US6092631A - Multipot type disk brake - Google Patents

Multipot type disk brake Download PDF

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Publication number
US6092631A
US6092631A US09/166,091 US16609198A US6092631A US 6092631 A US6092631 A US 6092631A US 16609198 A US16609198 A US 16609198A US 6092631 A US6092631 A US 6092631A
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US
United States
Prior art keywords
pipe
caliper
cylinder bores
cast
pistons
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US09/166,091
Other languages
English (en)
Inventor
Yoshiki Matsuzaki
Masahide Hamada
Masayuki Yasuda
Nobuyuki Shimizu
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Advics Co Ltd
Original Assignee
Nippon Light Metal Co Ltd
Sumitomo Electric Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Light Metal Co Ltd, Sumitomo Electric Industries Ltd filed Critical Nippon Light Metal Co Ltd
Assigned to NIPPON LIGHT METAL COMPANY, LTD., SUITOMO ELECTRIC INDUSTIRES, LTD. reassignment NIPPON LIGHT METAL COMPANY, LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: SHIMIZU, NOBUYUKI, YASUDA, MASAYUKI, HAMADA, MASAHIDE, MATSUZAKI, YOSHIKI
Assigned to SUMITOMO ELECTRIC INDUSTRIES, LTD., NIPPON LIGHT METAL COMPANY, LTD. reassignment SUMITOMO ELECTRIC INDUSTRIES, LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HAMADA, MASAHIDE, MATSUZAKI, YOSHIKI, SIMIZU, YOSINOBU, YASUDA, MASAYUKI
Application granted granted Critical
Publication of US6092631A publication Critical patent/US6092631A/en
Assigned to ADVICS CO., LTD. reassignment ADVICS CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: SUMITOMO ELECTRIC INDUSTRIES, LTD., NIPPON LIGHT METAL COMPANY, LTD.
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D55/02Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members
    • F16D55/22Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads
    • F16D55/228Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a separate actuating member for each side
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D55/02Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members
    • F16D55/22Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D2055/0004Parts or details of disc brakes
    • F16D2055/0016Brake calipers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D2055/0004Parts or details of disc brakes
    • F16D2055/0016Brake calipers
    • F16D2055/002Brake calipers assembled from a plurality of parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D2055/0075Constructional features of axially engaged brakes
    • F16D2055/0091Plural actuators arranged side by side on the same side of the rotor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2250/00Manufacturing; Assembly
    • F16D2250/0007Casting
    • F16D2250/0015Casting around inserts

