US8282778B2 - Prevention of bacterial spore formation in a broke system of a board machine - Google Patents

Prevention of bacterial spore formation in a broke system of a board machine Download PDF

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US8282778B2
US8282778B2 US12/293,116 US29311607A US8282778B2 US 8282778 B2 US8282778 B2 US 8282778B2 US 29311607 A US29311607 A US 29311607A US 8282778 B2 US8282778 B2 US 8282778B2
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broke
chelating agent
board
sporulation
carbon atoms
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Marko Kolari
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Kemira Oyj
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    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N37/00—Biocides, pest repellants or attractants, or plant growth regulators containing organic compounds containing a carbon atom having three bonds to hetero atoms with at the most two bonds to halogen, e.g. carboxylic acids
    • A01N37/44—Biocides, pest repellants or attractants, or plant growth regulators containing organic compounds containing a carbon atom having three bonds to hetero atoms with at the most two bonds to halogen, e.g. carboxylic acids containing at least one carboxylic group or a thio analogue, or a derivative thereof, and a nitrogen atom attached to the same carbon skeleton by a single or double bond, this nitrogen atom not being a member of a derivative or of a thio analogue of a carboxylic group, e.g. amino-carboxylic acids
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/36—Biocidal agents, e.g. fungicidal, bactericidal, insecticidal agents
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N33/00—Biocides, pest repellants or attractants, or plant growth regulators containing organic nitrogen compounds
    • A01N33/02—Amines; Quaternary ammonium compounds
    • A01N33/08—Amines; Quaternary ammonium compounds containing oxygen or sulfur
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N37/00—Biocides, pest repellants or attractants, or plant growth regulators containing organic compounds containing a carbon atom having three bonds to hetero atoms with at the most two bonds to halogen, e.g. carboxylic acids
    • A01N37/18—Biocides, pest repellants or attractants, or plant growth regulators containing organic compounds containing a carbon atom having three bonds to hetero atoms with at the most two bonds to halogen, e.g. carboxylic acids containing the group —CO—N<, e.g. carboxylic acid amides or imides; Thio analogues thereof
    • A01N37/20—Biocides, pest repellants or attractants, or plant growth regulators containing organic compounds containing a carbon atom having three bonds to hetero atoms with at the most two bonds to halogen, e.g. carboxylic acids containing the group —CO—N<, e.g. carboxylic acid amides or imides; Thio analogues thereof containing the group, wherein Cn means a carbon skeleton not containing a ring; Thio analogues thereof
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N37/00—Biocides, pest repellants or attractants, or plant growth regulators containing organic compounds containing a carbon atom having three bonds to hetero atoms with at the most two bonds to halogen, e.g. carboxylic acids
    • A01N37/44—Biocides, pest repellants or attractants, or plant growth regulators containing organic compounds containing a carbon atom having three bonds to hetero atoms with at the most two bonds to halogen, e.g. carboxylic acids containing at least one carboxylic group or a thio analogue, or a derivative thereof, and a nitrogen atom attached to the same carbon skeleton by a single or double bond, this nitrogen atom not being a member of a derivative or of a thio analogue of a carboxylic group, e.g. amino-carboxylic acids
    • A01N37/46—N-acyl derivatives
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N57/00—Biocides, pest repellants or attractants, or plant growth regulators containing organic phosphorus compounds
    • A01N57/10—Biocides, pest repellants or attractants, or plant growth regulators containing organic phosphorus compounds having phosphorus-to-oxygen bonds or phosphorus-to-sulfur bonds
    • A01N57/12—Biocides, pest repellants or attractants, or plant growth regulators containing organic phosphorus compounds having phosphorus-to-oxygen bonds or phosphorus-to-sulfur bonds containing acyclic or cycloaliphatic radicals
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N57/00—Biocides, pest repellants or attractants, or plant growth regulators containing organic phosphorus compounds
    • A01N57/18—Biocides, pest repellants or attractants, or plant growth regulators containing organic phosphorus compounds having phosphorus-to-carbon bonds
    • A01N57/20—Biocides, pest repellants or attractants, or plant growth regulators containing organic phosphorus compounds having phosphorus-to-carbon bonds containing acyclic or cycloaliphatic radicals
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/01—Waste products, e.g. sludge
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/03—Non-macromolecular organic compounds
    • D21H17/05—Non-macromolecular organic compounds containing elements other than carbon and hydrogen only
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63—Inorganic compounds
    • D21H17/70—Inorganic compounds forming new compounds in situ, e.g. within the pulp or paper, by chemical reaction with other substances added separately
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/02—Agents for preventing deposition on the paper mill equipment, e.g. pitch or slime control
    • D21H21/04—Slime-control agents

Definitions

  • the invention relates to the prevention or delay of bacterial spore formation in the broke system of a board or paper machine.
