US6531394B1 - Method for forming gate electrode of semiconductor device - Google Patents
Method for forming gate electrode of semiconductor device Download PDFInfo
- Publication number
- US6531394B1 US6531394B1 US09/722,820 US72282000A US6531394B1 US 6531394 B1 US6531394 B1 US 6531394B1 US 72282000 A US72282000 A US 72282000A US 6531394 B1 US6531394 B1 US 6531394B1
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- United States
- Prior art keywords
- tungsten layer
- gate electrode
- insulating film
- layer
- oxygen
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime, expires
Links
- 238000000034 method Methods 0.000 title claims abstract description 49
- 239000004065 semiconductor Substances 0.000 title claims abstract description 27
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical group [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims abstract description 58
- 229910052721 tungsten Inorganic materials 0.000 claims abstract description 54
- 239000010937 tungsten Substances 0.000 claims abstract description 54
- 229910021420 polycrystalline silicon Inorganic materials 0.000 claims abstract description 23
- 229920005591 polysilicon Polymers 0.000 claims abstract description 23
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 17
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000001301 oxygen Substances 0.000 claims abstract description 16
- 239000000758 substrate Substances 0.000 claims abstract description 8
- 239000007789 gas Substances 0.000 claims description 7
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 6
- 238000000137 annealing Methods 0.000 claims description 6
- 229910052786 argon Inorganic materials 0.000 claims description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims description 3
- 238000004544 sputter deposition Methods 0.000 claims description 3
- 239000012159 carrier gas Substances 0.000 claims description 2
- 238000005468 ion implantation Methods 0.000 claims description 2
- 239000012495 reaction gas Substances 0.000 claims 4
- 230000001590 oxidative effect Effects 0.000 claims 3
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims 2
- 229910001873 dinitrogen Inorganic materials 0.000 claims 2
- 229910001882 dioxygen Inorganic materials 0.000 claims 2
- 239000010408 film Substances 0.000 description 27
- 230000004888 barrier function Effects 0.000 description 9
- 238000009792 diffusion process Methods 0.000 description 9
- 150000002500 ions Chemical class 0.000 description 6
- 230000003647 oxidation Effects 0.000 description 6
- 238000007254 oxidation reaction Methods 0.000 description 6
- 229920002120 photoresistant polymer Polymers 0.000 description 5
- 239000011148 porous material Substances 0.000 description 4
- 229910021332 silicide Inorganic materials 0.000 description 4
- FVBUAEGBCNSCDD-UHFFFAOYSA-N silicide(4-) Chemical compound [Si-4] FVBUAEGBCNSCDD-UHFFFAOYSA-N 0.000 description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 238000004518 low pressure chemical vapour deposition Methods 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000007943 implant Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/28—Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
- H01L21/28008—Making conductor-insulator-semiconductor electrodes
- H01L21/28017—Making conductor-insulator-semiconductor electrodes the insulator being formed after the semiconductor body, the semiconductor being silicon
- H01L21/28026—Making conductor-insulator-semiconductor electrodes the insulator being formed after the semiconductor body, the semiconductor being silicon characterised by the conductor
- H01L21/28035—Making conductor-insulator-semiconductor electrodes the insulator being formed after the semiconductor body, the semiconductor being silicon characterised by the conductor the final conductor layer next to the insulator being silicon, e.g. polysilicon, with or without impurities
- H01L21/28044—Making conductor-insulator-semiconductor electrodes the insulator being formed after the semiconductor body, the semiconductor being silicon characterised by the conductor the final conductor layer next to the insulator being silicon, e.g. polysilicon, with or without impurities the conductor comprising at least another non-silicon conductive layer
