US5361595A - Air-conditioning apparatus - Google Patents

Air-conditioning apparatus Download PDF

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Publication number
US5361595A
US5361595A US08/021,890 US2189093A US5361595A US 5361595 A US5361595 A US 5361595A US 2189093 A US2189093 A US 2189093A US 5361595 A US5361595 A US 5361595A
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United States
Prior art keywords
refrigerant
outdoor side
side unit
air
opening
Prior art date
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Expired - Lifetime
Application number
US08/021,890
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English (en)
Inventor
Kazuhiro Shimura
Takeshi Ookubo
Kouji Nagae
Takao Shiina
Kunie Sekigami
Ichiro Kamimura
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanyo Electric Co Ltd
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Sanyo Electric Co Ltd
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Filing date
Publication date
Priority claimed from JP4078869A external-priority patent/JP3059815B2/ja
Priority claimed from JP4078874A external-priority patent/JP3066177B2/ja
Priority claimed from JP4116835A external-priority patent/JP2966641B2/ja
Application filed by Sanyo Electric Co Ltd filed Critical Sanyo Electric Co Ltd
Assigned to SANYO ELECTRIC CO., LTD. reassignment SANYO ELECTRIC CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: KAMIMURA, ICHIRO, NAGAE, KOUJI, OOKUBO, TAKESHI, SEKIGAMI, KUNIE, SHIINA, TAKEO, SHIMURA, KAZUHIRO
Assigned to SANYO ELECTRIC CO., LTD. reassignment SANYO ELECTRIC CO., LTD. PLEASE CORRECT INVENTOR'S NAME TO SHIINA, TAKAO. PLEASE CORRECT ASSIGNEE'S ADDRESS TO: 18. 2-CHOME, KEIHAN-HONDOURI MORIGUCHI-SHI OOSAKA-FU. SEE RECORD FOR DETAILS. Assignors: KAMIMURA, ICHIRO, NAGAE, KOUJI, OOKUBO, TAKESHI, SEKIGAMI, KUNIE, SHIINA, TAKAO, SHIMURA, KAZUHIRO
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00—Control or safety arrangements
    • F24F11/70—Control systems characterised by their outputs; Constructional details thereof
    • F24F11/80—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air
    • F24F11/83—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air by controlling the supply of heat-exchange fluids to heat-exchangers
    • F24F11/84—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air by controlling the supply of heat-exchange fluids to heat-exchangers using valves
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00—Control or safety arrangements
    • F24F11/70—Control systems characterised by their outputs; Constructional details thereof
    • F24F11/80—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air
    • F24F11/83—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air by controlling the supply of heat-exchange fluids to heat-exchangers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F3/00—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F3/00—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems
    • F24F3/06—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the arrangements for the supply of heat-exchange fluid for the subsequent treatment of primary air in the room units
    • F24F3/065—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the arrangements for the supply of heat-exchange fluid for the subsequent treatment of primary air in the room units with a plurality of evaporators or condensers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B13/00—Compression machines, plants or systems, with reversible cycle
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B49/00—Arrangement or mounting of control or safety devices
    • F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
    • F25B49/022—Compressor control arrangements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00—Control or safety arrangements
    • F24F11/70—Control systems characterised by their outputs; Constructional details thereof
    • F24F11/80—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air
    • F24F11/83—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air by controlling the supply of heat-exchange fluids to heat-exchangers
    • F24F11/85—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air by controlling the supply of heat-exchange fluids to heat-exchangers using variable-flow pumps
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
    • F25B2313/005—Outdoor unit expansion valves
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
    • F25B2313/023—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
    • F25B2313/025—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple outdoor units
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
    • F25B2313/025—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple outdoor units
    • F25B2313/0253—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple outdoor units in parallel arrangements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
    • F25B2400/06—Several compression cycles arranged in parallel
    • F25B2400/061—Several compression cycles arranged in parallel the capacity of the first system being different from the second
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
    • F25B2400/07—Details of compressors or related parts
    • F25B2400/075—Details of compressors or related parts with parallel compressors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
    • F25B2400/07—Details of compressors or related parts
    • F25B2400/075—Details of compressors or related parts with parallel compressors
    • F25B2400/0751—Details of compressors or related parts with parallel compressors the compressors having different capacities
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
    • F25B2400/19—Pumping down refrigerant from one part of the cycle to another part of the cycle, e.g. when the cycle is changed from cooling to heating, or before a defrost cycle is started
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2600/00—Control issues
    • F25B2600/02—Compressor control
    • F25B2600/021—Inverters therefor
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/70—Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Definitions

  • This invention relates to an air-conditioning apparatus having at least one room unit (indoor side unit) and plural outdoor side units which are connected in parallel to an interunit pipe extending from the room unit.
  • a multiroom air-conditioning apparatus for simultaneously cooling or heating a plurality of rooms of a building has been generally known.