  • the primary site for bacterial spore formation in a board or paper machine is the broke circulation. Transformation of bacteria into spores, or sporulation, in the broke system of a board or paper machine may be prevented by the invention.
  • the invention further relates to a method for producing packaging board or packaging paper having a low bacterial spore content, wherein broke is used for producing the packaging board or packaging paper.
  • a low bacterial spore content in the final product is an important quality factor.
  • Spore forming bacterial cells are normally present in the environment of the board machine either as vegetative cells multiplying by cell division (vegetative form), or as a spore-form very resistant to harsh environmental conditions (dormant form surviving for years). Transformation of bacterial cells from the vegetative form into the resistant dormant form is called sporulation, whereas the retransformation of bacterial spore to give vegetative cell is called germination.
  • sporulation Transformation of bacterial cells from the vegetative form into the resistant dormant form
  • germination the retransformation of bacterial spore to give vegetative cell.
  • low spore contents of the final product are difficult to achieve due to excessive bacterial sporulation.
  • Eradication of mature spores requires high biocide concentrations, and accordingly, the prevention of the bacterial cells from sporulating would be more efficient in comparison to killing of mature spores. In case the bacterial sporulation is prevented, the cells in the process remain in the vegetative state, thus being more sensitive to biocides and killed by high temperatures of the drying section at the latest.
  • sporulation is a relatively strictly controlled process that may not be stopped once initiated. Moreover, cells only sporulate under environmental stress, for instance when starving. Recently González-Pastor et al. (2003) showed that in a shortage of nutrients Bacillus subtilis bacteria, first try to delay sporulation by cannibalism. So-called skf (sporulation killing factor) and sdp (sporulation delay protein) genes are activated in cells starving first, causing secretion of cytotoxic agents and death of the surrounding sister cells. Nutrients released from the dead cells were utilized by the surviving ones. Fujita et al.
  • SodA superoxide dismutase
  • Metabolism of a bacterial spore is known to be rather minute. However, even in their dormant stage, spores have an influence on manganese present in their environment. Francis and Tebo (2002) showed that enzymes able to oxidize manganese from the soluble Mn(II) form to the insoluble Mn(IV) form may be isolated from the surface of the spores.
  • the invention relates to suppressing bacterial sporulation in the broke system of a board or paper machine by reducing the concentration of bivalent transition metals, especially manganese, controlling the sporulation to a level preventing sporulation without killing the bacteria in the broke system. This is particularly efficiently achieved by using a combination of a chelating agent and a dispersing agent.
  • FIG. 1 shows a simplified scheme of different stages typical for broke systems of board or paper machines.
  • FIG. 2 shows the formation of aerobic spores in the broke of a board machine as a function of time, and further, the effect of bivalent manganese, bivalent iron and DTPA thereon.
  • FIG. 3 shows the effect of the additions of the test product C on the aerobic bacterial amount in the broke of a board machine as a function of time.
  • FIG. 4 shows the formation of aerobic spores in the broke of a board machine as a function of time, and further, the efficiency of the test product C.
  • FIG. 5 shows the effect of the additions of metals, DTPA, and the test product C on the amount of aerobic bacteria in the broke of a board machine as a function of time.
  • FIG. 6 shows the formation of aerobic spores in the broke of a board machine as a function of time, and further, the efficiency of metals, DTPA, and the test agent C.
  • FIG. 7 shows the formation of aerobic spores in the broke of a board machine as a function of time, and further, the efficiency of the metals and the test product C.
  • FIG. 8 shows the formation of aerobic spores in the broke of a board machine as a function of time, and further, the efficiency of the test products A and D.
