WO1981001713A1 - Fluidized-bed process to convert solid wastes to clean energy - Google Patents
Fluidized-bed process to convert solid wastes to clean energy Download PDFInfo
- Publication number
- WO1981001713A1 WO1981001713A1 PCT/US1980/001657 US8001657W WO8101713A1 WO 1981001713 A1 WO1981001713 A1 WO 1981001713A1 US 8001657 W US8001657 W US 8001657W WO 8101713 A1 WO8101713 A1 WO 8101713A1
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- WO
- WIPO (PCT)
- Prior art keywords
- gas
- biomass material
- oil
- products
- vessel
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000002910 solid waste Substances 0.000 title description 2
- 239000000463 material Substances 0.000 claims abstract description 52
- 239000007789 gas Substances 0.000 claims abstract description 45
- 239000002028 Biomass Substances 0.000 claims abstract description 42
- 238000006243 chemical reaction Methods 0.000 claims abstract description 4
- 239000002245 particle Substances 0.000 claims description 11
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 8
- 239000001301 oxygen Substances 0.000 claims description 8
- 229910052760 oxygen Inorganic materials 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims 2
- 235000007164 Oryza sativa Nutrition 0.000 abstract description 6
- 235000009566 rice Nutrition 0.000 abstract description 6
- 239000004576 sand Substances 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 4
- 229910001868 water Inorganic materials 0.000 abstract description 4
- 238000003915 air pollution Methods 0.000 abstract description 3
- 238000000197 pyrolysis Methods 0.000 abstract description 3
- 238000003860 storage Methods 0.000 abstract description 3
- 239000011248 coating agent Substances 0.000 abstract description 2
- 238000000576 coating method Methods 0.000 abstract description 2
- 239000000203 mixture Substances 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract 2
- 240000007594 Oryza sativa Species 0.000 abstract 1
- 230000005611 electricity Effects 0.000 abstract 1
- 238000002309 gasification Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- 241000209094 Oryza Species 0.000 description 5
- 238000005243 fluidization Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000010813 municipal solid waste Substances 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 241000609240 Ambelania acida Species 0.000 description 1
- 235000017060 Arachis glabrata Nutrition 0.000 description 1
- 244000105624 Arachis hypogaea Species 0.000 description 1
- 235000010777 Arachis hypogaea Nutrition 0.000 description 1
- 235000018262 Arachis monticola Nutrition 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 239000002154 agricultural waste Substances 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 239000010905 bagasse Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 235000020232 peanut Nutrition 0.000 description 1
- 239000003415 peat Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 239000002916 wood waste Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
- C10B53/07—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of solid raw materials consisting of synthetic polymeric materials, e.g. tyres
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B49/00—Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated
- C10B49/02—Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated with hot gases or vapours, e.g. hot gases obtained by partial combustion of the charge
- C10B49/04—Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated with hot gases or vapours, e.g. hot gases obtained by partial combustion of the charge while moving the solid material to be treated
- C10B49/08—Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated with hot gases or vapours, e.g. hot gases obtained by partial combustion of the charge while moving the solid material to be treated in dispersed form
- C10B49/10—Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated with hot gases or vapours, e.g. hot gases obtained by partial combustion of the charge while moving the solid material to be treated in dispersed form according to the "fluidised bed" technique
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
- C10B53/02—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
- C10G1/02—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal by distillation
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/46—Gasification of granular or pulverulent flues in suspension
- C10J3/54—Gasification of granular or pulverulent fuels by the Winkler technique, i.e. by fluidisation
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/46—Gasification of granular or pulverulent flues in suspension
- C10J3/54—Gasification of granular or pulverulent fuels by the Winkler technique, i.e. by fluidisation
- C10J3/56—Apparatus; Plants
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/72—Other features
- C10J3/74—Construction of shells or jackets
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
- C10G2300/1003—Waste materials
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
- C10G2300/1011—Biomass
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0903—Feed preparation
- C10J2300/0906—Physical processes, e.g. shredding, comminuting, chopping, sorting
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0903—Feed preparation
- C10J2300/0909—Drying
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0913—Carbonaceous raw material
- C10J2300/0916—Biomass
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0953—Gasifying agents
- C10J2300/0956—Air or oxygen enriched air
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0953—Gasifying agents
- C10J2300/0959—Oxygen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0953—Gasifying agents
- C10J2300/0969—Carbon dioxide
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0953—Gasifying agents
- C10J2300/0973—Water
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0983—Additives
- C10J2300/0993—Inert particles, e.g. as heat exchange medium in a fluidized or moving bed, heat carriers, sand
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/141—Feedstock
- Y02P20/143—Feedstock the feedstock being recycled material, e.g. plastics
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/141—Feedstock
- Y02P20/145—Feedstock the feedstock being materials of biological origin
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P30/00—Technologies relating to oil refining and petrochemical industry
- Y02P30/20—Technologies relating to oil refining and petrochemical industry using bio-feedstock
Definitions
- the process will decompose not only rice hulls but also wood waste, coal, shale, cotton gin trash, wheat straw, peat, petroleum, coke, paper, peanut shells, coffee grounds, bagasse, municipal solid waste and rubber products such as tires.
