US8443600B2 - Actuator comprising elements made of shape memory alloy with broadened range of working temperatures - Google Patents

Actuator comprising elements made of shape memory alloy with broadened range of working temperatures Download PDF

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US8443600B2
US8443600B2 US12/665,200 US66520008A US8443600B2 US 8443600 B2 US8443600 B2 US 8443600B2 US 66520008 A US66520008 A US 66520008A US 8443600 B2 US8443600 B2 US 8443600B2
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actuator
shape memory
memory alloy
moving
heating
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US20100192567A1 (en
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Francesco Butera
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SAES Getters SpA
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03GSPRING, WEIGHT, INERTIA OR LIKE MOTORS; MECHANICAL-POWER PRODUCING DEVICES OR MECHANISMS, NOT OTHERWISE PROVIDED FOR OR USING ENERGY SOURCES NOT OTHERWISE PROVIDED FOR
    • F03G7/00Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for
    • F03G7/06Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for using expansion or contraction of bodies due to heating, cooling, moistening, drying or the like
    • F03G7/065Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for using expansion or contraction of bodies due to heating, cooling, moistening, drying or the like using a shape memory element
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B47/00Operating or controlling locks or other fastening devices by electric or magnetic means
    • E05B47/0001Operating or controlling locks or other fastening devices by electric or magnetic means with electric actuators; Constructional features thereof
    • E05B47/0009Operating or controlling locks or other fastening devices by electric or magnetic means with electric actuators; Constructional features thereof with thermo-electric actuators, e.g. heated bimetals
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05CINDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
    • F05C2251/00Material properties
    • F05C2251/02Elasticity

