US6773525B2 - Plate shaped matter adhering apparatus and method - Google Patents

Plate shaped matter adhering apparatus and method Download PDF

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Publication number
US6773525B2
US6773525B2 US10/239,564 US23956402A US6773525B2 US 6773525 B2 US6773525 B2 US 6773525B2 US 23956402 A US23956402 A US 23956402A US 6773525 B2 US6773525 B2 US 6773525B2
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United States
Prior art keywords
plate shaped
shaped matter
matter
applied onto
adhesive
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US10/239,564
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US20030075267A1 (en
Inventor
Shinichi Shinohara
Hideo Kobayashi
Masahiro Nakamura
Kanya Kaji
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Origin Co Ltd
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Origin Electric Co Ltd
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Assigned to ORIGIN COMPANY, LIMITED reassignment ORIGIN COMPANY, LIMITED CHANGE OF NAME (SEE DOCUMENT FOR DETAILS). Assignors: ORIGIN ELECTRIC COMPANY, LIMITED
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/483—Reactive adhesives, e.g. chemically curing adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B29C66/1122—Single lap to lap joints, i.e. overlap joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/342—Preventing air-inclusions
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/45—Joining of substantially the whole surface of the articles
    • B29C66/452—Joining of substantially the whole surface of the articles the article having a disc form, e.g. making CDs or DVDs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832—Reciprocating joining or pressing tools
    • B29C66/8322—Joining or pressing tools reciprocating along one axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/93—Measuring or controlling the joining process by measuring or controlling the speed
    • B29C66/934—Measuring or controlling the joining process by measuring or controlling the speed by controlling or regulating the speed
    • B29C66/93441—Measuring or controlling the joining process by measuring or controlling the speed by controlling or regulating the speed the speed being non-constant over time
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/93—Measuring or controlling the joining process by measuring or controlling the speed
    • B29C66/939—Measuring or controlling the joining process by measuring or controlling the speed characterised by specific speed values or ranges
    • B29C66/9392—Measuring or controlling the joining process by measuring or controlling the speed characterised by specific speed values or ranges in explicit relation to another variable, e.g. speed diagrams
    • G—PHYSICS
    • G11—INFORMATION STORAGE
    • G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B7/00—Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
    • G11B7/24—Record carriers characterised by shape, structure or physical properties, or by the selection of the material
    • G11B7/26—Apparatus or processes specially adapted for the manufacture of record carriers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/483—Reactive adhesives, e.g. chemically curing adhesives
    • B29C65/4845—Radiation curing adhesives, e.g. UV light curing adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
    • B29C65/521—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive by spin coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841—Holding or clamping means for handling purposes
    • B29C65/7847—Holding or clamping means for handling purposes using vacuum to hold at least one of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/93—Measuring or controlling the joining process by measuring or controlling the speed
    • B29C66/939—Measuring or controlling the joining process by measuring or controlling the speed characterised by specific speed values or ranges
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2017/00—Carriers for sound or information
    • B29L2017/001—Carriers of records containing fine grooves or impressions, e.g. disc records for needle playback, cylinder records
    • B29L2017/003—Records or discs
    • B29L2017/005—CD''s, DVD''s
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor
    • Y10T156/1089—Methods of surface bonding and/or assembly therefor of discrete laminae to single face of additional lamina
    • Y10T156/1092—All laminae planar and face to face