  • This multiroom air-conditioning apparatus is disclosed in Japanese Laid-open Patent Application No. 2-85656, and is so constructed that a plurality of outdoor side units each having a compressor, an outdoor heat exchanger, etc. are arranged so as to be connected in parallel to an inter-unit pipe connected to each room unit.
  • This type of multiroom air-conditioning apparatus has an advantage that realization of a large-capacity system can be promoted for such an apparatus.
  • This type of multiroom air-conditioning apparatus has been conventionally so designed that a refrigerant flow between each outdoor side unit and each indoor side unit (room unit) is controlled through closing and opening operations of a valve, and the closing and opening operations of each valve are carried out with an individual controller which is individually provided to each outdoor side unit.
  • alteration of the number of outdoor side units or indoor side units to be connected necessarily requires the control operation (program) of each outdoor side unit to be individually altered, or requires each of the individual controllers itself to be replaced by another. Therefore, the conventional multiroom air-conditioning apparatus has had a disadvantage that the individual controllers can not be fixedly used without modification or replacement in any status.
  • the same refrigerant flows in or out over plural outdoor side units which are arranged in parallel in the same system. Therefore, there occurs a problem that in a case where the refrigerant is partially trapped (naturally stocked) in an outdoor side unit located adjacently to an outdoor side unit in operation, the outdoor side unit in operation lacks the refrigerant, and a so-called "gas-lacking state" occurs in the outdoor side unit in operation.
  • the air-conditioning operation is so controlled that the operation of some outdoor side units (compressors) is ceased when an air-conditioning load is reduced to a value lower than the total output of the compressors of the outdoor side units.
  • the output of the air-conditioning apparatus is required to be smoothly controlled over an air-conditioning load range of the minimum (zero) air-conditioning load to the maximum air-conditioning load.
  • An object of this invention is to provide an air-conditioning apparatus in which outdoor side units can be fixedly used without modification or replacement in any status, and even when an outdoor side unit in operation lacks refrigerant, refrigerant is supplied to the refrigerant-lacked outdoor side unit in operation to adjust the refrigerant amount of the outdoor side unit to a proper value, and a control method for the air-conditioning apparatus.
  • Another object of this invention is to provide an air-conditioning apparatus in which when surplus or excessive refrigerant exists or trapped in an outdoor side unit, the surplus refrigerant is discharged from the outdoor side unit to another outdoor side unit to adjust the refrigerant amount of the outdoor side unit having the surplus or excessive refrigerant to a proper value, and a control method for the air-conditioning apparatus.
  • Another object of this invention is to provide an air-conditioning apparatus in which the output of the air-conditioning apparatus can be smoothly controlled over the air conditioning load range from its minimum (zero) load to its maximum load.
  • each outdoor side unit is equipped with individual control means for controlling opening and closing operations of an opening and closing valve, and central control means for controlling these individual control means of all outdoor side units collectively and intercommunicatively.
  • the air-conditioning apparatus comprises at least one indoor side unit, plural outdoor side units which are connected in parallel to an inter-unit pipe extending from the indoor side unit, opening and closing means which is provided to each outdoor side unit and serves to control refrigerant flow between the indoor side unit and the outdoor side unit through an opening and closing operation thereof, individual control means which is provided to each outdoor side unit and serves to control the opening and closing operation of the opening and closing means, detection means for detecting excess or lack state of refrigerant amount and/or lubricating oil amount in an outdoor side unit, which will obstruct the operation of the outdoor side unit, and central control means for collectively and concentratively controlling each of the individual control means of the plural outdoor side units to adjust the amount of the refrigerant and/or lubricating oil flowing among the plural outdoor side units, so that the excess or lack state of the refrigerant and/or lubricating oil amount of the outdoor side unit is redressed.
  • the air-conditioning apparatus thus constructed, not only the individual control means for individually controlling each outdoor side unit, but also the central control means for collectively controlling the individual means are equipped, so that the alteration of the control operation (control program) in accordance with the alteration of the number of the interconnected outdoor side units or indoor side units can be made by merely altering the control operation (control program) of the central control means. Therefore, it is not necessary to individually alter the control operation (control program) of each individual control means or replace each individual control means by another, and thus the individual control means can be fixedly and commonly usable for any case.
  • the air-conditioning apparatus may be equipped with a return pipe for returning lubricating oil separated in a oil separator of each outdoor side unit to a compressor, the return pipe being connected through a fluid flowing passageway to a return pipe of another outdoor side unit, and a first refrigerant withdrawing passageway for connecting the fluid flowing passageway to the outdoor heat exchanger, the first refrigerant withdrawing passageway having an opening and closing valve which serves to control the refrigerant and/or lubricating oil flow therethrough between the outdoor side units so that the excess or lack state of the refrigerant and/or lubricating oil amount which will obstruct the operation of an outdoor side unit is redressed when the excess or lack of the refrigerant and/or lubricating oil amount in the outdoor side unit is detected.
