WO1993022386A1 - Improved process for preparing silica coated inorganic particles - Google Patents
Improved process for preparing silica coated inorganic particles Download PDFInfo
- Publication number
- WO1993022386A1 WO1993022386A1 PCT/US1993/003581 US9303581W WO9322386A1 WO 1993022386 A1 WO1993022386 A1 WO 1993022386A1 US 9303581 W US9303581 W US 9303581W WO 9322386 A1 WO9322386 A1 WO 9322386A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- particles
- silica
- group
- silica coated
- amorphous silica
- Prior art date
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 101
- 239000010954 inorganic particle Substances 0.000 title claims abstract description 11
- 239000000377 silicon dioxide Substances 0.000 title claims description 42
- 238000004519 manufacturing process Methods 0.000 title abstract description 4
- 239000006185 dispersion Substances 0.000 claims abstract description 33
- 238000000576 coating method Methods 0.000 claims abstract description 26
- 239000011248 coating agent Substances 0.000 claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000002245 particle Substances 0.000 claims description 45
- 238000000034 method Methods 0.000 claims description 38
- 239000007771 core particle Substances 0.000 claims description 20
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical group O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 16
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 12
- 239000002253 acid Substances 0.000 claims description 8
- -1 alkali metal salt Chemical class 0.000 claims description 8
- 239000007900 aqueous suspension Substances 0.000 claims description 8
- 239000004408 titanium dioxide Substances 0.000 claims description 8
- 239000003381 stabilizer Substances 0.000 claims description 7
- 238000000151 deposition Methods 0.000 claims description 6
- 229910052783 alkali metal Inorganic materials 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 5
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 4
- 229910052910 alkali metal silicate Inorganic materials 0.000 claims description 4
- 229910052788 barium Inorganic materials 0.000 claims description 4
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 4
- 229910052791 calcium Inorganic materials 0.000 claims description 4
- 239000011575 calcium Substances 0.000 claims description 4
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 claims description 4
- 229940048086 sodium pyrophosphate Drugs 0.000 claims description 4
- 229910052712 strontium Inorganic materials 0.000 claims description 4
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 claims description 4
- 239000004094 surface-active agent Substances 0.000 claims description 4
- 235000019818 tetrasodium diphosphate Nutrition 0.000 claims description 4
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 claims description 4
- 239000011135 tin Substances 0.000 claims description 4
- 229910052718 tin Inorganic materials 0.000 claims description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- 150000001450 anions Chemical class 0.000 claims description 3
- 229910052787 antimony Inorganic materials 0.000 claims description 3
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 239000000194 fatty acid Substances 0.000 claims description 3
- 229930195729 fatty acid Natural products 0.000 claims description 3
- 150000004665 fatty acids Chemical class 0.000 claims description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 3
- 239000011707 mineral Substances 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- 239000010936 titanium Substances 0.000 claims description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 2
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 claims description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims description 2
- 239000011247 coating layer Substances 0.000 claims description 2
- 229910052878 cordierite Inorganic materials 0.000 claims description 2
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 229910052749 magnesium Inorganic materials 0.000 claims description 2
- 239000011777 magnesium Substances 0.000 claims description 2
- 239000010445 mica Substances 0.000 claims description 2
- 229910052618 mica group Inorganic materials 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 229910052903 pyrophyllite Inorganic materials 0.000 claims description 2
- 150000003467 sulfuric acid derivatives Chemical class 0.000 claims description 2
- 229910052725 zinc Inorganic materials 0.000 claims description 2
- 239000011701 zinc Substances 0.000 claims description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims 2
- LWIHDJKSTIGBAC-UHFFFAOYSA-K tripotassium phosphate Chemical compound [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 claims 2
- 239000004254 Ammonium phosphate Substances 0.000 claims 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims 1
- 229910000148 ammonium phosphate Inorganic materials 0.000 claims 1
- 235000019289 ammonium phosphates Nutrition 0.000 claims 1
- 238000001354 calcination Methods 0.000 claims 1
- 235000015165 citric acid Nutrition 0.000 claims 1
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 claims 1
- 229910052700 potassium Inorganic materials 0.000 claims 1
- 239000011591 potassium Substances 0.000 claims 1
- 229960003975 potassium Drugs 0.000 claims 1
- 235000007686 potassium Nutrition 0.000 claims 1
- 229910000160 potassium phosphate Inorganic materials 0.000 claims 1
- 235000011009 potassium phosphates Nutrition 0.000 claims 1
- 239000001488 sodium phosphate Substances 0.000 claims 1