Definitions

  • the present invention relates to apparatus and method for adhering two sheets of plate shaped matters such as optical disc substrates.
  • the adhesive is circularly supplied onto an adhering surface of one of the two sheets of optical disc substrates, the one of the two sheets of the optical disc substrates is carried onto a lower disc absorption mechanism of an overlapping mechanism, is absorbed and held thereat, and with an adhering surface of the other of the two sheets of optical disc substrates faced downward, the other of the two sheets of the optical disc substrates is carried onto upper disc absorption mechanism in the overlapping mechanism, and adsorbed and held thereat.
  • a voltage is applied between the one optical disc substrate and the other optical disc substrate to make the one optical disc substrate and the other optical disc substrate approach to each other and the two optical disc substrates are overlapped with each other.
  • the voltage application is stopped so that the lower disc absorption mechanism and the upper disc absorption mechanism are released from the absorption and holding.
  • the two sheets of mutually overlapped optical disc substrates are carried to a spinner.
  • the spinner is rotated at a high speed and the adhesive is widened to a predetermined region.
  • An ultraviolet ray is, then, radiated on the optical disc substrate so as to cure an adhesive layer.
  • the increase in the voltage value to be applied causes the electric field to be increased.
  • the summit portion of the adhesive can be tapered.
  • This discharge phenomenon causes a partial breakage of a metal reflective film formed on a recording sheet, causes several pits to be damaged, and a reliability of data recording is reduced.
  • a relative velocity between first and second plate shaped matters at a time point immediately after the adhesive applied onto the second plate shaped matter is brought in contact with the first plate shaped matter is lower than the relative velocity at a time point immediately before the adhesive applied onto the second plate shaped matter is brought in contact with the first plate shaped matter and a voltage is applied between the first plate matter and the second plate shaped matter at a time point before the adhesive applied onto the second plate shaped matter is brought in contact with the first plate shaped matter and an alternating current voltage is applied between the first plate shaped matter.
  • a plate shaped matter adhering apparatus which adheres between a first plate shaped matter and a second plate shaped matter together via an adhesive and cures the adhesive
  • the plate shaped matter adhering apparatus comprising: plate shaped matter moving means for moving the first plate shaped matter and the second plate shaped matter to approach to each other with the adhesive applied onto the second plate shaped matter while the first plate shaped matter is faced against the second plate shaped matter; velocity controlling means for controlling a relative velocity of one of the first and second plate shared matters to the other of the first and second plate shared matters and controlling the plate shaped matter moving means in such a manner that the relative velocity immediately after and at a time point at which the adhesive applied onto the second plate shaped matter is brought in contact with the first plate shaped matter is slower than that immediately before the adhesive applied onto the second plate shaped matter is brought in contact with the first plate shaped matter; and voltage applying means for applying voltage between the first plate shaped matter and the second plate shaped
  • a plate shaped matter adhering apparatus as defined in the first embodiment, wherein the adhering apparatus further comprises distance detecting means for detecting a distance between the first plate shaped matter and the second plate shaped matter and estimates a time point immediately before the adhesive applied onto the second plate shaped matter is brought in contact with the first plate shaped matter on the basis of the distance detected by the distance measuring means.
  • a plate shaped matter adhering apparatus as defined in the second embodiment, wherein the distance between the first plate shaped matter and the second plate shaped matter at the time point immediately before the adhesive applied onto the second plate shaped matter is brought in contact with the first plate shaped matter is equal to or shorter than 5 mm and, preferably, is equal to or shorter than 2 mm.
  • a plate shaped matter adhering apparatus as defined in the first embodiment, wherein the adhering apparatus further comprises time elapsed detecting means for detecting a time elapsed from a predetermined timing and estimates a time point immediately before the adhesive applied onto the second plate shaped matter is brought in contact with the first plate shaped matter on the basis of the time detected by the time elapsed detecting means.
  • a plate shaped matter adhering apparatus for a plate shaped matter as defined in the first embodiment, wherein the relative velocity at a time point immediately before the adhesive applied onto the second plate shaped matter is brought in contact with the first plate shaped matter is equal to or higher than 25 mm/second and, preferably, is equal to or higher than 50 mm/second.
  • a plate shaped matter adhering apparatus as defined in the first embodiment, wherein the relative velocity at a time point immediately after the adhesive applied onto the second plate shaped matter is brought in contact with the first plate shaped matter is equal to or lower than 10 mm/second and, preferably, is equal to or higher than 5 mm/second.
  • a plate shaped matter adhering apparatus which adheres between a first plate shaped matter and a second plate shaped matter together via an adhesive and cures the adhesive