  • FIG. 9 shows the effect of the addition of the test products A and D on the amount of aerobic bacteria in the broke of a board machine as a function of time.
  • the inventor has found that the broke circulation is the primary site for spore formation in board machines.
  • the inventor has also found that the total amount of bacteria in the broke tank may remain at the same level for several days, while simultaneously the proportion of the sporulating bacteria may vary considerably.
  • concentrations of the bivalent manganese and bivalent iron in the broke system vary between microbiologically significant concentration values.
  • the inventor has found that the sporulation of bacteria present in board machines is specifically controlled by manganese content, and further, that a low manganese content is a factor limiting sporulation. Sporulation of bacteria in the broke system of the board machine increases as concentrations of the bivalent manganese and/or bivalent iron increase.
  • the invention provides for a method for preventing or delaying bacterial sporulation in the broke system of a board or paper machine by lowering the content of transition metals in the broke to a level unfavorable for sporulation.
  • the invention provides for a method for producing packaging board or packaging paper having a low bacterial spore content, wherein broke is used for producing the packaging board or packaging paper, said method comprising the lowering of the content of transition metals in the broke to a level unfavorable for sporulation.
  • bacterial cells present in the broke system of the board or paper machine are not substantially killed by the procedure used for lowering the content of the transition metals.
  • Said procedure for lowering transition metal contents may comprise chelation or electrochemical oxidation.
  • the expression “lowering the content of the transition metals” primarily refers to reduction of the concentrations of free transition metal ions. In case chelating agents are used, concentrations of transition metals are lowered as a result of the binding of said transition metal ions by said chelating agents.
  • the invention mainly concerns broke systems of board machines producing packaging board, particularly board for food packaging application, primarily liquid packaging board.
  • Boards of the said type normally have multilayer structures where the board produced according to the invention preferably is placed in the middle of the multilayer structure, for instance in case of a structure having three layers, between the top and back layers. Said top and back layers may for instance be produced from bleached chemical pulp.
  • Such packaging boards may thus comprise 10 to 25% of the top layer, 50 to 80% of the board containing broke, and 10 to 25% of the back layer, by weight.
  • packaging boards may also comprise aluminium foil layer(s) and/or polymer layer(s).
  • the invention also relates to the broke system of a paper machine producing hygiene papers, or packaging papers useful for instance for food packages, medicament packages, protective wrappings for aseptic materials, in cigarette industry or other applications where microbiological purity is required for the finished product.
  • Bacillus, Paenibacillus, Brevibacillus , and Alicyclobacillus are bacterial genus capable of aerobic sporulation.
  • the content of transition metals may be lowered by chelation.
  • a chelating agent having a formula I, II, III, IV, V, or VI shown below or any other chelating agent described below may be used for chelation.
  • a preferred chelating agent is a compound having following general formula:
  • R 3 , R 4 , R 5 , R 6 , and R 7 are independently a hydrogen atom or an alkyl chain with 1 to 6 carbon atoms, containing one or more active chelating ligands such as a carboxyl, phosphonic or hydroxyl group or groups, or a salt thereof.
  • Said alkyl chain is preferably methylene —CH 2 — or ethylene —CH 2 CH 2 —.
  • R 3 , R 4 , R 6 , and R 7 are preferably identical groups.
  • Chelating agents of the above formula I include polyaminopolycarboxylic acids and polyaminopolymethylene phosphonic acids.
  • Polyaminopolycarboxylic acids may be produced by typical methods from polyamine and formaldehyde and sodium cyanide or hydrogen cyanide. A more suitable method for small scale production is to use halogenated acetic acid, particularly monochloroacetic acid as the starting material.
  • Preferred polyaminopolycarboxylic acids include:
  • Polyaminopolymethylene phosphonic acids are produced in a conventional manner from a corresponding polyamine, formaldehyde and phosphonic acid. In case of higher amines, complete substitution with acetic acid groups or methylenephosphonic acid groups is increasingly difficult.
