US4594468A - Process for the preparation of middle distillates from syngas - Google Patents
Process for the preparation of middle distillates from syngas Download PDFInfo
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- US4594468A US4594468A US06/780,722 US78072285A US4594468A US 4594468 A US4594468 A US 4594468A US 78072285 A US78072285 A US 78072285A US 4594468 A US4594468 A US 4594468A
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- catalyst
- cobalt
- pbw
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- 238000000034 method Methods 0.000 title claims abstract description 64
- 238000002360 preparation method Methods 0.000 title claims description 15
- 239000003054 catalyst Substances 0.000 claims abstract description 89
- 229910000510 noble metal Inorganic materials 0.000 claims abstract description 12
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 10
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 5
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 5
- 229910017052 cobalt Inorganic materials 0.000 claims description 35
- 239000010941 cobalt Substances 0.000 claims description 35
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 35
- 239000007789 gas Substances 0.000 claims description 35
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 32
- 239000000203 mixture Substances 0.000 claims description 30
- 239000001257 hydrogen Substances 0.000 claims description 25
- 229910052739 hydrogen Inorganic materials 0.000 claims description 25
- 229910052751 metal Inorganic materials 0.000 claims description 23
- 239000002184 metal Substances 0.000 claims description 23
- 238000005470 impregnation Methods 0.000 claims description 21
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 19
- 238000006243 chemical reaction Methods 0.000 claims description 17
- 239000007795 chemical reaction product Substances 0.000 claims description 17
- 239000000377 silicon dioxide Substances 0.000 claims description 16
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 11
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 9
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 9
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 9
- 238000000151 deposition Methods 0.000 claims description 9
- 238000004517 catalytic hydrocracking Methods 0.000 claims description 8
- 238000004898 kneading Methods 0.000 claims description 8
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 8
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 7
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 4
- 239000011651 chromium Substances 0.000 claims description 4
- 150000002431 hydrogen Chemical class 0.000 claims description 4
- 239000010936 titanium Substances 0.000 claims description 4
- 229910052763 palladium Inorganic materials 0.000 claims description 3
- 229910052697 platinum Inorganic materials 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 abstract description 4
- 238000003786 synthesis reaction Methods 0.000 abstract description 4
- 239000003426 co-catalyst Substances 0.000 abstract 1
- 238000002474 experimental method Methods 0.000 description 40
- 239000003921 oil Substances 0.000 description 32
- 239000000047 product Substances 0.000 description 18
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 13
- 229930195733 hydrocarbon Natural products 0.000 description 11
- 150000002430 hydrocarbons Chemical class 0.000 description 10
- 238000009835 boiling Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 229910001868 water Inorganic materials 0.000 description 8
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 239000012876 carrier material Substances 0.000 description 5
- 150000002894 organic compounds Chemical class 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 150000001336 alkenes Chemical class 0.000 description 4
- 229910052681 coesite Inorganic materials 0.000 description 4
- 229910052906 cristobalite Inorganic materials 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 229910052682 stishovite Inorganic materials 0.000 description 4
- 229910052905 tridymite Inorganic materials 0.000 description 4
- 229910018404 Al2 O3 Inorganic materials 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 3
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 3
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 239000001569 carbon dioxide Substances 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 239000002283 diesel fuel Substances 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 239000003345 natural gas Substances 0.000 description 3
- 230000002411 adverse Effects 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- UFMZWBIQTDUYBN-UHFFFAOYSA-N cobalt dinitrate Chemical compound [Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O UFMZWBIQTDUYBN-UHFFFAOYSA-N 0.000 description 2
- 229910001981 cobalt nitrate Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003502 gasoline Substances 0.000 description 2
- 238000011835 investigation Methods 0.000 description 2
- 239000003350 kerosene Substances 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 238000000629 steam reforming Methods 0.000 description 2
- OERNJTNJEZOPIA-UHFFFAOYSA-N zirconium nitrate Chemical compound [Zr+4].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O OERNJTNJEZOPIA-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229940097789 heavy mineral oil Drugs 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- -1 natural gas Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000006069 physical mixture Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- XPGAWFIWCWKDDL-UHFFFAOYSA-N propan-1-olate;zirconium(4+) Chemical compound [Zr+4].CCC[O-].CCC[O-].CCC[O-].CCC[O-] XPGAWFIWCWKDDL-UHFFFAOYSA-N 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 150000003755 zirconium compounds Chemical class 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G69/00—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process
- C10G69/02—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process plural serial stages only
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C1/00—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
