WO1999061287A1 - Carenage frontal a faible epaisseur de paroi destine a un vehicule motorise - Google Patents

Carenage frontal a faible epaisseur de paroi destine a un vehicule motorise Download PDF

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Publication number
WO1999061287A1
WO1999061287A1 PCT/US1999/011195 US9911195W WO9961287A1 WO 1999061287 A1 WO1999061287 A1 WO 1999061287A1 US 9911195 W US9911195 W US 9911195W WO 9961287 A1 WO9961287 A1 WO 9961287A1
Authority
WO
WIPO (PCT)
Prior art keywords
fascia
automobile
accordance
reinforcement particles
less
Prior art date
Application number
PCT/US1999/011195
Other languages
English (en)
Inventor
Phillip S. Wilson
Original Assignee
Magna International Of America, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Magna International Of America, Inc. filed Critical Magna International Of America, Inc.
Priority to EP99924402A priority Critical patent/EP1077837A4/fr
Priority to CA002332874A priority patent/CA2332874C/fr
Priority to US09/701,039 priority patent/US6260893B1/en
Priority to AU40910/99A priority patent/AU4091099A/en
Publication of WO1999061287A1 publication Critical patent/WO1999061287A1/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R19/00—Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
    • B60R19/02—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
    • B60R19/03—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects characterised by material, e.g. composite
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62D—MOTOR VEHICLES; TRAILERS
    • B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
    • B62D29/04—Superstructures, understructures, or sub-units thereof, characterised by the material thereof predominantly of synthetic material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R19/00—Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
    • B60R19/02—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
    • B60R19/48—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects combined with, or convertible into, other devices or objects, e.g. bumpers combined with road brushes, bumpers convertible into beds

Definitions

  • This invention relates to a fascia for a motor vehicle.
  • this invention relates to a fascia for a motor vehicle.
  • invention relates to a fascia having reduced wall thickness.
  • Fascia for motor vehicles typically require superior impact characteristics.
  • vehicle fascia typically must
  • Fascia are generally molded from a polyolefin material which is subsequently painted to match the other "Class A" finish exterior metal body
  • fascia can be more flexible
  • fascia are typically
  • the structure having an
  • the structure is formed from at least
  • the reinforcement particles comprise less than 15%
  • a decorative coating layer has a thickness of less than about 50 nanometers.
  • having a least one coloring agent is disposed on the rigid structure.
  • particles have a thickness of less than about 20 nanometers. It is also preferred for
  • At least 90% of the reinforcement particles have a thickness of less than about 10 nanometers. It is also preferred for at least 99% of the reinforcement particles
  • FIG. 1 is a front perspective view of a front end fascia for a motor vehicle having reduced wall thickness in accordance with the present invention
  • FIG. 2 is a cross sectional view taken across the line 2-2 in FIG. 1.
  • the modulus of the fascia is the modulus of the fascia
  • the wall thickness can be reduced
  • the of the fascia material can be increased to between about 200,000 to about 500,000
  • the average wall thickness for the fascia can preferably be reduced to below 2.2 mm while maintaining the same impact resistant characteristics. More
  • the modulus of the fascia material is between about 250,000 to 450,000
  • PSI and the average wall thickness for the fascia can be reduced to below 2.0 mm.
  • the thickness of the fascia in accordance with the invention is represented by
  • the automobile fascia manufactured in accordance with the present invention comprises a composite material of a polymer having dispersed therein reinforcement fillers in the form of very small mineral reinforcement particles.
  • the reinforcement filler particles also referred to as “nanoparticles" duelo the
  • each comprise one or more generally flat platelets.
  • Each platelet has a thickness of between 0.7-1.2 nanometers. Generally, the average platelet thickness is approximately 1 nanometer thick.
  • the platelet particles or nanoparticles are derivable from larger layered
  • Any layered mineral capable of being intercalated may be
  • layered silicate minerals that may be employed include natural and artificial
  • Non-limiting examples of more preferred minerals include
  • montmorillonite vermiculite, hectorite, saponite, hydrotalcites, kanemite, sodium octosilicate. magadiite, and kenyaite.
  • Mixed Mg and Al hydroxides may also be
  • montmorillonite is used.
  • montmorillonite is used.
  • the mineral particles may also be exfoliated by a
  • freeze dried particles are then mixed into molten polymeric material and subjected to a high sheer mixing operation so as to peel individual platelets from multi-platelet particles and thereby reduce the particle
  • the composites of the present invention are prepared by combining the
  • platelet mineral with the desired polymer in the desired ratios The components can be blended by general techniques known to those skilled in the art For
  • the components can be blended and then melted in mixers or extruders
  • the polymer used for the purposes of the present invention is a
  • polyolefin oi a blend of polyolefins
  • the preferred polyolefin is at least one
  • thermoplastic olefins TPOs
  • thermoplastic polyolefins TPOs
  • TPEs elastomers
  • At least 50 % of the particles should have a thickness of less than 10
  • At least 70% of the particles should have a
  • the preferred aspect ratio (which is the largest dimension
  • the aspect ratio for each particle is between 100-
  • At least 90% of the particles have an aspect ratio within the
  • the balance of the part is to comprise an appropriate polyolefin material and suitable additives If greater than 15% by
  • the modulus of the fascia can be increased
  • an automotive fascia must withstand a typical dart (puncture type) impact test wherein the fascia will not crack or permanently deform upon impact of at least
  • the fascia it is desirable for the fascia to withstand at least 10 ft
  • the modulus for the fascia is typically between about 70,000 to about 150,000 pounds per square inch. (PSI).
  • the thinnest fascia known has had an average wall thickness of about 2.4
  • the modulus of the fascia material can be any modulus of the fascia material.
  • thickness for the fascia can preferably be reduced to below 2.2 mm while maintaining the same impact resistant characteristics. More preferably, the
  • modulus of the fascia material is between about 250,000 to 450,000 PSI and the
  • average wall thickness for the fascia can be reduced to below 2.0 mm.
  • thermal expansion can be reduced to less than 40 xlO-6 inches of expansion per
  • nanoparticles can provide the mechanical,
  • thermal, and dimensional property enhancements which are typically obtained by- adding 20-50% by weight of glass fibers or mineral fillers or combinations thereof
  • particles of the type described herein comprising about 2-8% of the total volume
  • the decorative coating layer having a least one coloring agent discussed herein may comprise any suitable paint used in the automotive industry.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Body Structure For Vehicles (AREA)
  • Laminated Bodies (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)

