US8398119B2 - Electrofusion fitting - Google Patents
Electrofusion fitting Download PDFInfo
- Publication number
- US8398119B2 US8398119B2 US13/122,746 US200913122746A US8398119B2 US 8398119 B2 US8398119 B2 US 8398119B2 US 200913122746 A US200913122746 A US 200913122746A US 8398119 B2 US8398119 B2 US 8398119B2
- Authority
- US
- United States
- Prior art keywords
- fitting
- mandrel
- electrodes
- electrofusion
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active, expires
Links
- 239000002184 metal Substances 0.000 claims abstract description 25
- 239000012815 thermoplastic material Substances 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 14
- 229920001169 thermoplastic Polymers 0.000 claims description 13
- 239000004416 thermosoftening plastic Substances 0.000 claims description 13
- 238000003466 welding Methods 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000002844 melting Methods 0.000 claims description 6
- 230000008018 melting Effects 0.000 claims description 6
- 239000011810 insulating material Substances 0.000 claims description 5
- 239000000919 ceramic Substances 0.000 claims description 3
- 238000011109 contamination Methods 0.000 description 4
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 230000001010 compromised effect Effects 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L47/00—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
- F16L47/02—Welded joints; Adhesive joints
- F16L47/03—Welded joints with an electrical resistance incorporated in the joint
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/3404—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
- B29C65/342—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding
- B29C65/3432—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding comprising several wires, e.g. in the form of several independent windings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
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- B29C65/3404—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
- B29C65/344—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint being a woven or non-woven fabric or being a mesh
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/12841—Stepped joint cross-sections comprising at least one butt joint-segment comprising at least two butt joint-segments
- B29C66/12842—Stepped joint cross-sections comprising at least one butt joint-segment comprising at least two butt joint-segments comprising at least three butt joint-segments
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
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- B29C66/128—Stepped joint cross-sections
- B29C66/1286—Stepped joint cross-sections comprising at least one bevelled joint-segment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/14—Particular design of joint configurations particular design of the joint cross-sections the joint having the same thickness as the thickness of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/522—Joining tubular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
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- B29C66/52291—Joining tubular articles involving the use of a socket said socket comprising a stop
- B29C66/52293—Joining tubular articles involving the use of a socket said socket comprising a stop said stop being external
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
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- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
- B29C66/5324—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length
- B29C66/53241—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length said articles being tubular and said substantially annular single elements being of finite length relative to the infinite length of said tubular articles
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/61—Joining from or joining on the inside
- B29C66/612—Making circumferential joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
- B29C66/7232—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer
- B29C66/72321—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer consisting of metals or their alloys
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
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- B29C66/731—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the intensive physical properties of the material of the parts to be joined
- B29C66/7311—Thermal properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C66/731—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the intensive physical properties of the material of the parts to be joined
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
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- F16L13/00—Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints
- F16L13/02—Welded joints
- F16L13/0254—Welded joints the pipes having an internal or external coating
- F16L13/0263—Welded joints the pipes having an internal or external coating having an internal coating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
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- F16L58/18—Protection of pipes or pipe fittings against corrosion or incrustation specially adapted for pipe fittings
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- B29C66/818—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
- B29C66/8182—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the thermal insulating constructional aspects
- B29C66/81821—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the thermal insulating constructional aspects of the welding jaws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
- B29K2101/12—Thermoplastic materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2305/00—Use of metals, their alloys or their compounds, as reinforcement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2309/00—Use of inorganic materials not provided for in groups B29K2303/00 - B29K2307/00, as reinforcement
- B29K2309/02—Ceramics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2009/00—Layered products
- B29L2009/003—Layered products comprising a metal layer
Definitions
- This invention relates to electrofusion fittings, to a method of forming a pipe joint incorporating such fittings and to pipe joints incorporating such fittings.
- a first object of the invention is to provide an improved electrofusion fitting where the problems mentioned above are avoided.
- Second and third objects of the invention are to provide a method of forming a pipe joint in which the above mentioned problems are avoided, and to provide a pipe joint when made by the method.
- an electrofusion fitting comprises a tubular length of thermoplastic material, of an outer diameter commensurate with the inner diameter of the ends of a compatible thermoplastic material lining of adjacent lengths of metal pipe, there being at each end of the fitting at least two heater coils on or in close proximity to the outer surface of the fitting, electrical leads from the heater coils extending through the fitting to emerge at the inner surface of the tubular length, for connection to a source of electrical power.
