WO1998044217A1 - Procede de fabrication de materiau fibreux pour renforcer le plancher et les murs - Google Patents

Procede de fabrication de materiau fibreux pour renforcer le plancher et les murs Download PDF

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Publication number
WO1998044217A1
WO1998044217A1 PCT/CN1997/000028 CN9700028W WO9844217A1 WO 1998044217 A1 WO1998044217 A1 WO 1998044217A1 CN 9700028 W CN9700028 W CN 9700028W WO 9844217 A1 WO9844217 A1 WO 9844217A1
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WIPO (PCT)
Prior art keywords
fiber
manufacturing
wall material
reinforced
woven fabric
Prior art date
Application number
PCT/CN1997/000028
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English (en)
French (fr)
Inventor
Mingde Gao
Original Assignee
Baomu Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Baomu Co., Ltd. filed Critical Baomu Co., Ltd.
Priority to PCT/CN1997/000028 priority Critical patent/WO1998044217A1/zh
Priority to AU25649/97A priority patent/AU2564997A/en
Publication of WO1998044217A1 publication Critical patent/WO1998044217A1/zh

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/24—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products laminated and composed of materials covered by two or more of groups E04C2/12, E04C2/16, E04C2/20
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements

Definitions

  • the invention relates to a new method for manufacturing fiber-reinforced floor boards and wall materials, in particular to a method of applying a fiber-reinforced polymer material board to a log sheet to manufacture fire-proof, moisture-proof, economical and safe building decoration. Manufacturing methods of materials. Background technique
  • plastic plywood replaces the same volume of wood, thereby reducing the use of wood and slowing down the use of wood. Cutting speed.
  • This method was originally ideal and had a good substitute, but in the actual construction, manufacturing and materials used, it has the following disadvantages: plastic plywood will swell when it is exposed to water or moisture and bend and deform. Degumming, and the need to dig vents in the corners to solve the problem, increasing the difficulty and inconvenience of construction; easy to burn to generate thick smoke; if not treated properly after moisture, insects will be in the board; and logs and plastic plywood The adhesive used for bonding will release harmful gases and seriously affect health.
  • the purpose of the present invention is to provide a novel method for manufacturing flooring materials and wall materials, so that the finished product can meet the requirements of environmental protection, has a sense of original wood, is safe and does not prevent human health.
  • Another object of the present invention is to use a fiber material obtained from straw, cotton, linen, etc. in nature
  • the materials are inexhaustible and inexpensive, which greatly reduces the use of wooden boards, and has high environmental protection and industrial use value.
  • Another aspect of the present invention is to make the entire board have fire resistance inside and outside, and improve the safety of the installation. Summary of invention
  • the present invention provides a method for manufacturing a fiber-reinforced floor plate and wall material, including the following steps: A. using a fiber-rich article as a raw material; B. weaving the aforementioned fiber article into a cloth or a non-woven cloth; C Dip the woven fabric into the polymer solution; D. Dry at high temperature; E. Compress and shape several pieces of woven fabric by an oil pressure molding machine under high temperature and high pressure; F. Paste the log sheet to the compression-molded product obtained in step E. The surface of the woven fabric; G. Surface shaving the woven fabric completed in step F; and R. Apply a layer of fire-resistant topcoat on the surface of the log sheet. BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a flowchart of a manufacturing method of the present invention
  • FIG. 2 is a structural cross-sectional view of a finished product manufactured by the present invention. Detailed description of the preferred embodiment
  • the materials used in the present invention are taken from natural fiber-rich natural products, such as straw, cotton, linen, etc., or synthetic fiber products, such as: artificial (Rayon), polyester, polypropylene, nylon, etc. (step A).
  • the polymer solution refers to PU, UP (unsaturated polyester), PVC, phenolic, epoxy resin, etc., and 5 to 10% of the fire retardant are added, and the impregnation ratio between the polymer solution and the woven fabric is about 100 to 150/100.
  • the woven fabric is taken out after being impregnated for a proper time, and then dried at 80 to 120 ° C for 1 to 2 hours (step D).
  • the volatile components in the impregnated polymer solution are removed, and the impregnated and dried fabric is
  • the required specifications of the produced products are stacked with 2 to 5 sheets, and then placed in the hydraulic molding machine for 20 to 40 minutes, and subjected to high temperature and high pressure compression molding at 150 to 180 ° C and 140 to 200 Kg / cm 2 (Step E), thus completing the production of the fiber-reinforced board 10 (see FIG.
  • the manufacturing method includes:
  • Step A Use fiber-rich items as raw materials.
  • Step B Weaving the aforementioned fiber article into a cloth or a non-woven fabric.
  • Step C Dip the woven fabric into the polymer solution.
  • Step D Dry at high temperature.
  • Step E Compress and form several pieces of woven fabric by an hydraulic forming machine under high temperature and high pressure.
  • Step F The log sheet 20 is pasted on the surface of the compression-molded woven fabric obtained in step E.
  • Step G Surface-treating the woven fabric completed in step F.
  • Step H After the surface of the log 20 is coated with a layer of fire-resistant topcoat 30, the finished product is completed.
  • the fiber-reinforced sheet made according to the method disclosed in the present invention includes a fiber-reinforced sheet 10, which is compression-molded from several pieces of woven fabric under high temperature and high pressure.
  • the woven fabric is combined together, so it can increase its compressive strength, and the network structure of the woven fabric will make the strength consistent at all corners, and can maintain a flat state for a long time, it is not easy to warp and deform, and the polymer solution is added with fire resistance Agent, which does not burn or assist combustion; a log sheet 20, which is pasted on the fiber-reinforced board 10, so that the fiber-reinforced board 10 has the texture of a log; a fire-resistant topcoat 30, which is coated on the log sheet 20, to make the log sheet 20 does not burn under high temperature conditions; and combustion experiments have confirmed that spraying gasoline on the fire-resistant topcoat 30 ignites and burns, neither burning nor supporting combustion, and no heat conduction phenomenon.
  • fire resistance Agent which does not burn or assist combustion
  • the underlying log sheet 20 and fiber reinforcement Plate 10 under high temperature combustion, there will be no dense smoke or harmful gases, so it is suitable for public places (such as: KTV, restaurants, etc.) and home decoration. It can more effectively prevent the occurrence of fire and cause major damage; and it has been confirmed by water immersion experiments that after the product of the present invention is immersed in water for 48 hours, its deformation can hardly be detected by the naked eye, and warpage, degumming, dents and The phenomenon of insects, which fully meets the requirements of humid climate.
  • the method of the invention solves various problems existing in the existing imitation plate, the manufacturing process is simple and easy, the quality of the obtained product is high, and the performance is high.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)

