WO2000002714A1 - System for teaching robot for work transfer - Google Patents

System for teaching robot for work transfer Download PDF

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Publication number
WO2000002714A1
WO2000002714A1 PCT/JP1999/003663 JP9903663W WO0002714A1 WO 2000002714 A1 WO2000002714 A1 WO 2000002714A1 JP 9903663 W JP9903663 W JP 9903663W WO 0002714 A1 WO0002714 A1 WO 0002714A1
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WO
WIPO (PCT)
Prior art keywords
teaching
work
connection
transfer robot
robot
Prior art date
Application number
PCT/JP1999/003663
Other languages
French (fr)
Japanese (ja)
Inventor
Kazuhide Asada
Original Assignee
Komatsu Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Komatsu Ltd. filed Critical Komatsu Ltd.
Priority to KR1020007014169A priority Critical patent/KR20010052839A/en
Publication of WO2000002714A1 publication Critical patent/WO2000002714A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J19/00Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
    • B25J19/06Safety devices
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/42Recording and playback systems, i.e. in which the programme is recorded from a cycle of operations, e.g. the cycle of operations being manually controlled, after which this record is played back on the same machine

Definitions

  • the present invention teaches a work transfer robot that is incorporated into a semiconductor device (eg, semiconductor wafer, liquid crystal glass substrate, etc.) manufacturing system to transfer a work such as a semiconductor wafer or a glass substrate to a predetermined semiconductor processing apparatus and to put the work in and out.
  • a semiconductor device eg, semiconductor wafer, liquid crystal glass substrate, etc.
  • the present invention relates to a work transfer robot teaching system capable of efficiently and safely performing the work.
  • a robot controller controls transfer of a work such as a semiconductor wafer according to the contents taught.
  • the work transfer robot 25 is installed in a clean room 24 and is controlled by a robot controller 20 via a cable 23.
  • the work transfer robot 25 employs, for example, a frog-leg type robot.
  • the arm 26 rotates a hand 26 as an end effector, and places and transfers a work such as a semiconductor wafer on the hand.
  • the transfer operation of the work transfer robot 25 is preliminarily taught using a teaching means such as a keyboard and a teaching processing unit 21, and a predetermined transfer operation is performed according to the taught contents.
  • the teaching means such as a keyboard is directly connected to the robot controller 20, and the work transfer port robot is far from the robot controller 20.
  • the robot controller 20 From the position of the robot controller 20, there is a problem that it is not possible to see the work transfer robot, and it is impossible to reliably teach the work transfer robot.
  • the working area of the above-mentioned work transfer robot 25 is, for example, as large as 10 m square, and it is not easy to extend a multi-pair cable within this 10 m, and the operability is significantly deteriorated. Become.
  • the work transfer robot is disposed in the clean room 24 as described above. Therefore, it is difficult to move the work transfer robot to the vicinity of the work transfer robot by dragging the cable. Dust will be generated inside and the cleanliness of the clean room will be reduced.
  • the working area 27 of the workpiece transfer robot 25 is inside the clean room 24, and it is necessary to maintain the cleanness of the clean room 24 properly. Therefore, the size of the clean room 24 should be as small as possible. It is designed to be approximately equal to the size of 27. Therefore, when a human enters the clean room 24 and teaches the work transfer robot 25 by the teaching means, if the work transfer robot 25 is not in the teaching state and is in the transfer operation state, the human is evacuated. Very dangerous because there are no areas or gaps ⁇
  • an object of the present invention is to provide a teaching system for a work transfer robot capable of eliminating such a problem and improving the operability of teaching processing for the work transfer robot and ensuring safety. .
  • a first invention is a work transfer robot for transferring a predetermined work in a work area, control means for controlling transfer of a predetermined work performed by the work transfer port bot based on the contents taught,
  • a teaching unit that is separated from the control unit and teaches a predetermined work transfer operation by the work transfer port pot; and connects the teaching unit to the control unit via a connection point provided around the work area. Connection means.
  • connection point for connecting the teaching means can be arranged to the vicinity of the work transfer robot, so that it has an effect of facilitating the teaching operation.
  • connection point is provided outside the work area.
  • the operation of connecting the teaching means to the connection point is forced every time the teaching is performed by the teaching means, which has an operational effect of ensuring safety during teaching.
  • the number of the connection points is plural.
  • connection points since a plurality of connection points are provided, the wiring between the teaching means and the connection points can be shortened, and the teaching operation is facilitated.
  • the apparatus further comprises a recognition unit that recognizes whether or not the teaching unit is connected to a connection point of the connection unit. When it is recognized that the means is connected, the control is switched from the transfer control of the work transfer robot to the teaching processing by the teaching means.
  • the transport control state and the teaching processing state are appropriately switched according to the connection state, so that there is an operational effect that the safety at the time of teaching can be reliably ensured.
  • a dummy plug indicating that a connection point of the connection means is not used, and a dummy plug for recognizing whether a dummy plug is connected to the connection point of the connection means.
  • a recognition unit wherein the control unit performs the transfer control of the workpiece transfer robot when the dummy plug recognition unit recognizes that the dummy plug is connected at all the connection points. .
  • the transfer control of the work transfer robot is performed only after all the dummy plugs are connected, so that the teaching processing state and the transfer control processing can be reliably separated to ensure safety. it can.
  • the control means inhibits the transfer operation of the work transfer robot when the dummy plug recognition means recognizes that the dummy plug is not connected to one or more connection points. It is characterized by doing.
  • the transfer operation is not performed, so that the same as in the fifth invention.
  • the safety can be ensured by reliably separating the teaching processing state and the transport control processing.
  • a seventh invention is a work transfer robot for transferring a predetermined work in a work area, control means for controlling transfer of a predetermined work performed by the work transfer robot based on the taught contents, and the control means And a plurality of teaching means for teaching a transfer operation of a predetermined work by the work transfer robot, and controlling the plurality of teaching means via a plurality of connection points provided around the work area. Connection means for connecting to the means, wherein the control means selects one of the plurality of teaching means and switches to the teaching processing by the selected teaching means.
  • the teaching means can be selected by the control means in place of the removal of the dummy plug, the operation for shifting to the teaching processing state is significantly improved.
  • An eighth invention provides a work transfer robot for transferring a predetermined work in a work area, control means for controlling transfer of the predetermined work performed by the work transfer robot based on the taught contents, and the control means Teaching means having a selection button for teaching a transfer operation of a predetermined work by the work transfer robot and instructing selection of the teaching means, and a plurality of connections provided around the work area Connecting means for connecting each of the plurality of teaching means to the control means via a point, wherein the control means, when a selection button of the teaching means is selected, from the transfer control of the work transfer robot. It is characterized by switching to teaching processing by teaching means having a selection button.
  • the state since the state can be shifted to the teaching processing state only by pressing the selection button instead of removing the dummy plug, the state shifts to the teaching processing state. There is an operational effect that the operability at the time of operation is remarkably improved.
  • FIG. 1 is a diagram showing a schematic configuration of a semiconductor device manufacturing system according to a first embodiment of the present invention.
  • FIG. 2 is a flowchart showing a procedure for switching between a transfer control state and a teaching processing state by the robot controller shown in FIG.
  • FIG. 3 is a diagram showing an example of a connection mechanism between a connection plug and a dummy plug or a teaching pendant connection plug.
  • FIG. 4 is a diagram showing a main configuration of a teaching system of a semiconductor device manufacturing system according to a second embodiment of the present invention.
  • FIG. 5 is a flowchart showing a procedure for switching between the transfer control state and the teaching processing state by the robot controller shown in FIG.
  • FIG. 6 is a diagram showing a main configuration of a teaching system of a semiconductor device manufacturing system according to a third embodiment of the present invention.
  • FIG. 7 is a diagram showing a main configuration of a teaching system of a semiconductor device manufacturing system according to a fourth embodiment of the present invention.
  • FIG. 8 is a flowchart showing a procedure for switching between the transfer control state and the teaching processing state by the robot controller shown in FIG.
  • FIG. 9 is a diagram showing a schematic configuration of a semiconductor device manufacturing system including a conventional teaching system.
  • FIG. 1 is a diagram showing a schematic configuration of a semiconductor device manufacturing system 10 according to a first embodiment of the present invention.
  • a semiconductor device manufacturing system 10 includes a clean room 1 and four processing devices 2 a to 2 d connected to the clean room 1 via gates 9 a to 9 d.
  • Each of the processing devices 2a to 2d performs a predetermined processing power, such as heat treatment, on a work such as a semiconductor wafer.
  • Each of the processing devices 2a to 2d By performing each processing, a series of processing is performed on the work.
  • This work is arranged neatly as a processing object in a cassette 3 connected to the clean room 1 similarly to the processing apparatuses 2 a to 2 d, and is taken out by a work transfer robot R operating in the clean room 1.
  • the work transfer robot R is realized by, for example, a frog-leg type robot as shown in FIG.
  • the frog leg type robot has an arm that expands and contracts like a frog's foot, and conveys a work placed on a hand H as an end effector attached to the end of the arm.
  • the expansion and contraction of the arm is achieved by rotating the axes of the arms in directions different from each other, and the hand H can be rotated around the axis by rotating the axes of the arms in the same direction.
  • the frog-leg type robot can move substantially to the front of each of the processing devices 2 a to 2 d and the cassette 3 by moving on a predetermined trajectory Ln extending in the longitudinal direction of the clean room 1. it can.
  • the work transfer robot R When performing predetermined processing on a work by controlling the work transfer robot R, the work transfer robot R first takes out an unprocessed work in the cassette 3. This removal is performed by moving the cassette up and down or the hand H up and down, and placing the workpiece transport robot R on the hand H. Thereafter, the workpiece on the hand H is transported to the front of the first processing apparatus, for example, the processing apparatus 2a, and is sent into the processing apparatus 2a via the gate 9a. Then, the workpiece processed by the processing apparatus 2a is taken out again by the workpiece transfer robot R, transported to the next processing apparatus, for example, the front of the processing apparatus 2b, and processed through the gate 9b. It is sent into the processing device 2b and is subjected to predetermined processing.
  • the first processing apparatus for example, the processing apparatus 2a
  • the workpiece transfer robot R transported to the next processing apparatus, for example, the front of the processing apparatus 2b, and processed through the gate 9b. It is sent into the processing device 2b and is subjected to predetermined
  • the processing for each processing apparatus is sequentially performed, and a series of processing is completed.