- H01L21/28061—Making conductor-insulator-semiconductor electrodes the insulator being formed after the semiconductor body, the semiconductor being silicon characterised by the conductor the final conductor layer next to the insulator being silicon, e.g. polysilicon, with or without impurities the conductor comprising at least another non-silicon conductive layer the conductor comprising a metal or metal silicide formed by deposition, e.g. sputter deposition, i.e. without a silicidation reaction
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/26—Bombardment with radiation
- H01L21/263—Bombardment with radiation with high-energy radiation
- H01L21/265—Bombardment with radiation with high-energy radiation producing ion implantation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/40—Electrodes ; Multistep manufacturing processes therefor
- H01L29/43—Electrodes ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
- H01L29/49—Metal-insulator-semiconductor electrodes, e.g. gates of MOSFET
- H01L29/4916—Metal-insulator-semiconductor electrodes, e.g. gates of MOSFET the conductor material next to the insulator being a silicon layer, e.g. polysilicon doped with boron, phosphorus or nitrogen
- H01L29/4925—Metal-insulator-semiconductor electrodes, e.g. gates of MOSFET the conductor material next to the insulator being a silicon layer, e.g. polysilicon doped with boron, phosphorus or nitrogen with a multiple layer structure, e.g. several silicon layers with different crystal structure or grain arrangement
- H01L29/4941—Metal-insulator-semiconductor electrodes, e.g. gates of MOSFET the conductor material next to the insulator being a silicon layer, e.g. polysilicon doped with boron, phosphorus or nitrogen with a multiple layer structure, e.g. several silicon layers with different crystal structure or grain arrangement with a barrier layer between the silicon and the metal or metal silicide upper layer, e.g. Silicide/TiN/Polysilicon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
- H01L21/3205—Deposition of non-insulating-, e.g. conductive- or resistive-, layers on insulating layers; After-treatment of these layers
- H01L21/321—After treatment
Definitions
- the present invention relates to a method for fabricating a semiconductor device, and more particularly, to a method for forming a gate electrode of a semiconductor device which improves thermal stability of a tungsten/polysilicon structure.
- tungsten(W) having specific resistance order lower than WSi x is deposited on a polysilicon so that a gate electrode is formed.
- tungsten is reacted with silicon at a temperature of 600° C. or greater, a silicide is formed.
- WN x is formed as a diffusion barrier layer between tungsten and silicon to form a gate electrode having W/WN x /polysilicon structure.
- FIGS. 1 a to 1 d are sectional views of process steps showing a related art method for forming a gate electrode of a semiconductor device.
- field oxide films 12 are formed in a semiconductor substrate 11 at predetermined intervals, and then the field oxide films 12 are divided into an isolation region and an active region.
- a first insulating film 13 for a gate oxide film is formed on the active region at a thickness of about 40 ⁇ by thermal oxidation method.
- a polysilicon layer 14 is formed on an entire surface of the semiconductor substrate 11 at a thickness of about 1000 ⁇ by low pressure chemical vapor deposition (LPCVD). N+ ions or P+ ions are then implanted into the polysilicon layer 14 .
- the polysilicon layer 14 is masked by a photoresist according to devices to be formed, so that the ions are implanted into a specific desired portion of the polysilicon layer 14 .
- the polysilicon layer 14 is annealed for ten minutes at a temperature of 800° C. so that the implanted impurity ions (N+ or P+) are activated.
- the semiconductor substrate 11 is subsequently washed by an HF solution and then a WN x layer 15 is formed at a thickness of about 50 ⁇ .
- a tungsten layer 16 is formed on the WN x layer 15 at a thickness of about 400 ⁇ and a second insulating film 17 is formed on the tungsten layer 16 at a thickness of about 2000 ⁇ .
- the WN x 15 is used as a diffusion barrier between the 153 tungsten layer 16 and the polysilicon layer 14 .
- WN x and TiN are generally used as the diffusion barrier layer.
- WN x is more frequently used as the diffusion barrier layer. This is because the grain size of tungsten is remarkably reduced, thereby increasing the resistance of pure tungsten two times or more than a W/Si structure in a case where tungsten is deposited on TiN by a sputtering method. This is also because TiN is oxidized during selective oxidation of silicon.