- 229910000162 sodium phosphate Inorganic materials 0.000 claims 1
- 235000011008 sodium phosphates Nutrition 0.000 claims 1
- VKFFEYLSKIYTSJ-UHFFFAOYSA-N tetraazanium;phosphonato phosphate Chemical group [NH4+].[NH4+].[NH4+].[NH4+].[O-]P([O-])(=O)OP([O-])([O-])=O VKFFEYLSKIYTSJ-UHFFFAOYSA-N 0.000 claims 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 claims 1
- 239000000843 powder Substances 0.000 description 24
- 230000008569 process Effects 0.000 description 23
- 239000003973 paint Substances 0.000 description 20
- 239000000047 product Substances 0.000 description 19
- 239000000049 pigment Substances 0.000 description 16
- 239000000725 suspension Substances 0.000 description 12
- 239000000203 mixture Substances 0.000 description 9
- 230000002776 aggregation Effects 0.000 description 7
- 239000011162 core material Substances 0.000 description 7
- 238000009826 distribution Methods 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 238000013019 agitation Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 230000003746 surface roughness Effects 0.000 description 6
- 238000004458 analytical method Methods 0.000 description 5
- 239000011230 binding agent Substances 0.000 description 5
- 230000006641 stabilisation Effects 0.000 description 5
- 238000011105 stabilization Methods 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 4
- 238000005054 agglomeration Methods 0.000 description 4
- 239000008367 deionised water Substances 0.000 description 4
- 229910021641 deionized water Inorganic materials 0.000 description 4
- 230000008021 deposition Effects 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 238000004876 x-ray fluorescence Methods 0.000 description 4
- 238000004220 aggregation Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000002441 X-ray diffraction Methods 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical class CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 150000002942 palmitic acid derivatives Chemical class 0.000 description 2
- ANBFRLKBEIFNQU-UHFFFAOYSA-M potassium;octadecanoate Chemical class [K+].CCCCCCCCCCCCCCCCCC([O-])=O ANBFRLKBEIFNQU-UHFFFAOYSA-M 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000011550 stock solution Substances 0.000 description 2
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 229920000388 Polyphosphate Polymers 0.000 description 1
- NPYPAHLBTDXSSS-UHFFFAOYSA-N Potassium ion Chemical compound [K+] NPYPAHLBTDXSSS-UHFFFAOYSA-N 0.000 description 1
- 239000004111 Potassium silicate Substances 0.000 description 1
- 229910000318 alkali metal phosphate Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- FAPDDOBMIUGHIN-UHFFFAOYSA-K antimony trichloride Chemical compound Cl[Sb](Cl)Cl FAPDDOBMIUGHIN-UHFFFAOYSA-K 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 150000001860 citric acid derivatives Chemical class 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- XPPKVPWEQAFLFU-UHFFFAOYSA-J diphosphate(4-) Chemical compound [O-]P([O-])(=O)OP([O-])([O-])=O XPPKVPWEQAFLFU-UHFFFAOYSA-J 0.000 description 1
- 235000011180 diphosphates Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 230000003311 flocculating effect Effects 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 229910052809 inorganic oxide Inorganic materials 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000011236 particulate material Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000001205 polyphosphate Substances 0.000 description 1
- 235000011176 polyphosphates Nutrition 0.000 description 1
- 229910001414 potassium ion Inorganic materials 0.000 description 1
- 159000000001 potassium salts Chemical class 0.000 description 1
- NNHHDJVEYQHLHG-UHFFFAOYSA-N potassium silicate Chemical compound [K+].[K+].[O-][Si]([O-])=O NNHHDJVEYQHLHG-UHFFFAOYSA-N 0.000 description 1
- 229910052913 potassium silicate Inorganic materials 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 229940048084 pyrophosphate Drugs 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C3/00—Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties
- C09C3/06—Treatment with inorganic compounds
- C09C3/063—Coating
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/36—Compounds of titanium
- C09C1/3607—Titanium dioxide
- C09C1/3653—Treatment with inorganic compounds
- C09C1/3661—Coating
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/01—Particle morphology depicted by an image
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/10—Particle morphology extending in one dimension, e.g. needle-like
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/20—Particle morphology extending in two dimensions, e.g. plate-like
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/30—Particle morphology extending in three dimensions
- C01P2004/32—Spheres
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/60—Particles characterised by their size
- C01P2004/62—Submicrometer sized, i.e. from 0.1-1 micrometer
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/80—Particles consisting of a mixture of two or more inorganic phases
- C01P2004/82—Particles consisting of a mixture of two or more inorganic phases two phases having the same anion, e.g. both oxidic phases
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/60—Optical properties, e.g. expressed in CIELAB-values
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/80—Compositional purity
Definitions
- the present invention relates to an improved process for preparing non-agglomerated water insoluble inorganic particles having a dense amorphous silica coating by using a dispersion aid.