Abstract

L'invention concerne un carénage frontal (10) destiné à une automobile et constitué d'une structure s'étendant horizontalement et verticalement sur toute une extrémité avant ou arrière de l'automobile. Cette structure présente une épaisseur moyenne de paroi inférieure à environ 2,2 mm et est constituée d'au moins une matière de polyoléfine et de particules de renfort dispersées dans la ou les matières de polyoléfine. Ces particules de renfort constituent moins de 15 % du volume total de la structure. Au moins 40 % des particules de renfort présentent un épaisseur inférieure à environ 50 nanomètres. Une couche de revêtement décorative contenant au moins un colorant est appliquée sur la structure rigide.
PCT/US1999/011195 1998-05-22 1999-05-20 Carenage frontal a faible epaisseur de paroi destine a un vehicule motorise WO1999061287A1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP99924402A EP1077837A4 (fr) 1998-05-22 1999-05-20 Carenage frontal a faible epaisseur de paroi destine a un vehicule motorise
CA002332874A CA2332874C (fr) 1998-05-22 1999-05-20 Carenage frontal a faible epaisseur de paroi destine a un vehicule motorise
US09/701,039 US6260893B1 (en) 1998-05-22 1999-05-20 Fascia for a motor vehicle having reduced wall thickness
AU40910/99A AU4091099A (en) 1998-05-22 1999-05-20 Fascia for a motor vehicle having reduced wall thickness

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US8661598P 1998-05-22 1998-05-22
US60/086,615 1998-05-22

Publications (1)

Publication Number Publication Date
WO1999061287A1 true WO1999061287A1 (fr) 1999-12-02

Family

ID=22199757

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US1999/011195 WO1999061287A1 (fr) 1998-05-22 1999-05-20 Carenage frontal a faible epaisseur de paroi destine a un vehicule motorise

Country Status (5)

Country Link
US (1) US6260893B1 (fr)
EP (1) EP1077837A4 (fr)
AU (1) AU4091099A (fr)
CA (1) CA2332874C (fr)
WO (1) WO1999061287A1 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000037241A1 (fr) * 1998-12-21 2000-06-29 Magna International Of America, Inc. Procede de production de pieces moulees par rotation comprenant des nanoparticules de renforcement
WO2000037243A1 (fr) * 1998-12-21 2000-06-29 Magna International Of America, Inc. Pieces moulees par compression basse pression presentant des protuberances renforcees par des nanoparticules et procede de fabrication desdites pieces
WO2000037242A1 (fr) * 1998-12-21 2000-06-29 Magna International Of America, Inc. Composite en mousse structuree comprenant des nanoparticules de renforcement et procede de fabrication dudit composite
US6977115B1 (en) 1998-12-21 2005-12-20 Magna International Of America, Inc. Low pressure compression molded parts having nano-particle reinforced protrusions and method of making the same

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6988305B1 (en) * 1999-12-17 2006-01-24 Magna International Of America, Inc. Method and apparatus for blow molding large reinforced plastic parts
US6736434B2 (en) * 2000-03-22 2004-05-18 Meridian Automotive Systems, Inc. Vehicle and bumper assembly therefor having an integral fascia and energy absorber, and method for making the same
AU2004207788B2 (en) 2003-01-24 2009-10-08 Club Car, Inc. Composite body for a golf car and utility vehicle
DE102004027169B4 (de) * 2004-06-03 2008-10-02 Daimler Ag Kraftfahrzeugfront mit Mitten-Abdeckung im Spoilerbereich zum verbesserten Kollisionsschutz von Fußgängern
US11283395B2 (en) 2018-03-23 2022-03-22 Nextracker Inc. Multiple actuator system for solar tracker
US11387771B2 (en) 2018-06-07 2022-07-12 Nextracker Llc Helical actuator system for solar tracker
US11050383B2 (en) 2019-05-21 2021-06-29 Nextracker Inc Radial cam helix with 0 degree stow for solar tracker