Description

纤维强化地板材及壁
材的制造方法 所属技术领域
本发明涉及一种新式纤维强化地板材及壁材的制造方法， 特别是一种以 纤维强化高分子材料板材贴覆原木薄片的方式， 而制造出具有防火、 防潮、 经济且安全的建筑装璜材料的制造方法。 背景技术
随着生活水平的提高， 家居生活的质量也逐渐提高， 于是室内装瑛趋向 于回归自然的方式。 有时在室内增辟一个小间， 以作为招待休闲之处。 这些 装璜大都希望保持原木的纹路， 但众所周知， 木材的滥砍已造成热带雨林的 急速消失， 产生温室效应的危机。 当前为了加强环境保护， 减少砍伐木材为 一不可避免的趋势。 但为满足消费者的需求及装璜建材的庞大市场， 市场上 逐渐出现了替代板材以取代常规木材的装瑛方式。 这种替代板材以原木薄片 贴合塑合夹板制成， 利用原木薄片的纹路显现出原木装瑛的效果， 塑合夹板 则取代相同体积的木材，从而减少木材的使用量，进而减緩木材的砍伐速度。 这种方法原是十分理想的并具有艮好的替代性， 但在实际的施工、 制造及所 采用的材质上， 却具有下列缺点： 塑合夹板遇水或受潮会产生膨胀现象而弯 曲变形和脱胶， 而需要在壁角挖设通风口来解决， 增加了施工的困难与不便； 容易燃烧产生浓烟； 受潮后若不加以妥善处理， 在板材中会生虫； 以及原木 薄片与塑合夹板粘合所使用的粘剂会释放出有害人体的气体， 严重影响健 康。
所以， 现有的替代板材虽然具有原木的质感， 但因其所采用的材质、 制 造方法存在有上述缺点， 因此在装璜的材质选择上， 仍以原木作为装横的材 质。 环保的问题依旧存在， 制造不防碍人体健康、 安全及具有原木质感的环 保板材， 成为目前各制造厂商的需要。 发明目的
本发明的目的在于提供一种新颖的地板材及壁材的制造方法， 使制作出 的成品能符合环保要求、 具有原木质感、 安全并不防害人体健康。
本发明的另一目的在于使用的纤维材料取自大自然中的稻草、 棉、 麻等 材料， 取之不尽且价格低廉， 从而大量减少使用木板， 具有高度的环保及工 业利用价值。
本发明的又一 的在于使得板材整体内外均具有防火性， 而增进装瑛的 安全性。 发明概要
为实现上述目的， 本发明提供一种纤维强化地板材及壁材的制造方法， 包括下列步骤： A. 采用富有纤维的物品作为原料； B. 将前述纤维物品编 织成布或无纺布； C. 将织布浸入高分子溶液； D. 在高温下干燥； E. 在高 温、 高压下由油压成型机将数片织布压缩成形； F. 将原木薄片粘贴于步骤 E 所得的压缩成形的织布表面； G. 将步骤 F 所完成的织布进行表面刨光处 理； 以及 R 在原木薄片表面覆涂一层防火面漆。 附图说明
图 1为本发明的制作方法的流程图；
图 2为本发明制作出的成品的结构剖视图。 对优选实施例的详细描述
如图 1所示， 其为本发明的制作方法的流程图； 本发明所采用的材料取 自大自然富有纤维质的天然产品， 如稻草、 棉、 麻等， 或者合成纤维产品， 如： 人造丝 (Rayon)、 聚酯、 聚丙烯、 尼龙等 (步骤 A)。 将前述的纤维物品编 织成布或无纺布 (步骤 B), 将此织布浸入高分子溶液或其混合物中 (步骤 C), 该高分子溶液指 PU、 UP (不饱合聚酯)、 PVC、 酚醛、 环氧树脂等， 并在其 中添加 5 ~ 10 %防火剂， 而高分子溶液与织布的含浸比例约为 100 ~ 150/100。
