US8220498B2 - Charge air hose - Google Patents
Charge air hose Download PDFInfo
- Publication number
- US8220498B2 US8220498B2 US12/071,906 US7190608A US8220498B2 US 8220498 B2 US8220498 B2 US 8220498B2 US 7190608 A US7190608 A US 7190608A US 8220498 B2 US8220498 B2 US 8220498B2
- Authority
- US
- United States
- Prior art keywords
- hose
- charge air
- elastomer
- air hose
- textile reinforcement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related, expires
Links
- 230000002787 reinforcement Effects 0.000 claims abstract description 127
- 239000004753 textile Substances 0.000 claims abstract description 104
- 229920001971 elastomer Polymers 0.000 claims abstract description 71
- 239000000806 elastomer Substances 0.000 claims abstract description 71
- 239000000463 material Substances 0.000 claims description 36
- 239000011248 coating agent Substances 0.000 claims description 34
- 238000000576 coating method Methods 0.000 claims description 34
- 238000005470 impregnation Methods 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 238000009954 braiding Methods 0.000 claims description 10
- 239000004744 fabric Substances 0.000 claims description 10
- 239000011521 glass Substances 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- 238000001125 extrusion Methods 0.000 claims description 4
- 229920005989 resin Polymers 0.000 claims description 4
- 239000011347 resin Substances 0.000 claims description 4
- 229920002379 silicone rubber Polymers 0.000 claims description 4
- 229920002725 thermoplastic elastomer Polymers 0.000 claims description 4
- 238000001746 injection moulding Methods 0.000 claims description 3
- 238000009940 knitting Methods 0.000 claims description 3
- 230000032798 delamination Effects 0.000 abstract description 3
- 239000002131 composite material Substances 0.000 abstract description 2
- 239000011159 matrix material Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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- 239000000126 substance Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/10091—Air intakes; Induction systems characterised by details of intake ducts: shapes; connections; arrangements
- F02M35/10137—Flexible ducts, e.g. bellows or hoses
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/10006—Air intakes; Induction systems characterised by the position of elements of the air intake system in direction of the air intake flow, i.e. between ambient air inlet and supply to the combustion chamber
- F02M35/10019—Means upstream of the fuel injection system, carburettor or plenum chamber
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/10091—Air intakes; Induction systems characterised by details of intake ducts: shapes; connections; arrangements
- F02M35/10144—Connections of intake ducts to each other or to another device
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/10242—Devices or means connected to or integrated into air intakes; Air intakes combined with other engine or vehicle parts
- F02M35/10301—Flexible, resilient, pivotally or movable parts; Membranes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/10314—Materials for intake systems
- F02M35/10321—Plastics; Composites; Rubbers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/10314—Materials for intake systems
- F02M35/10334—Foams; Fabrics; Porous media; Laminates; Ceramics; Coatings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/10—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements not embedded in the wall
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/11—Hoses, i.e. flexible pipes made of rubber or flexible plastics with corrugated wall
- F16L11/115—Hoses, i.e. flexible pipes made of rubber or flexible plastics with corrugated wall having reinforcements not embedded in the wall
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/1015—Air intakes; Induction systems characterised by the engine type
- F02M35/10157—Supercharged engines
Definitions
- the present invention refers to a charge air hose for motor vehicles, comprising: a hose-shaped base member and a textile reinforcement.
- Charge air hoses with textile reinforcements are known from the prior art, wherein the textile reinforcement is embedded into an elastomer matrix or between two elastomer layers.
- the conventional textile-reinforced charge air hoses are exposed to great mechanical work when being dynamically stressed. Both components, the reinforcement and the matrix embedding the reinforcement have different stress-strain characteristics. If the reinforcement is positioned between two layers, shear forces at the joint of matrix/reinforcement are produced when the hose is loaded, which lead to delamination of the composite and which can thus lead to failure. Additionally, microcracks in the adjoining elastomer matrix may occur as a result of the dynamic-mechanical load (strain caused by the expansion of the hose and superimposed coercive movements) due to the notch effect of the reinforcement (high e-module compared to the elastomer). These microcracks must be regarded as an origin for a crack growth.