  • Preferred polyaminopolymethylene phosphonic acids include:
  • Another preferred chelating agent is a compound having following general formula:
  • R 3 , R 4 , R 5 , and R 6 are independently a hydrogen atom or an alkyl chain with 1 to 6 carbon atoms, containing one or more active chelating ligands such as a carboxyl, phosphonic or hydroxyl group or groups, or a salt thereof.
  • Said alkyl chain is preferably methylene —CH 2 — or ethylene —CH 2 CH 2 —.
  • R 3 , R 4 , R 5 , and R 6 are preferably identical groups.
  • the group —(CH 2 ) q — may also represent a cyclic structure such as a cyclohexane ring.
  • 1,2-diaminocyclohexane tetraacetic acid (DCTA) is an example of such a chelating agent.
  • a third preferred chelating agent is a compound having following general formula: R 3 (R 4 )NR 5 III wherein R 3 , R 4 and R 5 are independently a hydrogen atom or an alkyl chain with 1 to 6 carbon atoms, containing one or more active chelating ligands such as a carboxyl, phosphonic or hydroxyl group or groups, or a salt thereof.
  • Said alkyl chain is preferably methylene —CH 2 — or ethylene —CH 2 CH 2 —.
  • R 3 , R 4 , and R 5 are preferably identical groups.
  • Still another preferred chelating agent is a compound having following general formula:
  • R 8 represents a hydrogen atom, an alkyl group with 1 to 6 carbon atoms, or an alkyl chain with 1 to 6 carbon atoms, containing a carboxyl, phosphonic or hydroxyl group
  • R 9 represents a hydrogen atom, hydroxyl group, phosphonic group, carboxyl group, or an alkyl chain with 1 to 6 carbon atoms, containing one or two carboxyl groups
  • R 10 represents a hydrogen atom, hydroxyl group, carboxyl group, an alkyl group with 1 to 6 carbon atoms, or an alkyl chain with 1 to 6 carbon atoms, containing a carboxyl group or a salt thereof.
  • Said alkyl chain is preferably methylene —CH 2 — or ethylene —CH 2 CH 2 —.
  • chelating agents of the above formula IV not containing nitrogen examples include 1-hydroxyethyliden-1,1-diphosphonic acid (HEDP).
  • Still another preferred chelating agent is a compound having following general formula:
  • R 11 represents
  • N-bis- or tris-[(1,2-dicarboxy-ethoxy)ethyl]amines of the formula V are preferred:
  • A N-bis[2-(1,2-dicarboxy-ethoxy)ethyl]amine
  • B N-bis[2-(1,2-dicarboxy-ethoxy)ethyl]aspartic acid (AES)
  • C N-bis[2-(1,2-dicarboxy-ethoxy)ethyl]amine.
  • a preferred N-bis-(1,2-dicarboxy-ethyl)amine of formula V is the iminodisuccinic acid (ISA) having the formula
  • Still another preferred chelating agent is a compound having following general formula: R 1 C t H u (OH) v (COOH) x R 2 VI wherein t is from 1 to 8, u is from 0 to 2t, v is from 0 to t, x is from 0 to 2, R 1 is COOH and R 2 is H, CH 2 OH, or COOH.
  • a chelating agent of the above formula VI is hydroxycarboxylic acid not containing nitrogen or phosphorus, such as
  • hydroxycarboxylic acids include salicylic acid.
  • Still another useful chelating agent is ethyleneglycol-bis(2-aminoethylether)-N,N,N′,N′-tetraacetic acid (EGTA).
  • EGTA ethyleneglycol-bis(2-aminoethylether)-N,N,N′,N′-tetraacetic acid
  • chelating agents also saturated or unsaturated carboxylic acids such as acetic acid or maleic acid, or amino acids such as alanine, glycine or cysteine may be used as a cheating agent.
  • DTPA diethylenetriaminepentaacetic acid
  • the amount of the chelating agent is preferably at least 1.5 ppm and preferably at most 70 ppm, for example at most 50 ppm.
  • the amount of the chelating agent may be 1.5 to 70 ppm, preferably 1.5 to 30 ppm, preferably 2 to 30 ppm, more preferably 7.5 to 15 ppm (weight/volume), based on the volume of the broke (including the aqueous phase).
  • the amount of the chelating agent is calculated relative to the weight of the active agent.