- U. S. Patent 2,885,366 describes several methods for applying a dense silica coating to substrate particles, i.e., core particles by suspending the particles in water and then coating with active silica while maintaining the pH in the range of 7 to 11. If the substrate particles in the suspension are in some degree aggregated together to form clumps or agglomerates these are coated with a layer of dense amorphous silica as well as any primary substrate particles.
- Such a product embraces a wide distribution of sizes of silica coated substrates.
- the coated agglomerates can be broken down into smaller fragments, by milling or sonification, the fragmented agglomerates have exposed surfaces which are not coated with silica. This detracts from the performance of these materials in many applications, e.g., rough surface appearance in films such as paints.
- This invention relates to an improved process for applying a dense amorphous silica coating to water insoluble inorganic core particles, particularly oxides.
- the improvement comprises adding a dispersion aid to an agitated aqueous suspension of the core particles followed by deposition of a silica coating.
- Dispersion aids contemplated for use in the process are ammonium and alkali metal salts or acids of mu c- ⁇ arged anions such as phosphate, pyrophosphate and citrate which, when they are adsorbed on the surface of the core particles, prevent agglomeration by conferring a charge on the particles.
- Other dispersion aids have large molecular organic components, which inhibit particle agglomeration sterically by coating the surface of particles.
- the process of the invention comprises the steps of forming an aqueous suspension of the particles to be silica coated, adding a dispersion aid and heating with agitation to a temperature in the range of 60°C to 100°C. Then an alkali silicate solution is added and the pH is maintained in the range of 7 to 11 by the simultaneous addition of mineral acid. Stirring is continued at 60°C to 100°C and a coating of amorphous silica is deposited on the surface of the dispersed core particles. The product is separated, washed free from ions and dried. The product consists of non- aggregated, i.e., non-agglomerated particles which are completely coated with a dense layer of amorphous silica, the silica component of the coated composition being between 0.5 and 50 percent by weight.
- the process is particularly useful for the preparation of improved titanium dioxide pigments having high opacity and outstanding ease of dispersibility in liquid coating compositions, as described in U.S. Re. 27,818. Paints made with the finished pigments have excellent smoothness and outstanding durability upon outdoor exposure.
- the preparation of electroconductive powders (ECP) described in co-pending U.S. Patent Application 07/386,765, (which corresponds to European Patent Application Publication No. 0359569) requires, as a preliminary step, the application of a dense silica coating to a water insoluble inorganic core particle.
- the process of the present invention can be used for this purpose by subsequently applying a coating layer consisting essentially of hydrous oxides of antimony and tin to the silica coated particles and then calcming at a temperature in the range of from 400°C to 900°C.
- a coating layer consisting essentially of hydrous oxides of antimony and tin
- calcming at a temperature in the range of from 400°C to 900°C.
- the invention relates to an improved process for preparing dense amorphous silica coated water insoluble inorganic particles, particularly oxides.
- the improvement comprises adding a dispersion aid to an agitated aqueous suspension of the core particles followed by deposition of a silica coating.
- the process of this invention comprises the steps of:
- step (d) drying and recovering dense amorphous silica coated inorganic particles.