- the invention is based on the object of solving the problems known from the prior art, and particularly to provide a charge air hose which has a significantly prolonged life compared to the conventional hose when being dynamically loaded.
- the invention provides a charge air hose for motor vehicles comprising: a hose-shaped base member, a textile reinforcement arranged on the surface of the base member, wherein the hose-like base member is a vulcanized, elastomer-containing hose. Since the reinforcement is arranged on the hose surface, the charge air hose according to the invention comprises one single joint between the base member and the reinforcement. The reinforcement is applied onto an elastomer in non-vulcanized state during a conventional manufacturing process and is covered by at least one elastomer layer. Due to the non-vulcanized state the elastomer is soft.
- the reinforcement penetrates the elastomer surface.
- the contact surface between the elastomer and the reinforcement is therefore three-dimensional.
- the elastomer enclosed the yarns of the reinforcement.
- the positive connection has a very low bearing strength and is a weak point also when the hose is loaded to a small extent only, wherein the reinforcement disengages from the elastomer.
- the textile reinforcement is applied onto a pre-vulcanized, elastomer-containing hose.
- the elastomer-containing hose was preferably vulcanized before applying the textile reinforcement. This reduces friction of the textile reinforcement with respect to the elastomer hose in the case of dynamic load.
- the elastomer-containing hose is hard in the vulcanized state and the reinforcement can therefore not penetrate into the elastomer-containing material.
- the contact surface between the reinforcement and the elastomer-containing material is the two-dimensional surface of the elastomer-containing hose.
- the power transmission from the hose surface to the reinforcement is predominantly positive (at right angles to the hose surface) and in the ideal case it is therefore frictionless.
- the charge air hose according to the invention is, compared to the conventional charge air hose, very suitable against dynamic fatigue.
- At least one pressure ring is arranged above the textile reinforcement. This has the advantage that the pressure ring holds the reinforcement tight to the contour of the base member.
- the hose-shaped base member is formed as an elastomer hose.
- the elastomer-containing hose has a substantially smooth surface. This measure reduces friction between the reinforcement and the base member, which increases life of the charge air hose according to the invention when being loaded dynamically.
- the elastomer-containing hose is manufactured by an extrusion or injection molding process. These manufacturing methods prove to be especially economical in connection with elastomer-containing hoses.
- the elastomer-containing hose has a thermoplastic elastomer.
- a thermoplastic elastomer By the addition of a thermoplastic elastomer the dynamical and mechanical properties of the hose can specifically be adjusted.
- the textile reinforcement is formed as a knitted fabric or as a braid.
- the reinforcement can be designed such that it rests properly on the elastomer-containing hose and that its deformation does not exceed the range of its structural expansion. The reinforcement is therefore in a lower tension state than is the case with the conventional charge air hose, which above that is regular across the entire hose surface.
- Structural and material expansion are the two classical elastic expansion states of a textile structure. A textile structure is deformed by very low forces in the area of the structural expansion. The reason for this is that the yarns can slide against one another in a predetermined manner depending on the textile structure (knitted fabric, braid) and the textile structure can therefore adopt other shapes without the yarns being loaded mechanically.
- the fineness or strength of the yarn is freely selectable according to the respective requirement profile, since compared to an internal reinforcement as in a conventional charge air hose there is no interaction (notch effect) between the reinforcement and the matrix.
- the adhesion between the layers additionally plays an essential role. In so far the strength of the yarn is limited. The stronger the yarn the worse the layer bond in the original state.
- the reinforcement can be applied by a form-fitting weaving-around operation, which is particularly suitable for smooth hoses.
- the application of a pre-fabricated braid or knitted fabric (e.g. a pre-fabricated braid hose) proves to be an option and is particularly suitable for corrugated hoses.
- the textile reinforcement is made of glass filament.
- Glass filaments belong to the high-strength yarn materials, they are inexpensive and are characterized by high thermal and chemical resistance and by a very low expansibility.