  • the workpiece transfer robot R takes out the processed workpiece through the gate 9c, transports the workpiece to the front of the cassette 3, and returns to the cassette 3 again.
  • the processed work is stored in the inside.
  • the transfer robot R performs an efficient transfer process so as to cause each of the processing devices 2 a to 2 d to perform processing on a plurality of workpieces simultaneously and in parallel.
  • the transfer control of the work transfer robot R is controlled by a robot controller 4 arranged outside the clean room 1.
  • connection plugs 6a to 6d are electrically connected to the robot controller 4 respectively.
  • the robot controller 4 performs transport control assuming that the robot is not in the teaching state.
  • a teaching pendant connection plug 8 for connecting the teaching pendant TP is connected to one of the connection plugs 6a to 6d, and the other connection plugs 6a to 6d are connected. If all of the dummy plugs 7a to 7d are connected, it is recognized as being in the teaching state. This recognition judgment is performed by the connection recognition unit 5a of the robot controller 4.
  • the robot controller 4 switches between the transport control state and the teaching processing state based on the recognition of the connection recognition unit 5a.
  • the clean room 1 has four opening / closing doors 1 a to 1 d, and the teaching pendant TP is brought into the clean room 1 through the opening / closing doors la to 1 d.
  • the teaching processing unit 5b performs a teaching process such as storing the content instructed from the teaching pendant TP.
  • the robot controller 4 first stops the work transfer robot R (step 100). Thereafter, it is determined whether or not all of the dummy plugs 7a to 7d are connected to the connection plugs 6a to 6d based on the recognition result of the connection recognition unit 5a (step 102).
  • the robot controller 4 When all of the dummy plugs 7a to 7d are not connected, the robot controller 4 further connects the teaching pendant TP to one connection plug, and connects the dummy plugs to all of the other connection plugs. It is determined based on the recognition result of the connection recognition unit 5a whether or not there is (Step 104). Conditions for this step 104 If is not satisfied, the process proceeds to step 102 to determine whether all of the dummy plugs 7a to 7d are connected. On the other hand, if the condition of step 104 is satisfied, the state shifts to the teaching processing state (step 106). This allows teaching by the teaching vendor TP.
  • the robot controller 4 determines whether or not the teaching end button of the teaching pendant TP has been pressed (step 108). If the teaching end button has been pressed, the timer starts counting. Then (step 110), it is determined whether a predetermined time has elapsed (step 112). After the elapse of the predetermined time, the process proceeds to step 100 for the first time, the work transfer robot R is stopped, and the above-described processing is repeated. On the other hand, if the teaching end button has not been pressed in step 108, it is determined whether or not the teaching pendant TP is connected to one connection plug and dummy plugs are connected to all of the other connection plugs.
  • step 120 Judgment is made (step 120), and if the judgment result satisfies this condition, the process proceeds to step 108. If the judgment result does not satisfy this condition, the process proceeds to step 100. And repeat the above process.
  • the reason why the pressing of the teaching end button is set as the condition for shifting to the stop state is to ensure safety.
  • the transition to the stop state is defined as the lapse of the predetermined time because the instructor may still be present in the clean room 1 and it takes at least the predetermined time before the human leaves the clean room 1. It is considered that. Safety is ensured by such double and triple checks.
  • a device for recognizing the opening / closing of each of the opening / closing doors 1a to 1d may be provided, and the closing of the opening / closing door may be further added as a condition for shifting to the stop state.
  • step 102 if it is determined in step 102 that all of the dummy plugs 7 a to 7 d are connected to the connection plugs 6 a to 6 d, it is further determined whether the transfer control button on the robot controller 4 has been pressed. Determine (Step 130). If the transfer control button has not been pressed, the process proceeds to step 102 and the above-described processing is repeated. If the transfer control button has been pressed, the process shifts to the transfer control state (step 1). 32). That is, the robot controller 4 causes the workpiece transport robot R to transport the workpiece according to the contents taught.
  • step 134 it is determined whether or not all of the dummy plugs 7a to 7d are connected to the connection plugs 6a to 6d (step 134), and all of the dummy plugs 7a to 7d are connected to the connection plugs 6a to 6d. Only when it is determined that it is not connected to d, proceed to step 100 and move the work transfer robot R to the stop state.
  • connection mechanism between the connection plugs 6a to 6d and the dummy plugs 7a to 7d and a connection mechanism between the connection plugs 6a to 6d and the teaching pendant TP will be described with reference to FIG.
  • FIG. 3A is a diagram showing a connection state between the connection plug 6a and the dummy plug 7a.
  • the dummy plug 7a shown in FIG. 3A has a wiring for short-circuiting the terminal T2 and the terminal Tn.
  • the connection recognition unit 5a recognizes the connection between the terminal T2 and the terminal Tn, and thereby recognizes that the dummy plug 7a is connected to the connection plug 6a. I do.
  • FIG. 3 (b) is a diagram showing a connection state between the connection plug 6A and the teaching pendant TP.
  • the teaching pendant connection plug 8 shown in FIG. 3 (b) has a wiring for short-circuiting the terminal T1 and the terminal Tn.
  • the connection recognition unit 5a recognizes the connection between the terminal T1 and the terminal Tn, and accordingly, the teaching-bend connection plug 8, That is, it recognizes that the teaching pendant TP is connected.
  • the teaching pendant connection plug 8 transmits information specified by the teaching pendant TP to the robot controller 4 side, or also connects a line for receiving information from the robot controller 4 side. Is done.
  • connection recognition no short-circuit wiring is provided on the dummy plugs 7a to 7d side or on the teaching pendant connection plug 8 side, a bin is simply provided at a predetermined position, and the connection plugs 6a to 6d are provided at positions corresponding to the bins.
  • the connection can also be recognized by providing a concave portion on the side and recognizing the connection based on the insertion of the bin into the concave portion.
  • a connection detection unit is provided on the connection plug 6 a to 6 d side, The detection result may be transmitted to the robot controller 4.
  • the contact state may be optically detected instead of detecting the electrical or mechanical contact state.
  • teaching can be performed in the vicinity of the work transfer robot R, so that operability at the time of teaching can be significantly improved. Also, it is sufficient to extend the cable from the connection point closest to the workpiece transfer robot R, and it is not necessary to drag a long cable into the clean room 1.Therefore, dust and dirt adhering to the cable coating are scattered in the clean room 1. And cleanliness can be maintained properly. Further, when teaching in the clean room 1, a manual operation of connecting the teaching pendant connection plug 8 to one of the connection plugs 6a to 6d must be performed to stop the work transfer robot R. Therefore, it is possible to prevent accidents during teaching. Also, since the transfer control of the work transfer robot is permitted only when all the dummy plugs are connected, the safety can be further improved.
  • connection plug is provided outside the clean room 1, and the teaching pendant connection plug 8 is connected to one of the connection plugs.
  • a connection plug is provided inside the clean room 1.
  • a mechanism for connecting the dummy plugs 7 a to 7 d or the teaching pendant connection plug 8 is provided inside the clean room 1.
  • the manual operation of connecting the teaching pendant connection plug 8 to the connection plugs 6a to 6d as in the first embodiment is not required, and the teaching pendant connection plug 8 is connected in the clean room 1.
  • a detection means for recognizing opening / closing is provided in each of the opening / closing doors 1 a to ld, and this detection means is connected to the robot controller 4 so that the robot controller 4
  • the robot controller 4 stops the work transfer robot R (step 100). Thereafter, it is determined whether or not all of the dummy plugs 7a to 7d are connected to the connection plugs 6a to 6d from the recognition result of the connection recognition unit 5a (step 102).
  • step 102 determines whether the transfer control button on the robot controller 4 has been pressed. Determine (Step 130). If the transfer control button has not been pressed, the flow proceeds to step 102 to repeat the above-described processing. If the transfer control button has been pressed, the flow shifts to the transfer control state (step 1332). That is, the robot controller 4 causes the workpiece transport robot R to perform the workpiece transport according to the content taught. Thereafter, it is determined whether at least one of the doors has been opened based on the detection results from the detection means of the doors 1a to 1d (step 1333).
  • step 1334 it is further determined whether or not all of the dummy plugs 7a to 7d are connected to the connection plugs 6a to 6d (step 1334). Only when it is determined that all of the dummy plugs 7 a to 7 d are not connected to the connection plugs 6 a to 6 d in this step 1 34, the process proceeds to step 100, where Set to the stop state.
  • the teaching pendant TP and the teaching pendant connection plug 8 are connected by a cable, but in the third embodiment, the teaching pendant TP is connected to the teaching pendant TP. Connect the teaching pendant connection plug 8 wirelessly. I have.
  • the teaching pendant connection plug 8 and the teaching pendant TP transmit and receive each other, and therefore have transmission / reception units TR 1 and TR 2 respectively.
  • teaching can be performed without having to lay cables in the clean room 1, so that operability can be significantly improved.
  • security is ensured as in the first embodiment.
  • the power of the transmitting / receiving unit TR1 is supplied from the robot controller via the connection plugs 6a to 6d.
  • the power supply of the transmission / reception unit TR2 can be realized by incorporating a portable battery.
  • one teaching pendant TP and one teaching pendant connection plug 8 for connecting the teaching pendant are provided in this semiconductor device manufacturing system. All the connecting plugs 6a to 6d are assigned, and the teaching pendants TP of that number are connected to the connecting plugs 6a to 6d, respectively.
  • the dummy plug is not used, and instead of the dummy plug, the teaching pendant connection plug 8 is connected to all the connection plugs 6a to 6d, and the teaching pendant TP is provided for each connection plug. Is provided.
  • the manual operation of connecting the teaching pendant TP as in the first or third embodiment is eliminated, but instead of this operation, the operation of pressing the selection button on the teaching TP is forced. . Then, the manual operation of pressing the selection button is notified to the robot controller 4, and the robot controller 4 receives the notification from the robot controller 4 in response to the connection of the teaching pendant connection plug 8. -Perform connection recognition in the same way.
  • FIG. 8 is a flowchart showing a procedure for switching between the transfer control state and the teaching processing state by the robot controller 4 of FIG.
  • the robot controller 4 determines whether or not the selection button has been pressed (step 200), and maintains the transfer control state until the selection button is pressed.
  • the work transfer robot R is immediately stopped (step 202). Further, the work transfer robot R is shifted to the teaching processing state (step 204). This enables teaching using the teaching pendant TP.
