysilane, 2-aminoethyltributoxysilane, 4-aminobutyltriethoxysilane, 4-aminobutylmethyl oxysilane, reaction products of the alkoxysilanes mentioned with dialkyl malonates such as, for example Diethyl malonate, dimethyl malonate or dibutyl malonate, compounds of the type mentioned in which one or two of the alkoxy groups have been replaced by alkyl groups and mixtures of the said and other alkoxysilanes.
  • Component e) is used in amounts of 0.25 to 10, preferably 0.5
  • the mathematically determined content of -Si- (O-) 3 in the solid of the polyurethane dispersions is less than 1.25% by weight.
  • chain extenders e), optionally blocking agents f) and monoamino-functional alkoxysilanes g) are used in amounts of 35 to 85 equivalent percent of reactive amino and / or hydroxyl groups, based on the free isocyanate groups of the prepolymer
  • Components a) to d) used that that the amount of isocyanate-reactive groups in e), f), and g) is 35 to 85% of the amount of reactive isocyanate groups of the prepolymer from a) to d).
  • Dispersions of differently blocked isocyanate groups unblock at different temperatures and thus contribute to a good bond of glass fibers to the size and in the second step to a good bond of the sized glass fibers to plastic.
  • the polyurethane dispersions according to the invention with alkoxysilane groups show a practical storage stability at room temperature up to 65 ° C. After application, drying takes place at temperatures of 90 to 280 ° C, preferably at 110 to 200 ° C.
  • the dispersions according to the invention are prepared in such a way that an isocyanate-functional prepolymer is first prepared from at least one polyol a), at least one isocyanate component b), optionally with the use of hydrophilizing components c) or a component d), then part of the remaining isocyanate groups either in organic solution or after dispersing with a chain extension component e), optionally a hydrophilizing component c) and optionally a blocking agent f) and then reacting the other isocyanate groups either before, during or after the dispersion with a monoaminofunctional alkoxysilane g) and then the solvent which may have been added before, during or after the prepolymer preparation is removed, if appropriate by distillation.
  • At least one polyol a), at least one diisocyanate b) is converted into a monohydroxy-functional, nonionic hydrophilization component c), if appropriate a mono- or dihydroxy-functional (potentially) anionic hydrophilization component c) and if appropriate di- and / or trihydroxy-functional components d) an isoeyanate-functional prepolymer is produced, this either before dispersing, then in the presence of solvent, or after dispersing, first with the chain extender e) and optionally f) and then with the chain terminator g) Reaction, and then before, during or any solvent added, if any, after the prepolymer preparation is removed by distillation, the total amount of neutralizing agent being added before the dispersion.
  • an isocyanate-functional prepolymer is first prepared from at least one polyol a), at least one diisocyanate b), a monohydroxy-functional, nonionic hydrophilization component c) and, if appropriate, di- and / or trihydroxy-functional components d), this then either before dispersing, then in the presence of solvent, or after dispersing, first of all reacted with a mixture of a diamino-functional (potentially) ionic hydrophilizing agent c) and chain extender e) and optionally f) and then reacted with the chain terminating agent g), and then the solvent which may have been added before, during or after the prepolymer preparation is removed, if appropriate by distillation, the total amount of neutralizing agent before
  • trifunctional or higher-functional polyisocyanates are first reacted with such amounts of monofunctional alkoxysilanes that a difunctional alkoxysilane-modified isocyanate component bg) results, which contains at least one polyol a) optionally a diisocyanate component b), at least one hydrophilizing component c) and optionally one Component d) converted to an isocyanate-functional prepolymer, then part of the remaining isocyanate groups either in organic solution or after dispersing with a chain extension component e), optionally one
  • the reaction of the components can be carried out with the addition of catalysts such as dibutyltin dilaurate, tin 2-octoate, dibutyltin oxide or diazabicyclononane.
  • amines such as triethylamine, N-methylmo ⁇ holin, diisopropylamine, hydroxyamines such as diethanolamine, triethanolamine, diispropanolamine, aminomethylpropanol, potassium or sodium hydroxide, ammonia and di- or polyamines such as hexamethylenediamine, isophoronediamine, isophoronediamine, 4-cyclohexanediamine, trimethylhexanediamine, Dimethylhexandiamin, Jeffamine ® (Texaco), such as 3,3 '- [l, 4-butanediyl bis (oxy)] bis-l-propanamine, 4,4'-methylene-bis- (2, 6-diethylcyclo-hexanamine), 4,4 ⁇ - methylene-bis- (2-methylcyclohexanamine), 4,4'-methyl en-bis-cyclohexane-amine can be used.