- the textile reinforcement is formed as a 3D-braid.
- This manufacturing method of the textile reinforcement enables an especially high adaptation to the shape of the base member and thus an especially low relative movement of the textile reinforcement towards the base member when the charge air hose according to the invention is dynamically loaded.
- the textile reinforcement surrounds the molded hose properly.
- the textile reinforcement is impregnated and/or coated by a coating material. This protects the reinforcement against wear, e.g. caused by friction. Furthermore, the yarn or the textile reinforcement are provided in a cut-proof manner and are thereby protected against fraying of the individual filaments. Furthermore, the impregnation or coating of the reinforcement serves for fixing on the hose surface or for assembly adhesion. Furthermore, the yarn filaments are protected in view of the connection (e.g. to a charge air tube by means of hose clamps, couplings etc). In this embodiment, the later impregnation is possible with contour-close surfaces as well as the direct coating of the textile reinforcement after the braiding process in pre-fabricated braided hoses.
- the yarn of the textile reinforcement is provided with an impregnation.
- the impregnation is applied preferably prior to manufacture of the textile reinforcement, i.e. before braiding or knitting. This measure also serves for protecting the yarn and the textile reinforcement against wear. This protection is especially important at the yarn intersecting points of the textile reinforcement which are a weak point with respect to yarn/yarn friction.
- the coating material is a resin or an elastomer, preferably a silicone elastomer.
- the flexible resin or elastomeric coating e.g. in the form of solutions or lattices is a suitable material.
- an adhesion-modified silicon elastomer is used as coating material, by means of which a universal temperature resistance, high flexibility and favorable adhesion to the glass fiber filaments can be achieved.
- the coating material is applied by submersion, varnishing or coating of the charge air hose, or by extrusion when braided hoses with later crosslinking are used, since the elastomeric coating material must fundamentally be vulcanized after application, preferably by an online method.
- the coating material is dyed in a color different compared to the base member and/or the reinforcement. This enables an identification of the charge air hose by the coating.
- the textile reinforcement is embedded on at least one hose end into a material adhesively joined with the base member.
- the charge air hose is preferably coated at the hose end. This prevents a detachment or fraying of the textile reinforcement and serves for functionalizing the hose ends in view of the connection and integration of functions, e.g. in the clamp seat, clamp fixing, installation marking, etc.
- a cap preferably an elastomeric cap is adhered and/or vulcanized onto at least one hose end.
- Functionalized elastomeric hose sections are suitable for being adhered or vulcanized onto the hose ends.
- a further preferred embodiment of the invention refers to a method of manufacturing a charge air hose for motor vehicles, comprising the following steps: providing an elastomer-containing hose as a hose-shaped base member, vulcanizing the elastomer-containing hose and applying a textile reinforcement onto the surface of the vulcanized, elastomer-containing hose.
- a further preferred embodiment of the method according to the invention comprises the impregnation and/or coating of the textile reinforcement by a coating material to reduce the wear of the textile reinforcement.
- a further preferred embodiment of the method according to the invention comprises the impregnation of the yarn of the textile reinforcement with the aim of reducing wear of the textile reinforcement by reducing the yarn/yarn friction at the intersecting points of the textile reinforcement.
- a further preferred embodiment of the method according to the invention comprises the covering of the elastomer-containing hose by knitting, weaving or braiding for applying the textile reinforcement.
- FIG. 1 shows a perspective view of the charge air hose according to the invention according to a first embodiment, with an elastomer-containing hose as a base member and a textile reinforcement at the hose surface.
- FIG. 2 shows a cross-sectional section of the charge air hose according to the invention of FIG. 1 .
- FIG. 3 shows a cross-sectional section of the charge air hose according to the invention of FIG. 1 , wherein the yarn of the textile reinforcement is impregnated or coated.
- FIG. 4 shows a perspective view of the charge air hose according to the invention according to a second embodiment, with an elastomer-containing hose as base member, a textile reinforcement at the hose surface and an impregnation or coating applied onto the textile reinforcement.