  • the consistency of the broke upstream of the broke thickener is typically about 1 to 3% by weight.
  • a combination of the chelating agent defined above and a dispersing agent defined below may be used.
  • Suitable dispersing agents soluble in water include:
  • Lignosulfonates such as sodium lignosulfonate.
  • Condensation products of aromatic sulfonic acids with formalin such as condensed naphthalene sulfonates.
  • Dispersing anionic polymers and copolymers polymerized from anionic monomers, or charged to give an anionic form after polymerization.
  • Said polymers comprise repeating units with anionic charges such as carboxylic acids, salts of carboxylic acids, sulfonic acids, salts of sulfonic acids, and/or mixtures thereof.
  • Anionic copolymers may be produced by copolymerizing an anionic monomer with another anionic comonomer, an uncharged comonomer and/or a cationic comonomer.
  • Anionic monomers may typically include acrylic acid, methacrylic acid, hydroxyethyl acrylate, vinyl sulfonate, 2-acrylamide-2-methylpropanesulfonic acid, styrenesulfonic acid, or salts thereof and other corresponding monomers.
  • Polymers charged to give an anionic form only after polymerization include hydrolyzed polyacrylamides and polymers produced from maleic anhydride.
  • Anionic polymers may also contain different types of charged repeating units such as phosphates, like ethyleneglycol methacrylatephosphate, or phosphonic acids or salts thereof, like vinylphosphonic acid.
  • phosphates like ethyleneglycol methacrylatephosphate
  • phosphonic acids or salts thereof like vinylphosphonic acid.
  • Other useful dispersing agents include polysaccharides such as native and modified starch, or modified cellulose like carboxymethyl cellulose, and derivatives thereof.
  • Still another useful group of dispersing agents consists of surface active compounds that may be:
  • the weight ratio of the chelating agent to the dispersing agent is preferably between 5:1 and 50:1, more preferably between 10:1 and 30:1.
  • the amount of the combination of the chelating agent and the dispersing agent is preferably at least 1.5 ppm and preferably at most 70 ppm, for example at most 50 ppm.
  • the amount of the combination of the chelating agent and the dispersing agent may be 1.5 to 70 ppm, preferably 1.5 to 30 ppm, for example 2 to 70 ppm, preferably 2 to 30 ppm, more preferably 7.5 to 15 ppm (weight/volume) based on the volume of the broke (including the aqueous phase).
  • the amount of the chelating agent and dispersing agent is calculated on the basis of weights of active agents.
  • the chelating agent, or the combination of the chelating agent and dispersing agent is dosed to a suitable point at the beginning of the broke system, for instance upstream of the first broke tank/broke tower, or to the first broke tank/broke tower (tower for dilute broke in FIG. 1 , number 2 ).
  • the suitable dosage point is one of the pulpers, pipe lines from the pulpers, or a common pipe line from the pulpers, or a pipeline for the recirculating water used for pulping (number 1 in FIG. 1 ).
  • the machine does not include a tower for dilute broke or the retention time of the broke in the first broke tank is so short that it is still possible to affect the sporulation by dosing, e.g., to the broke thickener (number 3 in FIG. 1 ) or to the storage tower for thickened broke (number 4 in FIG. 1 ).
  • chelating agent and dispersing agent may be dosed separately, they are preferably dosed as a mixture.
  • the dosage of the chelating agent, or the combination of the chelating agent and dispersing agent is particularly preferable to perform the dosage of the chelating agent, or the combination of the chelating agent and dispersing agent on the basis of the results from on-line measurements of the transition metals.
  • an oxidizing biocide in addition to the chelating agent, or the combination of the chelating agent and dispersing agent.
  • Said oxidizing biocide may be a peracid compound such as peracetic acid, performic acid, hypochlorite, chlorinedioxide, halogenated dimethylhydantoin, ammonium bromide, chloramine, or hypobromic acid.
  • the biocide is preferably dosed at an early stage of the broke system.
  • the addition of the chelate may also have other favorable effects. In case oxidizing biocides are used in the board machine, less performance thereof is wasted by the oxidation of metals if the concentrations of bivalent manganese other transition metals are lowered, thus improving the antimicrobial efficiency.
