US4927358A - Apparatus for producing honeycomb panels - Google Patents
Apparatus for producing honeycomb panels Download PDFInfo
- Publication number
- US4927358A US4927358A US07/343,642 US34364289A US4927358A US 4927358 A US4927358 A US 4927358A US 34364289 A US34364289 A US 34364289A US 4927358 A US4927358 A US 4927358A
- Authority
- US
- United States
- Prior art keywords
- drawout
- trays
- heating chamber
- honeycomb panels
- wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/56—Compression moulding under special conditions, e.g. vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/0227—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using pressure vessels, e.g. autoclaves, vulcanising pans
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/04—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/10—Isostatic pressing, i.e. using non-rigid pressure-exerting members against rigid parts or dies
- B29C43/12—Isostatic pressing, i.e. using non-rigid pressure-exerting members against rigid parts or dies using bags surrounding the moulding material or using membranes contacting the moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D24/00—Producing articles with hollow walls
- B29D24/002—Producing articles with hollow walls formed with structures, e.g. cores placed between two plates or sheets, e.g. partially filled
- B29D24/005—Producing articles with hollow walls formed with structures, e.g. cores placed between two plates or sheets, e.g. partially filled the structure having joined ribs, e.g. honeycomb
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/60—Multitubular or multicompartmented articles, e.g. honeycomb
- B29L2031/608—Honeycomb structures
Definitions
- This invention relates to apparatus for producing honeycomb panels, and more particularly, to apparatus which enables continuous production of honeycomb panels and thereby improves productivity.
- the honeycomb panel is a panel material which consists of a honeycomb core C formed of light metal foil or paper, sandwiched between two thin plates B of steel, light metal or plastics bonded together.
- the honeycomb panel used as a structural material is known for its light weight and very high resistance against bending.
- Such honeycomb panels have been manufactured, as shown in FIG. 7A, by placing on a table 71 a work W consisting of a honeycomb core C sandwitched between two thin plates B, B with thermosetting bonding agent applied therebetween; surrounding the work W with a plurality of frame members 74 and wrapping the entire assembly in a vacuum bag 72; putting the wrapped assembly in an autoclave 75, as shown in FIG.
- This method processes the honeycomb panels by a batch system, in which the autoclave is stopped to be heated every batch to replace processed works with new unprocessed ones. Therefore, at a time of starting next batch, it takes a fairly long time for the autoclave to raise a temperature to a necessary level for processing the works. This time loss lowers significantly the productivity and raise costs for production. Also, since the autoclave is very expensive, costs for an equipment are high.
- An object of this invention is to provide apparatus for producing honeycomb panels which allows continuous processing of the honeycomb panels instead of the conventional batch processing.
- Another object of this invention is to provide apparatus for producing honeycomb panels which improves productivity by employing a continuous processing.
- a further object of this invention is to provide apparatus for producing honeycomb panels which needs not an expensive equipment such as an autoclave to reduce costs for building and running the equipment.
- an apparatus which comprises a heating chamber isolated by a wall from external air, and a plurality of drawout trays capable of being individually inserted into and withdrawn from the heating chamber through a plurality of openings formed in the wall.
- Each of the drawout trays has a work accommodating chamber connected to a vacuum source, a top opening of which can be hermetically closed by a flexible sheet that can be opened and closed.
- each drawout tray has block plates at the front and rear ends thereof for closing the opening in the wall at every terminal positions when the drawout tray is inserted into and withdrawn from the heating chamber.
- a plurality of drawout trays can independently be inserted into and withdrawn from the heating chamber while the heating chamber keeps to be substantially isolated from external air.
- FIG. 1 is a perspective view of an apparatus for producing honeycomb panels as one embodiment of this invention, with a part of the outer wall removed;
- FIG. 2 is an schematic view of the apparatus for producing honeycomb panels of FIG. 1;
- FIG. 3 is a perspective view of a drawout tray installed in the apparatus for producing honeycomb panels of FIG. 1;
- FIG. 4 is a plan view of the drawout tray of FIG. 3;
- FIG. 5 is a cross-sectional view taken along the line V--V of FIG. 4;
- FIG. 6 is a perspective view of a honeycomb panel shown in a condition of a honeycomb core and two thin plates separated one another;
- FIG. 7A is an explanatory view showing an example of a conventional apparatus for producing honeycomb panels.
- FIG. 7B is an explanatory view showing the conventional apparatus of FIG. 7A inserted in an autoclave.
- reference numeral 1 represents a frame formed like a box, in which a partition plate 2 is installed to form a heating chamber 3 and a circulation passage 4, the former being arranged beneath the latter.