  • amines such as triethylamine, N-methylmo ⁇
  • the degrees of neutralization are generally between 40 and 120%, preferably 100 to 120%.
  • the complete amount of neutralizing agent is added even before the prepolymer or polymer is dispersed in / with water.
  • the mixture After dispersing in / by water, the mixture is stirred until all the isocyanate groups which may still be present have reacted. It is also possible to completely react all isocyanate groups with the above-mentioned components before dispersing them in / with water.
  • the solvents which may be used to prepare the dispersion can be partially or preferably completely removed from the dispersion by distillation.
  • the dispersions particularly preferably contain less than 2% by weight of volatile solvents and neutralizing agents. Preferred solvents are in particular
  • auxiliaries and additives such as anti-settling agents, defoamers, thickeners, emulsifiers, catalysts, flow control agents, adhesion promoters, biocides, antistatic agents, light stabilizers, lubricants, thermal stabilizers, etc., but also special oligo- mer or polymeric compounds with or without hydrophilic groups are added.
  • the dispersions according to the invention have average particle diameters (determined, for example, by laser correlation spectroscopy) from 20 to 900, preferably from
  • the solids content of the dispersions is at least 30% at viscosities of 10 to 150 seconds run-off time (DIN-4 cup, 23 ° C.).
  • the pH values are preferably between 5.0 and 11.0.
  • the dispersions according to the invention are particularly suitable for use in or as sizes, preferably glass fiber sizes.
  • the dispersions can be used as the sole binder or together with other polymers such as e.g. Polyurethane dispersions, polyacrylate dispersions, polyester dispersions, polyether dispersions,
  • Polyepoxide dispersions polyvinyl ester or polyvinyl ether dispersions, polystyrene or polyacrylonitrile dispersions, blocked polyisocyanates, blocked polyisocyanate dispersions, amino crosslinking resins such as e.g. Melamine resins are used.
  • the dispersions according to the invention are used in combination with blocked polyisocyanates based on hexamethylene diisocyanate, isophorone diisocyanate and / or Desmodur W which may contain hydrophilic groups.
  • the preferred mixing ratio of the dispersion according to the invention to polyisocyanate crosslinking agent is 65% to 35% to 10% by weight, based in each case on the solids content.
  • Suitable blocking agents for these polyisocyanate crosslinkers are e.g. Butanone oxime, ⁇ -caprolactam or dimethylpyrrazole.
  • Suitable hydrophilizing agents are, above all, the ionic or nonionic compounds mentioned in component c), in particular those having one or two hydroxyl groups available for reaction with isocyanate groups.
  • the dispersions according to the invention or the sizes produced therewith can contain the usual auxiliaries and additives, such as e.g. Defoaming agents, thickening agents, flow control agents, dispersing aids, catalysts, skin preventing agents, anti-settling agents, emulsifiers, biocides, adhesion promoters, e.g. based on the known low or high molecular weight silanes, lubricants, wetting agents,
  • auxiliaries and additives such as e.g. Defoaming agents, thickening agents, flow control agents, dispersing aids, catalysts, skin preventing agents, anti-settling agents, emulsifiers, biocides, adhesion promoters, e.g. based on the known low or high molecular weight silanes, lubricants, wetting agents,
  • the sizes can be applied by any method, for example with the help of suitable devices such as spray or roller applicators. They can be applied to the glass filaments drawn from spinnerets at high speed immediately after they have solidified, ie before they are wound up. It is also possible to size the fibers in an immersion bath after the spinning process.
  • the sized glass fibers can be processed either wet or dry, for example into chopped glass.
  • the final or intermediate product is dried at elevated temperatures. Drying is not only to be understood to mean the removal of other volatile components, but also, for example, the setting of the size components.
  • the proportion of the size is 0.1 to 4%, preferably 0.2 to 2% by weight, based on the sized glass fibers. Both thermoplastic and thermoset polymers can be used as matrix polymers.
  • the dispersions according to the invention obtained are furthermore suitable for all fields of use in which solvent-containing, solvent-free or other types of aqueous
  • Paint and coating systems with an increased property profile are used, e.g. Coating of mineral substrates, painting and sealing of wood and wood-based materials, painting and coating of metallic surfaces, painting and coating of plastics as well as coating of textiles and leather.
  • the dispersions according to the invention can be used as
  • the isocyanate - functional polyurethane prepolymer is dispersed in 10 minutes by adding 3300 g of distilled water. 15 minutes to extend the chain, a 25% aqueous solution of 8.0 g of hydrazine, 12.9 g of diethylenetriamine and 43.8 g of ethylenediamine was added and after
  • the isocyanate-functional polyurethane prepolymer is then diluted with 1800 g of acetone and a 25% chain extension solution in water of 61.8 g of aminoethylaminoethanesulphonic acid in the form of the sodium salt, 2.3 g of hydrazine and 20.2 g of diethylenetriamine is rapidly added.
