US7934419B2 - Intake air mass flow measurement device - Google Patents

Intake air mass flow measurement device Download PDF

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Publication number
US7934419B2
US7934419B2 US12/132,888 US13288808A US7934419B2 US 7934419 B2 US7934419 B2 US 7934419B2 US 13288808 A US13288808 A US 13288808A US 7934419 B2 US7934419 B2 US 7934419B2
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Prior art keywords
intake air
flow measurement
pressure
mass
measurement device
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US20080302173A1 (en
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Takayuki Saito
Shinya Igarashi
Takayuki Yogo
Chihiro Kobayashi
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Hitachi Astemo Ltd
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Hitachi Ltd
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Assigned to HITACHI, LTD. reassignment HITACHI, LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: IGARASHI, SHINYA, KOBAYASHI, CHIHIRO, SAITO, TAKAYUKI, YOGO, TAKAYUKI
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Assigned to HITACHI ASTEMO, LTD. reassignment HITACHI ASTEMO, LTD. CHANGE OF NAME (SEE DOCUMENT FOR DETAILS). Assignors: HITACHI AUTOMOTIVE SYSTEMS, LTD.
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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F5/00—Measuring a proportion of the volume flow
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
    • G01F1/05—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects
    • G01F1/34—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by measuring pressure or differential pressure
    • G01F1/36—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by measuring pressure or differential pressure the pressure or differential pressure being created by the use of flow constriction
    • G01F1/40—Details of construction of the flow constriction devices
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
    • G01F1/68—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using thermal effects
    • G01F1/684—Structural arrangements; Mounting of elements, e.g. in relation to fluid flow