- a heater 5 and a circulation fan 6 are provided in the circulation passage 4.
- the fan 6 forcibly circulates the air heated by the heater 5 through the circulation passage 4 into the heating chamber 3.
- a Silocco fan is used as the circulation fan 6 to feed a large volume of heated air through a plurality of distribution plates 7 to form laminar flows entering uniformly into the heating chamber 3.
- Filters 8, 9 are provided at the inlet and outlet of the heating chamber 3 to remove dust in the heated air.
- the heating chamber 3 is heated by blowing the hot air heated by the heater 5 provided outside the heating chamber 3 through the circulation passage 4 into the heating chamber 3.
- the heating chamber 3 may be heated by other systems.
- the heater instead of providing the heater or circulation passage outside the heating chamber, the heater may be installed inside the heating chamber to heat directly the air inside. In this direct heating system, it is desirable to provide an agitator inside the heating chamber to agitate or circulate the air.
- a plurality of drawout trays 10 are provided to be spaced from one another and arranged so as to cross a direction of the hot air flow.
- Each of the drawout trays 10 has grips 10a, by which it can be taken out of and into the heating chamber 3.
- the plurality of drawout trays 10 are preferably arranged in multiple rows and tiers for effective utilization of the space and for better handling. In this embodiment a total of 18 trays are arranged in two rows and in nine tiers.
- the drawout trays 10 can individually be inserted into and withdrawn from the heating chamber 3 by passing their bodies through openings 12 formed in a wall 11 separating the heating chamber 3 from the external air.
- FIGS. 3, 4 and 5 show details of one of the drawout trays 10.
- the drawout tray 10 has a work accommodating chamber 13 in its body portion which is formed by a bottom plate 14 and hollow frame members 15 secured to the four sides of the bottom plate 14.
- the work accommodating chamber 13 can be hermetically closed on its top opening by a flexible sheet 16 which can be opened and closed, one side of which is secured to the frame member 15 on the rear side.
- the flexible sheet 16 is preferably formed of a heat resistant plastic material as which, in this embodiment, a silicone rubber is used.
- Each of the frame members 15 surrounding the work accommodating chamber 13 forms an exhaust passage 17 therein.
- a large number of exhaust holes 18 are formed in the inner wall of the frame member 15 and communicate with the exhaust passage 17.
- the exhaust passage 17 of the frame member 15 on the rear side communicates with a vacuum equipment not shown through a valve 19.
- a vacuum equipment not shown through a valve 19.
- the drawout tray 10 has block plates 22, 23 secured to the front and rear ends, respectively, which are like a flange to extend vertically beyond the top and bottom of the work accommodating chamber 13.
- the block plate 22 at the front end also extends widthwise from both sides of the work accommodating chamber 13, like a flange.
- the front block plate 22 closes the opening 12 in the wall 11 when the drawout tray 10 is inserted into the heating chamber 3 to the most inner position.
- the rear block plate 23 closes the opening 12 in the wall 11 when the tray 10 is withdrawn from the heating chamber 3 to the most outer position.
- the drawout tray 10 has a pair of rollers 20, 20 on each of both sides which are engaged with guide rails 21 secured to a frame of the heating chamber 3. Hence, the drawout tray 10 can be moved to and fro along the guide rails 21.
- the rollers 20 are attached to the tray 10 and the guide rails 21 are mounted on the frame, it may reverse the arrangement so that the rollers 20 are attached to the frame and the guide rails 21 are mounted on the tray 10.
- a work W contained in the work accommodating chamber 13 of the drawout tray 10 for heat treatment consists, as shown in FIG. 6, of a honeycomb core C and two thin plates B, B made of steel, light metal or plastics which sandwich the honeycomb core C therebetween to be bonded together with thermosetting adhesive such as epoxy resin or the like.
- the thermosetting adhesive may be used in a paste-like state to be applied to both surfaces of the honeycomb core C or may be used in a half-solidified sheet-like state to be interposed between the honeycomb core C and the thin plates B.
- the drawout tray 10 When placing such a work W in the work accommodating chamber 13, the drawout tray 10 is withdrawn from the heating chamber 3. Then, to harden the thermosetting adhesive on the work W, the tray 10 is inserted into the heating chamber 3 and the work accommodating chamber 13 containing the work W is evacuated to form a vacuum. As shown in FIGS. 4 and 5, when the work accommodating chamber 13 is evacuated, the flexible sheet 16 acts to apply a pressing force by atmospheric pressure to the work W to clamp the thin plates B and the honeycomb core C tightly together. In this condition the work W is heated to harden the thermosetting adhesive, thus forming a honeycomb panel with the thin plates B and the honeycomb core C securely bonded together.
