USRE39884E1 - Coated milling insert and method of making it - Google Patents
Coated milling insert and method of making it Download PDFInfo
- Publication number
- USRE39884E1 USRE39884E1 US11/483,381 US48338196A USRE39884E US RE39884 E1 USRE39884 E1 US RE39884E1 US 48338196 A US48338196 A US 48338196A US RE39884 E USRE39884 E US RE39884E
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- US
- United States
- Prior art keywords
- layer
- insert
- tic
- cemented carbide
- thickness
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- Expired - Fee Related
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- 238000003801 milling Methods 0.000 title claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 title claims description 3
- 238000000576 coating method Methods 0.000 claims abstract description 30
- 239000011248 coating agent Substances 0.000 claims abstract description 27
- 239000011230 binding agent Substances 0.000 claims abstract description 20
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910052593 corundum Inorganic materials 0.000 claims abstract description 15
- 229910001845 yogo sapphire Inorganic materials 0.000 claims abstract description 15
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 14
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000010959 steel Substances 0.000 claims abstract description 14
- 150000001247 metal acetylides Chemical class 0.000 claims abstract description 12
- 229910009043 WC-Co Inorganic materials 0.000 claims abstract description 7
- 238000005229 chemical vapour deposition Methods 0.000 claims abstract description 4
- 238000005520 cutting process Methods 0.000 claims description 40
- 238000000034 method Methods 0.000 claims description 19
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 18
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 11
- 229910052757 nitrogen Inorganic materials 0.000 claims description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 7
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- 230000003746 surface roughness Effects 0.000 claims description 6
- 229910052758 niobium Inorganic materials 0.000 claims description 5
- 229910052715 tantalum Inorganic materials 0.000 claims description 5
- 239000012535 impurity Substances 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- 229910017052 cobalt Inorganic materials 0.000 claims description 2
- 239000010941 cobalt Substances 0.000 claims description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims 2
- 238000001238 wet grinding Methods 0.000 description 8
- 230000002860 competitive effect Effects 0.000 description 5
- 238000009837 dry grinding Methods 0.000 description 5
- 239000002826 coolant Substances 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000002019 doping agent Substances 0.000 description 3
- 229910052594 sapphire Inorganic materials 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 238000009675 coating thickness measurement Methods 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 239000010902 straw Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910001060 Gray iron Inorganic materials 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 230000005415 magnetization Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000001000 micrograph Methods 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C30/00—Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
- C23C30/005—Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process on hard metal substrates
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C29/00—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
- C22C29/02—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides
- C22C29/06—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
- C22C29/08—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/30—Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/30—Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
- C23C16/40—Oxides
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12771—Transition metal-base component
- Y10T428/12785—Group IIB metal-base component
- Y10T428/12792—Zn-base component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/2495—Thickness [relative or absolute]
- Y10T428/24967—Absolute thicknesses specified
- Y10T428/24975—No layer or component greater than 5 mils thick
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/26—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
- Y10T428/263—Coating layer not in excess of 5 mils thick or equivalent
- Y10T428/264—Up to 3 mils
- Y10T428/265—1 mil or less
Definitions
- the present invention relates to a coated cutting tool (cemented carbide insert) particularly useful for wet and dry milling of low and medium alloyed steels, with raw surfaces such as cast skin, forged skin, hot or cold rolled skin or pre-machined surfaces.
- the cutting edge When milling low and medium alloyed steels with cemented carbide tools, the cutting edge is worn according to different wear mechanisms, such as chemical wear, abrasive wear, adhesive wear and by edge chipping caused by cracks formed along the cutting edge, the comb cracks.
- the comb crack formation is particularly severe when wet milling is employed (using coolant). Coolant and work piece material may penetrate and widen the comb cracks and the edge will start to chip. A chipped edge will generate a bad surface finish of the machined component.
- a coated cemented carbide insert when cutting in steels with raw surface zones, must consist of a tough carbide and have very good coating adhesion.
- the adhesive wear is generally the dominating wear type.
- thin (1-3 ⁇ m) CVD- or PVD-coatings have to be used.
- Measures can be taken to improve the cutting performance with respect to a specific wear type. However, very often such action will have a negative effect on other wear properties.
- Swedish patent application 9501286-0 which corresponds to U.S. Ser. No. 08/616,012, herein incorporated by reference discloses a coated cutting insert particularly useful for dry milling of grey cast iron.
- the insert is characterized by a straight WC-Co cemented carbide grade and a coating including a layer of TiC x N y O z with columnar grains and a top layer of fine grained textured ⁇ -Al 2 O 3 .
- Swedish patent application 9502640-7 which corresponds to U.S. Ser. No. 08/675,034, herein incorporated by reference, discloses a coated turning insert particularly useful for intermittent turning in low alloyed steel.