- An optional surfactant such as triethanolamine, may be added in step (a).
- the process can be used to apply a dense amorphous silica coating to a wide variety of inorganic particulate materials. Suitable core compositions must be insoluble in water in the pH range of 7 to 11.
- Inorganic oxide powders are preferred such as oxides of titanium, magnesium, calcium, barium, strontium, zinc, tin, nickel and iron.
- the process is also applicable to applying silica coatings to complex oxides such as mica, cordierite, enorthite and pyrophyllite.
- the most preferred inorganic particles are titanium dioxide pigment particles, which when coated with a dense skin of silica are useful in making greatly improved paints, enamels and lacquers as described in U.S. Re. 27,818.
- insoluble carbonates or sulfates such as calcium, barium and strontium may be used as core particles in the process of the invention.
- the average diameter of suitable core particles ranges from submicron to tens of microns and is preferably in the range 0.1 to 20 microns. In the case of titanium dioxide, the range is 0.1 to 1 micron.
- the nitrogen surface area of core particles which can be used in the process is between 0.1 to 50 m ⁇ /g, most commonly between 2 and 20 ⁇ /g. In general, the preferred surface area will be in the lower part of the above range for high density materials and in the higher part of the above range for low density materials--.
- Particles shapes which are contemplated for use in this invention may vary widely, e.g., spherical particles, rods, whiskers, fibers, needles, and platelets.
- the shape-of the core particles used depends primarily on the intended application of the silica coated product. Acicular particles are generally preferred for use in paint films, and equiaxial shaped particles are generally preferred for use as filler in plastics. Other factors such as smoothness of the conducting film and optional properties may lead to a different preference in a specific application and may readily be selected by one skilled in the art.
- Dispersion aids useful in the process of the invention fall into two categories depending on the mechanism of stabilization of the particle surface which inhibits aggregation, i.e.,
- Charge stabilization is achieved by the use of metal salts or acids of multicharged anions.
- Ammonium and alkali metal phosphates, polyphosphates and citrates are particularly effective when used in the process. Potassium salts are preferred because of their ease of solubility and since the larger cation has little tendency to coagulate the silica coated particles, whereas sodium and ammonium cations have a greater flocculating effect.
- the dispersion aids have bulky molecular components which inhibit aggregation of the particles by coating their surface. Suitable dispersion aids of this type are the alkali metal salts of organic fatty acids such as laurates, palmitates, stearates, oleates and the like. The amount of dispersion aid employed is 0.05 to 2 wt % based on the core material. The compositions which are useful as dispersion aids must not interfere with the silica coating process.
- dispersion aids decreases particle agglomeration thus reducing the viscosity of the particulate core suspension and enables the present process to be operated at lower temperatures and at higher solids concentrations, thus providing economic benefits and permitting savings on equipment.
- the more highly dispersed particles require less silica to give an effective coating and when they are used as pigments the resulting films show improvements in smoothness and reflectance.
- hen used to make ECP compositions the low aggregation of the particles and the decreased amount of silica in the coating leads to a final product ECP having a reduced particle size distribution. When such an ECP composition is used in an electroconductive paint system the dried film has excellent smoothness.
- an aqueous suspension comprising a desired core material, a dispersion aid and optionally a small amount, e.g., 0.1 to 0.5% of a surfactant, such as triethanolamine.
- Active silica is then added while mamtaining the pH of the suspension at a value in the range of 7 to 11.
- Active silica is very low molecular weight silica, such as silicic acid or polysilicic acid, which may be added as such to the suspension, or formed in situ as by the continuous reaction of an acid with an alkali silicate.
- Potassium silicate is generally preferred since the potassium ion has little tendency to coagulate active silica.
- the bulk commodity is also more stable, which is advantageous from the standpoint of shipping and storing.
- the concentration of core material in the dispersion is not especially critical. It can range from 100 to 600 g/liter.
- the amount of dispersion aid added is in the range 0.05 to 2 wt% based on the core material. Having prepared a dispersion of the core material the agitated dispersion is heated to between 60°C to 100°C and the u- ⁇ iformly dispersed particles are then coated with a dense film or - skin of amorphous silica around the individual particles.