- the electrical leads may be of a length to allow them to be carried through a pipe length and connected to a source of electrical power.
- the electrodes on the inner surface of the electrofusion fitting may be such as to provide point contact, but preferably are such as to allow manual attachment of electrical leads to a source of electrical power.
- the ends of the tubular fitting may be straight to be a close sliding fit in the ends of or the counterbored ends of adjacent lined pipe lengths, but preferably, the ends of the fitting and the co-operating ends of the linings of the pipe lengths are equally tapered, such that the fitting can be pushed into contact with the ends of the linings of the pipe lengths.
- a recess in its outer surface for the location of insulating material such as for example a ceramic ring to be overlaid by the ends of the adjacent pipe lengths bridged by the fitting and from where the pipe lining is cut back.
- the insulating material acts as a thermal barrier, to prevent the softening or melting of the fitting below the position of the weld.
- a support ring may be provided below each coil of the fitting, of a material of a higher melting point than that of the fitting. Such support rings may be inserted into the fitting and located where required, or may be moulded into the fitting during the moulding of the fitting.
- support rings may remain permanently in the fitting after electrofusion has taken place, it is equally so that the support rings are mandrels and removed from the fitting after the fusion stage.
- a method of forming a joint between two metal pipe lengths each provided with an inner lining of a thermoplastics material comprises inserting into the one pipe length one end of an electrofusion sleeve with support rings as is defined above, attaching electrical leads to the electrodes of the coils on the electrofusion sleeve at the end inserted into the pipe end, connecting the leads to a source of electrical power to heat the coils at that end of the electrofusion sleeve to fuse the sleeve to the lining of the pipe, detaching the electrical leads from the electrodes, attaching electrical leads to the electrodes at the opposite end of the electrofusion sleeve, positioning the opposite end of the electrofusion sleeve in the end of a second pipe length, passing the electrical leads along the pipe length, connecting the leads to a source of electrical power to heat the coils at the opposite end of the electrofusion sleeve to fuse the sleeve to the lining of the second pipe length, pulling the electrical leads
- a method of forming a joint between two metal pipe lengths each provided with an inner lining of a thermoplastics material comprises inserting into the end of one pipe length one end of an electrofusion fitting as is defined above, introducing into the fitting an expandable mandrel having one or more electrodes on its surface, positioning a mandrel below the heating coils at the said one end of the fitting, expanding the mandrel into contact with the inner surface of the fitting to support the fitting and put the electrodes on the mandrel into contact with the electrodes on the inner surface of the fitting at that side, connecting the electrodes on the mandrel to a source of electrical power, to provide power to heat the at least two coils at the said one end of the fitting, to create at least two electrofused joints between the said one end of the fitting and the thermoplastics lining, locating an expandable mandrel having one or more electrodes on its surface at a position below the other side of the fitting, expanding the mandrel to support the fitting
- each of a design that allows them to be left in situ after welding has taken place and serve as support rings it may also be so that collapsible and removable mandrels can be used, and this facilitates the use of one mandrel, that can first be collapsed and inserted into the tubular length, and expanded into contact with the inner surface of the tubular fitting, and following welding at that side, the mandrel can be collapsed and withdrawn, and inserted into the other end of the tubular fitting, and re-expanded into contact with the inner surface of the tubular fitting at the end, to facilitate welding at that end, without the risk of collapse of the tubular fitting, followed by collapsing the mandrel again, and withdrawing it from the tubular fitting.
- adjacent ends of lined pipe lengths have part of the lining removed to expose the metal pipe
- the fitting has a central recess in which insulating material is placed to be overlaid by the exposed ends, and the metal pipes are welded together, thereby avoiding the possibility of softening or melting of the fitting below the position of the weld.
- support rings or the mandrel may also serve as a heat sink, thereby ensuring not only the maintaining of the fitting in place but also the prevention of any melting of the fitting except at its interface with the associated pipe linings.
- the electrodes on the inner surface of the fitting and on the mandrel may be such as to require point contact, with a consequent need for careful location of the mandrel into the fitting and of orienting the mandrel to ensure that its electrodes are aligned with those on the fitting.
- the electrodes on the mandrel may be elongate or circular around the periphery of the mandrel, thereby avoiding the need to orient the mandrel, leaving only the need for careful positioning of the mandrel within the fitting.