Definitions

  • the present invention relates to an actuator comprising elements made of shape memory alloy, which keeps its functionality in a range of temperatures that is broader than for similar known actuators.
  • Shape memory alloys are commonly known in the field with the acronym “SMA”. Although various composition of SMAs are known, the only ones used in practice are those of Ni—Ti composition, preferably comprising from 54 to 55.5% by weight of nickel, balance titanium (traces of other components are possible).
  • a mechanical part made of a Ni—Ti alloy is capable of interchanging between two shapes, in consequence of a change of temperature that causes a phase transition in the alloy microstructure.
  • the stable phase at the higher temperatures is called austenite, while the one stable at lower temperatures is called martensite.
  • the transformation between the two phases occurs according to a hysteresis cycle in a temperature-deformation diagram, characterized by four temperature values: when heating, starting from the low temperatures at which the martensitic phase is stable, a temperature A S is reached at which the transformation into the austenitic phase begins, then a temperature A f (A f >A S ) at which the transformation into austenite is complete; when cooling, starting from a temperature at which the austenitic phase is stable, a temperature M s is reached at which the transformation into the martensitic phase begins, thereafter a temperature M f (M f ⁇ M S ) at which such a transformation is complete.
  • Diagrams of these hysteresis cycles are shown, e.g., in the U.S. Pat. No. 4,896,955 and EP 807276.
  • SMA actuators Devices or components comprising active elements made of a SMAs (for the sake of brevity defined in the following as SMA actuators) are known and studied mainly in the automotive field to replace actuators employing electric motors, for example in the locks of cars; in the following of this description reference will be made in particular to SMA elements with a wire shape, but the actuators of the invention could also employ these elements shaped as strips or the like.
  • the wire heating is generally obtained by causing electric current to flow therein; the consequent shape transition is spontaneous and exerts an appreciable strength, capable of transmitting a motion to a mobile part being linked thereto.
  • the contrary transition to the martensitic phase occurs as a consequence of the natural cooling of the wire upon cutting off the current flow, and returning to the initial conditions of shape is favoured by application of a force (such as by a bias spring or similar methods).
  • SMA actuators in the automotive industry has been restricted by the requirements imposed by the same, demanding for the mobile parts a life of at least 50,000 cycles (e.g. of opening-closing in case of a locking mechanism) at temperatures in the range from ⁇ 20 to +80° C.
  • SMA wires made of Ni—Ti alloys have typically M f ⁇ 80° C., with the consequence that the transition to the martensitic phase occurs only with a great difficulty or does not occur at all and the actuator cannot carry out a complete operation cycle.
  • an actuator comprising:
  • the invention is based on the observation that, even when the requirements of the final application impose relatively high test temperatures, these are not the constant working temperatures of the SMA actuators; usually in the final application an actuator will have to carry out only some of its cycles at high temperatures, and other cycles at lower temperatures. It is therefore possible to design and employ an actuator in which the load applied onto the functional SMA element may vary with the temperature, in such a way that its hysteresis cycle develops above the external temperature for each value thereof. According to the functional SMA element is applied a small load at relatively low external temperatures in order not to stress in a excessive and useless way such an element, and a heavier load when the external temperature exceeds a threshold value, such as of +80° C.
  • the means to increase the load applied onto the bias means and thus, indirectly, onto the functional SMA element can be various.
  • manual means can be foreseen, such as a lever moved by an operator when this observes that the actuator does not work correctly anymore.
  • the means to increase the load are such to autonomously react to an increase of the external temperature; it is possible for example to employ a motor being connected to a temperature sensor; a metallic portion of sufficient length (e.g. spirally wound) that elongates when temperature increases; or a bimetallic part that varies its shape when its threshold temperature is reached.
  • the means to move the inner restraint of the actuator and to increase the load applied onto the bias means are formed as a second shape memory element in thermal equilibrium with the surrounding environment, and having a stationary end and an end linked to the inner restraint of the actuator; this second SMA element must be so dimensioned to exert, during the transition in consequence of the heating, a strength greater with respect to the first SMA element.
  • FIG. 1 schematically shows an actuator of the invention in a first embodiment thereof; in particular portion a) of the drawing shows the actuator in the condition of low temperature, portion b) the actuator in the condition of high temperature;
  • FIG. 2 schematically shows a possible alternative embodiment of an actuator of the invention; also in this case portion a) of the drawing shows the actuator in the condition of low temperature, portion b) the actuator in the condition of high temperature.
  • FIG. 1 a schematically shows the actuator of the invention in a condition of low temperature, i.e. when it operates at a temperature T a1 of the external environment which is relatively low, such as less than 50° C.
  • the actuator 10 consists of a SMA wire 11 , which forms the first element of SMA as previously defined and has a first end (on the left-hand side in the drawing) joined to a stationary part schematically represented as a wall 12 in the drawing, and a second end connected to a controlled mechanical part (not shown), for example through a hook 13 ;
  • the controlled mechanical part can be of whichever type carrying out its function through a movement that can be of translation or rotation, e.g. a part of a lock; in the drawing it is exemplified the case is in which hook 13 carries out its action by moving toward the left hand side, as shown by the arrow.
  • the second end of wire 11 is linked to the first end of bias means which, when cooling, favour the return of wire 11 to the shape or size stable at low temperature; it is exemplified the case in which this bias means consists of a usual spring 14 .