  • the robot controller 4 determines whether or not the teaching end button of the teaching pendant TP has been pressed (step 206). If the teaching end button has not been pressed, this determination processing is performed. The repetitive teaching processing state is continued. On the other hand, if the teaching end button is pressed, the timer starts counting (Step 208) and determines whether a predetermined time has elapsed (Step 210). Only after the elapse of the predetermined time, the state shifts from the teaching processing state to the transfer control state (step 2 12), shifts to step 100, and repeats the above processing.
  • the pressing of the selection button of the teaching pendant TP is a condition for shifting to the teaching processing state via the stop state.
  • the present invention is not limited to this.
  • a selection button for selecting one of the plurality of teaching pendants TP may be provided, and pressing this selection button may be used as a condition for transition to the teaching processing state via the stop state.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)
  • Numerical Control (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)

Abstract

The operability of teaching a robot for work transfer is improved and the safety is ensured. A robot (R) for work transfer controlled by a robot controller (4) transfers a work in the work area in a clean room (1). Connection plugs (6a to 6d) electrically wired to the robot controller (4) are provided outside the clean room (1). Before teaching the robot (R), dummy plugs (7a to 7d) connected to the nearest one of the connection plugs (6a to 6d) to the robot (R) are detached, and a teaching pendant connection plug (8) for connection of a teaching pendant (TP) is connected to the connection plug. When a connection detecting section (5a) detects that the teaching pendant (TP) is connected and dummy plugs are connected to the other connection plugs, the connection detecting section (5a) stops the robot (R) and shifts the operating mode from the transfer control mode to the teaching mode.

Description

明細書  Specification
ワーク搬送ロボッ トの教示システム  Work transfer robot teaching system
技術分野  Technical field
本発明は、 半導体装置 (例えば半導体ゥエーハ、 液晶硝子基盤等) 製造システ ムに組み込んで、 半導体ウェハ、 ガラス基板等のワークを所定の半導体処理装置 まで搬送するとともにその出し入れを行うワーク搬送ロボットに対する教示を効 率的かつ安全に行うことができるワーク搬送ロポッ 卜の教示システムに関する。 背景技術  The present invention teaches a work transfer robot that is incorporated into a semiconductor device (eg, semiconductor wafer, liquid crystal glass substrate, etc.) manufacturing system to transfer a work such as a semiconductor wafer or a glass substrate to a predetermined semiconductor processing apparatus and to put the work in and out. The present invention relates to a work transfer robot teaching system capable of efficiently and safely performing the work. Background art
従来から半導体装置製造システムで用いられるワーク搬送ロボッ トは、 教示さ れた内容に従ってロポットコントローラが半導体ウェハ等のワークの搬送制御を 行っている。  Conventionally, in a work transfer robot used in a semiconductor device manufacturing system, a robot controller controls transfer of a work such as a semiconductor wafer according to the contents taught.
例えば、 図 9に示すように、 ワーク搬送ロボット 2 5は、 クリーンルーム 2 4 内に設置され、 ケーブル 2 3を介してロボットコントロ一ラ 2 0によって制御さ れる。 ワーク搬送ロボット 2 5は、 例えばフロッグレグ型ロボッ トが採用され、 アームの回転によってェンドエフエクタとしてのハンド 2 6を動かし、 ハンド上 に半導体ウェハ等のワークを載置して搬送する。 そして、 このワーク搬送ロボヅ ト 2 5の搬送動作は、 予めキーボード等の教示手段及び教示処理部 2 1を用いて 教示され、 この教示された内容に従って所定の搬送動作を行うことになる。  For example, as shown in FIG. 9, the work transfer robot 25 is installed in a clean room 24 and is controlled by a robot controller 20 via a cable 23. The work transfer robot 25 employs, for example, a frog-leg type robot. The arm 26 rotates a hand 26 as an end effector, and places and transfers a work such as a semiconductor wafer on the hand. The transfer operation of the work transfer robot 25 is preliminarily taught using a teaching means such as a keyboard and a teaching processing unit 21, and a predetermined transfer operation is performed according to the taught contents.
しかしながら、 近年、 取り扱うべき半導体ウェハ等のワークが大きくなり、 そ れに伴って各種の半導体プロセスを行う半導体処理装置も大きくなり、 ワーク搬 送ロボヅト 2 5の稼動エリアも広がってきている。  However, in recent years, works such as semiconductor wafers to be handled have become larger, and accordingly, semiconductor processing apparatuses for performing various semiconductor processes have become larger, and the operation area of the work transport robot 25 has been expanding.
従って、 ワーク搬送ロボッ トに所定の搬送動作を教示する場合、 キーボード等 の教示手段はロボットコントローラ 2 0に直結しており、 しかも、 ワーク搬送口 ボヅ 卜がロボットコントローラ 2 0から離れている場合、 このロボヅ トコント口 —ラ 2 0の位置からでは当該ワーク搬送ロボットに対する見通しがきかず、 当該 ワーク搬送ロボットに対する教示を確実に行うことができないという問題点があ つた。  Therefore, when teaching a predetermined transfer operation to the work transfer robot, the teaching means such as a keyboard is directly connected to the robot controller 20, and the work transfer port robot is far from the robot controller 20. However, from the position of the robot controller 20, there is a problem that it is not possible to see the work transfer robot, and it is impossible to reliably teach the work transfer robot.
ここで、 ティ一チングベンダントを用いてワーク搬送ロボッ トに教示する場合、 このティ一チングベンダントとロポットコントローラとの間をケ一ブルで接続し て行うことができる。 Here, when teaching to the work transfer robot using the teaching pendant, connect the teaching pendant and the robot controller with a cable. Can be done.
しかし、 上述したワーク搬送ロボッ ト 2 5の稼動エリアは、 例えば 1 0 m四方 もあり、 この 1 0 mもの間に多対ケーブルを延ばすことは煩に耐えず、 操作性を 著しく劣化させることになる。  However, the working area of the above-mentioned work transfer robot 25 is, for example, as large as 10 m square, and it is not easy to extend a multi-pair cable within this 10 m, and the operability is significantly deteriorated. Become.
しかも、 半導体ウェハ等を取り扱うことから、 上述したようにワーク搬送ロボ ットはクリーンルーム 2 4内に配置されるので、 このケーブルを引きずってヮ一 ク搬送ロボッ 卜の近くまで移動することは、 クリーンルーム内に麈を発生させ、 当該クリーンルームのクリーン度を低下させることになる。  In addition, since a semiconductor wafer or the like is handled, the work transfer robot is disposed in the clean room 24 as described above. Therefore, it is difficult to move the work transfer robot to the vicinity of the work transfer robot by dragging the cable. Dust will be generated inside and the cleanliness of the clean room will be reduced.
また、 ワーク搬送ロボッ ト 2 5の稼動エリア 2 7はクリーンルーム 2 4内であ り、 クリーンルーム 2 4のクリーン度を適正に維持する必要から、 クリーンルー ム 2 4の大きさは、 できるかぎり稼動エリア 2 7の大きさとはほぼ等しくなるよ うに設計される。 従って、 人間がクリーンルーム 2 4内に入り、 教示手段によつ てワーク搬送ロボット 2 5に教示する際、 ワーク搬送ロボッ ト 2 5が教示状態に なく、 搬送動作状態である場合、 人間が退避する領域や隙間がなく非常に危険で あ ^  Also, the working area 27 of the workpiece transfer robot 25 is inside the clean room 24, and it is necessary to maintain the cleanness of the clean room 24 properly. Therefore, the size of the clean room 24 should be as small as possible. It is designed to be approximately equal to the size of 27. Therefore, when a human enters the clean room 24 and teaches the work transfer robot 25 by the teaching means, if the work transfer robot 25 is not in the teaching state and is in the transfer operation state, the human is evacuated. Very dangerous because there are no areas or gaps ^
従って、 ワーク搬送ロボット 2 5に対する教示状態と搬送動作状態とを確実か つ適正に切り分けて安全を確保する必要もある。  Therefore, it is necessary to reliably and properly separate the teaching state and the transfer operation state for the work transfer robot 25 to ensure safety.
発明の開示  Disclosure of the invention
そこで、 本発明は、 かかる問題点を除去し、 ワーク搬送ロボッ トに対する教示 処理の操作性を向上させるとともに安全性をも確保することができるワーク搬送 ロボヅトの教示システムを提供することを目的とする。  Accordingly, an object of the present invention is to provide a teaching system for a work transfer robot capable of eliminating such a problem and improving the operability of teaching processing for the work transfer robot and ensuring safety. .
第 1の発明は、 作業エリアで所定のワークを搬送するワーク搬送ロボッ トと、 教示された内容をもとに前記ワーク搬送口ボットが行う所定のワークの搬送を制 御する制御手段と、 前記制御手段から分離され、 前記ワーク搬送口ポットによる 所定のワークの搬送動作を教示する教示手段と、 前記作業エリアの周囲に設けら れた接続点を介して前記教示手段を前記制御手段に接続する接続手段とを具備し たことを特徴とする。  A first invention is a work transfer robot for transferring a predetermined work in a work area, control means for controlling transfer of a predetermined work performed by the work transfer port bot based on the contents taught, A teaching unit that is separated from the control unit and teaches a predetermined work transfer operation by the work transfer port pot; and connects the teaching unit to the control unit via a connection point provided around the work area. Connection means.
第 1の発明では、 教示手段を接続する接続点をワーク搬送ロボッ 卜の近傍まで 配置することができるので、 教示操作が容易となるという作用効果を有するとと もに、 教示手段と制御手段とを接続するための長いケーブルを引き延ばす必要が なくなり、 例えばワーク搬送ロボットがクリ一ンルーム内で搬送動作を行う場合、 ケーブルの引きまわしによってケーブルに付着したゴミゃ麈等の散乱によってク リーンルーム内のクリーン度が低下しないという作用効果を有する。 According to the first aspect, the connection point for connecting the teaching means can be arranged to the vicinity of the work transfer robot, so that it has an effect of facilitating the teaching operation. In addition, it is not necessary to extend a long cable for connecting the teaching means and the control means. For example, when a work transfer robot performs a transfer operation in a clean room, dust attached to the cable due to the routing of the cable. This has the effect that the degree of cleanness in the clean room is not reduced by the scattering of the like.
第 2の発明は、 第 1の発明において、 前記接続点は、 前記作業エリア外に設け られることを特徴とする。  According to a second invention, in the first invention, the connection point is provided outside the work area.
第 2の発明では、 教示手段による教示を行う度に接続点に教示手段を接続する 操作が強要され、 これにより教示時の安全性が確保されるという作用効果を有す る  In the second invention, the operation of connecting the teaching means to the connection point is forced every time the teaching is performed by the teaching means, which has an operational effect of ensuring safety during teaching.