- the invention also extends to a joint between adjacent lined pipe ends when incorporating an electrofusion fitting as defined by the first aspect of the invention, and when produced by the method defined by the second aspect of the invention.
- FIG. 1 is a schematic sectional view of a part of adjacent pipe ends and a first embodiment of electrofusion fitting
- FIGS. 2 to 4 are schematic representations of a second embodiment of electrofusion fitting and its method of jointing.
- FIGS. 5 and 6 are schematic elevations of an expandable mandrel for use as is indicated in FIGS. 2 to 4 .
- FIG. 1 a joint between adjacent ends of metal pipe lengths 1 is illustrated, the pipe lengths having a lining 2 of a thermoplastics material. Bridging the adjacent ends of the pipe lengths is an electrofusion sleeve 3 supporting two heating coils 4 towards each end of the sleeve.
- the electrofusion sleeve may have a straight end section bearing the heater coils, as is illustrated to the left hand side of FIG. 1 , or it may have a tapered section bearing the heater coils as is illustrated to the right hand side of FIG. 1 .
- each coil is embedded in the sleeve 3 and emerge on the inner surface of the sleeve at a position between the adjacent ends of the heating coils to that side, and each lead is provided with a terminal 5 .
- a support ring 6 Positioned on the inner wall of the electrofusion sleeve, and in alignment with a respective heater coil, is a support ring 6 .
- a recess 7 Centrally of the electrofusion sleeve is a recess 7 in which is fitted such as a ceramic ring 8 , and the electrofusion sleeve is provided with an abutment 9 so positioned that a gap is provided between the abutment and the end of the inner lining in which is fitted a sealing ring 10 .
- two pipe lengths with prepared ends has the inner lining stripped back to a predetermined degree, and the electrofusion sleeve 3 with a fitted sealing ring 10 inserted into the end of one of the pipes, following which, electrical leads are connected to the electrodes 5 at the inserted end of the sleeve, brought out of the sleeve and connected to a source of electrical power to melt the sleeve and the lining in the vicinity of the coils and fuse the sleeve to the pipe lining. The leads are then removed from the electrodes 5 , and they, or new, leads connected to the electrodes at the opposite end of the sleeve.
- a second pipe is fitted on to the opposite end of the sleeve, and the electrical leads passed along its length, for connection to a source of electrical power to heat the coils at the opposite end of the sleeve, to fuse the sleeve to the lining of the second pipe, following which the electrical leads can be pulled from the electrodes 5 and out of the second pipe length.
- the ends of the pipes are then welded at 11 .
- support rings 6 below each coil 4 of a material of a higher melting point than that of the sleeve 3 and lining 2 ensures that there is no collapse of the sleeve below the coils during the electrofusion stage.
- a mandrel can be used as an alternative to the use of support rings 6 .
- the electrofusion sleeve of FIG. 1 can be inserted into the end of a first pipe 1 and a mandrel 12 introduced into the electrofusion sleeve 3 .
- the mandrel has electrodes (not shown) to make contact with the electrodes 5 on the sleeve, and electrical leads 13 .
- electrofusion of the sleeve 3 to the lining 2 can be effected, and the mandrel relocated below the coils to the opposite end of the electrofusion sleeve.
- the second pipe 1 can then be fitting to the electrofusion sleeve as indicated in FIG. 3 , to allow the welding of the pipe ends as is discussed in relation to FIG. 1 , and then power supplied to the electrodes on the mandrel to bring about electrofusing of the sleeve 3 to the lining 2 of the second pipe length, following which the mandrel is pulled clear of the second pipe length.
- FIGS. 5 and 6 An example of such a mandrel is illustrated in FIGS. 5 and 6 , where a mandrel with two opposed parts 13 that are in constrained but sliding relationship have a central area 14 in which an expanding mechanism can be fitted, such as for example a screw or a hydraulic cylinder and piston attached to opposed wedge members 15 between the parts 14 .
- an expanding mechanism such as for example a screw or a hydraulic cylinder and piston attached to opposed wedge members 15 between the parts 14 .
- Electrodes can be fixed in strategic positions on the parts 14 to allow contact with the electrodes 5 on the electrofusion sleeve, when the mandrel is deployed, to bring about the welding stage and provide physical support below the positions of the coils 4 .