  • the opening and closing valve is so controlled that a proper amount of refrigerant trapped in another outdoor side unit in non-operation is fed to the refrigerant-lacking outdoor side unit through the opening and closing operation of the opening and closing valve.
  • the air-conditioning apparatus may be equipped with a refrigerant adjusting container in a refrigerant pipe of each outdoor side unit, a second refrigerant withdrawing passageway through which the refrigerant adjusting container is connected to the fluid flowing passageway, and a third refrigerant withdrawing passageway through which the fluid flowing passageway is connected to a discharge pipe of the compressor, each of the second and third refrigerant withdrawing passageway being equipped with an opening and closing valve through which a part of high-pressure refrigerant in an outdoor side unit in operation, suffering a refrigerant-lacking state which will obstruct the operation thereof, is fed to a refrigerant adjusting container of a refrigerant-trapped outdoor side unit.
  • the air-conditioning apparatus when an outdoor side unit suffers the refrigerant-lacking state which will obstruct the operation thereof, the air-conditioning apparatus is so controlled that the refrigerant is withdrawn from an outdoor side unit in non-operation to the refrigerant-lacking outdoor side unit. Therefore, the lack of the refrigerant in the refrigerant-lacking outdoor side unit can be redressed.
  • At least one outdoor side unit of the plural outdoor side units is equipped with a capacity-invariable compressor and a capacity-variable compressor whose capacity is variable in accordance with an air-conditioning load.
  • each of the other residual outdoor side units is equipped with a capacity-invariable compressor, and the total output ps1 of the compressor of the outdoor side unit having both of the capacity-invariable compressor and the capacity-variable compressor and the output ps2 of the compressor of the outdoor side unit having only the capacity-invariable compressor are beforehand set so as to satisfy the following equation:
  • the output of the air-conditioning apparatus can be smoothly controlled over an air-conditioning range from the minimum (zero) air-conditioning load to the maximum air-conditioning load.
  • control means for individually controlling each outdoor side unit not only the individual control means for individually controlling each outdoor side unit, but also the central control means for collectively controlling the individual means are equipped, so that the alteration of the control operation (control program) in accordance with the alteration of the number of the interconnected outdoor side units or indoor side units can be made be merely altering the control operation (control program) of the central control means. Therefore, it is not necessary to individually alter the control operation (control program) of each individual control means or replace each individual control means by another, and thus the individual control means can be fixedly and commonly usable for any case.
  • the refrigerant is withdrawn from an outdoor side unit in non-operation to the refrigerant-lacking outdoor side unit through the opening and closing operation of the opening and closing valve. Therefore, the lack of the refrigerant in the refrigerant-lacking outdoor side unit can be redressed.
  • the control means when a refrigerant-excessive state which will obstruct the operation of an outdoor side unit in operation is detected by the detection means, it is judged by the control means whether there is an outdoor side unit in non-operation. If the outdoor side unit in non-operation is judged to exist, the surplus refrigerant is fed from the outdoor side unit in operation having the surplus refrigerant to the outdoor side unit in non-operation, thereby redressing the refrigerant-excessive state in the outdoor side unit in operation.
  • the capacity of the capacity-variable compressor is varied in accordance with the variation of the air-conditioning load while suitably combined with the capacity of the capacity-invariable compressors, so that the output of the air-conditioning apparatus can be smoothly controlled over an extremely wide range.
  • FIG. 1 is a refrigerant circuit diagram of a first embodiment of a multiroom air-conditioning apparatus of this invention
  • FIG. 2 is a refrigerant circuit diagram showing the refrigerant flow in a refrigerant withdrawing operation in a cooling operation of a second embodiment
  • FIG. 3 is a flowchart for a refrigerant withdrawing process in a cooling operation
  • FIG. 4 is a flowchart for a refrigerant withdrawing process in a heating operation
  • FIG. 5 is a refrigerant circuit diagram showing the refrigerant flow in a refrigerant withdrawing operation in a heating operation of the second embodiment
  • FIG. 6 is a refrigerant circuit diagram of a third embodiment of this invention.
  • FIG. 7 is a flowchart for a process in the cooling operation of the third embodiment
  • FIG. 8 is a flowchart for a process in the heating operation of the third embodiment
  • FIG. 9 shows a table showing an opening and closing status of each opening and closing valve
  • FIG. 10 is a refrigerant circuit diagram of a fourth embodiment of the multiroom air-conditioning apparatus of this invention.
  • FIG. 11 is a refrigerant circuit diagram showing the refrigerant flow in a refrigerant stocking operation in the cooling operation
  • FIG. 12 is a flowchart for a refrigerant stocking process in the cooling operation
  • FIG. 13 is a flowchart for a refrigerant stocking process in the heating operation
  • FIG. 14 is a refrigerant circuit diagram of a fifth embodiment of this invention.