- the apparatus for honeycomb panels allows the drawout trays to be individually operated to be inserted into or withdrawn from the heating chamber. Further at the inserting and withdrawing operation of the drawout tray, the block plates provided at the front and rear ends of the tray virtually isolates the heating chamber from the external air, so that a heating operation of the heating chamber need not be stopped during the inserting and withdrawing operation of the tray. That is say, while the heating operation continues without stopping the heater and the circulation fan, it is possible to withdraw the drawout tray out of the heating chamber, replace the heat-hardened work in it with an unprocessed work, and insert it again into the heating chamber. In this way, the apparatus of this invention permits a continuous processing of honeycomb panels while keeping the heating equipment in operation, thereby enhancing productivity. Also, the apparatus of this invention allows not to use an expensive autoclave.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Laminated Bodies (AREA)
- Furnace Charging Or Discharging (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63108949A JPH07354B2 (ja) | 1988-05-06 | 1988-05-06 | ハニカムパネルの製造方法及びその装置 |
JP63-108949 | 1988-05-06 |
Publications (1)
Publication Number | Publication Date |
---|---|
US4927358A true US4927358A (en) | 1990-05-22 |
Family
ID=14497731
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US07/343,642 Expired - Lifetime US4927358A (en) | 1988-05-06 | 1989-04-27 | Apparatus for producing honeycomb panels |
Country Status (4)
Country | Link |
---|---|
US (1) | US4927358A (ja) |
EP (1) | EP0345932B1 (ja) |
JP (1) | JPH07354B2 (ja) |
DE (1) | DE68914333T2 (ja) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5772429A (en) * | 1995-12-18 | 1998-06-30 | Fehrenbach; Michael James | Portable oven for heating of tiles |
US5937845A (en) * | 1996-09-23 | 1999-08-17 | Gladd, Sr.; Andrew J. | Alternating horizontal air flow oven |
US6405794B1 (en) * | 1999-03-07 | 2002-06-18 | Korea Institute Of Science And Technology | Acoustic convection apparatus |
US6739104B2 (en) * | 2001-05-18 | 2004-05-25 | Jamco Corporation | Vacuum heat-insulating block |
US20110256494A1 (en) * | 2010-04-16 | 2011-10-20 | Lydia Hannelore Braun | Wax Melting Device |
US20150323257A1 (en) * | 2014-05-09 | 2015-11-12 | Chroma Ate Inc. | Heating furnace |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3285035B1 (de) * | 2016-08-18 | 2021-03-10 | Airtec Thermoprocess GmbH | Temperierofen |
EP3701902B1 (en) * | 2017-10-26 | 2024-01-17 | Universidade do Minho | Ceramic structure for dental application and process for obtaining |
CN109855399B (zh) * | 2019-03-08 | 2020-09-08 | 浙江机电职业技术学院 | 一种具有保温功能的烘干机 |
CN113090932B (zh) * | 2021-04-08 | 2022-09-16 | 南京航空航天大学 | 一种正多边形蜂窝夹层构件及其制备方法 |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2050254A (en) * | 1934-02-14 | 1936-08-11 | Westinghouse Electric & Mfg Co | Humidity regulated drier |
US3738890A (en) * | 1971-04-08 | 1973-06-12 | Seal | Method of bonding a laminating film to a graphic art object |
US4201903A (en) * | 1973-08-30 | 1980-05-06 | Becker Otto A | Method and apparatus for manufacturing a load bearing structural element having special internal atmospheric conditions |
US4312829A (en) * | 1979-12-10 | 1982-01-26 | Fourcher Fredric J | Molding method |
US4322204A (en) * | 1979-11-13 | 1982-03-30 | Rene Voegtlin | Hot air recirculation baking oven |
US4596624A (en) * | 1984-05-02 | 1986-06-24 | Cirtel, Inc. | Apparatus for laminating multilayered printed circuit boards |
US4689105A (en) * | 1985-04-15 | 1987-08-25 | Advanced Plasma Systems Inc. | Multi-layer printed circuit board lamination apparatus |
US4816106A (en) * | 1984-12-13 | 1989-03-28 | Aeritalia Saipa - Gruppo Velivoli Da Trasporto | Method for the controlled curing of composites |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2385628A (en) * | 1944-08-25 | 1945-09-25 | Crosse Rubber Mills Company | Footwear vulcanizer |