- the insert is characterized by a WC-Co cemented carbide body having a highly W-alloyed Co-binder phase and a coating including a layer of TiC x N y O z with columnar grains and a top layer of a fine grained, textured ⁇ -Al 2 O 3 .
- Swedish patent application 9503056-5 which corresponds to U.S. Ser. No. 08/703,965, herein incorporated by reference, discloses a coated turning cutting tool particularly useful for cutting in hot and cold forged low alloyed steel.
- the insert is characterized by a WC-Co cemented carbide body having a highly W-alloyed Co-binder phase and a coating including a layer of TiC x N y O z with columnar grains and a top layer of a fine grained, ⁇ -Al 2 O 3 .
- a cutting tool insert for milling low and medium alloyed steels with or without raw surfaces during wet or dry conditions comprising a cemented carbide body and a coating wherein said cemented carbide body comprises WC, 8.6-9.5 wt-% Co and 0.2-1.8 wt-% cubic carbides of Ta, Ti and Nb, with Ti present on a level corresponding to a technical impurity, and a highly W-alloyed binder phase with a CW-ratio of 0.78-0.93 and said coating comprises
- a milling insert comprising a cemented carbide body and a coating comprising a WC-Co-based cemented carbide body with a highly W-alloyed binder phase with a CW-ratio of 0.78-0.93 with
- the FIGURE is a micrograph in 10,000 ⁇ magnification of a coated insert according to the present invention in which
- the milling cutting insert according to the invention is: a cemented carbide body with a highly W-alloyed binder phase and with a well-balanced chemical composition and grain size of the WC, a columnar TiC x N y O z -layer, a ⁇ -Al 2 O 3 -layer, a TiN-layer and optionally followed by smoothening, the cutting edges by brushing the edges with, e.g., a SiC based brush.
- a milling tool insert is provided with a cemented carbide body with a composition of 8.6-9.5 wt % Co, preferably 8.7-9.5 wt % Co, most preferably 8.8-9.4 wt % Co, 0.2-1.8 wt % cubic carbides, preferably 0.4-1.8 wt % cubic carbides, most preferably 0.5-1.7 wt % cubic carbides of the metals Ta, Nb and Ti and balance WC.
- the cemented carbide may also contain other carbides from elements from group IVb, Vb or VIb of the periodic table.
- the content of Ti is preferably on a level corresponding to a technical impurity.
- the average grain size of the WC is in the range of about 1.5-2 ⁇ m, preferably about 1.7 ⁇ m.
- the cobalt binder phase is highly alloyed with W.
- the CW-value is a function of the W content in the Co binder phase. A low CW-value corresponds to a high W-content in the binder phase.
- the cemented carbide body has a CW-ratio of 0.78-0.93, preferably 0.80-0.91, and most preferably 0.82-0.90.
- the cemented carbide may contain small amounts, ⁇ 1 volume %, of ⁇ -phase (M 6 C), without any detrimental effect. From the CW-value, it follows that no free graphite is allowed in the cemented carbide body according to the present invention.
- the cement carbide body may contain a thin (about 5-25 ⁇ m) surface zone depleted in cubic carbides and often enriched in binder phase according to prior art such as disclosed in U.S. Pat. No. 4,610,931.
- the cemented carbide may contain carbonitride or even nitride.
- the coating comprises
- a cemented carbide milling tool in accordance with the invention inserts of style SEKN 1204 AZ with the composition 9.1 wt-% Co, 1.25 wt-% TaC, 0.30 wt-% NbC and balance WC, with a binder phase highly alloyed with W, corresponding to a CW-ratio of 0.86 were coated with a 0.5 ⁇ m equiaxed TiCN-layer (with a high nitrogen content corresponding to an estimated C/N-ratio of 0.05) followed by a 4 ⁇ m thick TiCN-layer with columnar grains by using MTCVD-technique (temperature 885-850° C. and CH 3 CN as the carbon/nitrogen source).
- a 1.0 ⁇ m thick layer of Al 2 O 3 was deposited using a temperature 970° C. and a concentration of H 2 S dopant of 0.4% as disclosed in EP-A-523 021 which corresponds to U.S. Pat. No. 5,674,564.
- a thin (0.3 ⁇ m) layer of TiN was deposited on top, according to known CVD-technique. XRD-measurement showed that the Al 2 O 3 -layer consisted of 100% ⁇ -phase.
- the cemented carbide body had a WC grain size in average of 1.65 ⁇ m.
- the coated inserts were brushed by a nylon straw brush containing SiC grains.
- a strongly competitive cemented carbide grade in style SEKN 1204 from an external leading carbide producer was selected for comparison in a wet milling test.