- FIG. 5 shows a cross-sectional section of the charge air hose according to the invention of the second embodiment of FIG. 4 .
- FIG. 6 shows a perspective view of the charge air hose according to the invention according to a third embodiment, comprising an elastomer-containing hose as base member, a textile reinforcement at the hose surface, wherein the elastomer-containing hose is formed as a corrugated hose, and wherein one pressure ring among a plurality of pressure rings is arranged in a wave trough between two adjoining wave crests of the corrugated hose above the textile reinforcement.
- FIG. 7 shows a perspective view of the charge air hose according to the invention according to a fourth embodiment, comprising an elastomer-containing hose as a base member, a textile reinforcement at the hose surface, wherein the elastomer-containing hose is formed as a corrugated hose, and wherein one pressure ring among a plurality of pressure rings is arranged in a wave trough between two adjoining wave crests of the corrugated hose above the textile reinforcement, wherein an impregnation or coating is applied section-wise on the textile reinforcement.
- the invention refers to a charge air hose 1 for motor vehicles, comprising: a hose-shaped base member 2 , a textile pressure member 3 arranged on the surface of the base member 2 , wherein the hose-shaped base member 2 is a vulcanized, elastomer-containing hose.
- the elastomer-containing hose 2 of the charge air hose 1 according to the invention is formed as an elastomeric hose and was vulcanized already before applying the textile reinforcement 3 .
- the elastomer-containing hose 2 also has a substantially smooth surface.
- the elastomer-containing hose 2 is manufactured by extrusion or injection molding.
- the elastomer-containing hose 2 is formed as a molded hose, preferably as a corrugated hose.
- all elastomeric materials, particularly also thermoplastic elastomers can be used.
- a knitted fabric or braid is designated as textile reinforcement 3 , which according to the invention is arranged at or on the surface of the hose-shaped base member 2 to restrict a volume increase of the hose 2 .
- the textile reinforcement 2 is preferably made of glass filaments.
- the textile reinforcement 3 properly encloses the molded hose 2 .
- the textile reinforcement 3 is formed as a braid, which is for instance manufactured by round braiding, 3D-braiding and/or braiding-around of an end contour-close core.
- Pressure rings 5 preferably made of plastics or metal are preferably arranged in the wave troughs of the corrugated hose 2 to hold the textile reinforcement 3 in the wave troughs possibly tightly at the hose surface.
- the textile reinforcement 3 is preferably impregnated and/or coated by a coating material 4 .
- the coating material 4 is preferably a resin or an elastomer, preferably a silicone elastomer.
- the yarn of the textile reinforcement 3 can be impregnated by the coating material 4 .
- the coating material 4 is preferably applied by submersion, varnishing, or coating of the charge air tube 1 or the pre-fabricated textile reinforcement itself, i.e. before application onto the surface of the vulcanized, elastomer-containing hose 2 .
- the yarn impregnation is carried out before manufacturing the textile reinforcement 3 .
- the coating material 4 may have the color of the base member 2 and/or the reinforcement 3 or it can be dyed in a color different to the base member 2 and/or the reinforcement 3 to dye and/or mark the charge air hose 1 through the coating material 4 .
- the hose ends can be coated or pre-fabricated caps, preferably elastomeric caps, or functionalized, elastomeric hose sections can be adhered and/or vulcanized on.
- FIGS. 1 and 2 A first embodiment of the invention will now be described with reference to FIGS. 1 and 2 .
- FIG. 1 shows a perspective view of the charge air hose 1 according to the invention according to a first embodiment of the invention.
- the charge air hose 1 according to the invention of the first embodiment comprises a vulcanized elastomeric hose 2 as base member and a textile reinforcement 3 arranged at or on the hose surface.
- the textile reinforcement 3 is shown symbolically in FIG. 1 and is preferably formed as a knitted fabric or braid of glass filaments.
- FIG. 2 shows a cross-sectional section of the charge air hose 1 of the first embodiment of FIG. 1 .