  • FIG. 15 shows a table showing a combination of compressors
  • FIG. 16 shows a table showing another combination of compressors
  • FIG. 17 shows a table showing another combination of compressors
  • FIG. 18 is a refrigerant circuit diagram of a modification of the fifth embodiment.
  • two outdoor side units and one indoor side unit are representatively illustrated in the figures, however, the number of the outdoor side units and the number of the indoor side units are not limited to two and one respectively, and any number of outdoor side units and indoor side units may be used for this invention.
  • reference numerals 1 1 and 1 2 represent outdoor side units
  • a reference numeral 3 represents an indoor side unit (room unit).
  • the outdoor side unit 1 1 comprises an accumulator 10 1 , a compressor 11 1 , an oil (refrigerant-lubricating oil) separator 12 1 , a four-way change-over valve 13 1 , an outdoor heat exchanger 14 1 , an outdoor electrical expansion valve 15 1 , and a refrigerant adjusting container 16 1 .
  • a reference numeral 80 represents an oil surface sensor (detection means) provided at a side portion of the compressor 11 1 .
  • the sensor 80 is provided with a float (not shown), and serves to detect the amount of lubricating oil in the compressor 11 1 to output a detection value to the individual controller 61 1 .
  • a reference numeral 17 1 represents a cooling blower for the outdoor heat exchanger 14 1 .
  • the construction of the outdoor side unit 1 2 is substantially identical to that of the outdoor side unit 1 1 , containing a construction as described below, and thus the description thereof is eliminated from the following description.
  • the indoor side unit 3 comprises an indoor heat exchanger 34 and an indoor electrical expansion valve 35 (hereinafter referred to as "indoor mechanical valve").
  • the indoor side unit 3 is provided with an inter-unit pipe comprising a gas pipe 5 and a liquid pipe 7 which extend from the indoor side unit 3, and the outdoor side units 1 1 and 1 2 are connected in parallel to the inter-unit pipe.
  • plural outdoor side units 3 each having the above construction are arranged so as to be connected to the inter-unit pipe of each indoor unit in parallel.
  • the oil separator 12 1 serves to separate or extract lubricating oil from mixture of refrigerant and lubricating oil which is discharged from the compressor 11 1 , and the separated lubricating oil is returned through return pipes (oil withdrawing passageways) 21 1 and 22 2 to the compressor 11 1 .
  • the return pipe 21 1 is provided with opening and closing valves 23 1 and 25 1 for controlling the lubricating oil flow between the oil separator 12 1 and the compressor 11 1 through its opening and closing operation.
  • the return pipe 21 1 is connected to a suck-in pipe of the compressor 11 1 through a pipe 65.
  • the return pipes 21 1 and 21 2 of the outdoor side units 1 1 and 1 2 are connected through a refrigerant flowing passageway (hereinafter referred to as a balance pipe") 51 to each other.
  • the balance pipe 51 is connected to the four-way change-over valve 13 1 and a check valve 18 1 through a refrigerant withdrawing passageway (hereinafter referred to as "third auxiliary pipe”) 53 1 , and the third auxiliary pipe 53 1 is provided with a third opening and closing valve 55 1 for controlling refrigerant flow through the third auxiliary pipe 53 1 .
  • the balance pipe 51 is intercommunicated to the outdoor heat exchanger 14 1 when the third opening and closing valve 55 1 is opened and the four-way change-over valve 13 1 is switched to a switch position as indicated by a solid line of FIG. 1.
  • first auxiliary pipe a passageway extending from the third auxiliary pipe 53 1 through the four-way change-over valve 13 1 to the outdoor heat exchanger 14 1 serves as a first refrigerant withdrawing passageway (hereinafter referred to as "first auxiliary pipe") through which the balance pipe 51 is connected to the outdoor heat exchanger 14 1 .
  • the refrigerant adjusting container 16 1 is connected to the balance pipe 51 through a second refrigerant withdrawing passageway (hereinafter referred to as "second auxiliary pipe") 57 1 , and the second auxiliary pipe 57 1 is provided with a second opening and closing valve 59 1 .
  • the liquid pipe 7 of the refrigerant controller 16 1 is provided with an opening and closing valve 60 1 .
  • the opening and closing valve 60 1 comprises an unidirectional electromagnetic valve, and thus the liquid flow from the left side to the right side in FIG. 1 can not be intercepted.
  • T 1 and T 2 represent temperature sensors for detecting temperature at the outlet and inlet of the indoor heat exchanger 34 respectively
  • T 3 and T 4 represent temperature sensors for detecting temperature at the outlet and inlet of the outdoor heat exchanger 14 1 (14 2 ).
  • each of the outdoor side units 1 1 and 1 2 is provided with an individual controller 61 1 (61 2 ) for controlling the opening and closing operation of the various kinds of opening and closing valves in each outdoor side unit, and the outdoor side units 1 1 and 1 2 are independently driven by the individual controllers 61 1 and 61 2 , respectively.