- the carbide had a composition of 9.0 wt-% Co, 0.2 wt-% TiC, 0.5 wt-% TaC, 0.1 wt % NbC balance WC and a CW-ratio of 0.95.
- the WC-grain size was 2.5 ⁇ m.
- the insert had a coating consisting of a 6 ⁇ m TiCN layer and a 0.3 ⁇ m TiN layer.
- Two parallel bars, each having a thickness of 35 mm, were centrally positioned relative to the cutter body (diameter 100 mm), and the bars were placed with an air gap of 10 mm between them.
- the cutting data were:
- Variant A showed no comb cracks and variant B showed 14 comb cracks. After milling 1800 mm, variant B broke down due to a lot of chipping and fracture between the comb cracks. Variant A, according to the invention, lasted 4200 mm, corresponding to an effective tool life of 11 min compared with about 4 min for variant B.
- a cemented carbide milling tool in accordance with the invention inserts of style SEKN 1204 AZ with the composition 9.1 wt-% Co, 1.23 wt-% TaC, 0.30 wt-% NbC and balance WC, with a binder phase highly alloyed with W corresponding to a CW-ratio of 0.85 were coated with a 0.5 ⁇ m equiaxed TiCN-layer (with a high nitrogen content corresponding to an estimated C/N-ratio of 0.05) followed by a 3.7 ⁇ m thick TiCN-layer with columnar grains by using MTCVD-technique (temperature 885-850° C. and CH 3 CN as the carbon/nitrogen source).
- a 0.9 ⁇ m thick layer of Al 2 O 3 was deposited using a temperature 970° C. and a concentration of H 2 S dopant of 0.4% as disclosed in EP-A-523 021 which corresponds to U.S. Pat. No. 5,674,564.
- a thin (0.3 ⁇ m) layer of TiN was deposited on top according to known CVD-technique. XRD-measurement showed that the Al 2 O 3 -layer consisted of 100% ⁇ -phase.
- the cemented carbide body had a WC grain size in average of 1.6 ⁇ m.
- a strongly competitive cemented carbide grade in style SEKN 1204 from an external leading cemented carbide producer was selected for comparison in a wet milling test.
- the carbide had a composition of 11.0 wt-% Co, 0.2 wt-% TaC, 0.3 wt % NbC balance WC and a CW-ratio of 0.90.
- the insert had a coating consisting of a 0.5 ⁇ m equiaxed TiCN layer, 2.0 ⁇ m TiCN columnar layer, 2.0 ⁇ m ⁇ -Al 2 O 3 -layer and a 0.3 ⁇ m TiN-layer.
- the bars were, as very common extremely rusty due to outdoor stocking.
- Two parallel bars each of a thickness having 32 mm were centrally positioned relative to the cutter body (diameter 100 mm), and the bars were placed with an air gap of 10 mm between them.
- the cutting data were:
- the insert C broke after 1100 mm
- the insert B broke after 2150 mm
- the insert A broke after 2400 mm.
- a cemented carbide milling tool in accordance with the invention inserts of style SEKN 1204 AZ with the composition 9.1 wt-% Co, 1.23 wt-% TaC, 0.30 wt-% NbC and balance WC, with a binder phase highly alloyed with W corresponding to a CW-ratio of 0.86 were coated with a 0.5 ⁇ m equiaxed TiCN-layer (with a high nitrogen content corresponding to an estimated C/N-ratio of 0.05) followed by a 3.7 ⁇ m thick TiCN-layer with columnar grains by using MTCVD-technique (temperature 885-850° C. and CH 3 CN as the carbon/nitrogen source).
- a 1.1 ⁇ m thick layer of Al 2 O 3 was deposited using a temperature of 970° C. and a concentration of H 2 S dopant of 0.4% as disclosed in EP-A-523 021 which corresponds to U.S. Pat. No. 5,674,564.
- a thin (0.3 ⁇ m) layer of TiN was deposited on top according to known CVD-technique. XRD-measurement showed that the Al 2 O 3 -layer consisted of 100% ⁇ -phase.
- the cemented carbide body had a WC grain size in average of 1.7 ⁇ m.
- the coated inserts were brushed by a nylon straw brush containing SiC grains.
- a strongly competitive cemented carbide grade in style SEKN 1204 from an external leading carbide producer was used.
- the carbide had a composition of 8.0 wt-% Co, 1.9 wt-% TaC, 0.2 wt % NbC, 0.2 wt % TiC balance WC and a CW-ratio of 0.85.
- the insert had a coating consisting of a 1.1 ⁇ m TiN layer and 3.3 ⁇ m TiC layer.
- a strongly competitive cemented carbide grade in style SEKN 1204 from an external leading carbide producer was used.