Definitions

  • This invention relates to a multipot type disk brake having a plurality of pistons to press at least one of a pair of opposed friction pads.
  • Multipot type disk brakes are disclosed e.g. in unexamined Japanese patent publications 5-293626 and 9-177843. Such brakes have a brake fluid supply passage defined by a pipe casted in the caliper.
  • Such disk brakes have merits that no machining is needed to form the fluid passage, that greater freedom of layout of the fluid passage is obtained (which makes it possible to reduce the resistance to the flow through the passage and thus provide smooth flow of brake fluid), and that it is possible to reduce the wall thickness, weight and size of the caliper by reinforcing the caliper with the pipe.
  • Multipot type disk brakes include a caliper having a plurality of cylinder bores, and pistons each inserted in the respective cylinder bores for pressing at least one of a pair of opposed friction pads.
  • the other friction pad is pressed i) by an outer claw of the caliper (with floating type disk brake), ii) by a single piston, or iii) by a plurality of pistons (with opposed-piston type disk brakes).
  • the fluid passage in the caliper is defined by a pipe casted in the caliper through which the cylinder bores communicate with each other
  • the pipe is provided behind the cylinder bores and brake fluid is supplied to the cylinder bores through holes extending from the pipe to the respective cylinder bores
  • the thickness from the bottoms of the cylinder bores to the outer surface of the caliper tends to be large, thus unduly increasing the thickness of the caliper.
  • arranging a pipe 3 across the cylinder bores 2 has been proposed.
  • the pipe 3a may shift longitudinally in the hole 4. In the worst case, the pipe may come out of the hole 4, dropping into the cylinder bore 2 at one or the other side therof.
  • An object of this invention is to prevent shift and dropout of a pipe casted in the caliper in a simple manner.
  • a multipot type disk brake which has an opposed pair of friction pads and a plurality of pistons and at least one of the friction pads is pressed into frictional contact with a disk rotor by the pistons, a caliper formed with cylinder bores parallel to each other, the pistons being mounted in the respective cylinder bores, the cylinder bores communicating with each other through a fluid passage formed in the caliper, and wherein the fluid passage is defined by a pipe casted in the caliper so as to extend between the cylinder bores and communicate the cylinder bores with each other,
  • the pipe has a projection or recess in a diametric direction so as to closely engage with the caliper.
  • the pipe has cutouts so as to be disposed at bottoms of the cylinder bores.
  • the cutouts of the pipe should be retracted from the inner wall of the cylinder bore.
  • the engaging portions provided on the pipe can be formed by casting in the caliper a pipe having a projection or a recess on or in the outer periphery of the pipe.
  • the engaging portions provided on the pipe engage the pipe with the caliper each other, preventing longitudinal shift of the pipe.
  • the pipe shifts slightly due e.g. to weak bonding between the caliper and the pipe, the pipe will not come out or drop out of the hole formed by the pipe.
  • FIG. 1 is a horizontal sectional view of a disk brake embodying this invention
  • FIG. 2 is a partial enlarged sectional view of the embodiment of FIG. 1;
  • FIG. 3 is a partial sectional view of another embodiment.
  • FIG. 4 is a partial sectional view of a still another embodiment.
  • FIG. 5 is a similar view of a prior art disk brake.
  • FIG. 1 shows a disk brake embodying this invention, which is an opposed-piston type disk brake.
  • This disk brake includes a caliper 1, which comprises inner and outer calipers 1a and 1b separately formed of aluminum alloy or cast iron and coupled together by bolts (not shown).
  • the inner and outer calipers 1a and 1b are formed with a plurality of (two in the embodiment) cylinder bores 2 arranged parallel to each other.
  • a piston 5 is inserted in each cylinder bore 2 to press a pair of opposed friction pads 6 into frictional contact with both sides of a disk rotor D.
  • piston seals 7 having the function of retracting the pistons 5, pad pins 8 axially (with respect to the disk) slidably supporting the friction pads 6, fluid seals 9 provided at the connecting portions between a pipe 3 in the inner caliper 1a and a pipe 3 in the outer caliper 1b.
  • the pad pins 8 are supported by the calipers with its both ends inserted through pin holes (not shown) formed in the inner and outer calipers 1a, 1b.
  • the pipes 3 as a fluid passage are casted in the inner and outer calipers 1a and 1b.
  • the calipers are casted with the pipes 3 put in position.
  • the cylinder bores 2 communicate with a brake fluid supply port 10.
  • Each pipe 3 includes an intermediate short pipe 3a separated from the remaining pipe portion.
  • the parallelly arranged cylinder bores 2 communicate with each other through the pipe 3a provided therebetween.
  • the pipe 3a has a projection or bend 11 at its intermediate portion as shown on an enlarged scale in FIG. 2.
  • an engaging portion extending in a diametric direction of the pipe is formed between the pipe 3a and the inner caliper 1a (and outer caliper 1b). This portion prevents longitudinal shift of the pipe 3a.
  • FIG. 3 shows another embodiment in which the pipe 3a has a recess 12.
  • an engaging portion extending in a diametric direction of the pipe 3 is formed on the pipe 3a. These portions prevent longitudinal shift of the pipe 3a.
  • the recess 12 shown in FIG. 3 is formed by drawing the pipe 3a at its mid-portion. But such a recess or a projection may be formed in any other manner.
  • FIG. 4 shows another embodiment of a disk brake in which a pipe 3 extends across the bottoms of the cylinder bores 2.
  • the pipe 3 has bent portions 15 at both ends, and a middle straight portion formed with cutouts 14 which are in the cylinder bore 2 at their bottom.
  • the passage in the pipe 3 thus communicates with the cylinder bores 2 through the holes defined by the cutouts 14.
  • the bent portions 15 (refer also to FIG. 1) engage the inner caliper 1a (and outer caliper 1b), thus keeping the pipe 3 in position. Since the pipe 3 partially penetrates into the cylinder bores 2 so as to extend across the cylinder bores 2, it is possible to reduce the thickness t of the caliper bottom by the length a by which the pipe 3 penetrates into the cylinder bores 2, compared with conventional brakes of this type.
  • cutouts 14 of the pipe 3 are retracted from the inner walls of the cylinder bores 2 by forming recesses 13 to prevent the edges of the cutouts 14 from protruding into the cylinder bores 2 and interfering with the sliding pistons.
  • edges of the cutouts 14 are retracted only slightly.
  • the edges of the cutouts may be retracted not by recessing but by any other method such as partial machining.
  • two cylinder bores 2 are formed in each of the inner and outer calipers 1a, 1b.
  • this invention is also equally applicable to opposed-piston type disk brakes having more than two cylinder bores in each of the inner and outer calipers, opposed-piston type disk brakes having one cylinder bore in one of the inner and outer calipers, and floating type disk brakes in which a plurality of cylinder bores are formed in only the inner caliper.
  • the pipe arrangement of the present invention is also applicable to a fluid passage in a fluid pressure system of an antilock brake system.
  • the present invention is applicable to any cast hydraulic unit having fluid passages in the form of straight or arcuate pipes that tend to shift axially due to poor bonding or due to the pipes not being bonded on purpose. That is, by providing engaging portions extending in a diametric direction of the pipes, it is possible to easily and reliably prevent axial shift or dropout of the pipes.
US09/166,091 1997-10-03 1998-10-05 Multipot type disk brake Expired - Lifetime US6092631A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP27159497A JP3568752B2 (ja) 1997-10-03 1997-10-03 マルチポット型ディスクブレーキ
JP9-271594 1997-10-03