- the silica content of the coated composition is between 0.5 and 50 wt% and most commonly between 0.5 to 25 wt%.
- the pH is monitored continuously and is maintained within the range 7 to 11 preferably 7 to 10 throughout the mixing step.
- the pH is allowed to fall gradually to about 7 as the process is completed and the slurry is usually then cured to permit completion of the deposition of the silica onto the surface of the core particles.
- the curing step comprises holding the slurry at temperatures between 60°C to 100°C, preferably 75 and 90°C, from 30 minutes to four hours, preferably about one hour, while maintaining the pH of the agitated slurry between 6.0 and 7.5.
- the product is then separated as a silica coated powder, by filtration or centrifugation, combined with aqueous washing to remove soluble salts.
- a vacuum rotary-type filter is particularly suitable since washing can be carried out without removing the product from the filter. Washing is continued until the filtrate is quite free of ions.
- the washed product can then be dried in an air or vacuum o oven.
- a preferred commercial method of drying the product is spray drying with either heated air or superheated steam, preferably at temperatures below 450°C.
- silica coated titanium dioxide prepared by the process of this invention is a high opacity pigment with outstanding ease of dispersibility in liquid coating 5 composition. Paints containing this pigment have excellent smoothness and outstanding durability upon outdoor exposure.
- the product can also be modified for other uses.
- Silica coated particles are particularly useful for making improved ECP compositions of the kind described in copending U.S. Patent Applications 07/386,765 and 07/631,108. It is preferred, however, to use a dispersion of silica o coated particles prepared in situ for this purpose rather than recovering the dry product and re-dispersing this powder prior to applying the additional coatings described in the processes of the above mentioned U.S. Patent Applications. By whichever procedure they are made the resulting products give exceptionally smooth electroconductive paint films. In addition they possess very good 5 electroconductive properties at low pigment binder ratios as described in greater detail in the Examples. '
- Silica coated particles prepared by the method of this invention were used to make ECP.
- the powders were analyzed by X-ray fluorescence analysis and the dry powder resistance was measured by the procedure described in U.S. Patent 0 Application 07/386,765, the teachings of which are incorporated herein by reference.
- the ECP was formulated with a test paint carrier and the surface conductivity of the dry paint film was measured using the method described in U.S. Patent Application 07/386,765. Th surface roughness of the dry paint film was measured in microinches, using a Hobson-Taylor Surtronic 3P surface roughness tester as supplied by G. F. Maier Co., Edgemont, Pennsylvania.
- EXAMPLE 1 This example describes the preparation of an ECP consisting of a titanium dioxide particle coated with silica and an outer coating of-antimony containing tin oxide, the ratio of Sn ⁇ 2 to Sb in the outer coating being about 10 to 1.
- Sodium pyrophosphate is used as a dispersion aid and the silica coating thickness is about half that of the standard ECP silica coating described in U.S. Patent Application Serial No. 07/386,765.
- an aqueous solution of SnCl SbG-3 and HCl was prepared by combining 202 ml of an aqueous SnC-4 solution, containing the equivalent of 0.445 g. Sn ⁇ 2/ml, with 38.4 ml of an aqueous concentrated HCl solution of SbCl3, containing the equivalent of 0.267 g Sb/ml. This corresponded to a weight ratio of 7.60 parts of Sn ⁇ 2 to 1 part of Sb in the solution.
- This solution was then added to the well agitated suspension over a period of two hours concurrently with the addition of sufficient 20% NaOH to maintain the pH of the suspension at 2.0. The suspension was then cured by digesting for half an hour at pH 2.0 and 75°C with continuous agitation.
- the solids were recovered by filtration, washed with deionized water until free from chloride ion and dried by heating at 120°C for several hours.
- the recovery of dried powder was 291.1 g and the surface area was found to be 56.9 m ⁇ /g.
- the dried powder was calcined in air at 750°C for 2 hours.
- the surface area of the calcined product was 26.1 rn ⁇ /g.
- the calcined powder resistance was 8 ohms.
- the powder contained, 60.3% Ti ⁇ 2; 2.2% S1O2;
- the crystallite size was found to be 79 Angstroms by X-ray diffraction analysis.
