CA2355642C - Procede et appareil de moulage par soufflage de grandes pieces en plastique renforce - Google Patents
Procede et appareil de moulage par soufflage de grandes pieces en plastique renforce Download PDFInfo
- Publication number
- CA2355642C CA2355642C CA002355642A CA2355642A CA2355642C CA 2355642 C CA2355642 C CA 2355642C CA 002355642 A CA002355642 A CA 002355642A CA 2355642 A CA2355642 A CA 2355642A CA 2355642 C CA2355642 C CA 2355642C
- Authority
- CA
- Canada
- Prior art keywords
- motor vehicle
- bumper
- support structure
- radiator
- less
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000034 method Methods 0.000 title claims abstract description 29
- 239000002990 reinforced plastic Substances 0.000 title claims abstract description 7
- 238000000071 blow moulding Methods 0.000 title description 21
- 239000002245 particle Substances 0.000 claims abstract description 81
- 230000002787 reinforcement Effects 0.000 claims abstract description 67
- 239000004033 plastic Substances 0.000 claims abstract description 32
- 229920003023 plastic Polymers 0.000 claims abstract description 32
- 239000012815 thermoplastic material Substances 0.000 claims abstract description 26
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 13
- 238000000465 moulding Methods 0.000 claims abstract description 4
- 239000012530 fluid Substances 0.000 claims description 24
- 238000005507 spraying Methods 0.000 claims description 4
- 210000003195 fascia Anatomy 0.000 claims description 3
- 239000002105 nanoparticle Substances 0.000 description 13
- 229910052500 inorganic mineral Inorganic materials 0.000 description 12
- 239000011707 mineral Substances 0.000 description 12
- 239000000463 material Substances 0.000 description 10
- 238000011068 loading method Methods 0.000 description 8
- 239000003365 glass fiber Substances 0.000 description 6
- 229920000098 polyolefin Polymers 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 239000000945 filler Substances 0.000 description 5
- 239000010410 layer Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000004299 exfoliation Methods 0.000 description 4
- 238000009863 impact test Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 229920002397 thermoplastic olefin Polymers 0.000 description 4
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910052901 montmorillonite Inorganic materials 0.000 description 3
- 210000003739 neck Anatomy 0.000 description 3
- -1 polypropylene, ethylene-propylene copolymers Polymers 0.000 description 3
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012764 mineral filler Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 229920001707 polybutylene terephthalate Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 229920006380 polyphenylene oxide Polymers 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229910000275 saponite Inorganic materials 0.000 description 2
- 229910052604 silicate mineral Inorganic materials 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 229920007019 PC/ABS Polymers 0.000 description 1
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229920005601 base polymer Polymers 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910000271 hectorite Inorganic materials 0.000 description 1
- KWLMIXQRALPRBC-UHFFFAOYSA-L hectorite Chemical compound [Li+].[OH-].[OH-].[Na+].[Mg+2].O1[Si]2([O-])O[Si]1([O-])O[Si]([O-])(O1)O[Si]1([O-])O2 KWLMIXQRALPRBC-UHFFFAOYSA-L 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 229910052902 vermiculite Inorganic materials 0.000 description 1
- 239000010455 vermiculite Substances 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/08—Front or rear portions
- B62D25/082—Engine compartments
- B62D25/084—Radiator supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
- B29C44/14—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements the preformed part being a lining
- B29C44/146—Shaping the lining before foaming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/0005—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor characterised by the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/04—Extrusion blow-moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
- B62D29/04—Superstructures, understructures, or sub-units thereof, characterised by the material thereof predominantly of synthetic material
- B62D29/043—Superstructures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3044—Bumpers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K11/00—Arrangement in connection with cooling of propulsion units
- B60K11/02—Arrangement in connection with cooling of propulsion units with liquid cooling
- B60K11/04—Arrangement or mounting of radiators, radiator shutters, or radiator blinds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R19/00—Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
- B60R19/02—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
- B60R19/18—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects characterised by the cross-section; Means within the bumper to absorb impact
- B60R2019/1806—Structural beams therefor, e.g. shock-absorbing
- B60R2019/1833—Structural beams therefor, e.g. shock-absorbing made of plastic material