Definitions

  • the present invention relates to a heating resistor type mass air flow measurement device which is suitable for measurement of intake air mass flow in an internal combustion engine and to an internal combustion control device using the same.
  • a heating resistor type mass air flow measurement device As a mass flow measurement technology for an internal combustion engine, a heating resistor type mass air flow measurement device is known (see JP-B2-3523022 for reference). This device takes advantage of the fact that the amount of heat that a heating resistor is deprived of is in correlation with the amount of intake air flow and is capable of directly measuring the mass air flow needed by the combustion control of an engine, and is therefore widely used, particularly, as a flow meter for air fuel ratio control in an automobile.
  • a type of the device disclosed in JP-A-2006-292391 is generally used that has a pressure sensing part formed of a semiconductor, and uses a pressure intake tube.
  • JP-A-11-064059 that a heating resistor type mass air flow measurement device is integrated with a pressure sensing device using a pressure intake tube.
  • a wiring harness for connecting the various sensors, controllers, a control unit for control thereof and so on is entangled into a complex form.
  • the pressure intake tube of the pressure sensing device is generally constructed by a narrow tube. This is to prevent pressure sensing errors which may be caused when dust or water enters the pressure sensing part. Since the pressure sensing part is formed by a semiconductor silicon diaphragm, it has a very small structure. For this reason, the pressure intake tube is required to have a structure in which dust or water hardly enters the tube.
  • the pressure intake tube when the pressure intake tube is formed into a narrow tube, if water enters the tube, the water can easily form a water film or be frozen, which may serve as one cause of degradation in pressure sensing precision.
  • An air cleaner is provided on the upstream side of an intake air tube of an internal combustion engine, and therefore, air free of dust or the like in the atmosphere is conveyed to the engine.
  • the dust collecting capability of the air cleaner is not perfect, fine dust components may pass through the air cleaner and enter the engine through the intake air tube.
  • the pressure intake tube of the pressure sensing device is provided in a state where the pressure intake tube is exposed to the intake air in the intake air tube, such invasion of dust or the like may occur.
  • water is captured by the air cleaner, it may soak through a filter due to its moisture, and when the amount of moisture soaking through the filter exceeds the allowable capacity of the filter, the water may be discharged to the intake air tube. There is also a possibility that the discharged water reaches the pressure intake tube.
  • An object of the present invention is to provide a structure of an intake air mass flow measurement device which is suitable for being integrated with an intake air pressure measurement device.
  • a gap (clearance) between an intake air tube passage constituting member and a mass air flow measurement device, the gap being formed at an insertion hole (opening) provided in the intake air tube for inserting the mass air flow measurement device in the intake air tube.
  • the intake air tube has a very large structure compared with the pressure intake tube.
  • a gap is inevitably formed around the insertion part of the mass air flow measurement device, and although the size of the gap itself is small, considering as the gap around the entire circumference of the insertion part of the mass air flow measurement device, it is possible to obtain a relatively large opening size.
  • the possibility of occurrence of a water film in the gap is basically the same as the conventional pressure intake tube; however, the possibility that the water film extends over the entire circumference is extremely low.
  • the gap is not necessarily particularly the entire circumference but may have a structure in which the mass air flow measurement device is partially contacted with the intake air tube as long as the gap enables measurement of the pressure and prevents the water film from extending over the entire circumference.
  • an opening position of a pressure intake port formed in an intake air mass flow measurement device body is located at a gap part which is located at an outer side than an inner wall of the intake air tube passage constituted by the intake air tube passage constituting member, as viewed from the diameter direction of the intake air tube.
  • the inner wall of the intake air tube passage is not present in an insertion hole (opening) part.
  • the opening position can be defined at an outer position than the inner wall of the intake air tube passage based on an extension line which is extended from the inner walls of the intake air tube passage at both sides in the circumferential direction along the shape thereof.
  • the pressure intake port formed in a mass air flow meter body is preferably constructed such that an intake passage thereof formed by a tube passage is preliminarily opened to a recess provided in an outer wall of the intake air mass flow measurement device body. This is to prevent dust or the like from easily adhering onto the outer wall of the mass air flow meter body and to thus prevent the adhering dust from disturbing the pressure intake process.
  • the above recess is preferably disposed on the intake air mass flow measurement device body so as to be located on the downstream side of the intake air flow. This is because when air flow collides with the mass air flow meter body, it is difficult to precisely perform the pressure intake process due to the influence of dynamic pressure or turbulent flow.
  • the pressure sensing part is preferably installed at an attachment flange part which is used for attaching and fixing a mass air flow meter to the intake air tube by using a screw or the like.
  • an attachment flange part which is used for attaching and fixing a mass air flow meter to the intake air tube by using a screw or the like.
  • the present invention can contribute to saving natural resources by decreasing the number of components of the combustion control device. Moreover, to cope with exhaust gas control, it is necessary to be able to maintain high-precision fuel control for a long period of time. By doing this, it becomes possible to decrease the amount of characteristics change with age in the heating resistor type mass air flow measurement device and the pressure sensing device. With this construction, it is possible to provide an engine control system that is eco-friendly and fuel-efficient and discharges cleaner exhaust gas.