  • the second end of the spring is fixed to a slider 15 which forms an inner restraint of the actuator.
  • the slider 15 is housed in a cylinder 16 , fixed in its turn to a wall 17 at the outside of the actuator and forming an external stationary restraint of the same actuator.
  • a second SMA element 18 housed in the cylinder; in particular the second SMA element has a first end fixed to the slider 15 and the second end fixed to the cylinder bottom; element 18 is represented in the drawing as a spring, but it could have any shape, for example it could be a strip or again a wire of greater diameter than that of wire 11 .
  • Both the SMA elements in actuator 10 namely wire 11 and element 18 , have been educated in the manufacturing stage to contract upon heating.
  • Wire 11 is joined to means for its heating; in the drawing such a means is represented by conductors 19 , 19 ′ being connected to an electric power source (not shown) in order to heat wire 11 by current flow and cause thereby its phase transition.
  • wire 11 is in thermal equilibrium with the surrounding environment.
  • Wire 11 , spring 14 and element 18 are so dimensioned that the pull strength exerted by element 18 is greater than that of wire 11 , which in turn is greater than that exerted by spring 14 .
  • the load on wire 11 corresponds to the pull of spring 14 ; because with low loads applied the value of temperature M f for a wire of Ni—Ti alloy is of about 65° C., at the indicated temperature T a1 (50° C.) the whole hysteresis cycle develops above the external temperature and the actuator is able to work correctly, with wire 11 being heated by current flow in the wire itself and natural cooling.
  • FIG. 1 b shows actuator 10 when the external temperature increases and reaches e.g. a value of about 80° C.
  • element 18 in thermal equilibrium with the outside, carries out the phase transition and modifies its shape by contraction; slider 15 is shifted to the right hand side in the drawing (the original position of the slider is shown by dotted lines), thus increasing the tension on spring 14 ; this involves an increased load onto wire 11 , with consequent shift to the high temperatures of the hysteresis cycle of the latter, but without any movement of the part to be controlled, due to the wire 11 being inextensible.
  • this shift is such that M f >80° C., thus bringing again the system to a condition in which the whole hysteresis cycle develops above the external temperature and wire 11 can change from austenitic to martensitic phase by natural cooling, thereby allowing the correct functioning of actuator 10 also at 80° C.
  • FIG. 2 shows a possible alternative embodiment of the actuator according to the invention.
  • the actuator is shown in FIG. 2 a in its configuration at low temperature.
  • Actuator 20 is rigidly fixed to a stationary restraint 27 (a wall external to the system) and comprises a wire 21 made of SMA having its first end stationary (e.g. joined to a wall 22 ) and the second end connected to a slider 25 ′ which is in turn linked to a controlled mechanical part (not shown) through hook 23 .
  • Wire 21 can be heated trough means 29 , 29 ′ (exemplified in the drawing as electrical conductors to feed the current flow throughout the wire 21 itself) and has been educated in the manufacturing stage to contract upon heating.
  • Slider 25 ′ is also linked to the first end of a spring 24 providing for the bias means of the system (for the sake of drawing clarity, in this case spring 24 is represented in cross section). At each given temperature slider 25 ′ has a certain position, determined by the strength of spring 24 which works under compression.
  • the actuator also comprises a second element made of SMA, represented in the drawing as a second spring 28 (shown in cross section for the sake of drawing clarity), which however could assume any functionally equivalent shape.
  • the second SMA element 28 has a first end fixed to the inner wall of a cylinder 26 which is integral with restraint 27 , and a second end fixed to a second slider 25 , which is free to move within cylinder 26 and also having the second end of spring 24 fixed thereto.
  • the second slider 25 forms the inner restraint of the actuator.
  • Cylinder 26 houses the whole assembly of elements 24 , 25 , 25 ′ and 28 .
  • Element 28 has been educated during its manufacturing stage to expand upon heating. Also in this case elements 21 , 24 and 28 are so dimensioned that the pull exerted by element 28 is greater than that of wire 21 , which in turn is greater than that exerted by spring 24 .
  • the system works merely according to the contraction of wire 21 in consequence of its heating through means 29 , 29 ′, and of its elongation in consequence of natural cooling.
  • FIG. 2 b represents the configuration of actuator 20 upon increasing of the external temperature, in particular up to T values at which wire 21 would not be able anymore to return to the martensitic phase by natural cooling.
  • the second SMA element 28 carries out its phase transition by elongating and pushing the second slider 25 to the right hand side in the drawing; this causes compression of spring 24 , which in turn moves to the right the first slider 25 ′, thus increasing the load onto wire 21 and bringing it again to the condition in which its whole hysteresis cycle develops above the external temperature, thus allowing the correct functionality of actuator 20 also in this second condition of higher temperature.
  • each one of the two SMA elements, independently from the other can be educated to contract or elongate when heating; each one of the two SMA elements, independently from the other, may be in the shape of a wire, a strip, a spring or other functional shapes suitable to the specific purpose; the bias means illustrated here always as usual springs, can have any shape being functionally suitable to the purpose; and the geometric relationship between the various parts of the actuator can be varied at will, provided that the general conditions indicated in the broadest definition of the invention corresponding to the main claim are fulfilled.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Micromachines (AREA)
  • Transmission Devices (AREA)
  • Temperature-Responsive Valves (AREA)
  • Control Of Position Or Direction (AREA)
  • Fuses (AREA)
US12/665,200 2007-06-27 2008-06-25 Actuator comprising elements made of shape memory alloy with broadened range of working temperatures Active 2030-07-04 US8443600B2 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
ITMI2007A001283 2007-06-27
ITMI2007A1283 2007-06-27
IT001283A ITMI20071283A1 (it) 2007-06-27 2007-06-27 Attuatore comprendente elementi in lega a memoria di forma ad ampliato intervallo di temperature di utilizzo
PCT/EP2008/058087 WO2009000859A2 (en) 2007-06-27 2008-06-25 Actuator comprising elements made of shape memory alloy with broadened range of working temperatures