- C07C1/02—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
- C07C1/04—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon monoxide with hydrogen
- C07C1/0425—Catalysts; their physical properties
- C07C1/043—Catalysts; their physical properties characterised by the composition
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C1/00—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
- C07C1/02—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
- C07C1/04—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon monoxide with hydrogen
- C07C1/0425—Catalysts; their physical properties
- C07C1/0445—Preparation; Activation
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C1/00—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
- C07C1/02—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
- C07C1/04—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon monoxide with hydrogen
- C07C1/0485—Set-up of reactors or accessories; Multi-step processes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G47/00—Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions
- C10G47/02—Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions characterised by the catalyst used
- C10G47/10—Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions characterised by the catalyst used with catalysts deposited on a carrier
- C10G47/12—Inorganic carriers
- C10G47/16—Crystalline alumino-silicate carriers
- C10G47/18—Crystalline alumino-silicate carriers the catalyst containing platinum group metals or compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2521/00—Catalysts comprising the elements, oxides or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium or hafnium
- C07C2521/02—Boron or aluminium; Oxides or hydroxides thereof
- C07C2521/04—Alumina
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2521/00—Catalysts comprising the elements, oxides or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium or hafnium
- C07C2521/06—Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2521/00—Catalysts comprising the elements, oxides or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium or hafnium
- C07C2521/06—Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
- C07C2521/08—Silica
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2521/00—Catalysts comprising the elements, oxides or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium or hafnium
- C07C2521/12—Silica and alumina
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2523/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
- C07C2523/16—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- C07C2523/24—Chromium, molybdenum or tungsten
- C07C2523/26—Chromium
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2523/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
- C07C2523/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper
- C07C2523/74—Iron group metals
- C07C2523/75—Cobalt
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2523/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
- C07C2523/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper
- C07C2523/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups C07C2523/02 - C07C2523/36
- C07C2523/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups C07C2523/02 - C07C2523/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- C07C2523/85—Chromium, molybdenum or tungsten
- C07C2523/86—Chromium
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P30/00—Technologies relating to oil refining and petrochemical industry
- Y02P30/20—Technologies relating to oil refining and petrochemical industry using bio-feedstock
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S208/00—Mineral oils: processes and products
- Y10S208/95—Processing of "fischer-tropsch" crude
Definitions
- the invention relates to a process for the preparation of middle distillates from a mixture of carbon monoxide and hydrogen.
- hydrocarbons from a H 2 /CO mixture by contacting said mixture at elevated temperature and pressure with a catalyst is known in the literature as the Fischer-Tropsch hydrocarbon synthesis process.
- Catalysts frequently used for this purpose contain one or more metals of the iron group together with one or more promoters and a carrier material.
- the products that can be prepared by using these catalysts usually have a very broad molecular weight distribution and in addition to branched and unbranched paraffins, they often contain considerable quantities of olefins and oxygen-containing organic compounds. Often only a minor portion of the products obtained consists of middle distillates.
- middle distillates is used to designate hydrocarbon mixtures whose boiling range corresponds substantially with that of the kerosene and gas oil fractions obtained in the conventional atmospheric distillation of crude mineral oil.
- the middle distillate range lies mainly between approximately 150° and 360° C., with the fractions boiling between about 200° and 360° C. usually being referred to as gas oil.
- the feed chosen to be hydrocracked is at least the part of the product whose initial boiling point lies above the final boiling point of the heaviest middle distillate desired as final product.
- the hydrocracking which is characterized by a very low hydrogen consumption, yields a product in which, owing to the high normal paraffins/isoparaffins ratio, the gas oil has a very high cetane number.
- the cetane number is one of the most important quality criteria for a gas oil when it is to be used as fuel for diesel engines.
- the gas oils used for this purpose are generally composed by mixing gas oils having a high cetane number with gas oils having a low cetane number.
- gas oils having a low cetane number--such as cycle oils obtained as by-product in catalytic cracking--and the limited availability of gas oils having a high cetane number there is an urgent need for the latter gas oils.
- a gas oil has a higher cetane number it will be a more valuable mixing component for the preparation of diesel fuels, since such a gas oil enables larger amounts of inferior gas oil to be taken up in the mixture and nevertheless enables the cetane number required in actual practice to be attained.