  • Each of the individual controllers 61 1 and 61 2 is connected to each of the temperature sensors T 3 and T 4 , and monitors variation of temperature through each temperature sensor.
  • These individual controllers 61 1 and 61 2 are connected to a central controller 63, and the operation thereof are collectively controlled by the central controller 63.
  • the alteration of the control operation of the whole system of the air-conditioning apparatus which will be required in accordance with the alteration of the number of the outdoor side units or indoor side units, can be performed by merely altering the control operation (program) of only the central controller, so that it is not required to replace each individual controller itself or alter the control operation (program) of each individual controller. Therefore, the air-conditioning control can be performed for any case using merely about six kinds of individual controllers. That is, the individual controllers can be fixedly and commonly usable for any case.
  • each of the outdoor heat exchangers 14 1 and 14 2 serves as a condenser, and the indoor heat exchanger 34 serves as an evaporator. That is, a cooled air (wind) is fed from the indoor heat exchanger 34 (a cooling operation is carried out).
  • each of the outdoor heat exchangers 14 1 and 14 2 serves as an evaporator, and the indoor heat exchanger 34 serves as a condenser. That is, a heated air (wind) is fed from the indoor heat exchanger 34 (a heating operation is carried out).
  • the lubricating oil amount of the compressor 11 1 of the outdoor side unit 1 1 is kept to a predetermined amount
  • the lubricating oil amount of the compressor 11 2 of the outdoor side unit 1 2 is below a predetermined amount and parts of the compressor 11 2 such as a rotor, etc. is about to be worn
  • the opening and closing valves 23 1 , 23 2 and 25 2 are opened
  • the opening and closing valve 25 1 is closed
  • the lubricating oil which is separated in the oil separator 12 1 of the outdoor side unit 1 1 is guided through the balance pipe 51 to the compressor 12 2 of the outdoor side unit 12 2 . That is, the balance pipe 51 serves to keep the balance of lubricating oil amount between the respective compressors.
  • This invention is characterized in that the refrigerant amount of each of the outdoor side units 1 1 and 1 2 is adjusted using the balance pipe 51, and the adjustment of the refrigerant amount will be hereunder described.
  • a control operation for feeding the refrigerant from the refrigerant-trapped outdoor side unit in non-operation to the refrigerant-lacking outdoor side unit in operation is carried out.
  • This control operation is carried out by opening and closing the various kinds of control valves through the central controller 63 and the individual controllers 61 1 and 61 2 .
  • the air-conditioning operation is started (S1) to carry out a cooling operation (at a step S2), for example.
  • SH difference between the temperatures at the outlet and inlet of the indoor side unit is above 5° C.
  • SH T 1 -T 2 ⁇ 5° C.
  • the opening degree of the indoor mechanical valve 35 is above 3/4 (opening degree ⁇ 3/4) (at a step S3).
  • the opening degree of the indoor mechanical valve 35 is increased to a value higher than a predetermined value (3/4), and thus a large amount of refrigerant is so controlled as to flow into the indoor heat exchanger 34.
  • the outdoor side unit in operation is judged to lack the refrigerant, and thus it is checked whether there exists an outdoor side unit in non-operation from which the refrigerant can be withdrawn (at a step S4).
  • the opening and closing valve 25 1 and the opening and closing valve 60 1 of the outdoor side unit 1 1 in operation are opened, and the third opening and closing valve 55 2 of the refrigerant-trapped outdoor side unit 1 2 in non-operation is opened.
  • the opening and closing operations of the various valves are shown in a table of FIG. 9. Here, in this case, the valves other than the above valves are closed.
  • blower (fan) 17 2 for the outdoor heat exchanger 14 2 of the refrigerant-trapped outdoor side unit 1 2 in non-operation.
  • the driving of the blower 17 2 promotes gasification of the refrigerant, and thus the refrigerant can be more easily withdrawn.
  • step S6 If at the step S4 (see FIG. 3) it is judged that there is no outdoor side unit in non-operation, there is no trapped refrigerant, and thus the driving capacity of the refrigerant-lacking outdoor side unit is lowered (at a step S6). If it is an outdoor side unit having a capacity-invariable compressor, the operation of the outdoor side unit is stopped while if it is an outdoor side unit having a compressor equipped with an inverter, the frequency of the compressor is lowered to lower the rotating speed of the compressor.
  • the refrigerant withdrawing control operation as described above is continued for about three minutes (at a step S7).
  • the judgement at the step S3 is carried out again (at a step S8).
  • the judgement at the step S3 is "No”
  • the refrigerant lack is judged to be redressed, so that the refrigerant withdrawing control at the step S5 is ended (at a step S9).
  • the judgment at the step S3 is "Yes”
  • the refrigerant lack is judged not to be redressed, and thus the refrigerant withdrawing control at the step S5 is continued (at a step S10).
  • the refrigerant withdrawing control is continued for about three minutes, and it is ended after three minutes elapse.