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Textile Engineering (AREA)
- Branch Pipes, Bends, And The Like (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0818693.4 | 2008-10-11 | ||
GBGB0818693.4A GB0818693D0 (en) | 2008-10-11 | 2008-10-11 | Electrofusion fitting |
PCT/GB2009/002405 WO2010041016A1 (en) | 2008-10-11 | 2009-10-08 | Electrofusion fitting |
Publications (2)
Publication Number | Publication Date |
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US20110193339A1 US20110193339A1 (en) | 2011-08-11 |
US8398119B2 true US8398119B2 (en) | 2013-03-19 |
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Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/122,746 Active 2030-04-29 US8398119B2 (en) | 2008-10-11 | 2009-10-08 | Electrofusion fitting |
Country Status (10)
Country | Link |
---|---|
US (1) | US8398119B2 (pt) |
EP (1) | EP2334970B1 (pt) |
AU (1) | AU2009300935B2 (pt) |
BR (1) | BRPI0920407B1 (pt) |
CA (1) | CA2737502C (pt) |
GB (1) | GB0818693D0 (pt) |
PL (1) | PL2334970T3 (pt) |
RU (1) | RU2462649C1 (pt) |
WO (1) | WO2010041016A1 (pt) |
ZA (1) | ZA201102002B (pt) |
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US20130134700A1 (en) * | 2011-11-16 | 2013-05-30 | Flexpipe Systems Inc. | Connection for a thermoplastic pipe, assembly and method |
US9377148B2 (en) | 2012-03-12 | 2016-06-28 | Pioneer Lining Technology Limited | Electrofusion fittings and methods |
US9726306B2 (en) | 2011-11-16 | 2017-08-08 | Shawcor Ltd. | Flexible reinforced pipe and reinforcement tape |
US10274108B2 (en) * | 2015-03-20 | 2019-04-30 | Pioneer Lining Technology Limited | Method of laying lined pipeline |
US11692662B2 (en) | 2018-03-07 | 2023-07-04 | Subsea 7 Limited | Electrofusion fittings for lined pipes |
US12097653B2 (en) | 2019-05-03 | 2024-09-24 | Subsea 7 Limited | Securing polymer liners within pipes |
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GB2481065B (en) | 2010-06-11 | 2012-09-05 | Subsea 7 Contracting Uk Ltd | Techniques for joining lined pipelines |
FR2963654B1 (fr) | 2010-08-06 | 2013-12-13 | Saipem Sa | Conduite comportant un chemisage interne et un manchon tubulaire de jonction en matiere plastique |
BR112013032477A2 (pt) * | 2011-06-21 | 2017-02-21 | United Pipeline Systems Inc | conexões de tubo revestido |
BR112015022847B1 (pt) | 2013-03-11 | 2021-06-08 | Imperial Pipe Services, Llc | sistema de anel de junta para tubos revestidos e método de conectar os mesmos |
GB2516301B (en) | 2013-07-18 | 2016-06-08 | Pioneer Lining Tech Ltd | Improved electrofusion fitting methods |
JP2015034594A (ja) * | 2013-08-08 | 2015-02-19 | 積水化学工業株式会社 | 管継手及び配管構造の施工方法 |
FR3023348B1 (fr) * | 2014-07-02 | 2016-07-15 | Saipem Sa | Dispositif et procede de mise en place d'un manchon tubulaire de jonction pour conduite comportant un chemisage interne |
CN105423009A (zh) * | 2014-09-03 | 2016-03-23 | 上海图博可特石油管道涂层有限公司 | 用于管端对接的复合内衬滑套 |
GB2538549B (en) * | 2015-05-21 | 2018-02-28 | Pioneer Lining Tech Limited | Joining lined pipe sections |
FR3041280B1 (fr) | 2015-09-23 | 2018-03-23 | Saipem S.A. | Methode d'assemblage de tubes par soudage laser |
GB201518386D0 (en) | 2015-10-16 | 2015-12-02 | Pioneer Lining Technology Ltd | Monitoring of lined pipeline |
CN105927811B (zh) * | 2016-06-13 | 2018-06-26 | 浙江伟星新型建材股份有限公司 | 一种纤维复合管道的连接结构 |
GB2554866B (en) | 2016-10-05 | 2020-12-02 | Pioneer Lining Tech Limited | Methods of joining or repairing lined pipes and associated apparatus |