- the biomass material is shredded or otherwise treated so as to reduce the particle sizes to acceptable dimensions.
- the material may be dried so as to reduce its moisture content.
- the material is then fed to a pyrolizer or gasifier in the form of a fluidized-bed reactor vessel.
- the gas for fluidization may be supplied by a positive displacement blower or some similar machine, and pressure relief valves may regulate the pressure in the bed.
- the yield products of gas, oil and char that leave the vessel are separated by a cyclone separator or some other such device, and the gas and oil may then be used as an energy source for any number of purposes. For example, they may be used to generate steam or could be used to supply the electrical needs of the system.
- the char may be stored in any suitable facility and may be recycled. The volume of the char is a small fraction of the volume of the original biomass material.
- FIG. 1 is a block diagram suggesting the various steps in the process of converting biomass materials in accordance with this invention.
- FIG. 2 is a diagrammatic view of a biomass conversion system utilizing the process of FIG. 1.
- biomass materials are gasified in a fluid bed reactor vessel to yield clean energy products in the form of oil , gas and char.
- the amounts of these products produced by the process depend on operating temperature , fluidization velocity and the biomass feed material employed.
- the clean energy products are the following:
- gas - Having a heating content between 80 to 300 BTU per standard cubic foot .
- the gas contains large amounts of carbon monoxide and hydrogen, but it also contains between 10 and 50% water .
- the gas product can be easily burned in an external combustion system such as a steam boiler or gas turbine.
- FIG. 1 suggests the several steps of the process of the present invention.
- the biomass material to be treated is fed to a shredder so as to convert the mass to a suitable size.
- the shredded material is dried to reduce its moisture content to the moisture limitation placed on the feed material by the gasifier .
- the material After the material has been pretreated so as to achieve the proper particle size and moisture content , it is fed to a fluidized-bed reactor having an inert bed of material such as refractory sand , alumdun balls , glass , etc. The material is thereafter gasified to yield the clean energy products of oil , char and gas.
- a fluidized-bed reactor having an inert bed of material such as refractory sand , alumdun balls , glass , etc.
- the material is thereafter gasified to yield the clean energy products of oil , char and gas.
- the gasified yield is next conveyed to a separator where the char may be removed from the oil and gas , or all three of the products may be separated from one another .
- the char is returned to the gasifier to be burned in the fluidized bed .
- the other products namely oil and gas
- the electrical energy may be used to run the shredder , dryer , or blower feeding the fluidizing gas , and the steam may be used as a source of heat for the dryer.
- FIG. 2 a typical installation for carrying out the process is shown.
- a storage area 1 is suggested where the biomass material (sometimes referred to as feed) is received .
- This material may typically be in particle sizes in the range of 2.5 x 7.5 cm.
- the feed is carried by belt conveyor 2 to a shredder 3 to reduce the size of the feed particles to 6 mm or less .
- the shredder may be of the hammermill type with a capacity of 1.5 metric tons per hour .