  • a control time for the steps S5 and S6 extends to about six minutes, and thus the refrigerant can be estimated to be withdrawn during this control time. If the refrigerant lack occurs even in such a status, it is judged that no trapped refrigerant exists in the outdoor side unit in non-operation. Therefore, similarly at the step S6, the driving capacity of the refrigerant-lacking outdoor side unit is lowered (at a step S11).
  • the refrigerant trapped in the outdoor heat exchanger is withdrawn into the refrigerant-lacking outdoor side unit by utilizing the lower pressure (than the pressure in the outdoor side unit) of the passageway extending from the balance pipe 51 to the compressor 11 1 .
  • the refrigerant trapped in the refrigerant adjusting container of an outdoor side unit in non-operation is fed (withdrawn) into a refrigerant-lacking outdoor side unit by utilizing a part of high-pressure refrigerant of the outdoor side unit.
  • FIG. 6 is a refrigerant circuit diagram of this type of embodiment of the air-conditioning apparatus.
  • the air-conditioning operation is first started (at a step S31) to carry out the cooling operation (at a step S32).
  • step S33 it is judged whether the outdoor side unit is operation lacks refrigerant. If the judgment at the step S33 is "No", no refrigerant lack is judged, and thus the cooling control operation is continued without alteration. On the other hand, if the judgment at the step S33 is "Yes”, the refrigerant lack is judged for the outdoor side unit in operation, and thus it is checked at a step S34 whether there exists an outdoor side unit in non-operation from which refrigerant can be withdrawn.
  • a refrigerant push-out (flow-out) control operation is executed at a step S35 to push out the refrigerant trapped in the outdoor side unit in non-operation.
  • the third opening and closing valve 55 and the opening and closing valve 60 1 of the outdoor side unit 1 1 in operation are opened, and the opening and closing valve 60 2 of the refrigerant-trapped outdoor side unit 1 2 in non-operation is opened.
  • step S34 If the no existence of the outdoor side unit in non-operation is judged at the step S34 (see FIG. 7), there is no trapped refrigerant, and thus the driving capacity of the refrigerant-lacking outdoor side unit is lowered (at a step S36). If it is an outdoor side unit having a capacity-invariable compressor, the operation of the outdoor side unit is stopped. If it is an outdoor side unit having a compressor with an inverter (capacity-variable compressor), the frequency of the compressor is reduced to lower the rotating speed of the compressor.
  • This refrigerant push-out control operation is continued for about three minutes (at a step S37).
  • the refrigerant push-out control operation is continued for about three minutes, and then ended.
  • the control time at the steps S35 and S40 extend to about six minutes, and thus the refrigerant is expected to have been pushed out (flown out). If the refrigerant lack occurs even in such a status, it is judged that there is no trapped refrigerant in the outdoor side unit, so that similarly to the step S36, the driving capacity of the refrigerant-lacking outdoor side unit is lowered (at a step S41).
  • FIG. 8 is flowchart showing the air-conditioning operation in the heating operation of this embodiment.
  • the other steps are identical to those of FIG. 7.
  • the control operation as described above relates to the control operation for the refrigerant lacking case.
  • the same control operation is also applicable to a lubricating oil lacking case. That is, when an outdoor side unit in operation lacks lubricating oil, the lubricating oil can be withdrawn from an outdoor side unit in non-operation through the above control operation.
  • the opening and closing operation of each valve for the lubricating oil withdrawing control is also shown in the table of FIG. 9.
  • the embodiments as described above relate to the refrigerant supply control for supply refrigerant to a refrigerant-lacking outdoor side unit.
  • this invention is also applicable to a refrigerant removal control for removing refrigerant from a refrigerant-excessive (surplus) outdoor side unit.
  • FIG. 10 shows another embodiment of the air-conditioning apparatus in which the refrigerant removal control can be performed.
  • T 1 represents a sensor for detecting a condensation temperature of the outdoor side unit 14 1 , 14 2 in the cooling operation
  • T 2 represents a sensor for detecting a temperature at the outlet of the outdoor side unit 14 1 , 14 2 in the cooling operation.
  • each of the outdoor heat exchangers 14 1 and 14 2 serves as a condenser, and the indoor heat exchanger 34 serves as an evaporator. That is, the cooled air is supplied from the indoor heat exchanger 34 (the cooling operation is carried out).
  • each of the outdoor heat exchangers 14 1 and 14 2 serves as an evaporator, and the indoor heat exchanger 34 serves as a condenser. That is, the heated air is supplied from the indoor heat exchanger 34 (the heating operation is carried out).
  • plural outdoor side units 1 1 and 1 2 are connected in parallel to one another in the same system through which the same refrigerant flows. Therefore, when a large amount of the refrigerant concentratively or deviationally flows into an outdoor side unit, a case may occur where surplus or excessive refrigerant is trapped in an outdoor heat exchanger, etc. of an outdoor side unit and the operation of the outdoor side unit is obstructed.