  • FIG. 1 is a view illustrating a structure of a mass air flow measurement device according to an embodiment of the present invention.
  • FIG. 2 is a view illustrating the position of a pressure intake port when the mass air flow measurement device of FIG. 1 is viewed from the P direction.
  • FIG. 3 is a view illustrating the position of a pressure measurement device when the mass air flow measurement device of FIG. 1 is viewed from the Q direction.
  • FIG. 4 is a view illustrating a structure of a mass air flow measurement device according to another embodiment of the present invention.
  • FIG. 5 is a cross sectional view illustrating a simplified structure of a typical heating resistor type mass air flow measurement device.
  • FIG. 6 is a view illustrating the device of FIG. 5 as viewed from the upstream side of an intake air flow.
  • FIG. 7 is a view illustrating a simplified circuit construction of the heating resistor type mass air flow measurement device.
  • FIG. 8 is a view illustrating a simplified system construction of an internal combustion engine using the heating resistor type mass air flow measurement device.
  • FIG. 9 is a view illustrating the structure of the pressure measurement device.
  • FIG. 10 is a view illustrating a circuit diagram of the pressure measurement device.
  • FIG. 7 shows a schematic circuit diagram of the heating resistor type mass air flow measurement device.
  • a drive circuit of the heating resistor type mass air flow measurement device is mainly composed of a bridge circuit and a feedback circuit.
  • the bridge circuit is composed of a heating resistor RH for measuring intake air mass flow and air temperature compensation resistors RC, R 10 , and R 11 for compensating intake air flow temperature.
  • a feedback path is formed by using an operational amplifier OP 1 , and a heating current Ih is flown to the heating resistor RH to thereby output an output signal V 2 corresponding to the mass air flow so that constant temperature difference is maintained between the heating resistor RH and the air temperature compensation resistor RC.
  • a heating current Ih is flown to the heating resistor RH to thereby output an output signal V 2 corresponding to the mass air flow so that constant temperature difference is maintained between the heating resistor RH and the air temperature compensation resistor RC.
  • FIG. 5 is a cross sectional view illustrating an example of a heating resistor type mass air flow measurement device
  • FIG. 6 is an external view taken from the upstream side (left side) thereof.
  • the heating resistor type mass air flow measurement device includes a housing constituting member 1 that houses a circuit substrate 2 , which forms a drive circuit, and a bypass passage constituting member 10 , which is formed of a non-conductive member.
  • a heating resistor 3 for detecting mass air flow and an air temperature compensation resistor 4 for compensating intake air flow temperature are disposed so as to be electrically connected to the circuit substrate 2 via a support body 5 formed of a conductive member.
  • the housing, the circuit substrate 2 , the bypass passage 14 , the heating resistor 3 , the air temperature compensation resistor 4 and so on are incorporated into a single module to constitute the heating resistor type mass air flow measurement device.
  • a hole (opening) 25 is opened in the wall of a main air flow passage constituting member 20 , which constitutes an intake air tube 22 .
  • the bypass passage part of the heating resistor type mass air flow measurement device is inserted from the outside into the hole 25 , and the wall of the bypass passage constituting member and the housing constituting member 1 are fixed to each other by a screw 7 or the like so that mechanical strength can be maintained.
  • a seal material 6 is attached between the bypass passage constituting member 10 and the main air flow passage constituting member so that air-tight sealing between the inside and the outside of the intake air tube is maintained.
  • FIG. 9 shows a schematic sectional structure of the pressure sensing device.
  • the pressure sensing device 400 is composed of a housing constituting member 401 which forms an outer case, a pressure intake tube 403 , a pressure sensing part 402 , a connector terminal 405 which serves as an interface to the outside, and a bonding member 404 for electrically connecting the pressure sensing part 402 to the connector terminal 405 .
  • the pressure sensing part 402 generally has a circuit construction as shown in FIG. 10 and is operable to detect pressure by a bridge circuit of a gauge part 500 , which is formed by a semiconductor technology, to thereby output a pressure signal via amplifier circuits 501 and 502 .
  • FIG. 1 A specific construction example of the present invention will be described with reference to FIG. 1 .
  • An insertion port 155 into which a part of the heating resistor type mass air flow measurement device 100 is inserted is formed in a part of a main air flow passage constituting member (intake air tube constituting member) 200 , which forms a main air flow passage (hereinafter, referred to as intake air tube passage, or simply, intake air tube) 201 , in which the heating resistor type mass air flow measurement device 100 including the pressure sensing part 150 integrally is provided.
  • the attachment is performed by fixing the housing constituting member 101 which forms a case member of the heating resistor type mass air flow measurement device 100 , to the intake air tube passage constituting member 200 by a screw 104 .
  • the heating resistor type mass air flow measurement device 100 includes, in addition to the housing constituting member 101 , a base member 107 formed of a metallic material, a cover constituting member 109 for protecting the circuit substrate 106 , a heating resistor 112 for measuring mass air flow, a bypass passage constituting member 110 for constructing a bypass passage 202 for installing therein the heating resistor 112 , and a seal member 105 for hermetically sealing the main air flow passage 201 from the outside. Electrical signals from the heating resistor 112 are connected to the connector terminal 103 via a terminal member 111 , a bonding member 108 , a circuit substrate 106 and a bonding member 108 , and are electrically connected to an ECU (not shown) or the like.
  • FIG. 3 is a view as viewed from the upper side (Q) of FIG. 1 .
  • the pressure sensing part 150 is installed in a part of the housing constituting member 101 of the heating resistor type mass air flow measurement device 100 , and the pressure signal is output to the outside via the connector terminal 151 .