  • the mixture is then dispersed by adding 3300 g of distilled water, followed by the addition of a
  • the prepolymer is then diluted with 100 g of acetone and dispersed by adding 630 g of distilled water.
  • a chain extension mixture of 1.5 g of diethylene triamine, 1.4 g of hydrazine, 20.6 g of isophoronediamine and 90 g of water is then added in 2 minutes. 10 minutes after the addition of the mixture, 7.2 g of 3-aminopropyltriethoxysilane dissolved in 20 g of water are added. After this
  • ethylene oxide / propylene oxide base molecular weight 2245 g / mol
  • 20.3 g butanediol homogenized at 70 ° C., mixed with 169.8 g isophorone diisocyanate and reacted at 100 ° C. until the theoretical isocyanate value was reached.
  • the isocyanate-functional polyurethane prepolymer is diluted with 800 g of acetone and then a chain extension solution consisting of 22.8 g of aminoethylaminoethanesulfonic acid in the form of the sodium salt, 3 g of ethylenediamine and 50 g of water is added.
  • the isocyanate-functional polyurethane prepolymer is diluted with 1400 g of acetone and then a chain extension solution consisting of 77 g of aminoethylaminoethanesulphonic acid in the form of the sodium salt, 4.4 g of hydrazine and 150 g of water is added. Then 41 g of 3-aminopropyltrimethoxysilane are added, the mixture is dispersed by adding 3700 g of distilled water and the acetone is removed by distillation. A very finely divided polyurethane dispersion is obtained. sion with a solids content of 34% and a viscosity of 12 seconds (DIN 4 flow cup, 23 ° C).
  • the isocyanate-functional polyurethane prepolymer is diluted with 1900 g of acetone and then a chain extension solution consisting of 30 g of aminoethylaminoethanesulphonic acid in the form of the sodium salt, 35.6 g of isophoronediamine and 150 g of water is added. 20 minutes after the end of the addition, 23 g of 3-aminopropyltrimethoxysilane, diluted with 23 g of acetone, are added, dispersed by adding 3200 g of distilled water, and the acetone is removed by distillation. A finely divided polyurethane dispersion with a solids content of 42% and a viscosity of 19 seconds is obtained (DIN 4 flow cup, 23 ° C.).
  • Hexamethylene diisocyanate and 70 g of isophorone diisocyanate are added and at 100 ° C implemented until the theoretical isocyanate value has been reached.
  • the isocyanate-functional polyurethane prepolymer is diluted with 1500 g of acetone and then a chain extension solution consisting of 3.2 g of hydrazine, 10.8 g of ethylenediamine and 20 g of water is added. 10 minutes after the end of the addition, 56.2 g of 1: 1 reaction product of 3-aminopropyltrimethoxysilane and dimethyl maleate are added, the mixture is dispersed by adding 4900 g of distilled water and the acetone is removed by distillation. A very finely divided polyurethane dispersion with a solids content of 33% and a viscosity of 40 seconds is obtained (DIN 4 flow cup, 23 ° C.).
  • Example 1 is repeated, but the 3-aminopropyltriethoxysilane is omitted.
  • a dispersion is obtained with a solids content of approx. 40%, a viscosity in the DIN 4 flow cup (23 ° C.) of 13 seconds and a pH of 7.1.
  • Example 1 is repeated, but the order of addition of the chain extension solution or the chain termination solution is reversed, i.e. the chain termination solution is added first.
  • a dispersion is obtained with a solids content of approximately 41%, a viscosity in the DIN 4 flow cup (23 ° C.) of 12 seconds and a pH of 7.0.
  • Example 1 is repeated, but instead of the monoamino-functional 3-aminopropyltriethoxysilane, an equivalent amount of the difunctional aminoethylaminopropyltriethoxysilane is added together with the chain extension solution.
  • a dispersion is obtained with a solids content of approx. 41%, a viscosity in the DIN 4 flow cup (23 ° C.) of 16 seconds and a pH of 7.8.
  • Dispersions according to Example 1) and from Comparative Examples 1), 2) and 3) are drawn with a film puller onto a) glass plates degreased with dichloromethane and onto b) glass plates cleaned in a dishwasher, in each case in layer thicknesses of 10 or 35 ⁇ m dry film, and applied once 24 hours at room temperature, and dried in a second test series for 5 minutes at 50 ° C and then for 5 minutes at 150 ° C. The adhesion of the coatings was then tested using a cross cut test in accordance with DIN 53 151:
  • comparative dispersion 1 which as the only dispersion contains no alkoxysilane groups, has a significantly poorer adhesion than the three other dispersions.