- the particle size distribution and average particle diameter were determined using a Microtrac II Standard Range Particle Size Analyzer. 0.8 g of the powder was dispersed by agitation in 80 ml of deionized water containing 15 drops of a surfactant, Darvan C, (R-T.Vanderbilt Co.). Three small samples of the dispersion were analyzed and the average of the particle size distributions showed 81% of the particles to be between 2.6 and 7.5 microns, with an average particle diameter of 3.46 microns.
- the powder was formulated with a test paint carrier at pigment binder ratios of 35/100 and 40/100 and applied to test surfaces.
- the resulting dry paint films exhibited surface conductivities of 150 and > 165 Ransburg units respectively and in both cases the surface roughness was only 6 microinches.
- EXAMPLE 2 This example describes the preparation of a similar composition to that described in example 1 using citric acid instead of sodium pyrophosphate as a dispersion aid. No triethanolamine was added.
- Dete ⁇ r-ination of the particle size distribution showed 80% of the particles to be between 1.7 and 5.3 microns, with an average particle diameter of 2.70 microns.
- the powder was formulated with a test paint carrier at a pigment binder ratio of 50/100 and applied to a test surface.
- the resulting dry paint film exhibited a surface conductivity of 145 Ransburg units and the surface roughness was only 5 microinches.
- Example 2 This is a comparative example to illustrate the effect on the characteristics of the product by eliminating the dispersion aid in the process.
- the procedure described in Example 2 was repeated except the amount of K-2Si ⁇ 3 stock solution used was 50 g and the dispersiorkaid, citric acid, was not added to the Ti ⁇ 2 suspension.
- the surface area of the dried powder was 38.6 m ⁇ /g and of the calcined powder 22.0 m ⁇ /g.
- the powder contained 60.3% ⁇ O2; 4.4% Si ⁇ 2J 29.2% Sn ⁇ 2 and 3.6% Sb2 ⁇ 3. This corresponds to a weight ratio of 9.7 parts of Sn ⁇ 2 to 1 part Sb.
- the crystallite size was 84 Angstroms, by X-ray diffraction analysis.
- the powder was formulated with a test paint carrier at a pigment binder ratio of 50/100 and applied to a test surface.
- the resulting dry paint film exhibited a surface conductivity of 95 Ransburg units and the surface roughness was 42 microinches, much greater than the 5 microinches measured for a paint film made using the product of Example 2.
- the surface conductivity was also less when the powder was used at the same pigment to binder ratio as the product of Example 2.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Pigments, Carbon Blacks, Or Wood Stains (AREA)
- Paints Or Removers (AREA)
- Oxygen, Ozone, And Oxides In General (AREA)
- Inorganic Compounds Of Heavy Metals (AREA)
- Silicon Compounds (AREA)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP51930493A JP3524550B2 (ja) | 1992-04-28 | 1993-04-22 | シリカ被覆された無機粒子の改良された製造方法 |
DE69321228T DE69321228T2 (de) | 1992-04-28 | 1993-04-22 | Verfahren zur herstellung von mit kieselsäure beschichteten teilchen |
EP93912271A EP0638110B1 (en) | 1992-04-28 | 1993-04-22 | Improved process for preparing silica coated inorganic particles |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US87487892A | 1992-04-28 | 1992-04-28 | |
US07/874,878 | 1992-04-28 |
Publications (1)
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WO1993022386A1 true WO1993022386A1 (en) | 1993-11-11 |
Family
ID=25364776
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1993/003581 WO1993022386A1 (en) | 1992-04-28 | 1993-04-22 | Improved process for preparing silica coated inorganic particles |
Country Status (7)
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Cited By (23)