第 3の発明は、 第 1または第 2の発明において、 前記接続点は、 複数であるこ とを特徴とする。  According to a third invention, in the first or second invention, the number of the connection points is plural.
第 3の発明では、 接続点が複数設けられるので、 教示手段と接続点との間の配 線を短くすることができるとともに、 教示操作が容易になるという作用効果を有 する。  In the third invention, since a plurality of connection points are provided, the wiring between the teaching means and the connection points can be shortened, and the teaching operation is facilitated.
第 4の発明は、 第 1の発明において、 前記接続手段の接続点に前記教示手段が 接続されたか否かを認識する認識手段をさらに具備し、 前記制御手段は、 前記認 識手段が前記教示手段が接続されたと認識した場合、 前記ワーク搬送ロボッ卜の 搬送制御から前記教示手段による教示処理に切り換えることを特徴とする。  In a fourth aspect based on the first aspect, the apparatus further comprises a recognition unit that recognizes whether or not the teaching unit is connected to a connection point of the connection unit. When it is recognized that the means is connected, the control is switched from the transfer control of the work transfer robot to the teaching processing by the teaching means.
第 4の発明では、 接続の状態によつて搬送制御状態と教示処理状態とを適正に 切り換えるようにしているので、 教示を行う際の安全性を確実に確保することが できる作用効果を有する。  In the fourth invention, the transport control state and the teaching processing state are appropriately switched according to the connection state, so that there is an operational effect that the safety at the time of teaching can be reliably ensured.
第 5の発明は、 第 3の発明において、 前記接続手段の接続点が使用されないこ とを示すダミープラグと、 前記接続手段の接続点にダミープラグが接続されてい るか否かを認識するダミーブラグ認識手段とをさらに具備し、 前記制御手段は、 前記ダミーブラグ認識手段が全ての接続点でダミーブラグが接続されていると認 識された場合、 前記ワーク搬送ロボットの搬送制御を行うことを特徴とする。 第 5の発明では、 全てのダミープラグが接続されて初めてワーク搬送ロボヅト の搬送制御を行うようにしているので、 教示処理状態と搬送制御処理とを確実に 分離して安全性を確保することができる。 第 6の発明は、 第 5の発明において、 前記制御手段は、 前記ダミープラグ認識 手段が 1以上の接続点にダミープラグが接続されていないと認識した場合、 前記 ワーク搬送ロボットの搬送動作を禁止することを特徴とする。 In a fifth aspect based on the third aspect, a dummy plug indicating that a connection point of the connection means is not used, and a dummy plug for recognizing whether a dummy plug is connected to the connection point of the connection means. A recognition unit, wherein the control unit performs the transfer control of the workpiece transfer robot when the dummy plug recognition unit recognizes that the dummy plug is connected at all the connection points. . In the fifth invention, the transfer control of the work transfer robot is performed only after all the dummy plugs are connected, so that the teaching processing state and the transfer control processing can be reliably separated to ensure safety. it can. In a sixth aspect based on the fifth aspect, the control means inhibits the transfer operation of the work transfer robot when the dummy plug recognition means recognizes that the dummy plug is not connected to one or more connection points. It is characterized by doing.
第 6の発明では、 第 5の発明とは逆に 1以上の接続点にダミーブラグが接続さ れていない場合には搬送動作を行わせないようにしているので、 第 5の発明と同 様に教示処理状態と搬送制御処理とを確実に分離して安全性を確保することがで ぎる。  In the sixth invention, as opposed to the fifth invention, when the dummy plug is not connected to one or more connection points, the transfer operation is not performed, so that the same as in the fifth invention. The safety can be ensured by reliably separating the teaching processing state and the transport control processing.
第 7の発明は、 作業エリアで所定のワークを搬送するワーク搬送ロポットと、 教示された内容をもとに前記ワーク搬送ロボットが行う所定のワークの搬送を制 御する制御手段と、 前記制御手段から分離され、 前記ワーク搬送ロボットによる 所定のワークの搬送動作を教示する複数の教示手段と、 前記作業エリアの周囲に 設けられた複数の接続点を介して前記複数の教示手段をそれそれ前記制御手段に 接続する接続手段とを具備し、 前記制御手段は、 前記複数の教示手段のうちのい ずれかを選択し、 当該選択された教示手段による教示処理に切り換えることを特 徴とする。  A seventh invention is a work transfer robot for transferring a predetermined work in a work area, control means for controlling transfer of a predetermined work performed by the work transfer robot based on the taught contents, and the control means And a plurality of teaching means for teaching a transfer operation of a predetermined work by the work transfer robot, and controlling the plurality of teaching means via a plurality of connection points provided around the work area. Connection means for connecting to the means, wherein the control means selects one of the plurality of teaching means and switches to the teaching processing by the selected teaching means.
第 7の発明では、 ダミープラグの取り外しに代えて、 制御手段による教示手段 の選択を行うことができるので、 教示処理状態への移行操作が格段に向上すると いう作用効果を有する。  According to the seventh aspect, since the teaching means can be selected by the control means in place of the removal of the dummy plug, the operation for shifting to the teaching processing state is significantly improved.
第 8の発明は、 作業エリアで所定のワークを搬送するワーク搬送ロボットと、 教示された内容をもとに前記ワーク搬送ロボットが行う所定のワークの搬送を制 御する制御手段と、 前記制御手段から分離され、 前記ワーク搬送ロボットによる 所定のワークの搬送動作を教示するとともに当該教示手段の選択を指示する選択 ボタンを有する複数の教示手段と、 前記作業ェリァの周囲に設けられた複数の接 続点を介して前記複数の教示手段をそれぞれ前記制御手段に接続する接続手段と を具備し、 前記制御手段は、 前記教示手段の選択ボタンが選択された場合、 前記 ワーク搬送ロボットの搬送制御から当該選択ボタンを有する教示手段による教示 処理に切り換えることを特徴とする。  An eighth invention provides a work transfer robot for transferring a predetermined work in a work area, control means for controlling transfer of the predetermined work performed by the work transfer robot based on the taught contents, and the control means Teaching means having a selection button for teaching a transfer operation of a predetermined work by the work transfer robot and instructing selection of the teaching means, and a plurality of connections provided around the work area Connecting means for connecting each of the plurality of teaching means to the control means via a point, wherein the control means, when a selection button of the teaching means is selected, from the transfer control of the work transfer robot. It is characterized by switching to teaching processing by teaching means having a selection button.
第 8の発明では、 ダミープラグの取り外しに代えて選択ボタンのみの押下とい う操作のみで教示処理状態に移行することができるので、 教示処理状態に移行す る際の操作性が格段に向上するという作用効果を有する。 In the eighth invention, since the state can be shifted to the teaching processing state only by pressing the selection button instead of removing the dummy plug, the state shifts to the teaching processing state. There is an operational effect that the operability at the time of operation is remarkably improved.
図面の簡単な説明  BRIEF DESCRIPTION OF THE FIGURES
図 1は本発明の第 1の実施の形態である半導体装置製造システムの概要構成を 示す図である。  FIG. 1 is a diagram showing a schematic configuration of a semiconductor device manufacturing system according to a first embodiment of the present invention.
図 2は図 1に示すロボットコントローラによる搬送制御状態と教示処理状態と の切換処理手順を示すフローチャートである。  FIG. 2 is a flowchart showing a procedure for switching between a transfer control state and a teaching processing state by the robot controller shown in FIG.
図 3は接続ブラグとダミープラグあるいはティ一チングペンダント接続プラグ の接続機構の一例を示す図である。  FIG. 3 is a diagram showing an example of a connection mechanism between a connection plug and a dummy plug or a teaching pendant connection plug.
図 4は本発明の第 2の実施の形態である半導体装置製造システムの教示システ ム要部構成を示す図である。  FIG. 4 is a diagram showing a main configuration of a teaching system of a semiconductor device manufacturing system according to a second embodiment of the present invention.
図 5は図 4に示すロボットコントローラによる搬送制御状態と教示処理状態と の切換処理手順を示すフローチャートである。  FIG. 5 is a flowchart showing a procedure for switching between the transfer control state and the teaching processing state by the robot controller shown in FIG.
図 6は本発明の第 3の実施の形態である半導体装置製造システムの教示システ ム要部構成を示す図である。  FIG. 6 is a diagram showing a main configuration of a teaching system of a semiconductor device manufacturing system according to a third embodiment of the present invention.
図 7は本発明の第 4の実施の形態である半導体装置製造システムの教示システ ム要部構成を示す図である。  FIG. 7 is a diagram showing a main configuration of a teaching system of a semiconductor device manufacturing system according to a fourth embodiment of the present invention.
図 8は図 7に示すロボットコントローラによる搬送制御状態と教示処理状態と の切換処理手順を示すフローチャートである。  FIG. 8 is a flowchart showing a procedure for switching between the transfer control state and the teaching processing state by the robot controller shown in FIG.
図 9は従来の教示システムを含む半導体装置製造システムの概要構成を示す図 である。  FIG. 9 is a diagram showing a schematic configuration of a semiconductor device manufacturing system including a conventional teaching system.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
以下、 図面を参照して本発明の実施の形態について説明する。  Hereinafter, embodiments of the present invention will be described with reference to the drawings.