- the carbide had a composition of 10.0 wt-% Co, 2.0 wt-% TaC, 0.2 wt % TiC, balance WC and a CW-ratio of 0.90.
- the insert had a coating consisting of a 0.5 ⁇ m equiaxed TiCN layer, 3.3 ⁇ m TiCN columnar layer, 0.7 ⁇ m ⁇ -Al 2 O 3 -layer and a 0.5 ⁇ m TiN layer.
- a bar with a thickness of 180 mm was centrally positioned relative to the cutter body (diameter 250 mm).
- the cutting data were:
- Insert B broke after 5000 mm after comb crack formation and chipping.
- Insert C broke after 5400 mm by similar wear pattern and insert A was stopped after 6000 mm without other visible wear than a few small comb cracks.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Vapour Deposition (AREA)
- Cutting Tools, Boring Holders, And Turrets (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Coating By Spraying Or Casting (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| SE9504304A SE9504304D0 (sv) | 1995-11-30 | 1995-11-30 | Coated milling insert |
| PCT/SE1996/001577 WO1997020081A1 (en) | 1995-11-30 | 1996-11-29 | Coated milling insert and method of making it |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US09/077,360 Reissue US6177178B1 (en) | 1995-11-30 | 1996-11-29 | Coated milling insert and method of making it |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| USRE39884E1 true USRE39884E1 (en) | 2007-10-16 |
Family
ID=20400435
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US11/483,381 Expired - Fee Related USRE39884E1 (en) | 1995-11-30 | 1996-11-29 | Coated milling insert and method of making it |
| US09/077,360 Ceased US6177178B1 (en) | 1995-11-30 | 1996-11-29 | Coated milling insert and method of making it |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US09/077,360 Ceased US6177178B1 (en) | 1995-11-30 | 1996-11-29 | Coated milling insert and method of making it |
Country Status (11)
| Country | Link |
|---|---|
| US (2) | USRE39884E1 (enExample) |
| EP (1) | EP0871796B1 (enExample) |
| JP (2) | JP2000515587A (enExample) |
| KR (1) | KR100430361B1 (enExample) |
| CN (1) | CN1203638A (enExample) |
| AT (1) | ATE231565T1 (enExample) |
| BR (1) | BR9611780A (enExample) |
| DE (1) | DE69625934T2 (enExample) |
| IL (1) | IL124474A (enExample) |
| SE (1) | SE9504304D0 (enExample) |
| WO (1) | WO1997020081A1 (enExample) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8080323B2 (en) | 2007-06-28 | 2011-12-20 | Kennametal Inc. | Cutting insert with a wear-resistant coating scheme exhibiting wear indication and method of making the same |
| US20190010606A1 (en) * | 2015-08-29 | 2019-01-10 | Kyocera Corporation | Coated tool |
Families Citing this family (37)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4731013B2 (ja) | 1997-10-31 | 2011-07-20 | ザ ボード オブ リージェンツ オブ ザ ユニバーシティー オブ オクラホマ | ヒアルロナンシンターゼ遺伝子およびその使用 |
| SE9903090D0 (sv) * | 1999-09-01 | 1999-09-01 | Sandvik Ab | Coated milling insert |
| DE60012850T2 (de) | 1999-11-25 | 2005-02-03 | Seco Tools Ab | Beschichteter Schneideinsatz für Fräs- und Drehanwendungen |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8080323B2 (en) | 2007-06-28 | 2011-12-20 | Kennametal Inc. | Cutting insert with a wear-resistant coating scheme exhibiting wear indication and method of making the same |
| US20190010606A1 (en) * | 2015-08-29 | 2019-01-10 | Kyocera Corporation | Coated tool |
| US10837104B2 (en) * | 2015-08-29 | 2020-11-17 | Kyocera Corporation | Coated tool |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0871796A1 (en) | 1998-10-21 |
| DE69625934D1 (de) | 2003-02-27 |
| US6177178B1 (en) | 2001-01-23 |
| JP2008183708A (ja) | 2008-08-14 |
| ATE231565T1 (de) | 2003-02-15 |
| SE9504304D0 (sv) | 1995-11-30 |
| WO1997020081A1 (en) | 1997-06-05 |
| KR19990071775A (ko) | 1999-09-27 |
| IL124474A (en) | 2001-08-26 |
| IL124474A0 (en) | 1998-12-06 |
| BR9611780A (pt) | 1999-02-23 |
| KR100430361B1 (ko) | 2004-07-19 |
| DE69625934T2 (de) | 2003-11-13 |
| JP2000515587A (ja) | 2000-11-21 |
| EP0871796B1 (en) | 2003-01-22 |
| CN1203638A (zh) | 1998-12-30 |
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