Publications (1)

Publication Number Publication Date
US6092631A true US6092631A (en) 2000-07-25

Family

ID=17502259

Family Applications (1)

Application Number Title Priority Date Filing Date
US09/166,091 Expired - Lifetime US6092631A (en) 1997-10-03 1998-10-05 Multipot type disk brake

Country Status (4)

Country Link
US (1) US6092631A (fr)
EP (2) EP1482199B1 (fr)
JP (1) JP3568752B2 (fr)
DE (2) DE69835262T2 (fr)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050115780A1 (en) * 2003-11-28 2005-06-02 Keisuke Nanri Disc brake
US20050236237A1 (en) * 2004-04-22 2005-10-27 Barrett Sean C Wide caliper assembly design
US20060175156A1 (en) * 2005-02-07 2006-08-10 Tomoji Sato Cylinder apparatus and disk brake
US20080236961A1 (en) * 2007-03-27 2008-10-02 Hidetoshi Toyoda Vehicle-use disc brake
US20080296103A1 (en) * 2007-05-31 2008-12-04 Ausco Products, Inc. Caliper brake
US20090101454A1 (en) * 2007-10-22 2009-04-23 Keisuke Nanri Disk brake and method of producing the same
US20100147634A1 (en) * 2008-12-12 2010-06-17 Gm Global Technology Operations, Inc Brake caliper with reduced brake squeal
US20100320038A1 (en) * 2009-06-23 2010-12-23 Honda Motor Co., Ltd. Opposed-piston caliper body

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITMI20060016A1 (it) * 2006-01-05 2007-07-06 Sunstar Logistic Singapore Pte Ltd Metodo di fabbricazione di pinze per freni a disco perfezionato
JP4932767B2 (ja) * 2008-03-11 2012-05-16 曙ブレーキ工業株式会社 対向ピストン型ディスクブレーキ用キャリパ
JP4883371B2 (ja) * 2008-05-15 2012-02-22 日本軽金属株式会社 対向ピストン型ディスクブレーキ用キャリパ
KR101353720B1 (ko) 2011-06-23 2014-01-20 허종도 제동장치용 캘리퍼
ITMI20120017A1 (it) 2012-01-09 2013-07-10 Freni Brembo Spa Assieme di anima e tubo per la realizzazione di un circuito idraulico per pinza per freno a disco, corpo pinza comprendente detto assieme e metodo per la realizzazione di detto assieme e detto corpo pinza
GB2555578B (en) * 2016-10-27 2022-05-25 Alcon Components Ltd Hydraulic fluid ducts for disc brake calipers and method of manufacture thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3261424A (en) * 1962-01-29 1966-07-19 Kaiser Gypsum Company Inc Cellulosic fibrous sheet having fissures which are free of nonfibrous and disintegrated fibrous material
US3331473A (en) * 1966-02-28 1967-07-18 Kelsey Hayes Co Disc brake with self-energized brake shoe
US3424276A (en) * 1967-03-03 1969-01-28 Kelsey Hayes Co Opposed piston disk brake
US3882972A (en) * 1971-06-22 1975-05-13 Girling Ltd Disc brake with identical removable friction pads
JPH05293626A (ja) * 1992-04-16 1993-11-09 Izumi Ind Ltd ブレーキキャリパの製造方法
JPH09177843A (ja) * 1995-12-26 1997-07-11 Akebono Brake Ind Co Ltd 対向ピストン型ディスクブレーキ、およびその製造装置、並びに製造方法