  • the pressure intake tube (pressure intake port) 152 is installed in a part of the housing constituting member 101 , and one end of the pressure intake tube 152 is opened to a concave part 113 which is disposed closer to the main air flow passage 201 than the seal material 105 and is disposed outside the inner diameter of the main air flow passage constituting member 200 .
  • FIG. 2 is a view when FIG. 1 is viewed from the P direction.
  • a gap 153 is formed between the insertion port 155 installed in a direction perpendicular to the direction of the main air flow passage stream 199 flowing in the main air flow passage constituting member 200 and a main air flow passage insertion part of the heating resistor type mass air flow measurement device 100 .
  • the gap 153 has a structure in which it is formed around the entire circumference of the heating resistor type mass air flow measurement device 100 .
  • the size of the gap formed around the circumference of the insertion part of the heating resistor type mass air flow measurement device 100 is small, since the insertion part itself has a considerable size as a structure, it is possible to obtain a relatively large opening size as the gap around the entire circumference of the insertion part.
  • the possibility of occurrence of a water film in the gap is basically the same as the conventional pressure intake tube; however, the possibility that the water film extends over the entire circumference is extremely low.
  • the gap 153 is not necessarily particularly the entire circumference but may have a structure that two members are partial contacted.
  • the gap 153 is preferably sized to provide such a clearance that the main air flow passage insertion part of the heating resistor type mass air flow measurement device 100 is inserted into the main air flow passage; however, the invention is not limited to this but may have a gap of a size greater than the clearance.
  • the larger the insertion port 155 relative to the main air flow passage insertion part of the heating resistor type mass air flow measurement device 100 the larger the outer size of the heating resistor type mass air flow measurement device 100 is, because the seal material has to be disposed at the outer side. For this reason, it is more advantageous to use the gap having such a size as the conventional clearance than uselessly increasing the outer size of the heating resistor type mass air flow measurement device 100 .
  • FIG. 4 shows an example in which the terminal construction of the connector part in FIG. 1 is modified.
  • the connector terminal 103 of the heating resistor type mass air flow measurement device 100 is constructed in an independent manner from the connector terminal 151 of the pressure sensing part 150 .
  • the heating resistor 112 is generally formed of a wire or the like made of platinum and requires a battery voltage (about 12 volts) when it is used in an internal combustion engine.
  • the pressure sensing device is a very small sensing element formed by a semiconductor technology, and therefore, it is driven by a reference voltage (about 5 bolts) of an ECU.
  • the heating resistor 112 when the heating resistor 112 is formed by a semiconductor technology similar to the pressure sensing part 150 , it does not require any battery voltage and can be driven by the reference voltage of the ECU. Therefore, a power supply voltage terminal 300 and a ground terminal 301 , adjacent an air flow signal terminal 302 and a pressure signal terminal 303 , respectively, can be used in common by the heating resistor type mass air flow measurement device 100 and the pressure sensing part 150 , with the result that it leads to reduction in the number of components. Moreover, the size of the connector part in which the connector terminal is installed can be decreased.
  • the intake air mass flow measurement device includes an mass air flow measurement part for measuring intake air mass flow in an intake air tube and the pressure sensing part 150 for sensing pressure in the intake air tube 201 , and the pressure in the intake air tube 201 is taken to the pressure sensing port 150 via a gap generated between the intake air tube passage constituting member 200 and the mass air flow measurement part when the mass air flow measurement part is inserted into the intake air tube 201 .
  • the intake air mass flow measurement device includes an mass air flow measurement part for measuring intake air mass flow in an intake air tube and the pressure sensing part 150 for sensing pressure in the intake air tube 201 , and the pressure intake port 152 for taking the pressure in the intake air tube 201 into the pressure sensing part 150 is opened to the gap 153 generated between the intake air tube passage constituting member 200 and the mass air flow measurement part when the mass air flow measurement part is inserted into the intake air tube 201 .
  • the concave part 113 (which is indented in a direction away from the gap 153 ) may be formed in the opening of the pressure intake port to the gap 153 such that the gap 153 is increased.
  • the gap 153 is formed between an outer surface of the intake air mass flow measurement device facing in a direction perpendicular to the insertion direction in which the mass air flow measurement part is inserted into the intake air tube 201 and a surface (cutout surface) formed in the thickness direction of the intake air tube constituting member 200 , the surface being formed in the opening 155 formed in the intake air tube constituting member 200 in order to insert the mass air flow measurement part into the intake air tube 201 .
  • FIG. 8 An intake air flow 67 taken from an air cleaner 54 is taken into an engine cylinder 62 via a body 53 in which the heating resistor type mass air flow measurement device 100 is inserted, an intake duct 55 , a throttle body 58 , and an intake manifold 59 equipped with an injector 60 from which fuel is supplied. Meanwhile, gas 63 generated in the engine cylinder 62 is discharged out via a discharge manifold 64 .
  • a control unit 66 is supplied with a mass airflow signal and a pressure signal output from a circuit module 52 of the heating resistor type mass air flow measurement device 100 , an intake air flow temperature signal from a temperature sensor, a throttle valve angle signal output from a throttle angle sensor 57 , an oxygen concentration signal output from an oxygen meter 65 installed in the discharge manifold 64 , an engine rotation speed signal output from an engine rotation speed meter 61 , and the like.
  • the control unit 66 sequentially carries out a predetermined calculation on the signals to determine an optimal amount of fuel injection and an idle air control valve opening and controls the injector 60 and an idle control valve 56 based on the determined amount and opening.