- the Fischer-Tropsch catalysts used in the first step of the two-step process contain silica, alumina or silica-alumina as carrier material, and cobalt together with zirconium, titanium and/or chromium as catalytically active metals in such quantities that the catalysts contain 3-60 pbw cobalt and 0.1-100 pbw zirconium, titanium and/or chromium per 100 pbw carrier material.
- the catalysts are prepared by deposition of the appropriate metals onto the carrier material by kneading and/or impregnation. For further information on the preparation of these catalysts by kneading and/or impregnation reference may be made to Netherlands patent application No. 8301922, recently filed in the name of the Applicant, in which there is also given a description of the above-mentioned two-step process for the preparation of middle distillates from H 2 /CO mixtures.
- the two-step process was carried out as follows.
- the H 2 /CO mixture used as feed was contacted in the first step at a pressure of 20-30 bar with the cobalt catalyst.
- the reaction product was separated at atmospheric pressure into two fractions, viz. a C 5 + fraction and a fraction comprising the remaining reaction components, viz. C 4 - hydrocarbons, water, carbon dioxide and unconverted carbon monoxide and hydrogen.
- the C 5 + fraction, together with added hydrogen was contacted in the second step at a pressure of about 130 bar with a catalyst containing one or more noble metals of Group VIII supported on a carrier.
- a catalyst containing one or more noble metals of Group VIII supported on a carrier As regards this embodiment of the two-step process the following may be observed.
- the two-step process was thus far carried out by separation at atmospheric pressure of the C 5 + fraction from the product of the first step prepared at a pressure of 20-30 bar, and processing of said fraction together with hydrogen in the second step a about 130 bar.
- the assumption that by the choice of the H 2 /CO molar ratio of the feed for the first step and the reaction conditions of the first step the quantity of hydrogen present in the product of the second step can be so regulated that this product contains sufficient hydrogen to carry out the hydrocracking in the second step led to the question whether it might be possible to carry out the present two-step process in "series-flow", which would considerably bring down the cost involved in the process.
- the first is the pressure.
- the second step should be carried out substantially at the same low pressure as the first step.
- a reduction of the pressure in the second step results in a very severe drop of the normal paraffins/isoparaffins ratio of the gas oil.
- the second aspect concerns the composition of the feed for the second step.
- reaction product of the first step consists of C 5 + fraction while the remainder consists of water, C 1 -C 4 hydrocarbons, carbon dioxide and unconverted hydrogen and carbon monoxide.
- the reaction product of the first step contains more water than hydrocarbons, expressed by weight.
- the noble metal catalyst used in the second step will still be able to bring about the desired conversion.
- this feed now also contains C 1 -C 4 hydrocarbons, carbon monoxide, carbon dioxide and water. Apparently the presence of one or more of these components in the feed has so favorable an influence on the normal paraffins/isoparaffins ratio as not only to offset the afore-noted adverse effect of pressure reduction on the normal paraffins/isoparaffins ratio of the gas oil, but even to enhance this ratio considerably.
- the present patent application therefore relates to a process for the preparation of middle distillates from a mixture of carbon monoxide and hydrogen, in which a H 2 and CO containing feed is contacted in the first step at elevated temperature and pressure with a catalyst containing 3-60 pbw cobalt and 0.1-100 pbw of at least one other metal chosen from the group formed by zirconium, titanium and chromium per 100 pbw silicate, alumina or silica-alumina, which catalyst has been prepared by kneading and/or impregnation, in which in a second step the complete reaction product of the first step is subjected to a hydrocracking treatment by contacting it at an elevated temperature and a pressure which corresponds substantially with that used in the first step, with a catalyst containing one or more noble metals of Group VIII supported on a carrier, and in which the H 2 /CO molar ratio of the feed and the reaction conditions of the first step are so chosen that the reaction product of the first step contains sufficient unconverted hydrogen
- R the weight ratio of the quantity of cobalt deposited on the catalyst by kneading to the total quantity of cobalt present on the catalyst.
- first cobalt is deposited in one or more steps by kneading and subsequently the other metal is deposited in one or more steps by impregnation.
- cobalt catalysts containing 15-50 pbw cobalt per 100 pbw carrier.
- the preferred quantity of other metal present in the cobalt catalysts depends on the way in which this metal has been deposited.
- catalysts where first cobalt has been deposited on the carrier, followed by the other metal preference is given to catalysts containing 0.1-5 pbw other metal per 100 pbw carrier.