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3013745C2 (de) * 1980-04-10 1982-03-25 Zahnradfabrik Friedrichshafen Ag, 7990 Friedrichshafen Gußteil mit Kanälen, sowie Verfahren und Gießform für die Herstellung dieses Gußteils
JPH0292447A (ja) * 1988-09-30 1990-04-03 Nissin Kogyo Kk ディスクブレーキ用多ポットキャリパの鋳造方法
US5168964A (en) * 1991-04-22 1992-12-08 Nelson Metal Products Corporation Brake caliper
DE4430957A1 (de) * 1994-08-31 1996-03-07 Teves Gmbh Alfred Bremssattel für Scheibenbremse

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3261424A (en) * 1962-01-29 1966-07-19 Kaiser Gypsum Company Inc Cellulosic fibrous sheet having fissures which are free of nonfibrous and disintegrated fibrous material
US3331473A (en) * 1966-02-28 1967-07-18 Kelsey Hayes Co Disc brake with self-energized brake shoe
US3424276A (en) * 1967-03-03 1969-01-28 Kelsey Hayes Co Opposed piston disk brake
US3882972A (en) * 1971-06-22 1975-05-13 Girling Ltd Disc brake with identical removable friction pads
JPH05293626A (ja) * 1992-04-16 1993-11-09 Izumi Ind Ltd ブレーキキャリパの製造方法
JPH09177843A (ja) * 1995-12-26 1997-07-11 Akebono Brake Ind Co Ltd 対向ピストン型ディスクブレーキ、およびその製造装置、並びに製造方法

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050115780A1 (en) * 2003-11-28 2005-06-02 Keisuke Nanri Disc brake
US7797812B2 (en) 2003-11-28 2010-09-21 Hitachi, Ltd. Method of manufacturing a disc brake
US20080034572A1 (en) * 2003-11-28 2008-02-14 Keisuke Nanri Disc brake
US20070272498A1 (en) * 2004-04-22 2007-11-29 Akebono Corporation (North America) Wide caliper assembly design
US20050236237A1 (en) * 2004-04-22 2005-10-27 Barrett Sean C Wide caliper assembly design
US7249658B2 (en) 2004-04-22 2007-07-31 Akebono Wide caliper assembly design
US20060175156A1 (en) * 2005-02-07 2006-08-10 Tomoji Sato Cylinder apparatus and disk brake
US20080289916A1 (en) * 2005-02-07 2008-11-27 Tomoji Sato Cylinder apparatus and disk brake
US8672100B2 (en) * 2005-02-07 2014-03-18 Hitachi, Ltd. Cylinder apparatus and disk brake
US8083035B2 (en) 2005-02-07 2011-12-27 Hitachi, Ltd. Cylinder apparatus and disk brake
US20080236961A1 (en) * 2007-03-27 2008-10-02 Hidetoshi Toyoda Vehicle-use disc brake
US7597178B2 (en) * 2007-05-31 2009-10-06 Ausco Products, Inc. Caliper brake
US20080296103A1 (en) * 2007-05-31 2008-12-04 Ausco Products, Inc. Caliper brake
US20090101454A1 (en) * 2007-10-22 2009-04-23 Keisuke Nanri Disk brake and method of producing the same
US8807298B2 (en) * 2007-10-22 2014-08-19 Hitachi, Ltd. Disk brake and method of producing the same
US20100147634A1 (en) * 2008-12-12 2010-06-17 Gm Global Technology Operations, Inc Brake caliper with reduced brake squeal
US8162111B2 (en) * 2008-12-12 2012-04-24 GM Global Technology Operations LLC Brake caliper with reduced brake squeal
CN101749342B (zh) * 2008-12-12 2013-05-29 通用汽车环球科技运作公司 制动啸叫减小的制动钳
US20100320038A1 (en) * 2009-06-23 2010-12-23 Honda Motor Co., Ltd. Opposed-piston caliper body

Also Published As

Publication number Publication date
EP1482199B1 (fr) 2008-08-27
EP0907034A3 (fr) 2000-11-29
DE69835262D1 (de) 2006-08-31
EP0907034B1 (fr) 2006-07-19
DE69839950D1 (de) 2008-10-09
JPH11108088A (ja) 1999-04-20
JP3568752B2 (ja) 2004-09-22
DE69835262T2 (de) 2007-06-14
EP0907034A2 (fr) 1999-04-07
EP1482199A1 (fr) 2004-12-01

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