Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
• • G—PHYSICS
  • G11—INFORMATION STORAGE
  • G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
  • G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
  • G11B5/84—Processes or apparatus specially adapted for manufacturing record carriers
• • G—PHYSICS
  • G11—INFORMATION STORAGE
  • G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
  • G11B23/00—Record carriers not specific to the method of recording or reproducing; Accessories, e.g. containers, specially adapted for co-operation with the recording or reproducing apparatus ; Intermediate mediums; Apparatus or processes specially adapted for their manufacture
  • G11B23/0014—Record carriers not specific to the method of recording or reproducing; Accessories, e.g. containers, specially adapted for co-operation with the recording or reproducing apparatus ; Intermediate mediums; Apparatus or processes specially adapted for their manufacture record carriers not specifically of filamentary or web form
  • G11B23/0021—Record carriers not specific to the method of recording or reproducing; Accessories, e.g. containers, specially adapted for co-operation with the recording or reproducing apparatus ; Intermediate mediums; Apparatus or processes specially adapted for their manufacture record carriers not specifically of filamentary or web form discs

Definitions

• the present invention has a non-magnetic metal as a base layer on a non-magnetic metal substrate, and is capable of obtaining the surface of a blank material in a very precise and simple manner by applying pressure. It relates to a method of manufacturing a disk substrate.
• Non-magnetic metal substrate refers to 4, At alloy, Cu, C ii alloy, 1 ⁇ 2, M alloy, Ti Ti alloy or a composite substrate thereof, and as an underlayer
• the non-magnetic metal described above means a non-magnetic metal and an alloy such as a single metal such as Cr, an N- 3 alloy, a Ni_P-alloy, and a stainless steel.
• a memory disk substrate of a magnetic disk for storing and reproducing characters, sounds, images and the like is usually manufactured by the following method. That is, a non-magnetic metal substrate, for example, a four-alloy plate is punched out in a donut shape, the inner and outer diameters are finished to predetermined dimensions, and the inner and outer inner portions are further chamfered with a small hand ring. Run In addition, the surface of the metal substrate may be cut using a method such as diamond cutting, polishing, grinding, or a combination of these methods. In this method, the surface is made super-elastic (surface roughness, twist, etc.). A new utility The substrate thus finished is then coated with a nonmagnetic metal as an underlayer on its surface. If this underlayer is made by chemical plating, a Ni-P alloy, Ni-P-C alloy, etc., with a thickness of about 20 m is applied, and this surface is further polished. Then, a smooth surface is obtained.
• a non-magnetic metal substrate for
• Cr, Ni-P alloy, etc. are used as a physical layer on a metal substrate that has been cut or polished, for example, as an underlayer (approximately around 5) by sputtering.
• physical mechanics also include vapor deposition, sampling, and the like.
• the memory disk as a finished product is formed on a substrate having an underlayer whose surface has been ultra-precisely finished. covering the thin ⁇ magnetic, further S i (9 2, It is made by coating a protective film such as C.
• the method of the present invention was invented in view of the above-mentioned problems of the prior art, and a solution to those problems ⁇ : It is an extremely production-based high-level memory using stamping. It provides a method of manufacturing a disk substrate.
• Stamping is a technology usually used for coin production. When a relatively large uneven pattern is formed on the pressure surface, the
• a non-magnetic metal substrate is formed by using a flat die of the pressurized surface. By stamping the smooth surface of the material and the die, both sides of the substrate are manufactured in the same and ultra-precise manner.
• the manufacturing method according to the present invention is manufactured by using the pressurizing mold shown in FIG. 1, and is a blank material in which a nonmagnetic metal is coated on a nonmagnetic metal substrate as a base layer. Replace (1) with a mandrel or mandrel (3) and a tiri sog (2) that regulate the spread limit of the material.
• the method is characterized in that a pressure is applied and the surface is finished with ultra-precision.
• the blank was finished and rolled (with a surface roughness of 0.10 ⁇ to 0.40 ⁇ m) on a non-magnetic metal substrate (, alloy, C, alloy, M , M f alloys, Ti, alloys or their composites), with the underlayer coated directly on the plate (eg Ni-Ni-P-C) Etc.), direct physical plating, ie, vacuum deposition, ion plating or sputtering link '(eg, sputtering of Ca, Ni-P etc.), Further, it is possible to use a nonmagnetic metal thin plate, for example, a plate obtained by rolling a stainless steel-based stainless steel foil or the like into a roll.