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4739007A (en) 1985-09-30 1988-04-19 Kabushiki Kaisha Toyota Chou Kenkyusho Composite material and process for manufacturing same
US5071500A (en) * 1987-06-23 1991-12-10 Honda Giken Kogyo Kabushiki Kaisha Method of and apparatus for fusing resin members such as bumper beam and bumper face of automobile bumper
WO1993011190A1 (fr) 1991-11-26 1993-06-10 Allied-Signal Inc. Matieres polymeres non composites formees par fusion d'un polymere et par une matiere a strates exfoliee traitee par des silanes reactifs
US5609374A (en) * 1992-11-02 1997-03-11 Honda Giken Kogyo Kabushiki Kaisha Automobile bumper
US5652284A (en) 1995-11-09 1997-07-29 Exxon Research & Engineering Company Thermoplastic elastomer-asphalt nanocomposite composition
US5698624A (en) 1995-06-07 1997-12-16 Amcol International Corporation Exfoliated layered materials and nanocomposites comprising matrix polymers and said exfoliated layered materials formed with water-insoluble oligomers and polymers
US5711562A (en) * 1995-08-24 1998-01-27 Aisin Seiki Kabushiki Kaisha Bumper assembly for vehicles
US5717000A (en) 1996-02-23 1998-02-10 The Dow Chemical Company Despersions of delaminated particles in polymer foams
US5747560A (en) 1991-08-12 1998-05-05 Alliedsignal Inc. Melt process formation of polymer nanocomposite of exfoliated layered material

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01149845A (ja) * 1987-12-07 1989-06-12 Nissan Motor Co Ltd フィラー補強樹脂組成物
JP3014724B2 (ja) * 1990-06-27 2000-02-28 日産自動車株式会社 射出成形体
US5643989A (en) * 1993-10-29 1997-07-01 Azdel, Inc. Fiber reinforced functionalized polyolefin composites
KR970015655A (ko) * 1995-09-06 1997-04-28 전성원 폴리프로필렌 범퍼 커버 조성물
DE19621308A1 (de) * 1996-05-28 1997-12-04 Bayer Ag Polyamidformmassen enthaltend nanodisperse Füllstoffe, sowie Folien oder Hohlkörper enthaltend eine entsprechende Polyamidschicht

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4739007A (en) 1985-09-30 1988-04-19 Kabushiki Kaisha Toyota Chou Kenkyusho Composite material and process for manufacturing same
US5071500A (en) * 1987-06-23 1991-12-10 Honda Giken Kogyo Kabushiki Kaisha Method of and apparatus for fusing resin members such as bumper beam and bumper face of automobile bumper
US5747560A (en) 1991-08-12 1998-05-05 Alliedsignal Inc. Melt process formation of polymer nanocomposite of exfoliated layered material
WO1993011190A1 (fr) 1991-11-26 1993-06-10 Allied-Signal Inc. Matieres polymeres non composites formees par fusion d'un polymere et par une matiere a strates exfoliee traitee par des silanes reactifs
US5609374A (en) * 1992-11-02 1997-03-11 Honda Giken Kogyo Kabushiki Kaisha Automobile bumper
US5698624A (en) 1995-06-07 1997-12-16 Amcol International Corporation Exfoliated layered materials and nanocomposites comprising matrix polymers and said exfoliated layered materials formed with water-insoluble oligomers and polymers
US5711562A (en) * 1995-08-24 1998-01-27 Aisin Seiki Kabushiki Kaisha Bumper assembly for vehicles
US5652284A (en) 1995-11-09 1997-07-29 Exxon Research & Engineering Company Thermoplastic elastomer-asphalt nanocomposite composition
US5717000A (en) 1996-02-23 1998-02-10 The Dow Chemical Company Despersions of delaminated particles in polymer foams

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP1077837A4 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000037241A1 (fr) * 1998-12-21 2000-06-29 Magna International Of America, Inc. Procede de production de pieces moulees par rotation comprenant des nanoparticules de renforcement
WO2000037243A1 (fr) * 1998-12-21 2000-06-29 Magna International Of America, Inc. Pieces moulees par compression basse pression presentant des protuberances renforcees par des nanoparticules et procede de fabrication desdites pieces
WO2000037242A1 (fr) * 1998-12-21 2000-06-29 Magna International Of America, Inc. Composite en mousse structuree comprenant des nanoparticules de renforcement et procede de fabrication dudit composite
US6977115B1 (en) 1998-12-21 2005-12-20 Magna International Of America, Inc. Low pressure compression molded parts having nano-particle reinforced protrusions and method of making the same

Also Published As

Publication number Publication date
CA2332874A1 (fr) 1999-12-02
US6260893B1 (en) 2001-07-17
CA2332874C (fr) 2006-01-24
EP1077837A1 (fr) 2001-02-28
AU4091099A (en) 1999-12-13
EP1077837A4 (fr) 2004-07-07

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