  • the plate shaped matter adhering apparatus comprising: plate shaped matter moving means for moving the first plate shaped matter and the second plate shaped matter to approach to each other with the adhesive applied onto the first plate shaped matter and onto the second plate shaped matter while the first plate shaped matter is faced against the second plate shaped matter; velocity controlling means for controlling a relative velocity of one of the first and second plate shaped matters to the other of the first and second plate shaped matters and controlling the plate shaped matter moving means in such a manner that the relative velocity immediately after and at a time point at which the adhesive applied onto the first plate shaped matter is brought in contact with the adhesive applied onto the second plate shaped matter is slower than that immediately before the adhesive applied onto the first plate shaped matter is brought in contact with the adhesive applied onto the second plate shaped matter; and voltage applying means for applying voltage between
  • an eighth embodiment of the invention there is provided a plate shaped matter adhering apparatus as claimed in any one of the preceding first through seventh embodiments, wherein the voltage application means is turned off after the adhesive is brought in contact with the other adhesive.
  • a plate shaped matter adhering method in which a first plate shaped matter and a second plate shaped matter are adhered together via an adhesive and the adhesive is cured, the plate shaped matter adhering method comprising: plate shaped matter moving step for moving the first plate shaped matter and the second plate shaped matter to approach to each other with the adhesive applied onto the second plate shaped matter while the first plate shaped matter is faced against the second plate shaped matter; velocity controlling step for controlling a relative velocity of one of the first and second plate shaped matters to the other of the first and second plate shaped matters in such a manner that the relative velocity immediately after and at a time point at which the adhesive applied onto the second plate shaped matter is brought in contact with the first plate shaped matter is slower than that immediately before the adhesive applied onto the second plate shaped matter is brought in contact with the first plate shaped matter; and voltage applying step for applying voltage between the first plate shaped matter and the second plate shaped matter before the adhesive applied onto the second plate shaped
  • a plate shaped matter adhering method in which a first plate shaped matter and a second plate shaped matter are adhered together via an adhesive and the adhesive is cured, the plate shaped matter adhering method comprising: plate shaped matter moving step for moving the first plate shaped matter and the second plate shaped matter to approach to each other with the adhesive applied onto the first plate shaped matter and onto the second plate shaped matter while the first plate shaped matter is faced against the second plate shaped matter; velocity controlling step for controlling a relative velocity of one of the first and second plate shaped matters to the other of the first and second plate shaped matters and controlling the plate shaped matter moving means in such a manner that the relative velocity immediately after and at a time point at which the adhesive applied onto the first plate shaped matter is brought in contact with the adhesive applied onto second plate shaped matter is slower than that immediately before the adhesive applied onto the first plate shaped matter is brought in contact with the adhesive applied onto the second plate shaped matter; and voltage applying step for
  • an eleventh embodiment of the invention there is provided a plate shaped matter adhering method as defined in the ninth embodiment, wherein, when the one adhesive is brought in contact with the other plate shaped matter, the application of the voltage is stopped.
  • FIG. 1 is a schematic drawing representing an adhering apparatus 10 for optical disc substrates in a first preferred embodiment according to the present invention.
  • FIG. 2 is a schematic drawing of the first embodiment representing a state in which a distance between optical disc substrates 1 and 2 becomes L2 which is shorter than L1, a switch 72 is turned on, a voltage between optical disc substrates 1 and 2 is applied, this alternating current electric field causes adhesive 30 to be tapered.
  • FIG. 3 is a schematic drawing of the first embodiment representing a state in which the distance between optical disc substrates 1 and 2 become L4 which is shorter than L2, optical disc substrates 1 and 2 are approached to each other at a shortest distance, adhesive 30 is completely adhered to optical disc 2 , switch 72 is turned off, and the application of the voltage is ended at a space between optical disc substrates 1 and 2 .
  • FIG. 4 is a graph representing a pattern in which the distance between optical disc substrates 1 and 2 is varied together with an elapse of time in the above-described embodiment.
  • FIG. 5 is a graph representing a pattern in which a rising velocity of absorbing-and-holding means 20 is varied as the time is elapsed.
  • FIG. 6 is a graph representing a variation in the distance between optical disc substrates 1 and 2 as the time is elapsed in a modification of the above-described embodiment.
  • FIG. 7 is a graph representing a variation in a rising velocity of absorbing-and-holding means 20 as the time is elapsed in the modification of the above-described embodiment.
  • FIG. 1 shows a drawing representing adhering apparatus 100 for optical disc substrates in a first preferred embodiment according to the present invention.