FR3058497B1 (fr) | 2016-11-04 | 2019-08-30 | Saipem S.A. | Procede et dispositif de chauffage par induction d'une conduite interne d'un ensemble de deux conduites coaxiales |
FR3058355B1 (fr) * | 2016-11-04 | 2019-10-18 | Saipem S.A. | Methode d'assemblage de tubes thermoplastiques par soudage par induction |
GB2569549B (en) * | 2017-12-19 | 2021-02-10 | Acergy France SAS | Electrofusion of pipe liners |
CN109808130A (zh) * | 2019-02-02 | 2019-05-28 | 江苏云皓塑料管件有限公司 | 电熔管件模芯自动绕丝脱模机 |
CN110220065A (zh) * | 2019-03-29 | 2019-09-10 | 上海瑞河企业集团有限公司 | 一种覆塑金属管道多重密封连接结构 |
GB2588919B (en) | 2019-11-13 | 2022-01-26 | Flowlining Ltd | Improved methods for joining lined pipes and associated apparatus |
WO2022031769A1 (en) * | 2020-08-05 | 2022-02-10 | Lps Ip, Llc | Sealed pipeline connection and raised pipeline sleeve, and method of making same |
GB2619728B (en) | 2022-06-14 | 2024-10-02 | Subsea 7 Ltd | Joining lined pipes |
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-
2008
- 2008-10-11 GB GBGB0818693.4A patent/GB0818693D0/en not_active Ceased
-
2009
- 2009-10-08 BR BRPI0920407-5A patent/BRPI0920407B1/pt active IP Right Grant
- 2009-10-08 PL PL09745079T patent/PL2334970T3/pl unknown
- 2009-10-08 RU RU2011118613/06A patent/RU2462649C1/ru not_active IP Right Cessation
- 2009-10-08 EP EP09745079A patent/EP2334970B1/en active Active
- 2009-10-08 AU AU2009300935A patent/AU2009300935B2/en active Active
- 2009-10-08 US US13/122,746 patent/US8398119B2/en active Active
- 2009-10-08 CA CA2737502A patent/CA2737502C/en active Active
- 2009-10-08 WO PCT/GB2009/002405 patent/WO2010041016A1/en active Application Filing
-
2011
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US2423848A (en) * | 1945-05-15 | 1947-07-15 | Harry W O'connor | Spacer ring |
EP0366299A2 (en) | 1988-10-25 | 1990-05-02 | The Welding Institute | Joining lined pipe |
JPH05305669A (ja) | 1992-04-28 | 1993-11-19 | Takenaka Komuten Co Ltd | 樹脂ライニング鋼管の接合方法とその接合装置 |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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US20130134700A1 (en) * | 2011-11-16 | 2013-05-30 | Flexpipe Systems Inc. | Connection for a thermoplastic pipe, assembly and method |
US9322495B2 (en) * | 2011-11-16 | 2016-04-26 | Shawcor Ltd. Shawcor Ltée | Connection for a thermoplastic pipe, assembly and method |
US9726306B2 (en) | 2011-11-16 | 2017-08-08 | Shawcor Ltd. | Flexible reinforced pipe and reinforcement tape |
US10724660B2 (en) | 2011-11-16 | 2020-07-28 | Shawcor Ltd. Shawcor Ltee | Flexible reinforced pipe and reinforcement tape |
US9377148B2 (en) | 2012-03-12 | 2016-06-28 | Pioneer Lining Technology Limited | Electrofusion fittings and methods |
US10274108B2 (en) * | 2015-03-20 | 2019-04-30 | Pioneer Lining Technology Limited | Method of laying lined pipeline |
US11692662B2 (en) | 2018-03-07 | 2023-07-04 | Subsea 7 Limited | Electrofusion fittings for lined pipes |
US12097653B2 (en) | 2019-05-03 | 2024-09-24 | Subsea 7 Limited | Securing polymer liners within pipes |
Also Published As
Publication number | Publication date |
---|---|
GB0818693D0 (en) | 2008-11-19 |
RU2462649C1 (ru) | 2012-09-27 |
EP2334970A1 (en) | 2011-06-22 |
AU2009300935B2 (en) | 2015-01-15 |
WO2010041016A1 (en) | 2010-04-15 |
PL2334970T3 (pl) | 2013-03-29 |
US20110193339A1 (en) | 2011-08-11 |
CA2737502C (en) | 2016-07-05 |
ZA201102002B (en) | 2011-11-30 |
BRPI0920407A2 (pt) | 2015-12-22 |
BRPI0920407B1 (pt) | 2019-06-04 |
AU2009300935A1 (en) | 2010-04-15 |
CA2737502A1 (en) | 2010-04-15 |
EP2334970B1 (en) | 2012-11-07 |
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