  • the transition metal content is lowered by electrochemical oxidation.
  • Said electrochemical oxidation may be carried out for instance by varying the potential of the metal surface of the broke tank, resulting in the precipitation of manganese as oxide from the solution.
  • the transition metal may comprise a bivalent transition metal, preferably bivalent manganese or bivalent iron, or bivalent manganese and bivalent iron.
  • vegetative bacterial cells are eradicated in the board or paper machine, preferably in the drying section thereof, by high temperatures.
  • the reference number 1 shows lines from several pulpers. Pulp from several pulpers is passed to the first broke tower 2 , and further to the broke thickener 3 .
  • the thickened broke enters the tower 4 for said thickened broke, and the filtrate from the broke thickener is passed to tank 5 for recirculation to the broke system or to another suitable point.
  • Thickened broke is passed through a screen 6 to a refiner 7 , and further to the dosing chest 8 of the board machine.
  • the dosage is preferably continuous, but if possible, it is preferable to connect the control of the set values of the dosage pumps to flows from different pulpers.
  • the dosage amounts may vary between 2 and 70 ppm, preferably 2 and 30 ppm, and more preferably 7.5 and 15 ppm (weight/volume) of the chelate, or 2 and 70 ppm, preferably 2 to 30 ppm, and more preferably 7.5 to 15 ppm (weight/volume) of the combination of the chelate and dispersing agent.
  • the dosage may also for instance be carried out right away to the pulper or directly to the first tower 2 of the broke recirculation.
  • the dosage may also be carried out to a another stage of the broke recirculation such as to the broke thickener 3 , water 5 filtered from the broke, or to the tower of the thickened broke, such dosage, however, not necessarily resulting in the prevention of the sporulation as efficiently as the dosage to an earliest possible stage of the broke recirculation.
  • a low amount of spray starch used in the board machine was added to the broke to make up for the amount of starch consumed by bacterial activity during the transportation of the broke sample to the laboratory.
  • the broke was divided into aliquots of 25 ml each and filled in tubes, followed by the addition of the test agents at different concentrations. 0.2% stock solutions of manganese (Mn(II)Cl 2 ⁇ 4H 2 O) and iron (Fe(II)SO 4 ⁇ 7H 2 O) in deionized water were sterile filtered using 0.2 ⁇ m spray filters. 25 ⁇ l of the Bacillus culture free of spores were added to each tube, followed by keeping the tubes at 45° C. (agitation at 100 rpm).
  • the amounts of aerobic bacteria and aerobic spores in each tube were determined after different exposure times.
  • the amount of aerobic bacteria were determined by a filtering method, whereas aerobic spores were determined from pasteurized (20 min, 80° C.) samples using the pour plate method (Plate Count Agar in both cases, 45° C., 3 d).
  • test product C containing a dispersing agent and DTPA
  • the composition of the test product C was as follows: 40% (weight/volume) of pentasodium salt of the diethylenetriaminepentaacetic acid (DTPA), 2% (weight/volume) of sodium gluconate, and 2% (weight/volume) of naphthalenesulfonate (condensation polymer of naphthalenesulfonic acid and formaldehyde).
  • DTPA diethylenetriaminepentaacetic acid
  • naphthalenesulfonate condensation polymer of naphthalenesulfonic acid and formaldehyde
  • test results are presented in FIGS. 3 and 4 .
  • 32,000 spores/ml were formed in the control sample (broke without any additives), sporulation frequency being thus 3.2%.
  • the test product C was not toxic to the bacilli but, however, clearly reduced sporulation ( FIG. 4 ).
  • the test product in an amount of 10 ppm (4.4 ppm of the active agent) to the broke resulted in sporulation of only 30 CFU/ml.
  • FIGS. 5 and 6 The test results are shown in FIGS. 5 and 6 .
  • the spore amount after 24 hours was 25,000 spores/ml for the control sample (broke without any addition), sporulation frequency being 2.3%.
  • the addition of bivalent transition metals to the broke resulted in doubling of the number of spores generated, sporulation frequency being 4.2%.
  • FIG. 5 shows that neither DTPA nor the test product C was toxic to bacilli.