  • Adhering apparatus 100 for optical disc substrates namely, adhering apparatus 100 for optical disc substrates which adheres first optical disc substrate 1 and second optical disc substrate 2 adhered together via adhesive 30 and cures adhesive 30 includes absorbing-and-holding means 10 for absorbing and holding first optical disc substrate 1 , serving also as an electrode, absorbing-and-holding means 20 for absorbing and holding second optical disc substrate 2 , serving also as another electrode, optical disc substrate moving means 40 , distance detecting means 50 , velocity controlling means 60 , and alternating current voltage applying means 71 .
  • Absorbing-and-holding means 10 includes chuck means 11 and chuck pawl 12 and is made of a metallic material.
  • Chuck pawl 12 supports each inner wall between optical disc substrates 1 and 2 while performing a diameter expanding operation in a center hole between these optical disc substrates 1 and 2 when both of the optical disc substrates 1 and 2 are moved to another position with both of optical disc substrates 1 and 2 overlapped.
  • Absorbing-and-holding means 20 is made of a disc-shaped matter made of such a conductive material as stainless.
  • Optical disc substrate moving means 40 is means for raising or lowering absorbing-and-adhering means 20 by driving a rise/lower shaft 41 to mutually approach to optical disc substrate 1 and optical disc substrate 2 .
  • Distance detecting means 50 is means for detecting a distance between optical disc substrate 1 and optical disc substrate 2 .
  • Velocity controlling section 60 is means for controlling the relative velocity of optical disc substrate 2 to optical disc substrate 1 .
  • velocity controlling means 60 is means for controlling optical disc substrate moving means 40 in such a manner that the above-described relative velocity at the time point immediately before adhesive 30 applied onto optical disc substrate 2 is brought in contact with optical disc substrate 1 is faster than the relative velocity at the time point immediately after adhesive 30 applied onto optical disc substrate 2 is brought in contact with optical disc substrate 1 .
  • distance detecting means 50 estimates the time point immediately before adhesive 30 applied onto optical disc substrate 2 is brought in contact with optical disc substrate 1 on the basis of the distance detected by distance detecting means 50 .
  • Alternating current voltage applying means 70 is the means for applying an alternating current voltage between optical disc substrate 1 and optical disc substrate 2 immediately before adhesive 30 applied on optical disc substrate 2 is brought in contact with optical disc substrate 1 and includes an AC power supply 71 , switch 72 , and switch controlling means 74 .
  • Switch controlling means 74 turns on switch 72 when distance detecting means 50 detects that adhesive 30 applied onto optical disc substrate 2 is brought in contact with optical disc substrate 1 and the alternating current voltage is applied between conductive absorbing-and-holding means 10 and 20 so that an alternating current electric field is formed over a space between optical disc substrate 1 and optical disc substrate 2 .
  • FIG. 2 shows a state in the above-described embodiment in which the distance between optical disc substrates 1 and 2 becomes L2 shorter than L1, switch 72 is turned on, and an alternating current voltage between optical disc substrates 1 and 2 is applied, this alternating current voltage causing adhesive 30 to be tapered.
  • FIG. 3 shows a state in the above-described embodiment in which the distance between optical disc substrates 1 and 2 becomes L4 shorter than L2, both of optical disc substrates 1 and 2 approach to each other at a shortest distance, adhesive 30 completely adheres to optical disc 1 , switch 72 is turned off, and the application of the alternating current voltage between optical disc substrates 1 and 2 is ended.
  • FIG. 4 shows a graph representing a variation of the distance between optical disc substrates 1 and 2 along with an elapse of the time in the above-described embodiment.
  • FIG. 5 shows a graph representing a variation pattern of a rising velocity of absorbing-and-holding means 20 along with an elapse of the time in the above-described embodiment.
  • the inter-substrate distance indicates L2 and distance detecting means 50 detects inter-substrate distance indicating L2.
  • switch control means 74 turns switch 72 on and the alternating current voltage is applied between optical disc substrates 1 and 2 .
  • adhesive 30 is tapered and velocity controlling means 60 controls optical disc substrate moving means 40 in such a manner that the rising velocity of the absorbing-and-holding means 20 is relatively slowed as shown in FIG. 5 .
  • the alternating current voltage is applied, the adhesive 30 is tapered, and the distance between substrates is slowly shortened. Hence, no air bubble occurs in adhesive.
  • the power supply voltage developed by alternating current power supply 71 since it is not necessary to increase the power supply voltage developed by alternating current power supply 71 to some degree, no discharge between two sheets of optical disc substrates 1 and 2 occurs.
  • the distance between substrates 1 and 2 is slowly shortened.
  • the distance between substrates indicates L4 such that optical disc substrates 1 and 2 are mutually approached to each other at the shortest distance.
  • adhesive 30 is completely adhered to optical disc substrate 1 .
  • Distance detecting means 50 detects that the distance between substrates indicates L4.
  • velocity controlling means 60 stops the rise of absorbing-and-holding means 20 at time point of t4 or later.
  • absorbing-and-holding means 20 is lowered. This lowering velocity is relatively fast so that, at an end stage of one cycle, the absorbing-and-holding means 20 returns to a position shown in FIG. 1 .