- the yarns of the textile reinforcement 3 are arranged at or on the surface of the elastomeric hose 2 without penetrating the material of the elastomeric hose or without being embedded into the elastomeric hose 2 .
- FIG. 3 shows a cross-sectional section of a variant of the first embodiment in a similar view as FIG. 2 , wherein the yarns of the textile reinforcement 3 are provided with an impregnation 4 .
- FIG. 4 shows a charge air hose 1 according to the invention according to a second embodiment of the invention in a perspective view.
- the charge air hose 1 of the second embodiment comprises a vulcanized elastomeric hose 2 as base member and a textile reinforcement 3 arranged at or on the hose surface.
- the textile reinforcement 3 is shown symbolically only and is preferably formed as a knitted fabric of braid of glass filaments.
- the textile reinforcement 3 is impregnated and/or coated by a coating material 4 .
- the coating material 4 can be applied section-wise or completely over the hose length and the hose periphery.
- a cap 10 can be adhered and/or vulcanized onto at least one end of the charge air hose 1 .
- FIG. 5 shows a cross-sectional section of the charge air hose 1 according to the invention of the second embodiment of FIG. 4 .
- FIG. 6 shows the charge air hose 1 according to the invention according to a third embodiment of the invention.
- the charge air hose 1 according to the invention of the third embodiment comprises a vulcanized elastomeric hose 2 as base member formed as a corrugated hose and a textile reinforcement 3 arranged on the hose surface.
- the textile reinforcement 3 is shown symbolically only and is preferably formed as a knitted fabric or braid of glass filaments. As shown in FIG. 6 , the textile reinforcement 3 follows the contour of the molded hose or corrugated hose 2 . In some wave troughs a pressure ring 5 is arranged above the textile reinforcement 3 between two adjoining wave crests each.
- Each pressure ring 5 is slipped onto the charge air tube 1 and by crushing together the elastomeric hose it is brought 2 to its determined position in a wave trough between two wave crests of the corrugated hose 2 .
- Each pressure ring 5 has the function of keeping the textile reinforcement 3 possibly tight to the contour of the corrugated hose 2 and of preventing a tension of the textile reinforcement 3 to bridge the wave trough when the charge air hose 1 is dynamically loaded. This reduces friction of the textile reinforcement 3 at the hose surface 2 .
- the textile reinforcement 3 is embedded at the hose ends into a material adhesively joined to the base member 2 , wherein this material is preferably an elastomer-containing material injected round the hose ends.
- FIG. 7 shows the charge air hose 1 according to the invention according to a fourth embodiment of the invention.
- the charge air hose 1 according to the invention of the fourth embodiment comprises a vulcanized elastomeric hose 2 as base member formed as a corrugated hose, and a textile reinforcement 3 arranged at or on the hose surface.
- the textile reinforcement 3 is shown symbolically only and is preferably formed as a knitted fabric or as a braid of glass filaments.
- the charge air hose 1 according to the invention of the fourth embodiment corresponds substantially to the charge air hose 1 according to the invention of the third embodiment, wherein additionally the flexible reinforcement 3 is impregnated and/or coated by the coating material 4 .
- protective caps are arranged on the hose ends to enable a detachment of the textile reinforcement 3 from the base member 2 as well and to enable a coupling of the charge air hose 1 .
- the yarn of the textile reinforcement 3 itself is provided with an impregnation. This reduces the yarn/yarn friction at the intersecting points of the textile reinforcement 3 .
- the method of manufacturing the charge air hose 1 for motor vehicles comprises the following steps: providing an elastomer-containing hose 2 as a hose-shaped base member, vulcanizing the elastomer-containing hose 2 and applying the textile reinforcement 3 onto the surface of the vulcanized, elastomer-containing hose 2 .
- the textile reinforcement 3 can be impregnated and/or coated by the coating material 4 before or after application of the textile reinforcement 3 onto the surface of the vulcanized, elastomer-containing hose 2 .
- the yarn of the textile reinforcement 3 can be provided with an impregnation 4 before manufacture of the textile reinforcement 3 .