- the biomass material from the shredder is next dropped into a dryer 4, which may include a conveyor screw, to reduce its moisture content below the limitation placed on the material by the system. Normally the content must be reduced to 50% or less by weight.
- Heat may be provided in the dryer by passing steam through the screws, and this steam may be generated by utilizing the oil and gas products yielded by the system, as suggested above.
- the dried feed may be conveyed by a wei ⁇ t belt 5 and elevator 6 to the fluidized-bed feed hopper 10.
- the hopper 10 is connected by an air lock valve 12 and screw feeder 14 to the inlet port 16 of gasifying chamber 18 of reactor vessel 20.
- the interior walls of the vessel may be lined with a- refractory material, and an inert bed of materials such as sand, alumdu ⁇ balls, glass, etc. is placed on the horizontal, perforated distributor plate 22 before start-up.
- Tne distributor plate 22 is below the port 16 and separates the upper, fluidizing chamber 18 from the lower, air supply chamber 24 of vessel 20.
- a fluidizing gas such as air or mixtures of oxygen, nitrogen, carbon dioxide and water is fed into chamber 24 during operation through a port 26 by a positive displacement air blower 28.
- Tne fluidizing gas for most applications will contain oxygen concentrations in the range of 0 to 21% by volume, but may be further enriched in oxygen when production of higher BTU gas is desired. Heating values of up to 500 BTU/SCF may be attained. Fluidization velocities in the range of .25 to 10 meters/second and pressures in the range of 1-8 p.s.i. are preferred.
- air is fed through another port 30 from a gas burner 32 which will bring the chamber 18 up to operating temperature of 400 C to 1,100 C in about two hours.
- the oil/gas product ratio can be adjusted by varying the operating temperatures; for example, with a biomass feed material such as rice hulls, more oil is produced near 500 C, while the gas yield increases and oil yield declines as the temperature goes to 800 C.
- the gas producted has a heating value of upwards of 250 BTU/SCF.
- Some char, comprising about 90% carbon, is produced along with the ash and is shown recycled from the cyclone 38 via an ash screw feeder 40 back through a port 42 into chamber 18 of the reactor vessel 20. It is combusted to help maintain the reaction temperature.
- Some ash is continuously removed, still hot, from the cyclone by a rotary valve 44 and fed by a screwfeeder 46 under a cooling water spray 48 to an ash bucket conveyor 50.
- the conveyor dumps it into a chute 52 and thence into a glass storage silo 54.
- the silo may be equipped with its own screwfeeder 56 for unloading and hauling away the ash.
- This ash is largely powered silica and has only a fraction of the volume of the original biomass material, perhaps 20%.
- the oil and gas from the cyclone 39 are shown piped out the top of the cyclone together by duct 59 and, although the oil may be condensed, it is simpler to leave it in the vapor phase mixed with the gas for burning.
- the gas and/or oil may be utilized to generate steam for the dryer or electrical power to run any of the apparatus in the system.
- This is shown in the system of FIG. 2 in the form of a conventional gas burner 58 used with a forced draft fan 60 and a boiler 62 to make steam.
- the boiler 62 may be a standard "D" type water tube boiler designed to generate 150 pound-per-square inch (10.35 bar) saturated steam. Flue gases are discharged to the atmosphere through- a stack 64, and no emission control equipment is required due to low dust loading of the gases. Conventional boiler auxiliary systems may be used if desired.