- B60R2019/184—Blow moulded
Abstract
L'invention concerne un procédé de moulage de grandes pièces, qui consiste à disposer d'une matière plastique renforcée fondue (41) comprenant au moins un matériau thermoplastique et des particules de renforcement dispersées à l'intérieur d'au moins un matériau thermoplastique. Les particules de renforcement comprennent moins de 15 % d'un volume total de la matière plastique fondue, au moins 50 % des particules de renforcement ayant une épaisseur inférieure à environ 20 nanomètres, et au moins 99 % des particules de renforcement ayant une épaisseur inférieure à environ 30 nanomètres. Le procédé consiste ensuite à transférer une formation tubulaire de la matière plastique fondue dans un moule (29) ayant une cavité (44) du moule délimitée par des surfaces (43) du moule, lesquelles (43) correspondent à une configuration de la pièce à mouler; puis à appliquer un gaz sous pression sur une partie interne de la formation tubulaire pour expanser cette dernière et l'amener à épouser les formes des surfaces (43) du moule. Le procédé consiste enfin à solidifier la matière plastique fondue pour former la pièce; puis à extraire ladite pièce du moule.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11306498P | 1998-12-21 | 1998-12-21 | |
US60/113,064 | 1998-12-21 | ||
PCT/US1999/029991 WO2000037239A1 (fr) | 1998-12-21 | 1999-12-17 | Procede et appareil de moulage par soufflage de grandes pieces en plastique renforce |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2355642A1 CA2355642A1 (fr) | 2000-06-29 |
CA2355642C true CA2355642C (fr) | 2006-05-16 |
Family
ID=22347426
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002355641A Expired - Fee Related CA2355641C (fr) | 1998-12-21 | 1999-12-17 | Procede de formage par le vide d'articles en plastique renforce |
CA002355642A Expired - Fee Related CA2355642C (fr) | 1998-12-21 | 1999-12-17 | Procede et appareil de moulage par soufflage de grandes pieces en plastique renforce |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002355641A Expired - Fee Related CA2355641C (fr) | 1998-12-21 | 1999-12-17 | Procede de formage par le vide d'articles en plastique renforce |
Country Status (3)
Country | Link |
---|---|
AU (2) | AU2365700A (fr) |
CA (2) | CA2355641C (fr) |
WO (2) | WO2000037239A1 (fr) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008059323B4 (de) * | 2008-11-27 | 2023-06-07 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Stoßfängeranordnung |
DE102008059322B4 (de) * | 2008-11-27 | 2019-10-10 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Stoßfängeranordnung |
AU2011211400B2 (en) * | 2010-08-12 | 2014-12-04 | Britax Childcare Pty Ltd | Child safety seat reinforcement |
DE102012016035A1 (de) * | 2012-08-13 | 2014-02-13 | Bomag Gmbh | Strassenbaumaschine |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4287143A (en) * | 1979-03-19 | 1981-09-01 | Sears Manufacturing Company | Cloth molding process |
DE3619094A1 (de) * | 1986-06-10 | 1987-12-17 | Bayer Ag | Kohlenstoff-haltige formkoerper |
EP0602080B1 (fr) * | 1991-09-06 | 1999-04-21 | The Dow Chemical Company | Structure composite isolante formee de materiaux plastiques |
JPH07205264A (ja) * | 1994-01-11 | 1995-08-08 | Nippon Steel Chem Co Ltd | 多層ブロー成形品 |
US5760121A (en) * | 1995-06-07 | 1998-06-02 | Amcol International Corporation | Intercalates and exfoliates formed with oligomers and polymers and composite materials containing same |
US5849830A (en) * | 1995-06-07 | 1998-12-15 | Amcol International Corporation | Intercalates and exfoliates formed with N-alkenyl amides and/or acrylate-functional pyrrolidone and allylic monomers, oligomers and copolymers and composite materials containing same |
JP2000505491A (ja) * | 1996-02-23 | 2000-05-09 | ザ・ダウ・ケミカル・カンパニー | 層剥離粒子がポリマーフォームに入っている分散物 |
DE19621309A1 (de) * | 1996-05-28 | 1997-12-04 | Bayer Ag | Folien oder Hohlkörper enthaltend eine Polyamidschicht |
DE19621308A1 (de) * | 1996-05-28 | 1997-12-04 | Bayer Ag | Polyamidformmassen enthaltend nanodisperse Füllstoffe, sowie Folien oder Hohlkörper enthaltend eine entsprechende Polyamidschicht |
EP1077834A4 (fr) * | 1998-05-22 | 2005-03-23 | Magna Int America Inc | Panneaux exterieurs destines a des vehicules a moteur |
-
1999
- 1999-12-17 WO PCT/US1999/029991 patent/WO2000037239A1/fr active Application Filing
- 1999-12-17 AU AU23657/00A patent/AU2365700A/en not_active Abandoned
- 1999-12-17 AU AU23660/00A patent/AU2366000A/en not_active Abandoned
- 1999-12-17 CA CA002355641A patent/CA2355641C/fr not_active Expired - Fee Related
- 1999-12-17 CA CA002355642A patent/CA2355642C/fr not_active Expired - Fee Related
- 1999-12-17 WO PCT/US1999/029987 patent/WO2000037230A1/fr active Application Filing
Also Published As
Publication number | Publication date |
---|---|
AU2366000A (en) | 2000-07-12 |
WO2000037239A9 (fr) | 2002-08-22 |
CA2355642A1 (fr) | 2000-06-29 |
AU2365700A (en) | 2000-07-12 |
WO2000037230A1 (fr) | 2000-06-29 |
CA2355641A1 (fr) | 2000-06-29 |
CA2355641C (fr) | 2008-07-15 |
WO2000037239A1 (fr) | 2000-06-29 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
EEER | Examination request | ||
MKLA | Lapsed |
Effective date: 20131217 |