- a photoresist (not shown) is deposited on the second insulating film 17 and then patterned by an exposure and developing processes to define a gate electrode region.
- the second insulating film 17 , the tungsten layer 16 , the WN x layer 15 , the polysilicon layer 14 and the first insulating film 13 are selectively removed using the patterned photoresist as a mask to form a gate electrode 18 .
- the sides of the gate electrode 18 are selectively oxidized to form a third insulating film on the entire surface including the gate electrode 18 .
- the third insulating film is then etched back to form insulating film sidewalls 19 at both sides of the gate electrode 18 .
- the diffusion barrier layer, WN x decomposes into W and N 2 at a temperature of 800° C. or greater.
- a silicide may be formed at the boundary between the WN x and polysilicon 14 .
- WN x fails to act as a diffusion barrier at a temperature of 800° C. or greater, thereby reducing thermal stability of the structure in a high temperature process.
- WN x contains more than 10% nitrogen
- the WN x is decomposed into W and N 2 , thereby forming pores in a grain boundary.
- polysilicon is locally over-etched. This may degrade characteristics of the device.
- the present invention is directed to a method for forming a gate electrode of a semiconductor device that substantially obviates one or more of the problems due to limitations and disadvantages of the related art.
- An object of the present invention is to provide a method for forming a gate electrode of a semiconductor device in which a tungsten/polysilicon structure having excellent thermal stability and no pores is obtained.
- a method for forming a gate electrode of a semiconductor device includes: forming a first insulating film, a polysilicon layer and a tungsten layer on a semiconductor substrate; adding oxygen to the tungsten layer; forming a second insulating film on the tungsten layer to which oxygen is added; and selectively removing the second insulating film, the tungsten layer, the polysilicon layer and the first insulating film to form a gate electrode.
- FIGS. 1 a to 1 d are sectional views of process steps showing a related art method for forming a gate electrode of a semiconductor device
- FIGS. 2 a to 2 d are sectional views of process steps showing a method for forming a gate electrode of a semiconductor device according to the present invention.
- FIG. 3 is a graph showing sheet resistance according to a voltage dividing ratio of H 2 O/H 2 .
- FIGS. 2 a to 2 d are sectional views of process steps showing a method for forming a gate electrode of a semiconductor device according to the present invention.
- field oxide films 22 are formed in a semiconductor substrate 21 at predetermined intervals.
- the field oxide films 22 separate an isolation region and an active region.
- a first insulating film 23 for a gate oxide film is formed on the active region at a thickness of 30 ⁇ 80 ⁇ by, for example, a thermal oxidation method.
- a polysilicon layer 24 is then formed over first insulating film 23 to a thickness of 700-1000 ⁇ .
- a tungsten layer 25 is formed on the polysilicon layer 24 at a thickness of 500 ⁇ 1000 ⁇ . Tungsten layer 25 is then annealed in an ambient of H 2 O/H 2 to implant oxygen(O) into the tungsten layer 25 . Thus, an O-doped tungsten layer 25 a is formed.
- a voltage dividing ratio of H 2 O/H 2 is 10 ⁇ 6 ⁇ 1 and its process temperature is 600 ⁇ 1000° C.
- N 2 and NH 3 may be added to H 2 O/H 2 as ambient gases.
- O and N of a small amount may be added to the tungsten layer 25 to form a beta-W type tungsten layer.
- a second insulating film 26 is formed on the O-doped tungsten layer 25 a.
- a photoresist layer (not shown) is deposited on the second insulating film 26 and is patterned by exposure and developing processes to define a gate electrode region.
- the second insulating film 26 , the O-doped tungsten layer 25 a , the polysilicon layer 24 , and the first insulating film 23 are selectively removed using the patterned photoresist as a mask to form a gate electrode 27 .
- selective oxidation process is performed for 1 ⁇ 60 minutes at a temperature of 800 ⁇ 10000° C. in an ambient of H 2 O /H 2 .