- the textile reinforcement 3 can be pre-fabricated before application into the surface of the vulcanized, elastomer-containing hose 2 or it can be manufactured in a routine method on the surface of the vulcanized, elastomer-containing hose 2 .
- the conventional braiding technology is for instance suitable for this purpose.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Ceramic Engineering (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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DE102007009906A DE102007009906A1 (de) | 2007-02-28 | 2007-02-28 | Ladeluftschlauch |
DE102007009906.3 | 2007-02-28 | ||
DE102007009906 | 2007-02-28 |
Publications (2)
Publication Number | Publication Date |
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US20080202620A1 US20080202620A1 (en) | 2008-08-28 |
US8220498B2 true US8220498B2 (en) | 2012-07-17 |
Family
ID=39433269
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/071,906 Expired - Fee Related US8220498B2 (en) | 2007-02-28 | 2008-02-27 | Charge air hose |
Country Status (3)
Country | Link |
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US (1) | US8220498B2 (de) |
EP (1) | EP1964706A1 (de) |
DE (1) | DE102007009906A1 (de) |
Cited By (4)
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US20140230782A1 (en) * | 2013-02-21 | 2014-08-21 | Ford Global Technologies, Llc | Air trap variable manifold runners |
WO2016073174A1 (en) * | 2014-11-03 | 2016-05-12 | Cummins, Inc. | Method of supporting charge air tubes and managing thermal expansion using a wear sleeve |
US9951894B2 (en) | 2012-06-14 | 2018-04-24 | Senior Ip Gmbh | Pipe component and method for manufacturing a pipe component |
US11286892B2 (en) | 2018-05-09 | 2022-03-29 | Montaplast Gmbh | Air pipe for motor vehicles |
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WO2007109837A1 (en) | 2006-03-24 | 2007-10-04 | Resmed Ltd | Air delivery conduit |
DE102008049497A1 (de) * | 2008-09-29 | 2010-04-01 | Witzenmann Gmbh | Flexibles Leitungselement mit Knickschutz |
DE102008058741B4 (de) * | 2008-11-24 | 2010-12-16 | Veritas Ag | Verfahren und Vorrichtung zur Herstellung eines gekrümmten Formschlauchs |
DE102009015985A1 (de) * | 2009-04-02 | 2010-10-07 | Veritas Ag | Schlauch zur Förderung von mit Druck beaufschlagten Medien |
DE102011005344A1 (de) * | 2011-03-10 | 2012-09-13 | Siemens Aktiengesellschaft | Flexible Dampfleitung insbesondere für solarthermische Kraftwerke |
AU2012229885B2 (en) | 2011-03-15 | 2015-04-09 | Resmed Limited | Air delivery conduit |
EP2562409B1 (de) * | 2011-08-24 | 2014-03-05 | MANN+HUMMEL GmbH | Leitung für ein Fluid |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9951894B2 (en) | 2012-06-14 | 2018-04-24 | Senior Ip Gmbh | Pipe component and method for manufacturing a pipe component |
US20140230782A1 (en) * | 2013-02-21 | 2014-08-21 | Ford Global Technologies, Llc | Air trap variable manifold runners |
US9279399B2 (en) * | 2013-02-21 | 2016-03-08 | Ford Global Technologies, Llc | Air trap variable manifold runners |
WO2016073174A1 (en) * | 2014-11-03 | 2016-05-12 | Cummins, Inc. | Method of supporting charge air tubes and managing thermal expansion using a wear sleeve |
US10329998B2 (en) | 2014-11-03 | 2019-06-25 | Cummins Inc. | Method of supporting charge air tubes and managing thermal expansion using a wear sleeve |
US11286892B2 (en) | 2018-05-09 | 2022-03-29 | Montaplast Gmbh | Air pipe for motor vehicles |
Also Published As
Publication number | Publication date |
---|---|
DE102007009906A1 (de) | 2008-09-04 |
EP1964706A1 (de) | 2008-09-03 |
US20080202620A1 (en) | 2008-08-28 |
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