WO1996005004A1 - Verfahren zur herstellung einer hohlen achse - Google Patents
Verfahren zur herstellung einer hohlen achse Download PDFInfo
- Publication number
- WO1996005004A1 WO1996005004A1 PCT/DE1995/000986 DE9500986W WO9605004A1 WO 1996005004 A1 WO1996005004 A1 WO 1996005004A1 DE 9500986 W DE9500986 W DE 9500986W WO 9605004 A1 WO9605004 A1 WO 9605004A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- inner tube
- tubular body
- cold drawing
- outer tube
- tube
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/06—Making machine elements axles or shafts
- B21K1/063—Making machine elements axles or shafts hollow
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/15—Making tubes of special shape; Making tube fittings
- B21C37/151—Making tubes with multiple passages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/06—Making machine elements axles or shafts
- B21K1/12—Making machine elements axles or shafts of specially-shaped cross-section
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/12—Transmitting gear between valve drive and valve
- F01L1/18—Rocking arms or levers
Definitions
- the invention relates to a method for producing a hollow axis, which is used in particular for mounting valve actuation levers for controlling gas exchange valves in an internal combustion engine, according to the preamble of the main claim.
- a hollow axis, in particular a rocker arm axis of the type mentioned is known from DE 4221 708 A1.
- the rocker arm axis consists of an outer tube, in the interior of which a profiled tubular body is arranged in a fixed manner. At least two, preferably three liquid-carrying chambers are formed by this tubular body having a longitudinal web.
- the tubular body is provided with an approximately V-shaped cut-out which extends in the longitudinal direction to form a chamber.
- the inserted or pressed-in tubular body is fixed by cam-like elevations or profiles of the jacket of the tubular body.
- Diameter scope of tubes pushed into one another a drawbar is first formed on one end and then the tubes are pulled cold onto one another.
- the object of the invention is to provide a method for producing a hollow axle, in particular for the pivotable mounting of valve actuation levers, in which the position fixing and the sealing of the chambers is retained even under operational conditions and which allows the inexpensive production of longer lengths.
- the hollow axis produced is characterized in that, instead of an insertion profile, a profiled inner tube connected to the outer tube is used to form two chambers.
- the profiled inner tube has an area which is curved inward in cross section, which is rounded and merges into the circular area without a shoulder.
- the two chambers are sealed in such a way that the entire circumferential area of the inner surface of the outer tube and the outer surface of the
- Inner tube is provided with a solder layer.
- the outer and the inner tube are preferably both made of steel. But other materials such as Cu, Al and combinations with steel are also conceivable. When used as a rocker arm axis, it is often necessary to partially inductively harden the hollow axis. In such a case, the outer tube used is preferably one made from tempering steel.
- the advantage of the method according to the invention can be seen in the fact that the profiled inner tube can be drawn or rolled inexpensively.
- the slide-in profile used according to the state of the art can only be produced using a complex extrusion process.
- the required tightness of the chambers is ensured by the solder layer applied over the entire circumference coming to the system.
- the solder layer applied over the entire circumference coming to the system.
- the two pressed surfaces are as bright as possible metallic and there are no interfering foreign particles in between. This is achieved in that both the outer and the inner tube are brightly annealed in a reducing atmosphere before being pushed together.
- this heat treatment can be preceded by a degreasing process to ensure that there are no possibly cracking lubricant residues on the surface. So that
- the bulge area must not be too acute-angled.
- a minimum opening angle of 60 ° and a radius of curvature of at least 2.5 mm have proven to be favorable. Otherwise, the spring effect of the bulge area is too great despite the supporting inner tool, so that a certain area does not come into contact with the transition.
- the outer surface of the inner tube is galvanically copper-plated before being pushed into one another.
- solder paste or to wrap the inner tube in a solder foil or to sprinkle the bare surface with a solder powder.
- the latter type of application can be supported by an electrostatic charge.
- the actual soldering is then carried out by annealing after cold drawing.
- This annealing can be a heat treatment that would be required after cold drawing or an annealing in the course of induction hardening.
- the gap in the transition between the curved area of the inner tube and the conforming area of the outer tube can also be filled with a solder.
- a solder wire made of copper, for example is inserted into the smaller chamber formed by the inner tube, and the tube is then annealed .
- the manufacture of a hollow axle according to the invention is explained in more detail below using an example.
- the hollow axis should have an outer diameter of 24 mm and a wall thickness of 5.0 mm.