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EP0799867A4 (en) * | 1995-10-25 | 1999-05-12 | Yokohama Rubber Co Ltd | PROCESS FOR PRODUCING SURFACE TREATED CARBON BLACK FOR RUBBER REINFORCEMENT |
EP0785238A1 (de) * | 1996-01-19 | 1997-07-23 | Basf Aktiengesellschaft | Eisenoxid-Gelbpigmente mit Silicium-dioxidbeschichtung |
FR2747569A1 (fr) * | 1996-04-22 | 1997-10-24 | Rhone Poulenc Chimie | Composition dentifrice comprenant un abrasif a base de silice et de carbonate de calcium, compatible avec le fluor |
WO1997039728A1 (fr) * | 1996-04-22 | 1997-10-30 | Rhodia Chimie | Composition dentifrice comprenant un abrasif ou additif a base de silice et de carbonate de calcium, compatible avec le fluor |
EP0824086A1 (en) * | 1996-08-13 | 1998-02-18 | Tioxide Specialties Limited | Zinc oxide dispersions |
US5914101A (en) * | 1996-08-13 | 1999-06-22 | Tioxide Specialties Limited | Zinc oxide dispersions |
GB2316068B (en) * | 1996-08-13 | 2000-05-17 | Tioxide Specialties Ltd | Zinc oxide dispersions |
AU734399B2 (en) * | 1996-08-13 | 2001-06-14 | Croda International Plc | Zinc oxide dispersions |
WO1998013299A1 (de) * | 1996-09-27 | 1998-04-02 | Coty B.V. | Ti-Sn-O-NANOCLUSTER, VERFAHREN ZU IHRER HERSTELLUNG UND VERWENDUNG DERSELBEN |
EP0947564A1 (en) * | 1998-03-18 | 1999-10-06 | Johnson Matthey Public Limited Company | Improvements in ceramic materials |
WO2001079358A3 (en) * | 2000-04-12 | 2002-03-28 | Millennium Inorganic Chem | Methods for producing titanium dioxide having improved gloss at low temperatures |
WO2001079357A3 (en) * | 2000-04-12 | 2002-03-28 | Millennium Inorganic Chem | Continuous processes for producing titanium dioxide pigments |
US6695906B2 (en) | 2000-04-12 | 2004-02-24 | Millennium Inorganic Chemicals, Inc. | Continuous processes for producing titanium dioxide pigments |
EP1544256A3 (en) * | 2003-12-16 | 2006-01-04 | E.I. du Pont de Nemours and Company | Aluminium oxide coated titanium dioxide particles and methods of preparing the same in presence of a densifying agent |
US7863215B2 (en) | 2005-02-15 | 2011-01-04 | Mitsui Chemicals, Inc. | Photocatalyst, method for producing same, liquid dispersion containing photocatalyst and photocatalyst coating composition |
EP1975126A4 (en) * | 2005-12-16 | 2009-07-01 | Sakai Chemical Industry Co | ULTRAFINE BARIUM SULFATE PARTICLES, WATER BASED COATING COMPOSITION AND WATER BASED INK COMPOSITION |
US7985289B2 (en) | 2005-12-16 | 2011-07-26 | Sakai Chemical Industry., Ltd. | Ultrafine barium sulfate particle, water-based coating composition, and water-based ink composition |
WO2009090150A1 (en) * | 2008-01-16 | 2009-07-23 | Bim Kemi Ab | Silica composition |
EP2083117A1 (en) | 2008-01-16 | 2009-07-29 | Bim Kemi Ab | Silica composition |
EP2592185A1 (en) * | 2008-01-16 | 2013-05-15 | Bim Kemi Ab | Silica composition |
DE102008026300A1 (de) * | 2008-06-02 | 2009-12-03 | Kronos International, Inc. | Verfahren zur Oberflächenbeschichtung von anorganischen Festkörperpartikeln, insbesondere Titandioxid-Pigmentpartikel |
US9909011B2 (en) | 2008-06-02 | 2018-03-06 | Kronos International, Inc. | Method for coating the surface of inorganic solid particles, especially titanium dioxide pigment particles |
WO2010149646A1 (de) | 2009-06-24 | 2010-12-29 | Basf Se | Modifizierte zno-nanopartikel |
Also Published As
Publication number | Publication date |
---|---|
EP0638110B1 (en) | 1998-09-23 |
DE69321228T2 (de) | 1999-03-18 |
JPH07506081A (ja) | 1995-07-06 |
US5340393A (en) | 1994-08-23 |
AU4288093A (en) | 1993-11-29 |
TW221381B (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) | 1994-03-01 |
DE69321228D1 (de) | 1998-10-29 |
EP0638110A1 (en) | 1995-02-15 |
JP3524550B2 (ja) | 2004-05-10 |
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