该织布经过适当时间的含浸后取出， 再在 80 ~ 120 °C下干燥 1 ~ 2小 时 (步骤 D), 去除含浸的高分子溶液中的挥发成份， 再将此经含浸、 干燥的 织物根据所生产的产品所需的规格， 以 2 ~ 5张叠放在一起， 再置入油压成 型机中 20 ~ 40分钟， 以 150 ~ 180 °C、 140 ~ 200Kg/cm2的高温高压压缩 成型 (步骤 E), 这样便完成了纤维强化板 10(见图 2)的制作， 再将原木薄片 20 粘贴在前述压缩后的织布的表面上 (步骤 F), 并对织布表面进行抛光处理 (步 骤 G), 再在原木薄片 20外涂覆一层防火面漆 30(步骤 H), 这样就完成具有 原木质感的纤维强化板的制作，而前述的原木薄片 20厚度为 0.2imn ~ 5mm。 归结起来， 该制造方法包括：
步骤 A : 采用富有纤维的物品作为原料。
步骤 B : 将前述纤维物品编织成布或无纺布。
步骤 C : 将织布浸入高分子溶液。
步骤 D : 在高温下干燥。
步驟 E : 在高温、 高压下由油压成型机将数片织布压缩成形。
步骤 F : 将原木薄片 20粘贴于步骤 E所得压缩成形的织布表面。
步骤 G : 将步骤 F所完成的织布进行表面刨光处理。
步骤 H : 在原木薄片 20表面覆涂一层防火面漆 30后， 完成成品。
如图 2所示， 其为本发明制作出的成品结构的剖视图。 根据本发明所揭 露的方法制作的纤维强化板材包括一纤维强化板 10 ,由数片织布在高温高压 下压缩成型， 由于织布在压缩前已含浸于高分子溶液中， 该高分子溶液与织 布结合在一起， 因此能增加其压缩强度， 且织布的网路结构， 将使强度在各 个角落保持一致， 而能长期维持平坦状态， 不易翘曲变形， 且高分子溶液中 添加有防火剂， 即不燃烧也不助燃； 一原木薄片 20 , 其粘贴在纤维强化板 10上， 使纤维强化板 10具有原木的质感； 一防火面漆 30 , 涂覆于原木薄片 20上， 使原木薄片 20在高温状态下不会燃烧； 而经燃烧实验证实， 在防火 面漆 30上洒上汽油点火燃烧， 既不燃烧也不助燃， 且不会有热传导现象， 其 下层的原木薄片 20与纤维强化板 10 , 在高温燃烧下不会有浓烟及鋒出有害 气体， 因此对于公共场所 (如: KTV、 餐厅等)及居家装璜， 更能有效防止火灾 的发生及造成重大损伤； 又经浸水实验证实， 将本发明的产品经浸泡水中 48 小时后， 其变形几乎无法以肉眼查觉， 不会发生翘曲、 脱胶、 凹起及生虫的 现象， 从而完全符合气候潮湿的要求。
发明的有益效果
本发明的方法解决了现有仿制板材所存在的各种问题， 制作工艺简单易 行， 所得产品质量好， 性能高。
以上仅以举例的方式描述了本发明， 本发明旨在包括在此基础上的等效 变换和改型， 所以本发明的保护范围应由后附权利要求及其等同物来限定。