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US20100192567A1 US20100192567A1 (en) 2010-08-05
US8443600B2 true US8443600B2 (en) 2013-05-21

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US (1) US8443600B2 (de)
EP (1) EP2171183B1 (de)
JP (1) JP5048833B2 (de)
KR (1) KR101232805B1 (de)
CN (1) CN101688407B (de)
ES (1) ES2390739T3 (de)
IT (1) ITMI20071283A1 (de)
WO (1) WO2009000859A2 (de)

Cited By (8)

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Publication number Priority date Publication date Assignee Title
US20150048921A1 (en) * 2011-10-28 2015-02-19 Saes Getters S.P.A. Bistable electric switch with shape memory actuator
US20180106079A1 (en) * 2015-04-01 2018-04-19 Saes Getters S.P.A. Lock with emergency actuator
US10731382B2 (en) 2018-06-27 2020-08-04 Faurecia Interior Systems, Inc. Actuator for a vehicle compartment
US10738512B2 (en) 2018-06-27 2020-08-11 Faurecia Interior Systems, Inc. Actuator for a vehicle compartment
US10781612B2 (en) 2018-06-27 2020-09-22 Faurecia Interior Systems, Inc. Actuator for a vehicle compartment
US11541820B2 (en) 2020-03-30 2023-01-03 Faurecia Interior Systems, Inc. Actuator for a vehicle compartment
US11585128B2 (en) 2019-05-29 2023-02-21 Faurecia Interior Systems, Inc. Actuator for a vehicle compartment
US11976641B1 (en) * 2023-01-26 2024-05-07 Imam Abdulrahman Bin Faisal University Smart actuator for solar applications (SASA)