図 1は、 本発明の第 1の実施の形態である半導体装置製造システム 1 0の概要 構成を示す図である。 図 1において、 半導体装置製造システム 1 0は、 クリーン ルーム 1とこのクリーンルーム 1にゲート 9 a〜9 dを介して接続される 4つの 処理加工装置 2 a ~ 2 dを有する。 処理加工装置 2 a〜2 dのそれそれは、 半導 体ウェハ等のワークに対して所定の処理力卩ェ、 例えば熱処理等の処理加工を行う もので、 各処理加工装置 2 a〜 2 dによる各処理加工を施すことにより、 ワーク に対して一連の処理加工がなされることになる。 このワークは、 処理加工装置 2 a〜2 dと同様にクリーンルーム 1に接続され るカセッ ト 3内に処理加工対象として整然と配置され、 クリーンルーム 1内を稼 動するワーク搬送ロボット Rによって取り出される。 ワーク搬送ロボット Rは、 例えば図 1に示すようなフロッグレグ型ロボットによって実現される。 フロッグ レグ型ロボットは、 その名の通り、 蛙の足のようにアームが伸縮し、 アームの先 端に取り付けられたェンドエフエクタとしてのハンド H上に載置されるワークを 搬送する。 アームの伸縮は、 アームの軸を互いに異なる方向に回転することによ つて達成され、 各アームの軸を同じ方向に回転することによってハンド Hを軸周 りに回転することができる。 また、 このフロッグレグ型ロボットは、 クリーンル ーム 1の長手方向に延びる所定の軌道 L n上を移動することにより、 各処理加工 装置 2 a〜2 d及びカセット 3の前面に概ね移動することができる。 FIG. 1 is a diagram showing a schematic configuration of a semiconductor device manufacturing system 10 according to a first embodiment of the present invention. In FIG. 1, a semiconductor device manufacturing system 10 includes a clean room 1 and four processing devices 2 a to 2 d connected to the clean room 1 via gates 9 a to 9 d. Each of the processing devices 2a to 2d performs a predetermined processing power, such as heat treatment, on a work such as a semiconductor wafer. Each of the processing devices 2a to 2d By performing each processing, a series of processing is performed on the work. This work is arranged neatly as a processing object in a cassette 3 connected to the clean room 1 similarly to the processing apparatuses 2 a to 2 d, and is taken out by a work transfer robot R operating in the clean room 1. The work transfer robot R is realized by, for example, a frog-leg type robot as shown in FIG. As the name implies, the frog leg type robot has an arm that expands and contracts like a frog's foot, and conveys a work placed on a hand H as an end effector attached to the end of the arm. The expansion and contraction of the arm is achieved by rotating the axes of the arms in directions different from each other, and the hand H can be rotated around the axis by rotating the axes of the arms in the same direction. In addition, the frog-leg type robot can move substantially to the front of each of the processing devices 2 a to 2 d and the cassette 3 by moving on a predetermined trajectory Ln extending in the longitudinal direction of the clean room 1. it can.
ワーク搬送ロボット Rを制御することによってワークに対する所定の処理加工 を行う場合、 まずワーク搬送ロボット Rは、 カセット 3内の未処理のワークを取 り出す。 この取り出しは、 カセットを上下あるいはハンド Hを上下し、 ワーク搬 送ロボッ ト Rがハンド H上に載置することによって行われる。 その後、 ハンド H 上のワークは、 最初の処理加工装置、 例えば処理加工装置 2 aの前面に搬送され、 ゲート 9 aを介して処理加工装置 2 a内に送り込まれる。 そして、 処理加工装置 2 aによって処理加工されたワークは、 再びワーク搬送ロボット Rによって取り 出され、 次の処理加工装置、 例えば処理加工装置 2 bの前面に搬送され、 ゲート 9 bを介して処理加工装置 2 b内に送り込まれ、 所定の処理加工が施される。 以 下同様にして、 処理加工装置毎の加工処理が順次施され、 一連の加工処理が終了 する。 例えば、 最終の処理加工が処理加工装置 2 cで行われた場合、 ワーク搬送 ロボット Rは、 ゲート 9 cを介して処理加工されたワークを取り出し、 カセット 3の前面に搬送して、 再びカセット 3内に処理加工済みのワークを格納する。 ヮ —ク搬送ロボット Rは、 複数のワークに対して同時並行的に各処理加工装置 2 a 〜 2 dに対して処理加工を行わせるように効率的な搬送処理を実行する。  When performing predetermined processing on a work by controlling the work transfer robot R, the work transfer robot R first takes out an unprocessed work in the cassette 3. This removal is performed by moving the cassette up and down or the hand H up and down, and placing the workpiece transport robot R on the hand H. Thereafter, the workpiece on the hand H is transported to the front of the first processing apparatus, for example, the processing apparatus 2a, and is sent into the processing apparatus 2a via the gate 9a. Then, the workpiece processed by the processing apparatus 2a is taken out again by the workpiece transfer robot R, transported to the next processing apparatus, for example, the front of the processing apparatus 2b, and processed through the gate 9b. It is sent into the processing device 2b and is subjected to predetermined processing. In the same manner as described above, the processing for each processing apparatus is sequentially performed, and a series of processing is completed. For example, when the final processing is performed by the processing apparatus 2c, the workpiece transfer robot R takes out the processed workpiece through the gate 9c, transports the workpiece to the front of the cassette 3, and returns to the cassette 3 again. The processed work is stored in the inside.ク —The transfer robot R performs an efficient transfer process so as to cause each of the processing devices 2 a to 2 d to perform processing on a plurality of workpieces simultaneously and in parallel.
このワーク搬送ロボット Rの搬送制御は、 クリーンルーム 1の外部に配置され たロボヅトコントローラ 4によって制御される。  The transfer control of the work transfer robot R is controlled by a robot controller 4 arranged outside the clean room 1.
一方、 クリーンルーム 1の長手方向の側壁には、 4つの接続プラグ 6 a〜 6 d が設置される。 この接続プラグ 6 a〜6 dは、 それそれロボットコントローラ 4 に電気的に接続される。 接続プラグ 6 a〜 6 dの全てにダミープラグ 7 a~ 7 d が接続されている場合、 ロボットコントローラ 4は、 教示状態ではないとして搬 送制御を行う。 また、 ロボットコントローラ 4は、 接続プラグ 6 a〜 6 dのいず れかにティーチングペンダント T Pを接続するティ一チングベンダント接続ブラ グ 8が接続され、 かつ他の接続プラグ 6 a〜6 dの全てにダミープラグ 7 a〜7 dが接続されている場合、 教示状態であると認識する。 この認識判断は、 ロボッ トコントロ一ラ 4の接続認識部 5 aによって行われる。 ロボヅトコントロ一ラ 4 は、 この接続認識部 5 aの認識によって搬送制御状態と教示処理状態との切換を 行う。 On the other hand, on the longitudinal side wall of the clean room 1, four connection plugs 6a to 6d Is installed. The connection plugs 6 a to 6 d are electrically connected to the robot controller 4 respectively. When the dummy plugs 7a to 7d are connected to all of the connection plugs 6a to 6d, the robot controller 4 performs transport control assuming that the robot is not in the teaching state. In the robot controller 4, a teaching pendant connection plug 8 for connecting the teaching pendant TP is connected to one of the connection plugs 6a to 6d, and the other connection plugs 6a to 6d are connected. If all of the dummy plugs 7a to 7d are connected, it is recognized as being in the teaching state. This recognition judgment is performed by the connection recognition unit 5a of the robot controller 4. The robot controller 4 switches between the transport control state and the teaching processing state based on the recognition of the connection recognition unit 5a.
クリーンルーム 1は、 4つの開閉ドア 1 a〜 1 dを有し、 この開閉ドア l a〜 1 dを通してティ一チングベンダント T Pはクリーンルーム 1内に持ち込まれる。 例えば図 1において、 処理加工装置 2 b近傍でワーク搬送ロボット Rに対して教 示を行う場合、 最も近傍に位置する接続ブラグ 6 bからダミーブラグ 7 bを取り 外し、 ティーチングペンダント接続プラグ 8を接続プラグ 6 bに接続し、 開閉ド ァ 1 bを通してティ一チングペンダント T Pをクリーンルーム 1内に持ち込んで ワーク搬送ロボット Rの近傍で教示を行う。 教示処理部 5 bは、 このティ一チン グペンダント T Pから指示された内容を格納する等の教示処理を行う。  The clean room 1 has four opening / closing doors 1 a to 1 d, and the teaching pendant TP is brought into the clean room 1 through the opening / closing doors la to 1 d. For example, in Fig. 1, when teaching to the workpiece transfer robot R near the processing equipment 2b, remove the dummy plug 7b from the nearest connection plug 6b and connect the teaching pendant connection plug 8 to the connection plug. 6b, and bring the teaching pendant TP into the clean room 1 through the opening / closing door 1b to teach near the work transfer robot R. The teaching processing unit 5b performs a teaching process such as storing the content instructed from the teaching pendant TP.
次に、 図 2のフローチャートを参照して接続認識部 5 aの認識結果をもとに口 ボットコントローラ 4が行う搬送制御状態と教示処理状態との切換処理について a½曰刀 ^る。  Next, referring to the flowchart of FIG. 2, the switching process between the transport control state and the teaching processing state performed by the mouth controller 4 based on the recognition result of the connection recognition unit 5a will be described.
図 2において、 まずロボットコントローラ 4は、 ワーク搬送ロボット Rを停止 状態にしている (ステップ 1 0 0 ) 。 その後、 接続認識部 5 aの認識結果からダ ミ一プラグ 7 a〜 7 dの全てが接続プラグ 6 a〜6 dに接続されているか否かを 判断する (ステップ 1 0 2 ) 。  In FIG. 2, the robot controller 4 first stops the work transfer robot R (step 100). Thereafter, it is determined whether or not all of the dummy plugs 7a to 7d are connected to the connection plugs 6a to 6d based on the recognition result of the connection recognition unit 5a (step 102).
ダミ一プラグ 7 a〜 7 dの全てが接続されていない場合、 ロボットコントロー ラ 4は、 さらにティーチングペンダント T Pが 1つの接続プラグに接続され、 か つ他の接続ブラグの全てにダミーブラグが接続されているか否かを接続認識部 5 aの認識結果をもとに判断する (ステップ 1 0 4 ) 。 このステップ 1 0 4の条件 を満足しない場合はステップ 1 0 2に移行してダミ一プラグ 7 a〜7 dの全てが 接続されているか否かを判断する。 一方、 ステップ 1 0 4の条件を満足する場合、 教示処理状態に移行する (ステップ 1 0 6 ) 。 これにより、 ティーチングベンダ ント T Pによる教示が可能となる。 When all of the dummy plugs 7a to 7d are not connected, the robot controller 4 further connects the teaching pendant TP to one connection plug, and connects the dummy plugs to all of the other connection plugs. It is determined based on the recognition result of the connection recognition unit 5a whether or not there is (Step 104). Conditions for this step 104 If is not satisfied, the process proceeds to step 102 to determine whether all of the dummy plugs 7a to 7d are connected. On the other hand, if the condition of step 104 is satisfied, the state shifts to the teaching processing state (step 106). This allows teaching by the teaching vendor TP.