- a voltage dividing ratio of H 2 O/H 2 is 10 ⁇ 6 ⁇ 1
- argon gas and N 2 gas may be used as carrier gases.
- a third insulating film is formed on the entire surface including the gate electrode 27 .
- the third insulating film is then etched back to form insulating film sidewalls 28 on sides of the gate electrode 27 .
- Gate resistance of the gate electrode formed according to the embodiment of the present invention will be described with reference to FIG. 3 .
- FIG. 3 is a graph showing sheet resistance according to a voltage dividing ratio of H 2 O/H 2 , in which annealing was performed at a temperature of 600 ⁇ 10000° C. at the ambient of H 2 O/H 2 having a voltage dividing ratio of 10 ⁇ 6 ⁇ 1.
- a main feature of the present invention is to form the O-doped tungsten layer 25 by adding O to the tungsten layer, instead of forming WN x as a diffusion barrier layer. At this time, O is added to the tungsten layer because it is possible to inhibit formation of silicide by a small amount of oxygen contained in a metal thin film (see J. Appl. Phys. 69(1), p213(1991)).
- O 2 gas of 5% or less concentration may be added to Ar gas during the sputtering of tungsten so that a small amount of oxygen is distributed in the tungsten layer.
- O may be added to a tungsten layer through O 2 plasma after the tungsten layer is formed.
- O may be added to a tungsten layer by O ion implantation after the tungsten layer is formed.
- the method for forming a gate electrode of a semiconductor device according to the present invention has various advantages.
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- Microelectronics & Electronic Packaging (AREA)
- Computer Hardware Design (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- High Energy & Nuclear Physics (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- Crystallography & Structural Chemistry (AREA)
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- Toxicology (AREA)
- Electrodes Of Semiconductors (AREA)
- Insulated Gate Type Field-Effect Transistor (AREA)
Abstract
Description
Claims (14)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020000041987A KR100331861B1 (en) | 2000-07-21 | 2000-07-21 | Method for fabricating gate electrode of semiconductor device |
KR2000/41987 | 2000-07-21 |
Publications (1)
Publication Number | Publication Date |
---|---|
US6531394B1 true US6531394B1 (en) | 2003-03-11 |
Family
ID=19679242
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/722,820 Expired - Lifetime US6531394B1 (en) | 2000-07-21 | 2000-11-28 | Method for forming gate electrode of semiconductor device |
Country Status (3)
Country | Link |
---|---|
US (1) | US6531394B1 (en) |
JP (1) | JP4740469B2 (en) |
KR (1) | KR100331861B1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20120080756A1 (en) * | 2009-07-01 | 2012-04-05 | Panasonic Corporation | Semiconductor device and method for fabricating the same |
CN103531470A (en) * | 2012-07-02 | 2014-01-22 | 中芯国际集成电路制造(上海)有限公司 | Semiconductor device and method for manufacturing the same |
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US4897368A (en) * | 1987-05-21 | 1990-01-30 | Matsushita Electric Industrial Co., Ltd. | Method of fabricating a polycidegate employing nitrogen/oxygen implantation |
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- 2000-07-21 KR KR1020000041987A patent/KR100331861B1/en not_active IP Right Cessation
- 2000-11-28 US US09/722,820 patent/US6531394B1/en not_active Expired - Lifetime
-
2001
- 2001-04-19 JP JP2001120873A patent/JP4740469B2/en not_active Expired - Fee Related
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20120080756A1 (en) * | 2009-07-01 | 2012-04-05 | Panasonic Corporation | Semiconductor device and method for fabricating the same |
US8836039B2 (en) * | 2009-07-01 | 2014-09-16 | Panasonic Corporation | Semiconductor device including high-k/metal gate electrode |
CN103531470A (en) * | 2012-07-02 | 2014-01-22 | 中芯国际集成电路制造(上海)有限公司 | Semiconductor device and method for manufacturing the same |
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