- a profiled inner tube is made from a St. 35 steel by cold drawing with the dimensions 17.5 mm outer diameter (Da l) and 1.7 mm wall made. This inner tube is also subjected to heat treatment in a reducing atmosphere. Before pushing one into the other, the outer surface of the inner tube is galvanically copper-plated. Then the inner tube is inserted into the outer tube and a drawbar is forged.
- an appropriately designed inner tool is used for support during cold drawing.
- a certain amount of lubricant is entered into the inner tube as a depot, while a circulating lubrication is used for the external lubrication.
- the hollow axis thus formed has an outer diameter of 24 mm with a total wall thickness of 5 mm.
- the hollow axis is subjected to annealing at 1100 ° C for soldering so that the two pipes, which are pulled together soundproof, are also firmly bonded.
- a solder wire can be inserted into the chamber formed by the curvature in order to ensure that the gusset area in the transition from the curvature to the circular inner tube is filled with solder. If necessary, a final normalization treatment is carried out to eliminate the coarse grain that may have formed.
- Fig. 1 shows in cross section based on the previously described manufacturing example in the finished state a hollow axis with an outer tube 1, z. B. from a tempering steel Ck45 and a profiled inner tube 2, z. B. from St35. Both tubular bodies were pulled together coldly as described above.
- the profiled inner tube 2 forms two chambers 3, 4 together with the outer tube 1, the smaller chamber 4 being limited in cross section by an inner peripheral region of the outer tube 1 and an outer peripheral region of the inwardly extending curvature 5 of the inner tube 2 merges rounded into the circular area 6 of the inner tube 3. Ideally, this circular area 6 comes fully to bear on the inside of the outer tube 1.
- the degree of the system is strongly influenced by the type of bulge 5.
- a favorable value has an opening angle 7 of at least 60 ° and a radius of curvature R-
- the radius of curvature R2 in the curve transition should not be less than 0.5 mm. Otherwise there is
- the proposed integral connection between the inner 2 and outer tube 1 has the advantage that when calculating the load-bearing capacity of the hollow axis, the total wall, ie. H. Wall outer tube 1 plus wall inner tube 2 can be taken into account. This enables a reduction in the wall thickness of the outer tube 1 and leads to a corresponding weight saving.
- the web otherwise provided in the prior art for increasing the rigidity can thus be omitted.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Valve-Gear Or Valve Arrangements (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP95925736A EP0775027B1 (de) | 1994-08-08 | 1995-07-19 | Verfahren zur herstellung einer hohlen achse |
DE59505664T DE59505664D1 (de) | 1994-08-08 | 1995-07-19 | Verfahren zur herstellung einer hohlen achse |
JP50690896A JP3694026B2 (ja) | 1994-08-08 | 1995-07-19 | 中空軸の製造方法 |
US08/793,162 US5881946A (en) | 1994-08-08 | 1995-07-19 | Method of manufacturing a hollow spindle |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4428875A DE4428875C2 (de) | 1994-08-08 | 1994-08-08 | Verfahren zur Herstellung einer hohlen Achse |
DEP4428875.1 | 1994-08-08 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1996005004A1 true WO1996005004A1 (de) | 1996-02-22 |
Family
ID=6525716
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DE1995/000986 WO1996005004A1 (de) | 1994-08-08 | 1995-07-19 | Verfahren zur herstellung einer hohlen achse |
Country Status (5)
Country | Link |
---|---|
US (1) | US5881946A (de) |
EP (1) | EP0775027B1 (de) |
JP (1) | JP3694026B2 (de) |
DE (2) | DE4428875C2 (de) |
WO (1) | WO1996005004A1 (de) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19702087A1 (de) * | 1997-01-22 | 1998-07-23 | Grohe Kg Hans | Verfahren zum Herstellen eines Hohlkörpers und Hohlkörper |