  • optical disc substrate 2 is finally adhered onto optical disc substrate 1 by means of adhesive 30 in a state shown in FIG. 3 .
  • absorbing-and-holding means 20 is raised at a relatively fast speed for a time duration of time point t1 to time point t2 and lowers absorbing-and-holding means 20 relatively quickly, a whole time duration for which two sheets of optical disc substrates 1 and 2 are adhered can be shortened.
  • a time during which the alternating current voltage is applied becomes relatively short and the adhesive 30 is not deteriorated.
  • the distance between optical disc substrate 1 and optical disc substrate 2 at the time point (time point t2) immediately before adhesive 30 applied onto optical disc substrate 2 is brought in contact with optical disc substrate 1 is set to be equal to or shorter than 5 millimeters and, preferably, equal to or shorter than 2 millimeters.
  • a voltage value developed at alternating current power supply 71 is set to a value equal to or lower than a voltage below which no discharge between optical disc substrates 1 and 2 occurs.
  • FIG. 6 shows a graph for explaining the operation of a modification of the above-described embodiment, viz., representing a variation pattern of the distance between optical disc substrates 1 and 2 together with the elapse of time.
  • FIG. 7 shows a graph representing the variation pattern of the rising velocity of absorbing-and-holding means 20 along with an elapsed time in the modification of the above-described embodiment.
  • the rising velocity of absorbing-and-holding means 20 is quickened after time point of t3 in the above-described embodiment and the distance between optical disc substrates 1 and 2 is shortest at time point t4a.
  • elapsed time detecting means may be installed for detecting the elapsed time from a predetermined timing in place of distance detecting means 50 .
  • the elapsed time detecting means estimates that it is a time point (time point t2) immediately before adhesive 30 applied on optical disc substrate 2 is brought in contact with optical disc substrate 1 .
  • the relative velocity at a time point (time point t2) immediately before adhesive 30 applied onto optical disc substrate 2 is brought in contact with optical disc substrate 1 is equal to or higher than 25 millimeters/second and, preferably, equal to or higher than 50 millimeters/second.
  • the relative velocity at a time point (time point t2) immediately after adhesive 30 applied onto optical disc substrate 2 is brought in contact with optical disc substrate 1 is equal to or lower than 10 millimeters/second and, preferably, equal to or lower than 5 millimeter/second.
  • adhesive 30 is applied only onto optical disc substrate 2 and optical disc substrates 1 and 2 are mutually approached to each other.
  • optical disc substrates 1 and 2 may be approached to each other with adhesive 30 applied onto both of optical disc substrate 1 and optical disc substrate 2 .
  • an adhering apparatus for optical disc substrates which adheres first optical disc substrate 1 and second optical disc substrate 2 together via adhesive 30 and cures adhesive 30 includes: optical disc substrate moving means 40 for moving first optical disc substrate 1 and second optical disc substrate plate 2 to approach to each other with the adhesive applied onto the first optical disc substrate and onto the second optical disc substrate while first optical disc substrate 1 is faced against second optical disc substrate 2 ; velocity controlling means 60 for controlling a relative velocity of second optical disc substrate 2 to first optical disc substrate 1 and controlling the optical disc substrate moving means in such a manner that the relative velocity immediately after and at a time point at which adhesive 30 applied onto the first optical disc substrate 1 is brought in contact with adhesive 30 applied onto second optical disc substrate 2 is slower than that immediately before adhesive 30 applied onto first optical disc substrate 1 is brought in contact with adhesive 30 applied onto second optical disc substrate 2 ; and alternating current voltage applying means 70 for applying an alternating current voltage between first optical disc substrate 1 and second optical disc substrate 2 immediately before adhesive 30 applied onto the first optical disc substrate 1 is brought in contact with adhesive 30 applied onto the
  • the adhering apparatus according to the present invention is applied to the optical disc substrates.
  • the present invention is applicable to the plate shaped matter other than the optical disc substrates such as glass plate or lens or applicable to the manufacture of an optical disc in which the plate like matter such as a thin transparent film is used as a light transmission layer.
  • the whole time duration to adhere two sheets of optical disc substrates can be shortened.
  • no discharge can occur between the two sheets of optical disc substrates and no deterioration in the adhesive can occur.
  • the alternating current voltage is applied between optical disc substrates 1 and 2 , the same advantage may be obtained when a direct current voltage may be applied therebetween.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing Optical Record Carriers (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Coating Apparatus (AREA)
US10/239,564 2001-02-26 2002-02-08 Plate shaped matter adhering apparatus and method Expired - Lifetime US6773525B2 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2001-49513 2001-02-26
JP2001049513A JP3678349B2 (ja) 2001-02-26 2001-02-26 板状物の貼り合わせ装置および板状物の貼り合わせ方法
JP2001-049513 2001-02-26
PCT/JP2002/001080 WO2002068554A1 (en) 2001-02-26 2002-02-08 Apparatus for bonding plate-shaped objects together and method for bonding plate-shaped objects together