  • FIG. 6 shows that 12 ppm of DTPA (as active agent) lowered both sporulation by 99.4% and sporulation frequency (to 0.11%).
  • test product C was still more efficient, 8 ppm thereof (as product) reduced sporulation by 98.4% (sporulation frequency of 0.06%), while 12 ppm thereof reduced sporulation by 99.7% (sporulation frequency only of 0.016%).
  • the results suggest that sporulation was inhibited more efficiently by the combination of the dispersing agent and DTPA (test product C) than DTPA alone.
  • the test results are shown in FIG. 7 .
  • first mature spores appeared in the control sample (broke without addition) in 11 hours after initiation of the test.
  • 101,000 spores/ml were found in the control sample, sporulation frequency being 45%. This suggests that the conditions in said broke sample were very favorable for sporulation. Under these conditions, the sporulation frequency was no longer increased by the addition of Mn(II)+Fe(II), but however, maturation of the spores was accelerated by the addition of the metals.
  • FIG. 8 shows that 35 ppm of product A prevented bacterial sporulation totally (no new spores were formed) and 25 ppm reduced spore formation markedly compared to the untreated sample. Also product D reduced the spore amount, but the highest tested concentration did not completely block spore formation.
  • Test product C was dosed continuously to the couch pit (beginning of the broke system) at a rate of 6 l/h. Aerobic bacterial spores were quantified from the whole broke system (following the flow from the couch pit to broke tower and ultimately to the broke dosing chest) and from the final board product before, during and after the trial run.
  • the spore content in broke increased 2.5 to 4.5 fold during the broke flow through the system, resulting in up to 210-460 spores per 1 ml of broke in the dosing chest.
  • spore content gradually diminished.

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US9908796B2 (en) 2012-10-23 2018-03-06 Ecolab Usa Inc. Use of oxidizing and non-oxidizing biocides for control of bacteria tolerant to stabilized-oxidant treatment

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US9290802B2 (en) * 2012-01-24 2016-03-22 Nalco Company Detection and quantification of nucleic acid to assess microbial biomass in paper defects and machine felts
FI130853B1 (fi) * 2016-05-13 2024-04-25 Kemira Oyj Koostumus ja menetelmä mikrobien ja/tai bakteeristen itiöiden kvantitatiiviseen vähentämiseen massasuspensiossa
FI128324B (en) * 2017-06-21 2020-03-31 Kemira Oyj Process for making fiber web
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EP3450623B1 (en) 2017-08-29 2023-06-28 Kemira Oyj Method for controlling growth of microorganisms and/or biofilms in an industrial process
FI130064B (en) 2017-12-08 2023-01-13 Kemira Oyj METHOD FOR PREDICTING OR CONTROLLING MICROSTATICITY IN THE MANUFACTURING PROCESS OF PAPER OR BOARD
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Publication number Priority date Publication date Assignee Title
US20150000853A1 (en) * 2012-01-20 2015-01-01 Kemira Oyj Device and method for monitoring biocide dosing in a machine
US9341560B2 (en) * 2012-01-20 2016-05-17 Kemira Oyj Device and method for monitoring biocide dosing in a machine
US9908796B2 (en) 2012-10-23 2018-03-06 Ecolab Usa Inc. Use of oxidizing and non-oxidizing biocides for control of bacteria tolerant to stabilized-oxidant treatment
US10640402B2 (en) 2012-10-23 2020-05-05 Ecolab Usa Inc. Use of oxidizing and non-oxidizing biocides for control of bacteria tolerant to stabilized-oxidant treatment

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BRPI0709563A2 (pt) 2011-07-19
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WO2007125154A1 (en) 2007-11-08
RU2405080C2 (ru) 2010-11-27
US20090294082A1 (en) 2009-12-03
EP1994221A1 (en) 2008-11-26
CA2645826A1 (en) 2007-11-08
PL1994221T3 (pl) 2013-07-31
CN101443516B (zh) 2013-02-20
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FI20060247A0 (fi) 2006-03-16
FI20060247A (fi) 2007-10-29
BRPI0709563B1 (pt) 2017-02-07
FI119903B (fi) 2009-05-15
ES2405360T3 (es) 2013-05-30
CA2645826C (en) 2014-05-06

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