DE19934405B4 (de) * | 1999-07-22 | 2005-10-20 | Daimler Chrysler Ag | Hohlwelle mit Innenkanälen, insbesondere Ölkanälen |
EP3389886B1 (de) * | 2015-12-18 | 2021-06-23 | Sandvik Materials Technology Deutschland GmbH | Verfahren zur herstellung eines rohrs aus metall |
EP3541543B1 (de) * | 2016-11-16 | 2021-01-06 | Sandvik Intellectual Property AB | Verfahren zur herstellung eines systems |
GB2618552A (en) * | 2022-05-10 | 2023-11-15 | Cummins Inc | Composite rocker shaft with integrated oil galleries |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3101531A (en) * | 1961-01-09 | 1963-08-27 | Western Gear Corp | Method of applying internal metallic linings to tubes and the like |
GB1233574A (de) * | 1968-08-23 | 1971-05-26 | ||
DE2919615A1 (de) * | 1979-05-16 | 1980-12-04 | Walter Hunger | Verfahren zur herstellung eines mehrfachrohres oder einer rundstange mit rohrummantelung |
GB2117281A (en) * | 1982-03-27 | 1983-10-12 | Kabel Metallwerke Ghh | A process for the production of a pipe having channels in the wall thereof |
DE3738813A1 (de) * | 1987-11-16 | 1989-05-24 | Cordell Steve | Verfahren zur herstellung von mit einer armierung versehenen rohren |
DE4221708A1 (de) * | 1992-07-02 | 1994-01-05 | Daimler Benz Ag | Hohle Achse |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2007597A (en) * | 1933-11-16 | 1935-07-09 | George H Dean | Built-up column and method of making the same |
US3394445A (en) * | 1965-03-11 | 1968-07-30 | Olin Mathieson | Method of making a composite porous metal structure |
DE2645953C3 (de) * | 1976-10-12 | 1981-04-30 | Licentia Patent-Verwaltungs-Gmbh, 6000 Frankfurt | Verfahren zum Herstellen einer Lötverbindung |
DE8022927U1 (de) * | 1980-08-28 | 1982-02-11 | Interatom Internationale Atomreaktorbau Gmbh, 5060 Bergisch Gladbach | Formstueck fuer rohrleitungen |
DE3047736A1 (de) * | 1980-12-18 | 1982-07-15 | Klein, Schanzlin & Becker Ag, 6710 Frankenthal | Waermeaustauscher mit einem gewendelten doppelrohr |
US4934579A (en) * | 1987-12-04 | 1990-06-19 | Compressor Components Textron Inc. | Attachment of dissimilar metals |
DE4105701A1 (de) * | 1990-03-08 | 1991-09-12 | Mannesmann Ag | Verfahren zur herstellung eines metallischen, dickwandigen hochdruckrohres |
DE4110318C2 (de) * | 1991-03-28 | 2001-10-11 | Bosch Gmbh Robert | Verfahren zum Zusammenlöten zweier Bauteile |
DE4118929A1 (de) * | 1991-06-08 | 1991-10-24 | Zahnradfabrik Friedrichshafen | Welle mit axialen kanaelen |
-
1994
- 1994-08-08 DE DE4428875A patent/DE4428875C2/de not_active Expired - Lifetime
-
1995
- 1995-07-19 WO PCT/DE1995/000986 patent/WO1996005004A1/de active IP Right Grant
- 1995-07-19 EP EP95925736A patent/EP0775027B1/de not_active Expired - Lifetime
- 1995-07-19 DE DE59505664T patent/DE59505664D1/de not_active Expired - Lifetime
- 1995-07-19 US US08/793,162 patent/US5881946A/en not_active Expired - Lifetime
- 1995-07-19 JP JP50690896A patent/JP3694026B2/ja not_active Expired - Lifetime
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3101531A (en) * | 1961-01-09 | 1963-08-27 | Western Gear Corp | Method of applying internal metallic linings to tubes and the like |
GB1233574A (de) * | 1968-08-23 | 1971-05-26 | ||
DE2919615A1 (de) * | 1979-05-16 | 1980-12-04 | Walter Hunger | Verfahren zur herstellung eines mehrfachrohres oder einer rundstange mit rohrummantelung |
GB2117281A (en) * | 1982-03-27 | 1983-10-12 | Kabel Metallwerke Ghh | A process for the production of a pipe having channels in the wall thereof |
DE3738813A1 (de) * | 1987-11-16 | 1989-05-24 | Cordell Steve | Verfahren zur herstellung von mit einer armierung versehenen rohren |
DE4221708A1 (de) * | 1992-07-02 | 1994-01-05 | Daimler Benz Ag | Hohle Achse |
Also Published As
Publication number | Publication date |
---|---|
DE4428875C2 (de) | 1996-10-24 |
EP0775027B1 (de) | 1999-04-14 |
JPH10503714A (ja) | 1998-04-07 |
US5881946A (en) | 1999-03-16 |
DE59505664D1 (de) | 1999-05-20 |
DE4428875A1 (de) | 1996-02-15 |
EP0775027A1 (de) | 1997-05-28 |
JP3694026B2 (ja) | 2005-09-14 |
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