Landscapes
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Combustion & Propulsion (AREA)
- Materials Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Processing Of Solid Wastes (AREA)
- Gasification And Melting Of Waste (AREA)
- Centrifugal Separators (AREA)
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU67053/81A AU6705381A (en) | 1979-12-14 | 1980-12-15 | Fluidized-bed process to convert solid wastes to clean energy |
DE19803050127 DE3050127A1 (de) | 1979-12-14 | 1980-12-15 | Fluidized-bed process to convert solid wastes to clean energy |
NL8020492A NL8020492A (enrdf_load_stackoverflow) | 1979-12-14 | 1980-12-15 | |
BR8008928A BR8008928A (pt) | 1979-12-14 | 1980-12-15 | Processo em leito fluidificado para converter despejos solidos em energia limpa |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US7715979A | 1979-12-14 | 1979-12-14 | |
US77159 | 1979-12-14 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1981001713A1 true WO1981001713A1 (en) | 1981-06-25 |
Family
ID=22136409
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1980/001657 WO1981001713A1 (en) | 1979-12-14 | 1980-12-15 | Fluidized-bed process to convert solid wastes to clean energy |
Country Status (9)
Cited By (41)
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DE3145066A1 (de) * | 1981-11-13 | 1983-05-19 | Fritz Werner Industrie-Ausrüstungen GmbH, 6222 Geisenheim | Verfahren zum herstellen eines vergleichsweise energiereicheren, stickstofffreien gases und einrichtung zur durchfuehrung des verfahrens |
US4676177A (en) * | 1985-10-09 | 1987-06-30 | A. Ahlstrom Corporation | Method of generating energy from low-grade alkaline fuels |
FR2594140A1 (fr) * | 1986-02-13 | 1987-08-14 | Goetaverken Energy Syst Ab | Procede pour eliminer des substances indesirables d'un gaz qui est produit par gazeification pyrolytique |
WO1994012592A1 (en) * | 1992-11-26 | 1994-06-09 | University Of Waterloo | An improved process for the thermal conversion of biomass to liquids |
EP0722815A4 (en) * | 1994-08-05 | 1997-04-16 | Nippo Sangyo | METHOD AND DEVICE FOR DEGRADING PLASTIC WASTE |
WO1997014001A1 (en) * | 1995-10-13 | 1997-04-17 | N.V. Kema | Method and installation for processing waste |
WO1997020017A1 (en) * | 1995-11-28 | 1997-06-05 | Foster Wheeler Energia Oy | Method and apparatus for utilizing biofuel or waste material in energy production |
AT403726B (de) * | 1994-09-29 | 1998-05-25 | Oesterr Draukraftwerke | Verfahren zur verbrennung von biomasse |
WO2001010981A1 (de) * | 1999-08-05 | 2001-02-15 | Krupp Uhde Gmbh | Mehrstufiges beschickungsverfahren für stückiges einsatzgut und stoffgemische in druckräume |
WO2007124488A3 (en) * | 2006-04-21 | 2008-07-24 | Zeropoint Clean Tech Inc | Process for producing electrical power and potable water from biomass |
CN100408917C (zh) * | 2006-01-25 | 2008-08-06 | 浙江大学 | 燃用生物质燃料的循环流化床燃烧装置及方法 |
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- 1980-12-12 ZA ZA00807805A patent/ZA807805B/xx unknown
- 1980-12-15 JP JP50047280A patent/JPS56501764A/ja active Pending
- 1980-12-15 GB GB8123474A patent/GB2075543A/en not_active Withdrawn
- 1980-12-15 WO PCT/US1980/001657 patent/WO1981001713A1/en active Application Filing
- 1980-12-15 NL NL8020492A patent/NL8020492A/nl unknown
- 1980-12-15 CA CA000366836A patent/CA1160104A/en not_active Expired
- 1980-12-15 FR FR8026588A patent/FR2473913A1/fr not_active Withdrawn
- 1980-12-15 BR BR8008928A patent/BR8008928A/pt unknown
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Cited By (62)
Publication number | Priority date | Publication date | Assignee | Title |
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DE3145066A1 (de) * | 1981-11-13 | 1983-05-19 | Fritz Werner Industrie-Ausrüstungen GmbH, 6222 Geisenheim | Verfahren zum herstellen eines vergleichsweise energiereicheren, stickstofffreien gases und einrichtung zur durchfuehrung des verfahrens |