DE1132321B (de) * | 1960-03-25 | 1962-06-28 | Phoenix Gummiwerke Ag | Vorrichtung zum Herstellen von Luftstutzen aus Kautschuk fuer aufblasbare Camping-Artikel |
DK144429C (da) * | 1979-12-12 | 1982-08-23 | Superfos Glasuld As | Fremgangsmaade ved fremstilling af et byggeelement |
JPS5870987A (ja) * | 1981-10-22 | 1983-04-27 | Kobe Steel Ltd | ハニカムサンドイツチ構造板の製造方法 |
-
1988
- 1988-05-06 JP JP63108949A patent/JPH07354B2/ja not_active Expired - Fee Related
-
1989
- 1989-04-26 DE DE68914333T patent/DE68914333T2/de not_active Expired - Fee Related
- 1989-04-26 EP EP89304144A patent/EP0345932B1/en not_active Expired - Lifetime
- 1989-04-27 US US07/343,642 patent/US4927358A/en not_active Expired - Lifetime
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2050254A (en) * | 1934-02-14 | 1936-08-11 | Westinghouse Electric & Mfg Co | Humidity regulated drier |
US3738890A (en) * | 1971-04-08 | 1973-06-12 | Seal | Method of bonding a laminating film to a graphic art object |
US4201903A (en) * | 1973-08-30 | 1980-05-06 | Becker Otto A | Method and apparatus for manufacturing a load bearing structural element having special internal atmospheric conditions |
US4322204A (en) * | 1979-11-13 | 1982-03-30 | Rene Voegtlin | Hot air recirculation baking oven |
US4312829A (en) * | 1979-12-10 | 1982-01-26 | Fourcher Fredric J | Molding method |
US4596624A (en) * | 1984-05-02 | 1986-06-24 | Cirtel, Inc. | Apparatus for laminating multilayered printed circuit boards |
US4816106A (en) * | 1984-12-13 | 1989-03-28 | Aeritalia Saipa - Gruppo Velivoli Da Trasporto | Method for the controlled curing of composites |
US4689105A (en) * | 1985-04-15 | 1987-08-25 | Advanced Plasma Systems Inc. | Multi-layer printed circuit board lamination apparatus |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5772429A (en) * | 1995-12-18 | 1998-06-30 | Fehrenbach; Michael James | Portable oven for heating of tiles |
US5937845A (en) * | 1996-09-23 | 1999-08-17 | Gladd, Sr.; Andrew J. | Alternating horizontal air flow oven |
US6263693B1 (en) | 1996-09-23 | 2001-07-24 | Andrew J. Gladd, Sr. | Alternating horizontal air flow chiller |
US6405794B1 (en) * | 1999-03-07 | 2002-06-18 | Korea Institute Of Science And Technology | Acoustic convection apparatus |
USRE40512E1 (en) * | 1999-06-23 | 2008-09-23 | Samsung Electronics Co., Ltd. | Acoustic convection apparatus |
US6739104B2 (en) * | 2001-05-18 | 2004-05-25 | Jamco Corporation | Vacuum heat-insulating block |
US20110256494A1 (en) * | 2010-04-16 | 2011-10-20 | Lydia Hannelore Braun | Wax Melting Device |
US20150323257A1 (en) * | 2014-05-09 | 2015-11-12 | Chroma Ate Inc. | Heating furnace |
US9568245B2 (en) * | 2014-05-09 | 2017-02-14 | Chroma Ate Inc. | Heating furnace |
Also Published As
Publication number | Publication date |
---|---|
DE68914333D1 (de) | 1994-05-11 |
JPH07354B2 (ja) | 1995-01-11 |
JPH01280537A (ja) | 1989-11-10 |
DE68914333T2 (de) | 1994-08-04 |
EP0345932A3 (en) | 1991-07-31 |
EP0345932A2 (en) | 1989-12-13 |
EP0345932B1 (en) | 1994-04-06 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: YOKOHAMA RUBBER CO., LTD., THE, JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNORS:TAMURA, MITSUNOBU;TSUCHIHASHI, TOSHIFUMI;KENMOCHI, TOSHIHISA;REEL/FRAME:005069/0181 Effective date: 19890417 Owner name: HONDA GIKEN KOGYO KABUSHIKI KAISHA, JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNORS:TAMURA, MITSUNOBU;TSUCHIHASHI, TOSHIFUMI;KENMOCHI, TOSHIHISA;REEL/FRAME:005069/0181 Effective date: 19890417 |
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Free format text: PAYOR NUMBER ASSIGNED (ORIGINAL EVENT CODE: ASPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
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Year of fee payment: 4 |
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AS | Assignment |
Owner name: HONDA GIKEN KOGYO KABUSHIKI KAISHA, JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:YOKOHAMA RUBBER CO., LTD., THE;REEL/FRAME:010395/0377 Effective date: 19991115 |
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