• the blank used in the pressure application method according to the present invention is obtained by punching a metal substrate into a donut shape, and then coating a predetermined underlayer with a chemical mech or a physical mech. Or a plate or strip-shaped metal substrate that has been coated as a base layer with a chemical mechanic, a physical mech, or-clad rolling in advance. Can be punched into a donut shape for use.
• the method of the present invention it is possible to obtain an ultraprecision surface equal to or higher than that of the conventional method by applying pressure once from the underlayer.
• the method of the present invention it is possible to cut, grind and polish a metal substrate, and use a chemical material, a direct physical material, or a blank material in which an underlayer is directly rolled on a substrate.
• the steps of cutting, grinding, and polishing a conventional metal substrate can be omitted.
• the polishing step after the conventional etching can be omitted.
• a non-magnetic metal underlayer is directly or chemically coated on a metal substrate that has been rolled with relatively high precision.
• the base layer can be applied with a chemical or physical plating. Things are obvious.
• the pressurized surface of the die is transferred to the plank, and at the same time, the surface of the blank is slightly plastically added.
• the pressurized surface of the steel used is an ultra-precision finish. Further, it is preferable that the dice be slightly higher in height to reduce the thickness variation after blanking.
• the pressure of the blank is preferably 5 times or less the tensile strength of the metal substrate material, and the reduction in thickness is preferably 4% or less of the total thickness.
• the clean balance between the blank and the ring and the mandrel is preferably about 0.5% of the inner diameter of the ring and the outer diameter of the mandrel.
• the surface can be finished with ultra-precision as much as that of the conventional processing method.
• the pressurization of the blank material reduces the flow of the material.
• the precisely finished surface of the die can be transferred to the surface of the molded article as quickly as possible, and as a result, a molded article with a high surface roughness can be obtained. Further, by applying pressure to this portion, it is possible to obtain a highly accurate inner and outer diameters.
• a donut-shaped blank material was manufactured from a luminium alloy plate 508 86-0 material (A-based alloy, thickness 1.2 m) (the inner diameter of the blank was 25.126 dragon, Diameter 94.527 mm) o
• the surface roughness of the plate material () was 0.20 TO. (The inner and outer diameters of this blank material are slightly smaller than the mold ring and the mandrel.) (The inner diameter of the test ring is 95 ⁇ and the outer diameter of the mandrel is 25-5 ra.)
• the surface of the blank material is cut or ground.
• a Ni-P layer was directly coated by a plating method to a thickness of 20 im to obtain a plating material (A) for pressure application.
• the surface of the same blank material as above is not subjected to cutting or other treatment, and the Cr layer is directly coated to a thickness of 5 according to the sputtering method. (S).
• the blanks (A) and () were set in a pressure application mold shown in FIG. 1 and pressure application was performed to obtain a molded product.
• the pressure was about four times the tensile strength of the substrate.
• the reduction in total thickness was about 1.1%.
• the lubricant used was G63111 (viscosity 1.01, 30 est, oil film strength 10 k ⁇ / iL 2 ) from Nippon Oil Production Co., Ltd.
• both sides of the memory disk substrate can be applied at once and the surface can be applied ultra-precisely by applying a pressure by a press.
• the production speed is remarkably improved as the process is eliminated.
• a memory disk base having a quality equal to or higher than that of the conventional method can be obtained, there is an advantage that a product of good quality can be supplied in a simple manner.
• FIG. 1 is an explanatory view showing a method for producing a memory disk substrate according to the present invention.

Landscapes

• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Manufacturing Of Magnetic Record Carriers (AREA)
• Shaping Metal By Deep-Drawing, Or The Like (AREA)
• Straightening Metal Sheet-Like Bodies (AREA)
• Magnetic Record Carriers (AREA)

Priority Applications (2)

Applications Claiming Priority (2)

Publications (1)

Family

ID=17848603

Family Applications (1)

Country Status (6)

Families Citing this family (11)

Citations (2)

Family Cites Families (20)

• 1985
  • 1985-12-28 JP JP60297596A patent/JPH0638964B2/ja not_active Expired - Lifetime
• 1987
  • 1987-01-05 DE DE19873790007 patent/DE3790007T1/de not_active Withdrawn
  • 1987-01-05 GB GB8719745A patent/GB2194188B/en not_active Expired - Lifetime
  • 1987-01-05 WO PCT/JP1987/000004 patent/WO1987004094A1/ja not_active Ceased
  • 1987-01-05 KR KR870700771A patent/KR880700697A/ko not_active Ceased
  • 1987-10-27 US US07/110,764 patent/US4823578A/en not_active Expired - Fee Related

Patent Citations (2)

Non-Patent Citations (3)

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