US4676177A (en) * | 1985-10-09 | 1987-06-30 | A. Ahlstrom Corporation | Method of generating energy from low-grade alkaline fuels |
FR2594140A1 (fr) * | 1986-02-13 | 1987-08-14 | Goetaverken Energy Syst Ab | Procede pour eliminer des substances indesirables d'un gaz qui est produit par gazeification pyrolytique |
WO1994012592A1 (en) * | 1992-11-26 | 1994-06-09 | University Of Waterloo | An improved process for the thermal conversion of biomass to liquids |
US5605551A (en) * | 1992-11-26 | 1997-02-25 | University Of Waterloo | Process for the thermal conversion of biomass to liquids |
EP0722815A4 (en) * | 1994-08-05 | 1997-04-16 | Nippo Sangyo | METHOD AND DEVICE FOR DEGRADING PLASTIC WASTE |
AT403726B (de) * | 1994-09-29 | 1998-05-25 | Oesterr Draukraftwerke | Verfahren zur verbrennung von biomasse |
WO1997014001A1 (en) * | 1995-10-13 | 1997-04-17 | N.V. Kema | Method and installation for processing waste |
WO1997020017A1 (en) * | 1995-11-28 | 1997-06-05 | Foster Wheeler Energia Oy | Method and apparatus for utilizing biofuel or waste material in energy production |
WO2001010981A1 (de) * | 1999-08-05 | 2001-02-15 | Krupp Uhde Gmbh | Mehrstufiges beschickungsverfahren für stückiges einsatzgut und stoffgemische in druckräume |
CN100408917C (zh) * | 2006-01-25 | 2008-08-06 | 浙江大学 | 燃用生物质燃料的循环流化床燃烧装置及方法 |
US9809564B2 (en) | 2006-04-03 | 2017-11-07 | Pharmatherm Chemicals, Inc. | Thermal extraction method and product |
WO2007124488A3 (en) * | 2006-04-21 | 2008-07-24 | Zeropoint Clean Tech Inc | Process for producing electrical power and potable water from biomass |
US7566351B2 (en) * | 2006-04-21 | 2009-07-28 | Zeropoint Clean Tech, Inc. | Process for producing electrical power and potable water from biomass |
US9944837B2 (en) | 2008-06-30 | 2018-04-17 | Inaeris Technologies, Llc | Co-processing solid biomass in a conventional petroleum refining process unit |
US8524959B1 (en) | 2009-02-18 | 2013-09-03 | Kior, Inc. | Biomass catalytic conversion process and apparatus for use therein |
US8558043B2 (en) | 2009-03-04 | 2013-10-15 | Kior, Inc. | Modular biomass treatment unit |
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US20120023813A1 (en) * | 2010-04-20 | 2012-02-02 | River Basin Energy, Inc. | Method of drying biomass |
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US8956426B2 (en) * | 2010-04-20 | 2015-02-17 | River Basin Energy, Inc. | Method of drying biomass |
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US8057641B2 (en) | 2010-07-19 | 2011-11-15 | Kior Inc. | Method and apparatus for pyrolysis of a biomass |
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US10934491B2 (en) | 2012-01-06 | 2021-03-02 | Mard, Inc. | Two-stage process for conversion of solid biomass material |
US9670413B2 (en) | 2012-06-28 | 2017-06-06 | Ensyn Renewables, Inc. | Methods and apparatuses for thermally converting biomass |
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FR3045655A1 (fr) * | 2015-12-16 | 2017-06-23 | Michelin & Cie | Procede de gazeification a lit fluidise de pneus |
WO2017103527A1 (fr) * | 2015-12-16 | 2017-06-22 | Compagnie Generale Des Etablissements Michelin | Procédé de gazéification à lit fluidisé de pneus |
US10400176B2 (en) | 2016-12-29 | 2019-09-03 | Ensyn Renewables, Inc. | Demetallization of liquid biomass |
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Also Published As
Publication number | Publication date |
---|---|
SE8104818L (sv) | 1981-08-13 |
BR8008928A (pt) | 1981-10-20 |
NL8020492A (enrdf_load_stackoverflow) | 1981-11-02 |
GB2075543A (en) | 1981-11-18 |
CA1160104A (en) | 1984-01-10 |
ZA807805B (en) | 1982-01-27 |
JPS56501764A (enrdf_load_stackoverflow) | 1981-12-03 |
FR2473913A1 (enrdf_load_stackoverflow) | 1981-07-24 |
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