  • the heat-discharge area of the outdoor heat exchanger is reduced, so that the liquefaction of the refrigerant is depressed.
  • the subcooling degree of the refrigerant in the outdoor heat exchanger 14 1 is diagnosed on the basis of the status (SC ⁇ 15° C.), and if SC ⁇ 15° C., the outdoor heat exchanger 14 1 is judged to have surplus refrigerant.
  • the surplus refrigerant is judged not to exist, and thus the cooling operation is continued.
  • the judgment at the step S103 is "Yes”
  • the surplus refrigerant is judged to exist in an outdoor side unit 1 1 in operation, and thus it is checked at a step S104 whether there is an outdoor side unit 1 2 in non-operation into which the refrigerant flows.
  • a surplus-refrigerant stocking control for stocking the surplus refrigerant into the outdoor side unit 1 2 is executed (at a step S5).
  • the opening and closing valve 60 2 of the outdoor side unit 1 2 is opened, and the opening and closing valves 59 2 and 69 2 and the electrical expansion valve 15 2 are closed.
  • the surplus refrigerant stocked in the outdoor side unit 1 1 flows from the liquid pipe 7 through the opening and closing valve 60 2 into the outdoor side unit 1 2 in non-operation as indicated by a dotted line of FIG. 11.
  • the opening and closing valves 59 2 and 69 2 and the electrical expansion valve 15 2 are closed, and thus the surplus refrigerant is stocked into the refrigerant adjusting container 16 2 of the outdoor side unit 1 2 in non-operation.
  • the surplus refrigerant is controlled to flow into the refrigerant adjusting container 16 2 of the outdoor side unit 1 2 in non-operation to thereby prevent the surplus refrigerant from being stocked in the outdoor heat exchanger 14 1 of the outdoor side unit 1 1 . Therefore, reduction of the heat-discharge area of the outdoor heat exchanger is prevented, thereby overcoming the disadvantage of the conventional air-conditioning apparatus that the liquefaction of the refrigerant is depressed.
  • the refrigerant stocking control as described above is continued for about three minutes (at a step S107).
  • the judgment at the step S103 is made again (at a step S108).
  • the judgment at the step S103 is "No"
  • the surplus refrigerant is judged not to exist, and thus the refrigerant stocking control at the step S105 is ended (at a step S109).
  • the judgment at the step S103 is "Yes”
  • the surplus refrigerant is judged to exist, and thus the refrigerant stocking control at the step S105 is continued (at a step S110).
  • the refrigerant stocking control is continued for about three minutes, and then ended.
  • the control time for the steps S105 and S110 extends to about six minutes, and thus the surplus refrigerant is expected to be stocked into the outdoor side unit in non-operation during this control time. If the surplus refrigerant is judged to exist in the outdoor side unit in operation in such a status, the outdoor side unit in non-operation is considered to have no space in which the surplus refrigerant is stocked, so that similarly to the step S106, the driving capacity of the outdoor side unit in operation is lowered (at a step S111).
  • FIG. 13 is a flowchart showing the control operation under the heating operation, and the different step of FIG. 13 from that of FIG. 12 resides in that the judgment of presence of the surplus refrigerant is made on the basis of the opening degree of the indoor mechanical valve (at steps S121 and 123).
  • the refrigerant may be stocked not only into the refrigerant adjusting container of the outdoor side unit in non-operation, but also into the outdoor heat exchanger thereof.
  • FIG. 14 shows another embodiment of the air-conditioning apparatus according to this invention.
  • reference numerals 101 1 and 101 2 represent outdoor side units
  • reference numerals 103 1 and 103 2 represent indoor side units (room units).
  • the outdoor side unit 101 1 comprises an accumulator 110 1 , a capacity-invariable compressor A, a capacity-variable compressor B whose capacity is variable in accordance with an air-conditioning load in a room, an oil (lubricating oil) separator 112 1 , a four-way change-over valve 113 1 , an outdoor heat exchanger 114 1 and an outdoor electrical expansion valve 115 1 .
  • the outdoor side unit 101 2 comprises an accumulator 110 2 , a capacity-invariable compressor C, an oil (lubricating oil) separator 112 2 , a four-way change-over valve 113 2 , an outdoor heat exchanger 114 2 and an outdoor electrical expansion valve 115 2 .
  • the oil separator 112 1 of the outdoor side unit 101 1 serves to separate lubricating oil which is contaminated in refrigerant discharged from the compressors A and B, and the separated lubricating oil is returned through a return pipe 121 1 to the compressors A and B.
  • the return pipe 121 1 is provided with an opening and closing valve 123 1 .
  • the oil separator 112 2 of the outdoor side unit 101 2 serves to separate lubricating oil which is contaminated in refrigerant discharged from the compressor c, and the separated lubricating oil is returned through a return pipe 121 2 to the compressor C.
  • the return pipe 121 2 is provided with an opening and closing valve 123 2 .