Claims

权利要求
1. 一种纤维强化地板材及壁材的制造方法， 包括下列步骤：
A. 采用富有纤维的物品作为原料；
B. 将前述纤维物品编织成布或无纺布；
C. 将织布浸入高分子溶液；
D. 在高温下干燥；
E. 在高温、 高压下由油压成型机将数片织布压缩成形；
F. 将原木薄片粘贴于步骤 E所得的压缩成形的织布表面；
G. 将步骤 f所完成的织布进行表面刨光处理；
h. 在原木薄片表面覆涂一层防火面漆。
2. 如权利要求 1所述的纤维强化地板材及壁材制造方法，其中该纤维物 品采用如稻草、 棉、 麻等的天然材料。
3. 如权利要求 1所述的纤维强化地板材及壁材的制造方法，其中该纤维 物品采用如人造丝、 聚酯、 聚丙烯、 尼龙等的合成纤维产品。
4. 如权利要求 1所述的纤维强化地板材及壁材的制造方法，其中该高分 子溶液为 PU、 UP、 PVC、 酚醛或环氧树脂， 或者它们的组合。
5. 如权利要求 1所述的纤维强化地板材及壁材的制造方法，其中该高分 子溶液中添加有 5 ~ 10 %的防火剂。
6. 如权利要求 4所述的纤维强化地板材及壁材的制造方法，其中该高分 子溶液中添加有 5 ~ 10 %的防火剂。
7. 如权利要求 1所述的纤维强化地板材及壁材的制造方法，其中高分子 溶液与织布的含浸比例约为 100 - 150/100 。
8. 如权利要求 1所述的纤维强化地板材及壁材的制造方法，其中该步骤 D是在 80 ~ 120 下干燥 1 ~ 2小时，以去除含浸的高分子溶液中的挥发成 份。
9. 如权利要求 1所述的纤维强化地板材及壁材的制造方法，其中该步骤 E是在 150 ~ 180 °C、 140 ~ 200Kg/cm2压缩 20 ~ 40分钟。
10. 如权利要求 1所述的纤维强化地板材及壁材制造方法， 其中该原木 薄片厚度为 0.2mm ~ 5mm。
PCT/CN1997/000028 1997-04-01 1997-04-01 Procede de fabrication de materiau fibreux pour renforcer le plancher et les murs WO1998044217A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PCT/CN1997/000028 WO1998044217A1 (fr) 1997-04-01 1997-04-01 Procede de fabrication de materiau fibreux pour renforcer le plancher et les murs
AU25649/97A AU2564997A (en) 1997-04-01 1997-04-01 A method of making fabric floor plate and wall plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CN1997/000028 WO1998044217A1 (fr) 1997-04-01 1997-04-01 Procede de fabrication de materiau fibreux pour renforcer le plancher et les murs

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2532196A (en) * 1948-02-17 1950-11-28 Bonafide Mills Inc Floor or wall covering and method of making the same
US2828219A (en) * 1955-07-29 1958-03-25 Armstrong Cork Co Floor and wall covering
DE1259868B (de) * 1965-11-12 1968-02-01 Basf Ag Verfahren zur Herstellung von Milchsaeure

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2532196A (en) * 1948-02-17 1950-11-28 Bonafide Mills Inc Floor or wall covering and method of making the same
US2828219A (en) * 1955-07-29 1958-03-25 Armstrong Cork Co Floor and wall covering
DE1259868B (de) * 1965-11-12 1968-02-01 Basf Ag Verfahren zur Herstellung von Milchsaeure

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