その後、 ロボヅ トコントローラ 4はティ一チングベンダント T Pの教示終了ボ タンが押下されたか否かを判断し (ステップ 1 0 8 ) 、 教示終了ボタンが押下さ れた場合、 夕イマのカウントを開始し (ステップ 1 1 0 ) 、 所定時間経過したか 否かを判断する (ステップ 1 1 2 ) 。 この所定時間経過した段階で初めてステツ プ 1 0 0に移行し、 ワーク搬送ロボット Rは停止状態となり、 上述した処理を繰 り返すことになる。 一方、 ステップ 1 0 8で教示終了ボタンが押下されていない 場合、 ティ一チングペンダント T Pが 1つの接続プラグに接続され、 かつ他の接 続プラグの全てにダミープラグが接続されているか否かを判断し (ステップ 1 2 0 ) 、 この条件を満足する判断結果である場合には、 ステップ 1 0 8に移行し、 この条件を満足しない判断結果である場合には、 ステップ 1 0 0に移行して上述 した処理を繰り返す。 このように教示終了ボタンを押下を停止状態への移行の条 件としたのは安全性の確保のためである。 また、 所定時間の経過を停止状態への 移行条件としたのは、 教示を行った人間がまだクリーンルーム 1内に存在する場 合があり、 人間がクリーンルーム 1から出るまでに少なくとも所定時間かかるも のと考えられるからである。 このような 2重、 3重のチェックによって安全性の 確保を行うようにしている。 特にクリーンルーム 1の空間とワーク搬送ロボット Rの作業エリアとの間隙が少ないため、 ワーク搬送ロボット Rの搬送制御により クリーンルーム 1内の人間に危害を加える可能性があるからである。 なお、 各開 閉ドア 1 a〜 1 dの開閉を認識する装置を設け、 この開閉ドアが閉まることを停 止状態への移行条件としてさらに加えてもよい。  Thereafter, the robot controller 4 determines whether or not the teaching end button of the teaching pendant TP has been pressed (step 108). If the teaching end button has been pressed, the timer starts counting. Then (step 110), it is determined whether a predetermined time has elapsed (step 112). After the elapse of the predetermined time, the process proceeds to step 100 for the first time, the work transfer robot R is stopped, and the above-described processing is repeated. On the other hand, if the teaching end button has not been pressed in step 108, it is determined whether or not the teaching pendant TP is connected to one connection plug and dummy plugs are connected to all of the other connection plugs. Judgment is made (step 120), and if the judgment result satisfies this condition, the process proceeds to step 108. If the judgment result does not satisfy this condition, the process proceeds to step 100. And repeat the above process. The reason why the pressing of the teaching end button is set as the condition for shifting to the stop state is to ensure safety. In addition, the transition to the stop state is defined as the lapse of the predetermined time because the instructor may still be present in the clean room 1 and it takes at least the predetermined time before the human leaves the clean room 1. It is considered that. Safety is ensured by such double and triple checks. In particular, since the gap between the space of the clean room 1 and the work area of the work transfer robot R is small, there is a possibility that the transfer control of the work transfer robot R may harm a person in the clean room 1. A device for recognizing the opening / closing of each of the opening / closing doors 1a to 1d may be provided, and the closing of the opening / closing door may be further added as a condition for shifting to the stop state.
一方、 ステップ 1 0 2でダミープラグ 7 a~ 7 dの全てが接続プラグ 6 a〜6 dに接続されていると判断された場合、 さらにロボットコントローラ 4上の搬送 制御ボタンが押下されたか否かを判断する (ステップ 1 3 0 ) 。 搬送制御ポタン が押下されていない場合はステップ 1 0 2に移行して上述した処理を繰り返し、 搬送制御ボタンが押下されている場合は、 搬送制御状態に移行する (ステップ 1 32) 。 すなわち、 ロボッ トコントローラ 4は教示された内容に従ってワーク搬 送ロボット Rにワーク搬送を行わせる。 その後、 ダミープラグ 7 a〜7 dの全て が接続プラグ 6 a〜6 dに接続されているか否かを判断し (ステップ 134) 、 ダミープラグ 7 a〜 7 dの全てが接続プラグ 6 a〜 6 dに接続されていないと判 断された場合のみステップ 100に移行してワーク搬送ロボット Rを停止状態に 移行する。 On the other hand, if it is determined in step 102 that all of the dummy plugs 7 a to 7 d are connected to the connection plugs 6 a to 6 d, it is further determined whether the transfer control button on the robot controller 4 has been pressed. Determine (Step 130). If the transfer control button has not been pressed, the process proceeds to step 102 and the above-described processing is repeated. If the transfer control button has been pressed, the process shifts to the transfer control state (step 1). 32). That is, the robot controller 4 causes the workpiece transport robot R to transport the workpiece according to the contents taught. Thereafter, it is determined whether or not all of the dummy plugs 7a to 7d are connected to the connection plugs 6a to 6d (step 134), and all of the dummy plugs 7a to 7d are connected to the connection plugs 6a to 6d. Only when it is determined that it is not connected to d, proceed to step 100 and move the work transfer robot R to the stop state.
次に、 図 3を参照して接続プラグ 6 a〜6dとダミープラグ 7 a〜7dとの接 続機構及び接続ブラグ 6a~6dとティーチングペンダント TPとの接続機構に ついて説明する。  Next, a connection mechanism between the connection plugs 6a to 6d and the dummy plugs 7a to 7d and a connection mechanism between the connection plugs 6a to 6d and the teaching pendant TP will be described with reference to FIG.
図 3 (a) は、 接続プラグ 6 aとダミープラグ 7 aとの接続状態を示す図であ る。 図 3 (a) に示すダミープラグ 7 aは、 端子 T 2と端子 T nとを短絡接続す る配線をもつ。 このダミープラグ 7 aが接続されると、 接続認識部 5 aは、 端子 T 2と端子 Tnとの接続を認識し、 これにより接続プラグ 6 aにはダミープラグ 7 aが接続されていると認識する。  FIG. 3A is a diagram showing a connection state between the connection plug 6a and the dummy plug 7a. The dummy plug 7a shown in FIG. 3A has a wiring for short-circuiting the terminal T2 and the terminal Tn. When the dummy plug 7a is connected, the connection recognition unit 5a recognizes the connection between the terminal T2 and the terminal Tn, and thereby recognizes that the dummy plug 7a is connected to the connection plug 6a. I do.
図 3 (b) は、 接続プラグ 6Aとティーチングペンダント TPとの接続状態を 示す図である。 図 3 (b) に示すティ一チングペンダント接続プラグ 8は、 端子 T 1と端子 Tnとを少なくとも短絡接続する配線をもつ。 このティ一チングベン ダント接続プラグ 8が接続されると、 接続認識部 5 aは、 端子 T 1と端子 Tnと の接続を認識し、 これにより接続プラグ 6 aにはティーチングベンダント接続プ ラグ 8、 すなわちティ一チングペンダント TPが接続されていると認識する。 こ のティ一チングペンダント接続プラグ 8は、 ティ一チングペンダント TPから指 示される情報をロボヅトコントローラ 4側に送信し、 あるいはロボヅトコント口 ーラ 4側からの情報を受信するための線も接続される。  FIG. 3 (b) is a diagram showing a connection state between the connection plug 6A and the teaching pendant TP. The teaching pendant connection plug 8 shown in FIG. 3 (b) has a wiring for short-circuiting the terminal T1 and the terminal Tn. When the teaching-bent connection plug 8 is connected, the connection recognition unit 5a recognizes the connection between the terminal T1 and the terminal Tn, and accordingly, the teaching-bend connection plug 8, That is, it recognizes that the teaching pendant TP is connected. The teaching pendant connection plug 8 transmits information specified by the teaching pendant TP to the robot controller 4 side, or also connects a line for receiving information from the robot controller 4 side. Is done.
このような接続認識を行うための機構については様々な態様が考えられる。 例 えば、 ダミープラグ 7 a〜7 d側あるいはティ一チングベンダント接続プラグ 8 側に短絡配線を設けず、 単に所定位置にビンを設け、 このビンに対応する位置に 接続プラグ 6 a〜6 d側に凹部を設け、 この凹部へのビンの挿入に基づいた接続 を認識することによつても接続認識を行うことができる。 あるいは、 接続認識部 5 aが接続認識を行うのではなく、 接続プラグ 6 a〜6 d側に接続検出部を設け、 この検出結果をロボットコントローラ 4に伝えるようにしてもよい。 さらに、 電 気的、 機械的な接触状態を検出するのではなく、 光学的に接触状態を検出するよ うにしてもよい。 Various modes are conceivable for a mechanism for performing such connection recognition. For example, no short-circuit wiring is provided on the dummy plugs 7a to 7d side or on the teaching pendant connection plug 8 side, a bin is simply provided at a predetermined position, and the connection plugs 6a to 6d are provided at positions corresponding to the bins. The connection can also be recognized by providing a concave portion on the side and recognizing the connection based on the insertion of the bin into the concave portion. Alternatively, instead of the connection recognition unit 5 a performing connection recognition, a connection detection unit is provided on the connection plug 6 a to 6 d side, The detection result may be transmitted to the robot controller 4. Furthermore, the contact state may be optically detected instead of detecting the electrical or mechanical contact state.
このような第 1の実施の形態によれば、 ワーク搬送ロボット Rの近傍で教示を 行うことができるので、 教示時における操作性を格段に向上することができる。 また、 ワーク搬送ロボット Rに最も近い接続点からケーブルを引き延ばせばよく、 クリーンルーム 1内に長いケーブルを引きずることがないので、 ケーブルの被覆 に付着したゴミゃ麈等をクリーンルーム 1内に散乱させることがなくクリーン度 を適正に維持することができる。 さらに、 クリーンルーム 1内で教示を行う際、 必ず接続プラグ 6 a〜6 dのいずれかにティ一チングベンダント接続プラグ 8を 接続するという手動操作を強要してワーク搬送ロボット Rを停止させるようにし ているので、 教示時における事故を未然に防止することができる。 また、 全ての ダミーブラグが接続されている場合にのみワーク搬送ロボットの搬送制御を許可 するようにしているので、 安全性をさらに高めることができる。  According to the first embodiment, teaching can be performed in the vicinity of the work transfer robot R, so that operability at the time of teaching can be significantly improved. Also, it is sufficient to extend the cable from the connection point closest to the workpiece transfer robot R, and it is not necessary to drag a long cable into the clean room 1.Therefore, dust and dirt adhering to the cable coating are scattered in the clean room 1. And cleanliness can be maintained properly. Further, when teaching in the clean room 1, a manual operation of connecting the teaching pendant connection plug 8 to one of the connection plugs 6a to 6d must be performed to stop the work transfer robot R. Therefore, it is possible to prevent accidents during teaching. Also, since the transfer control of the work transfer robot is permitted only when all the dummy plugs are connected, the safety can be further improved.