  • the compressor A is a capacity-invariable compressor having 4 horsepowers (ps)
  • the compressor B is a capacity-variable compressor having 6 horsepowers (ps) whose capacity is variable in accordance with the air-conditioning load
  • the compressor C is a capacity-invariable compressor having 10 horsepowers (ps).
  • compressor B(ps) compressor B(ps) ⁇ compressor A(ps).
  • the output of the air-conditioning apparatus is so controlled as to be smoothly variable (controllable) over the air-conditioning load range from the minimum (zero) load to the maximum load as shown in FIG. 15.
  • the capacity-invariable compressor C (10 ps) is continued to be driven while the capacity-variable compressor B of the outdoor side unit 101 1 is controlled to vary its output in the range of 1 to 6 ps. Still further, in order to control the output of the air-conditioning apparatus in the range of 17 to 20 ps, the capacity-invariable compressor C (10 ps) of the outdoor side unit 101 2 and the capacity-invariable compressor A (4 ps) of the outdoor side unit 101 1 are continued to be driven while the capacity-variable compressor B of the outdoor side unit 101 1 is controlled to vary its output in the range of 3 to 6 ps. Through this operation, the output of the air-conditioning apparatus can be smoothly varied (controlled) over the range of the minimum (zero) load to the maximum (rating) load.
  • a combination of the INV8(8 ps) and the rating (capacity-invariable compressor) 8 ps may be adopted.
  • a combination of the INV10(10 ps) and the rating (capacity-invariable compressor) 10 ps may be adopted.
  • a combination of the INV5(5 ps), the INV8(8 ps) and the rating (capacity-invariable compressor) 10 ps may be adopted.
  • For the maximum output of 25 ps a combination of the INV5(5 ps), the INV10(10 ps) and the rating (capacity-invariable compressor) 10 ps may be adopted.
  • Reference numerals 171 1 and 171 2 represent outdoor side units, and reference numerals 173 1 and 173 2 represent indoor side units.
  • the outdoor side unit 171 1 comprises an accumulator 191 1 , a capacity-invariable compressor A, a capacity-variable compressor B, an oil (lubricating oil) separator 192 1 , an outdoor heat exchanger 193 1 , and an outdoor electrical expansion valve 194 1 .
  • the outdoor side unit 171 2 comprises an accumulator 191 2 , a capacity-invariable compressor, an oil separator 192 2 , an outdoor heat exchanger 193 2 , and an outdoor electrical expansion valve 194 2 .
  • the indoor side unit 173 1 (173 2 ) comprises an indoor heat exchanger 197 1 (197 2 ), and an indoor electrical expansion valve (indoor mechanical valve) 198 1 (198 2 ).
  • the indoor side units 173 1 and 173 2 are connected to the indoor side units 171 1 and 171 2 through an inter-unit pipe 108 comprising a high-pressure gas pipe 181, a low-pressure gas pipe 183 and a liquid pipe 185, and the pipes 181, 183 and 185 are provided with refrigerant flow passageway change-over valves a, b, c, d, e, f, g and h for enabling each of the heat exchangers 175 1 and 175 2 of the indoor side units 173 1 and 173 2 to act as a condenser or evaporator as shown in FIG. 18.
  • the total of the maximum outputs of the compressors of the outdoor side unit having the capacity-invariable compressor A and the capacity-variable compressor B (ps1) and the output of the compressor of the outdoor side unit having only the capacity-invariable compressor C (ps2) are set so as to satisfy the following equation: ps1(A+B) ⁇ ps2(C). It is also preferable that compressor B (ps) ⁇ compressor A (ps).
  • the output of the air-conditioning apparatus can be smoothly varied (controlled) over the air-conditioning load range from the minimum (zero) load to the maximum load.

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  • Engineering & Computer Science (AREA)
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  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
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JP4078869A JP3059815B2 (ja) 1992-02-28 1992-02-28 空気調和装置
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US5832733A (en) * 1996-02-23 1998-11-10 Sanyo Electric Co., Ltd Power controllable type air conditioner
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Publication number Publication date
EP0744581A2 (en) 1996-11-27
CN1175226C (zh) 2004-11-10
DE69330614D1 (de) 2001-09-20
EP0563570A1 (en) 1993-10-06
DE69330614T2 (de) 2002-06-13
ES2161947T3 (es) 2001-12-16
DE69320230D1 (de) 1998-09-17
CN1062948C (zh) 2001-03-07
DE69320230T2 (de) 1999-04-22
ES2121880T3 (es) 1998-12-16
CN1285488A (zh) 2001-02-28
EP0563570B1 (en) 1998-08-12
KR970001286B1 (ko) 1997-02-05
TW212224B (it) 1993-09-01
EP0744581A3 (en) 1996-12-11
KR930018223A (ko) 1993-09-21
CN1078037A (zh) 1993-11-03
EP0744581B1 (en) 2001-08-16

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