  • the dispersion according to Example 1) and the comparative dispersions 2) and 3) show overall good to very good adhesion values. However, it can be seen that the dispersion according to the invention tends to have the best adhesion, especially when the glass surface is not optimally cleaned.
  • Sized glass fibers were produced using 85% by weight of dispersion 2) and 15% by weight of a nonionically hydrophilized and butanone oxime-blocked hexamethylene diisocyanate trimerate and these were compounded into polyamide.
  • Test specimens produced therefrom were subjected to a hydrolysis test at 120 ° C. in a water / ethylene glycol mixture. The initial bending strength was approx. 280 MPa, after 2 weeks the bending strength was still approx. 160 MPa, after 4 weeks approx. 140 MPa and after 6 weeks still approx. 130 MPa. Overall, these values can be assessed as very good.
  • Coated glass fibers were produced using dispersion from Example 1), from Example 7) and from Comparative Example 1) and used to reinforce unsaturated polyester resins.
  • the styrene solubility of the size during processing should be as low as possible. The following values were found:
  • Example 1) 18%
  • Example 7) 23%
  • polyurethane dispersions according to the invention allow the production of high quality glass fiber sizes for different areas of application and different requirement profiles.

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Abstract

L'invention concerne des dispersions de polyuréthane contenant des groupes terminaux alcoxysilane, de même qu'un procédé pour produire de telles dispersions et leur utilisation dans des produits d'ensimage ou comme produits d'ensimage.
PCT/EP2000/002485 1999-04-01 2000-03-21 Dispersions de polyurethane a groupes terminaux alcoxysilane pour produits d'ensimage pour fibres de verre WO2000059975A1 (fr)

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JP2011503269A (ja) * 2007-11-07 2011-01-27 バイエル・マテリアルサイエンス・アクチェンゲゼルシャフト 分散体接着剤i
WO2017203081A1 (fr) * 2016-05-25 2017-11-30 Identity Mark S.L. Composé pour la fabrication d'un filigrane dans une matière laminaire textile et composition, matière textile, procédés et utilisations correspondants
US10351653B2 (en) 2014-05-28 2019-07-16 3M Innovative Properties Company Polyurethane-polyurea dispersions comprising hydrazine or hydrazide chain extenders
EP3564284A4 (fr) * 2016-12-29 2020-09-02 Wanhua Chemical Group Co., Ltd. Dispersion aqueuse de polyuréthane ou de polyuréthane-urée, procédé de préparation et utilisation associés

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EP2236532A1 (fr) * 2009-03-31 2010-10-06 Bayer MaterialScience AG Polyisocyanates hydrophiles à nanoparticules modifiées
JP6276754B2 (ja) 2012-04-23 2018-02-07 コベストロ、ドイチュラント、アクチエンゲゼルシャフトCovestro Deutschland Ag 耐光性ポリウレタン組成物
EP2725044B1 (fr) 2012-10-24 2017-06-21 Covestro Deutschland AG Prépolymère à terminaison alkoxysilane à base de polyols de polyéther carbonate pour mousse à atomiser

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JP2007529578A (ja) * 2004-03-18 2007-10-25 バイエル・マテリアルサイエンス・アクチェンゲゼルシャフト 改良接着特性を有する水性ポリエステル−ポリウレタン分散液
JP2011503269A (ja) * 2007-11-07 2011-01-27 バイエル・マテリアルサイエンス・アクチェンゲゼルシャフト 分散体接着剤i
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US10351653B2 (en) 2014-05-28 2019-07-16 3M Innovative Properties Company Polyurethane-polyurea dispersions comprising hydrazine or hydrazide chain extenders
WO2017203081A1 (fr) * 2016-05-25 2017-11-30 Identity Mark S.L. Composé pour la fabrication d'un filigrane dans une matière laminaire textile et composition, matière textile, procédés et utilisations correspondants
EP3564284A4 (fr) * 2016-12-29 2020-09-02 Wanhua Chemical Group Co., Ltd. Dispersion aqueuse de polyuréthane ou de polyuréthane-urée, procédé de préparation et utilisation associés
US11118000B2 (en) 2016-12-29 2021-09-14 Wanhua Chemical Group Co., Ltd. Polyurethane or polyurethane-urea aqueous dispersion, preparation method therefor, and use thereof

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