次に、 図 4及び図 5を参照して第 2の実施の形態について説明する。 第 1の実 施の形態では、 クリーンルーム 1の外側に接続プラグを設け、 この接続プラグの いずれかにティ一チングベンダント接続プラグ 8を接続するようにしていたが、 第 2の実施の形態では、 クリーンルーム 1の内部に接続プラグを設けるようにし ている。  Next, a second embodiment will be described with reference to FIGS. In the first embodiment, a connection plug is provided outside the clean room 1, and the teaching pendant connection plug 8 is connected to one of the connection plugs. However, in the second embodiment, A connection plug is provided inside the clean room 1.
すなわち、 図 4に示すように、 クリーンルーム 1の内部側にダミープラグ 7 a 〜7 dあるいはティ一チングベンダント接続プラグ 8を接続する機構を設けてい る。 この場合、 第 1の実施の形態のように接続プラグ 6 a〜6 dにティーチング ペンダント接続プラグ 8を接続するという手動操作を強要せず、 クリーンルーム 1内でティ一チングベンダント接続プラグ 8を接続プラグ 6 a〜6 dに接続する ようにしているので、 安全性を確実に確保できない期間が生ずる。 このため、 各 開閉ドア 1 a〜l dに開閉を認識する検出手段を設け、 この検出手段とロボット コントローラ 4とを接続して、 ロボヅトコントローラ 4が各開閉ドア  That is, as shown in FIG. 4, a mechanism for connecting the dummy plugs 7 a to 7 d or the teaching pendant connection plug 8 is provided inside the clean room 1. In this case, the manual operation of connecting the teaching pendant connection plug 8 to the connection plugs 6a to 6d as in the first embodiment is not required, and the teaching pendant connection plug 8 is connected in the clean room 1. Since the plugs are connected to the plugs 6a to 6d, there is a period during which safety cannot be ensured. For this reason, a detection means for recognizing opening / closing is provided in each of the opening / closing doors 1 a to ld, and this detection means is connected to the robot controller 4 so that the robot controller 4
1 a〜l dの開閉を認識するようにする。  Recognize the opening and closing of 1 a to l d.
この第 2の実施の形態における搬送制御状態と教示処理状態との切換処理につ いて図 5のフローチャートを参照して説明する。 Switching processing between the transport control state and the teaching processing state in the second embodiment is described. This will be described with reference to the flowchart of FIG.
図 5において、 まずロボッ トコントローラ 4は、 ワーク搬送ロボッ 卜 Rを停止 状態にしている (ステップ 1 0 0 ) 。 その後、 接続認識部 5 aの認識結果からダ ミープラグ 7 a〜 7 dの全てが接続プラグ 6 a〜6 dに接続されているか否かを 判断する (ステップ 1 0 2 ) 。  In FIG. 5, first, the robot controller 4 stops the work transfer robot R (step 100). Thereafter, it is determined whether or not all of the dummy plugs 7a to 7d are connected to the connection plugs 6a to 6d from the recognition result of the connection recognition unit 5a (step 102).
ダミープラグ 7 a〜7 dの全てが接続されていない場合、 図 2のステップ 1 0 4から 1 2 0までの処理と同様の処理を行って教示処理状態に移行し、 さらには 停止状態に移行する。  When all of the dummy plugs 7a to 7d are not connected, the same processing as the processing from steps 104 to 120 in Fig. 2 is performed, and the state shifts to the teaching processing state, and further shifts to the stop state. I do.
一方、 ステップ 1 0 2でダミープラグ 7 a〜7 dの全てが接続プラグ 6 a〜6 dに接続されていると判断された場合、 さらにロボットコントローラ 4上の搬送 制御ボタンが押下されたか否かを判断する (ステップ 1 3 0 ) 。 搬送制御ボタン が押下されていない場合はステップ 1 0 2に移行して上述した処理を繰り返し、 搬送制御ボタンが押下されている場合は、 搬送制御状態に移行する (ステップ 1 3 2 ) 。 すなわち、 ロボットコントローラ 4は教示された内容に従ってヮ一ク搬 送ロボッ ト Rにワーク搬送を行わせる。 その後、 開閉ドア 1 a〜 1 dの検出手段 からの検出結果をもとに少なくとも 1つの開閉ドアが開いたか否かを判断し (ス テツプ 1 3 3 ) 、 開いた場合は直ちにステップ 1 0 0に移行して停止状態に移行 する。 開閉ドアが開いていない場合は、 さらにダミープラグ 7 a〜7 dの全てが 接続プラグ 6 a〜 6 dに接続されているか否かを判断する (ステップ 1 3 4 ) 。 このステップ 1 3 4において、 ダミープラグ 7 a〜7 dの全てが接続プラグ 6 a 〜6 dに接続されていないと判断された場合のみステップ 1 0 0に移行してヮ一 ク搬送ロボット Rを停止状態にする。  On the other hand, if it is determined in step 102 that all of the dummy plugs 7 a to 7 d are connected to the connection plugs 6 a to 6 d, it is further determined whether the transfer control button on the robot controller 4 has been pressed. Determine (Step 130). If the transfer control button has not been pressed, the flow proceeds to step 102 to repeat the above-described processing. If the transfer control button has been pressed, the flow shifts to the transfer control state (step 1332). That is, the robot controller 4 causes the workpiece transport robot R to perform the workpiece transport according to the content taught. Thereafter, it is determined whether at least one of the doors has been opened based on the detection results from the detection means of the doors 1a to 1d (step 1333). And transition to the stopped state. If the opening / closing door is not open, it is further determined whether or not all of the dummy plugs 7a to 7d are connected to the connection plugs 6a to 6d (step 1334). Only when it is determined that all of the dummy plugs 7 a to 7 d are not connected to the connection plugs 6 a to 6 d in this step 1 34, the process proceeds to step 100, where Set to the stop state.
これにより、 第 1の実施の形態のようにティーチングペンダント T Pをクリ一 ンルーム 1の外部からケーブルを導入する必要がないので、 クリーンルーム 1の クリーン度をさらに高めることができる。  This eliminates the need to introduce a cable from outside the clean room 1 into the teaching pendant TP as in the first embodiment, so that the cleanness of the clean room 1 can be further increased.
次に、 図 6を参照して第 3の実施の形態について説明する。 第 1及び第 2の実 施の形態では、 いずれもティーチングペンダント T Pとティ一チングベンダント 接続プラグ 8とがケーブルで接続されていたが、 第 3の実施の形態では、 ティ一 チングペンダント T Pとティーチングベンダント接続プラグ 8とを無線接続して いる。 Next, a third embodiment will be described with reference to FIG. In each of the first and second embodiments, the teaching pendant TP and the teaching pendant connection plug 8 are connected by a cable, but in the third embodiment, the teaching pendant TP is connected to the teaching pendant TP. Connect the teaching pendant connection plug 8 wirelessly. I have.
すなわち、 図 6においてティ一チングペンダント接続プラグ 8及びティ一チン グペンダント T Pは相互に送受信するため、 それそれ送受信部 T R 1, T R 2を 有している。  That is, in FIG. 6, the teaching pendant connection plug 8 and the teaching pendant TP transmit and receive each other, and therefore have transmission / reception units TR 1 and TR 2 respectively.
これにより、 クリーンルーム 1内でケーブルを這わせることなく教示を行うこ とができるので、 操作性を格段に向上することができる。 また、 送受信部 T R 1 を有するティ一チングペンダント接続プラグを手動で接続プラグ 6 a〜6 dに接 続するという操作を必要とするので、 第 1の実施の形態と同様に安全性も確保す ることができる。  As a result, teaching can be performed without having to lay cables in the clean room 1, so that operability can be significantly improved. In addition, since it is necessary to manually connect the teaching pendant connection plug having the transmission / reception unit TR1 to the connection plugs 6a to 6d, security is ensured as in the first embodiment. Can be
なお、 送受信部 T R 1の電源は、 接続プラグ 6 a〜6 dを介してロボッ トコン トロ一ラから供給される。 また、 送受信部 T R 2の電源は、 携帯用の電池を内蔵 させることによって実現することができる。  The power of the transmitting / receiving unit TR1 is supplied from the robot controller via the connection plugs 6a to 6d. In addition, the power supply of the transmission / reception unit TR2 can be realized by incorporating a portable battery.
また、 クリーンルーム 1内のワーク搬送ロボット Rに対する電磁干渉を防ぐた め、 使用周波数帯を重複しないようにしたり、 スペクトラム拡散通信方式を採用 することが望ましい。  In addition, in order to prevent electromagnetic interference with the workpiece transfer robot R in the clean room 1, it is desirable to avoid using overlapping frequency bands and to employ a spread spectrum communication method.
次に、 図 7及び図 8を参照して第 4の実施の形態について説明する。 第 1〜第 3の実施の形態では、 ティ一チングベンダント T P及びこれを接続するティーチ ングペンダント接続プラグ 8は、 この半導体装置製造システムに 1つ設けるよう にしていたが、 このティーチングペンダント T Pを接続プラグ 6 a〜6 dの全て に割り当て、 その個数分のティ一チングベンダント T Pをそれそれ接続プラグ 6 a〜 6 dに接続した状態としている。  Next, a fourth embodiment will be described with reference to FIGS. In the first to third embodiments, one teaching pendant TP and one teaching pendant connection plug 8 for connecting the teaching pendant are provided in this semiconductor device manufacturing system. All the connecting plugs 6a to 6d are assigned, and the teaching pendants TP of that number are connected to the connecting plugs 6a to 6d, respectively.
すなわち、 図 7において、 ダミープラグは用いず、 このダミ一プラグに代わつ て全ての接続プラグ 6 a~ 6 dにティ一チングベンダント接続プラグ 8を接続し て各接続プラグ毎にティーチングペンダント T Pを設けるようにしている。 この場合、 第 1または第 3の実施の形態のようなティーチングベンダント T P を接続するという手動操作がなくなるが、 この操作に代わって、 ティーチングぺ ンダント T P上の選択ボタンを押下する操作を強要する。 そして、 この選択ボタ ンの押下という手動操作は、 ロボットコントローラ 4に通知され、 この通知によ つてロボットコントローラ 4は、 ティ一チングベンダント接続プラグ 8の接続と - 同様に接続認識を行う。 That is, in FIG. 7, the dummy plug is not used, and instead of the dummy plug, the teaching pendant connection plug 8 is connected to all the connection plugs 6a to 6d, and the teaching pendant TP is provided for each connection plug. Is provided. In this case, the manual operation of connecting the teaching pendant TP as in the first or third embodiment is eliminated, but instead of this operation, the operation of pressing the selection button on the teaching TP is forced. . Then, the manual operation of pressing the selection button is notified to the robot controller 4, and the robot controller 4 receives the notification from the robot controller 4 in response to the connection of the teaching pendant connection plug 8. -Perform connection recognition in the same way.