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • General Physics & Mathematics (AREA)
  • Measuring Volume Flow (AREA)
  • Measuring Fluid Pressure (AREA)
US12/132,888 2007-06-06 2008-06-04 Intake air mass flow measurement device Active 2029-05-03 US7934419B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2007149872A JP4416012B2 (ja) 2007-06-06 2007-06-06 吸入空気流量測定装置
JP2007-149872 2007-06-06

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US20080302173A1 US20080302173A1 (en) 2008-12-11
US7934419B2 true US7934419B2 (en) 2011-05-03

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EP (1) EP2012097B1 (fr)
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US20100006052A1 (en) * 2005-07-11 2010-01-14 Hiroshige Akiyama Engine intake system
US20120312270A1 (en) * 2009-11-17 2012-12-13 Sven Alexander Kaiser Intake manifold section and intake system
US20130152675A1 (en) * 2010-09-08 2013-06-20 Hitachi Automotive Systems, Ltd. Thermal Fluid Flow Rate Measurement Device
US20130333457A1 (en) * 2012-06-18 2013-12-19 Robert Bosch Gmbh Device and method for dynamic pressure loss and valve seal-tightness testing on a four-stroke internal combustion engine

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US7647823B2 (en) * 2008-05-12 2010-01-19 Gm Global Technology Operations, Inc. Sensor for an engine manifold with shielded sensing component
JP5760207B2 (ja) * 2009-03-29 2015-08-05 木村　光照 センシングユニットとこれを搭載した熱型フローセンサ
JP4929333B2 (ja) 2009-09-30 2012-05-09 日立オートモティブシステムズ株式会社 センサの構造
KR101748875B1 (ko) * 2010-08-20 2017-06-19 두산인프라코어 주식회사 전자식 터보차저 엔진의 부스트 압력센서 장착용 어댑터 구조
JP2012052809A (ja) * 2010-08-31 2012-03-15 Hitachi Automotive Systems Ltd センサの構造
JP2012083119A (ja) * 2010-10-07 2012-04-26 Hitachi Automotive Systems Ltd センサの構造
JP5557767B2 (ja) 2011-02-09 2014-07-23 日立オートモティブシステムズ株式会社 センサの構造
JP5396410B2 (ja) 2011-02-09 2014-01-22 日立オートモティブシステムズ株式会社 センサの構造
JP5779471B2 (ja) 2011-10-06 2015-09-16 日立オートモティブシステムズ株式会社 湿度検出装置
JP6035582B2 (ja) 2013-10-30 2016-11-30 株式会社デンソー 空気流量測定装置及びその製造方法
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DE112018003407B4 (de) * 2017-09-29 2024-09-05 Hitachi Astemo, Ltd. Detektionsvorrichtung für physikalische Größen
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CN113932857B (zh) * 2021-11-10 2024-04-05 海默科技（集团）股份有限公司 基于伽马射线的多相流流量计
CN114749755B (zh) * 2022-05-27 2024-07-30 国网河南省电力公司南阳供电公司 基于多传感器数据融合的氧炔动火作业安全综保系统

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CN101319952B (zh) 2011-03-16
EP2012097A1 (fr) 2009-01-07
JP4416012B2 (ja) 2010-02-17
EP2012097B1 (fr) 2018-09-12
US20080302173A1 (en) 2008-12-11
JP2008304232A (ja) 2008-12-18
CN101319952A (zh) 2008-12-10

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