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US8567188B2 (en) * 2008-10-13 2013-10-29 GM Global Technology Operations LLC Accelerating cooling in active material actuators using heat sinks
CN102635526B (zh) * 2011-02-09 2013-11-13 祁喜林 记忆合金热机
CN102748260B (zh) * 2011-04-21 2014-09-24 中国科学院沈阳自动化研究所 一种回转关节的形状记忆合金驱动装置及其设计方法
US20130015931A1 (en) * 2011-07-11 2013-01-17 GM Global Technology Operations LLC Tunable stiffness actuator
ITMI20112121A1 (it) * 2011-11-22 2013-05-23 Getters Spa Sistema per la produzione di acqua calda e distributore automatico di bevande che lo utilizza
DE102012104901B4 (de) * 2012-06-06 2022-03-31 Pierburg Gmbh Aktor zur Betätigung eines Stellelementes
ITMI20121705A1 (it) * 2012-10-10 2014-04-11 Getters Spa Interruttore elettrico bistabile con attuatore a memoria di forma
ITMI20121988A1 (it) 2012-11-22 2014-05-23 Getters Spa Elemento attuatore con migliorata resistenza a fatica fatto di una lega a memoria di forma
ITMI20131302A1 (it) * 2013-08-01 2015-02-02 Fluid O Tech Srl Valvola di infusione per macchine per la produzione e l'erogazione di bevande
CN104814708B (zh) * 2015-04-22 2018-09-11 佛山市顺德区美的洗涤电器制造有限公司 洗碗机分配器控制结构及洗碗机
US9885346B2 (en) 2016-01-05 2018-02-06 Think Surgical, Inc. Matrix controlled shape memory actuator array
IT201700073563A1 (it) 2017-06-30 2018-12-30 Getters Spa Insiemi attuatori comprendenti fili in lega a memoria di forma e rivestimenti con particelle di materiali a cambiamento di fase
WO2019106340A1 (en) * 2017-12-01 2019-06-06 Cambridge Mechatronics Limited Shape memory alloy actuator
CN109914928B (zh) * 2019-04-12 2020-01-31 深圳芯邦科技股份有限公司 一种锁及开锁方法
IT201900012348A1 (it) 2019-07-19 2021-01-19 Getters Spa Sottoinsieme di attuatore in lega a memoria di forma con elementi magnetici e valvola per fluidi che lo comprende
IT201900012552A1 (it) 2019-07-22 2021-01-22 Getters Spa Valvola per fluidi a due zone a pressioni uguali con elemento di controllo in lega a memoria di forma
GB2617718B (en) * 2020-05-29 2024-07-24 Cambridge Mechatronics Ltd Resonant actuator assembly
GB2595524B (en) * 2020-05-29 2023-08-09 Cambridge Mechatronics Ltd Resonant actuator assembly
DE102020210212B3 (de) * 2020-08-12 2022-02-10 Conti Temic Microelectronic Gmbh Linearantrieb und Linearantriebsanordnung, mit Formgedächtnislegierungselement
US11460009B1 (en) * 2021-03-22 2022-10-04 Toyota Motor Engineering & Manufacturing North America, Inc. Actuator for holding an object

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150048921A1 (en) * 2011-10-28 2015-02-19 Saes Getters S.P.A. Bistable electric switch with shape memory actuator
US9171686B2 (en) * 2011-10-28 2015-10-27 Saes Getters S.P.A. Bistable electric switch with shape memory actuator
US20180106079A1 (en) * 2015-04-01 2018-04-19 Saes Getters S.P.A. Lock with emergency actuator
US10378250B2 (en) * 2015-04-01 2019-08-13 Saes Getters S.P.A. Lock with emergency actuator
US10731382B2 (en) 2018-06-27 2020-08-04 Faurecia Interior Systems, Inc. Actuator for a vehicle compartment
US10738512B2 (en) 2018-06-27 2020-08-11 Faurecia Interior Systems, Inc. Actuator for a vehicle compartment
US10781612B2 (en) 2018-06-27 2020-09-22 Faurecia Interior Systems, Inc. Actuator for a vehicle compartment
US11585128B2 (en) 2019-05-29 2023-02-21 Faurecia Interior Systems, Inc. Actuator for a vehicle compartment
US11541820B2 (en) 2020-03-30 2023-01-03 Faurecia Interior Systems, Inc. Actuator for a vehicle compartment
US11976641B1 (en) * 2023-01-26 2024-05-07 Imam Abdulrahman Bin Faisal University Smart actuator for solar applications (SASA)
US12025109B1 (en) 2023-01-26 2024-07-02 Imam Abdulrahman Bin Faisal University Cleaning system for photovoltaic installations
US12110880B1 (en) 2023-01-26 2024-10-08 Imam Abdulrahman Bin Faisal University Photovoltaic installation including triangular tube heat collector and piston

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KR20100038392A (ko) 2010-04-14
KR101232805B1 (ko) 2013-02-13
JP2010531407A (ja) 2010-09-24
JP5048833B2 (ja) 2012-10-17
WO2009000859A2 (en) 2008-12-31
EP2171183A2 (de) 2010-04-07
CN101688407B (zh) 2013-03-27
ITMI20071283A1 (it) 2008-12-28
CN101688407A (zh) 2010-03-31
ES2390739T3 (es) 2012-11-16
WO2009000859A3 (en) 2009-08-06
US20100192567A1 (en) 2010-08-05

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