図 8は、 図 7のロボットコントローラ 4による搬送制御状態と教示処理状態と の切換処理手順を示すフローチャートである。 図 8において、 まずロボットコン トローラ 4は選択ボタンが押下されたか否かを判断し (ステップ 2 0 0 ) 、 この 選択ボタンが押下されるまで搬送制御状態を維持する。 選択ボタンが押下された 場合、 直ちにワーク搬送ロボット Rを停止状態にする (ステップ 2 0 2 ) 。 さら に、 ワーク搬送ロボッ ト Rを教示処理状態に移行させる (ステップ 2 0 4 ) 。 こ れにより、 ティ一チングペンダント T Pによる教示が可能となる。  FIG. 8 is a flowchart showing a procedure for switching between the transfer control state and the teaching processing state by the robot controller 4 of FIG. In FIG. 8, first, the robot controller 4 determines whether or not the selection button has been pressed (step 200), and maintains the transfer control state until the selection button is pressed. When the selection button is pressed, the work transfer robot R is immediately stopped (step 202). Further, the work transfer robot R is shifted to the teaching processing state (step 204). This enables teaching using the teaching pendant TP.
その後、 ロボヅトコントローラ 4はティ一チングペンダント T Pの教示終了ボ タンが押下されたか否かを判断し (ステップ 2 0 6 ) 、 教示終了ポタンが押下さ れていない場合は、 この判断処理を繰り返し教示処理状態を継続する。 一方、 教 示終了ボタンが押下された場合、 夕イマのカウントを開始し (ステップ 2 0 8 ) 、 所定時間経過したか否かを判断する (ステップ 2 1 0 ) 。 この所定時間経過した 段階で初めて教示処理状態から搬送制御状態に移行し (ステップ 2 1 2 ) 、 ステ ップ 1 0 0に移行し、 上述した処理を繰り返す。  Thereafter, the robot controller 4 determines whether or not the teaching end button of the teaching pendant TP has been pressed (step 206). If the teaching end button has not been pressed, this determination processing is performed. The repetitive teaching processing state is continued. On the other hand, if the teaching end button is pressed, the timer starts counting (Step 208) and determines whether a predetermined time has elapsed (Step 210). Only after the elapse of the predetermined time, the state shifts from the teaching processing state to the transfer control state (step 2 12), shifts to step 100, and repeats the above processing.
これにより、 第 1から第 3の実施の形態と同様な作用効果を有するとともに、 ダミープラグの引き抜き等の機械的操作をする必要がないので、 故障が少なくな り、 選択ボタンを押下する操作のみで教示処理状態に移行することができるので 操作性を格段に向上させることができる。  This has the same operational effects as the first to third embodiments, and eliminates the need for mechanical operations such as pulling out dummy plugs, thereby reducing failures and only pressing the selection button. Can be shifted to the teaching processing state, so that the operability can be remarkably improved.
なお、 第 4の実施の形態では、 ティーチングペンダント T Pの選択ボタンの押 下を停止状態を介した教示処理状態への移行条件としたが、 これに限らず、 例え ばロボヅ トコントロ一ラ 4上に複数のティ一チングペンダント T Pのいずれかを 選択する選択ボタンを設け、 この選択ボタンの押下を停止状態を介した教示処理 状態への移行条件とするようにしてもよい。  In the fourth embodiment, the pressing of the selection button of the teaching pendant TP is a condition for shifting to the teaching processing state via the stop state. However, the present invention is not limited to this. A selection button for selecting one of the plurality of teaching pendants TP may be provided, and pressing this selection button may be used as a condition for transition to the teaching processing state via the stop state.

Claims

請求の範囲 The scope of the claims
1 . 作業エリアで所定のワークを搬送するワーク搬送ロボットと、 教示された内容をもとに前記ワーク搬送ロボットが行う所定のワークの搬送を 制御する制御手段と、  1. A work transfer robot for transferring a predetermined work in a work area, and control means for controlling transfer of the predetermined work performed by the work transfer robot based on the contents taught,
前記制御手段から分離され、 前記ワーク搬送ロボットによる所定のワークの搬 送動作を教示する教示手段と、  Teaching means which is separated from the control means and which teaches a predetermined work carrying operation by the work carrying robot;
前記作業ェリァの周囲に設けられた接続点を介して前記教示手段を前記制御手 段に接続する接続手段と  Connecting means for connecting the teaching means to the control means via a connection point provided around the work area;
を具備したことを特徴とするワーク搬送ロボヅ卜の教示システム。  A teaching system for a work transport robot, comprising:
2 . 前記接続点は、 前記作業エリア外に設けられることを特徴とする請求の 範囲 1に記載のワーク搬送ロボヅ トの教示システム。  2. The teaching system for a work transport robot according to claim 1, wherein the connection point is provided outside the work area.
3 . 前記接続点は、 複数であることを特徴とする請求の範囲 1または 2に記 載のワーク搬送ロボットの教示システム。  3. The teaching system for a workpiece transfer robot according to claim 1 or 2, wherein a plurality of the connection points are provided.
4 . 前記接続手段の接続点に前記教示手段が接続されたか否かを認識する認 識手段をさらに具備し、  4. It further comprises recognition means for recognizing whether or not the teaching means is connected to a connection point of the connection means,
前記制御手段は、 前記認識手段が前記教示手段が接続されたと認識した場合、 前記ワーク搬送ロボットの搬送制御から前記教示手段による教示処理に切り換え ることを特徴とする請求の範囲 1に記載のワーク搬送ロボットの教示システム。  2. The work according to claim 1, wherein, when the recognition unit recognizes that the teaching unit is connected, the control unit switches from a transfer control of the work transfer robot to a teaching process by the teaching unit. Transfer robot teaching system.
5 . 前記接続手段の接続点が使用されないことを示すダミープラグと、 前記接続手段の接続点にダミープラグが接続されているか否かを認識するダミ 5. A dummy plug indicating that the connection point of the connection means is not used, and a dummy for recognizing whether a dummy plug is connected to the connection point of the connection means.
—プラグ認識手段と —With plug recognition means
をさらに具備し、  Further comprising
前記制御手段は、 前記ダミーブラグ認識手段が全ての接続点でダミーブラグが 接続されていると認識された場合、 前記ワーク搬送ロボットの搬送制御を行うこ とを特徴とする請求の範囲 3に記載のワーク搬送ロボットの教示システム。  4. The work according to claim 3, wherein the control unit controls the transfer of the work transfer robot when the dummy plug recognition unit recognizes that the dummy plug is connected at all connection points. Transfer robot teaching system.
6 . 前記制御手段は、 前記ダミープラグ認識手段が 1以上の接続点にダミー プラグが接続されていないと認識した場合、 前記ワーク搬送ロボットの搬送動作 を禁止することを特徴とする請求の範囲 5に記載のワーク搬送ロボットの教示シ スアム。 6. The control means, wherein when the dummy plug recognition means recognizes that the dummy plug is not connected to one or more connection points, the control means prohibits the work transfer robot from performing a transfer operation. A teaching system for a work transfer robot according to item 1.
7 . 作業エリアで所定のワークを搬送するワーク搬送ロボッ トと、 教示された内容をもとに前記ワーク搬送ロボッ卜が行う所定のワークの搬送を 制御する制御手段と、 7. A work transfer robot for transferring a predetermined work in a work area, and control means for controlling transfer of the predetermined work performed by the work transfer robot based on the contents taught.
前記制御手段から分離され、 前記ワーク搬送ロボットによる所定のワークの搬 送動作を教示する複数の教示手段と、  A plurality of teaching units that are separated from the control unit and that teach a transfer operation of a predetermined work by the work transfer robot;
前記作業ェリァの周囲に設けられた複数の接続点を介して前記複数の教示手段 をそれそれ前記制御手段に接続する接続手段と  Connecting means for connecting each of the plurality of teaching means to the control means via a plurality of connection points provided around the work area;
を具備し、  With
前記制御手段は、 前記複数の教示手段のうちのいずれかを選択し、 当該選択さ れた教示手段による教示処理に切り換えることを特徴とするワーク搬送ロボット の教示システム。  The said control means selects any one of the said several teaching means, It switches to the teaching process by the said selected teaching means, The teaching system of the workpiece | work transfer robot characterized by the above-mentioned.
8 . 作業エリアで所定のワークを搬送するワーク搬送ロボットと、 教示された内容をもとに前記ワーク搬送ロボットが行う所定のワークの搬送を 制御する制御手段と、  8. A work transfer robot that transfers a predetermined work in a work area, and a control unit that controls transfer of the predetermined work performed by the work transfer robot based on the content taught.
前記制御手段から分離され、 前記ワーク搬送ロボットによる所定のワークの搬 送動作を教示するとともに当該教示手段の選択を指示する選択ポタンを有する複 数の教示手段と、  A plurality of teaching means separated from the control means, the plurality of teaching means having a selection button for teaching a transfer operation of a predetermined work by the work transfer robot and instructing selection of the teaching means;
前記作業エリアの周囲に設けられた複数の接続点を介して前記複数の教示手段 をそれそれ前記制御手段に接続する接続手段と  Connecting means for connecting the plurality of teaching means to the control means via a plurality of connection points provided around the work area;
を具備し、  With
前記制御手段は、 前記教示手段の選択ボタンが選択された場合、 前記ワーク搬 送ロボットの搬送制御から当該選択ボタンを有する教示手段による教示処理に切 り換えることを特徴とするワーク搬送ロボットの教示システム。  When the selection button of the teaching means is selected, the control means switches from transfer control of the work transfer robot to teaching processing by the teaching means having the selection button. system.
PCT/JP1999/003663 1998-07-08 1999-07-07 System for teaching robot for work transfer WO2000002714A1 (en)

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JP10193044A JP2000024971A (en) 1998-07-08 1998-07-08 Teaching system of work carrying robot
JP10/193044 1998-07-08

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JP4085952B2 (en) * 2003-10-20 2008-05-14 株式会社安川電機 Robot system
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US8887367B2 (en) * 2011-07-12 2014-11-18 The Boeing Company Cell including clean and dirty sections for fabricating composite parts
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