Publications (2)

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US20030075267A1 US20030075267A1 (en) 2003-04-24
US6773525B2 true US6773525B2 (en) 2004-08-10

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EP (1) EP1375620B1 (zh)
JP (1) JP3678349B2 (zh)
KR (1) KR100473122B1 (zh)
CN (1) CN1315962C (zh)
DE (1) DE02712295T1 (zh)
TW (1) TW591655B (zh)
WO (1) WO2002068554A1 (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10234273B1 (en) 2015-07-09 2019-03-19 Mark LeBlanc System and method for photographic inspection and documentation of post-tensioned concrete tendon terminations

Families Citing this family (5)

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Publication number Priority date Publication date Assignee Title
US8127820B1 (en) * 2005-06-28 2012-03-06 Anwell Technologies Limited System for producing optical recording medium
US7479202B1 (en) * 2005-06-28 2009-01-20 Anwell Precision Technology (Hk) Limited Bubble-free techniques for bonding substrates
CN101415801A (zh) 2006-03-30 2009-04-22 三井造船株式会社 气体水合物颗粒的制造方法
JP5345239B1 (ja) * 2012-11-13 2013-11-20 オリジン電気株式会社 接合部材製造方法及び装置
WO2022230199A1 (ja) * 2021-04-30 2022-11-03 オリンパス株式会社 基板貼り合わせ装置および基板貼り合わせ方法

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EP1026214A2 (en) 1999-02-01 2000-08-09 Origin Electric Co. Ltd. Bonding system and method

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US5080736A (en) * 1989-05-26 1992-01-14 Matsui Manufacturing Co., Ltd. System for mounting a hub to an optical disk and a method therefor
JPH10312591A (ja) 1997-05-09 1998-11-24 Ricoh Co Ltd 貼り合わせ型光ディスク及びその製造方法
EP1026214A2 (en) 1999-02-01 2000-08-09 Origin Electric Co. Ltd. Bonding system and method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10234273B1 (en) 2015-07-09 2019-03-19 Mark LeBlanc System and method for photographic inspection and documentation of post-tensioned concrete tendon terminations

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JP2002251804A (ja) 2002-09-06
JP3678349B2 (ja) 2005-08-03
TW591655B (en) 2004-06-11
DE02712295T1 (de) 2004-07-08
KR20020093951A (ko) 2002-12-16
EP1375620B1 (en) 2011-11-30
EP1375620A4 (en) 2008-01-23
WO2002068554A1 (en) 2002-09-06
CN1315962C (zh) 2007-05-16
KR100473122B1 (ko) 2005-03-10
US20030075267A1 (en) 2003-04-24
EP1375620A1 (en) 2004-01-02
CN1457352A (zh) 2003-11-19

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