- catalysts where first the other metal has been deposited on the carrier, followed by the cobalt preference is given to catalysts containing 5-40 pbw of the other metal per 100 pbw carrier.
- the cobalt catalysts should first be reduced. This reduction may suitably be carried out by contacting the catalyst at a temperature between 200° and 350° C. with a hydrogen-containing gas.
- a catalyst which preferably contains 0.1-2%w, and in particular 0.2-1%w, of one or more noble metals of Group VIII supported on a carrier.
- catalysts containing platinum or palladium are amorphous oxides of the elements of Groups II, III and IV, such as silica, alumina, magnesia and zirconia and also mixtures of these oxides, such as silica-alumina, silica-magnesia and silica-zirconia.
- Preferred carriers for the noble metal catalysts are silica-aluminas.
- the first step is preferably carried out at a temperature of 125°-350° C. and in particular of 175°-275° C. and the second step is preferably carried out at a temperature of 200°-400° C. and in particular of 250°-350° C.
- the process is preferably carried out at a pressure of 5-100 bar and in particular of 10-75 bar.
- H 2 /CO mixtures which are eligible to be used for the preparation of middle distillates according to the invention can very suitably be obtained, starting from a heavy carbonaceous material such as coal, or starting from light hydrocarbons such as natural gas, by steam reforming or partial oxidation.
- the H 2 /CO molar ratio of the feed and the choice of the reaction conditions in the first step should be so chosen that the reaction product of the first step contains sufficient unconverted hydrogen for carrying out the hydrocracking reaction in the second step.
- H 2 /CO consumption ratio of the present cobalt catalysts is about 2
- in the process according to the invention in those cases where the highest possible CO conversion is aimed at, it is preferred to use H 2 /CO mixtures having a H 2 /CO molar ratio higher than 2.
- Very suitable for carrying out the present process is a feed which can be obtained in the steam reforming of natural gas, which yields H 2 /CO mixtures having a H 2 /CO molar ratio of about 3, as is well-known.
- the H 2 /CO molar ratio of said feed can be increased preparatory to contacting the feed with the cobalt catalysts.
- Such an increase of the H 2 /CO molar ratio may be brought about by, inter alia, addition of hydrogen, removal of carbon monoxide, mixing with a hydrogen-rich H 2 /CO mixture or by subjecting the low-hydrogen feed to the CO-shift reaction.
- the CO-shift reaction can be carried out in situ by addition in the first step of the process of a physical mixture of CO-shift catalyst and the cobalt catalyst.
- reaction conditions chosen in the first step should then be sufficiently mild for only part of the hydrogen available to participate in the Fischer-Tropsch reaction. Naturally this cannot be achieved without some sacrifice in yield of hydrocarbons.
- the process of the invention can also very suitably be used as part of a three-step process for the conversion of said H 2 /CO mixtures.
- the H 2 /CO mixture available as feed is in the first step partially converted into substantially aliphatic hydrocarbons, aromatic hydrocarbons or oxygen-containing organic compounds, and subsequently unconverted hydrogen and carbon monoxide, together with other components from the product of the first step if desired, are used as feed for the process according to the invention.
- Catalysts 1 and 2 Two Co/Zr/SiO 2 catalysts (Catalysts 1 and 2) were prepared by impregnation of a silica carrier with solutions of cobalt and zirconium compounds. In each impregnation step there was used a quantity of solution whose volume correspond substantially with the pore volume of the carrier. After each impregnation step the solvent was removed by heating and the material was calcined at 500° C. Catalysts 1 and 2 were prepared as follows.
- Catalyst 1 comprised 25 pbw cobalt and 0.9 pbw zirconium per 100 pbw silica.
- L was 98 mg/ml and S was 96 m 2 /ml and consequently L/S was 1.02 mg/m 2 .
- Catalyst 2 comprised 25 pbw cobalt and 18 pbw zirconium per 100 pbw silica.
- L was 97 mg/ml and S was 100 m 2 /g and consequently L/S was 0.97 mg/m 2 .
- Pt/SiO 2 --Al 2 O 3 catalyst comprising 0.82 pbw platinum per 100 pbw carrier, 14.6%w of the carrier consisting of alumina and 85.4%w of silica.
- Pd/SiO 2 --Al 2 O 3 catalyst comprising 0.3 pbw palladium per 100 pbw carrier, 41%w of the carrier consisting of alumina and 59%w of silica.
- Catalysts 1-4 were used in nine experiments (Experiments 1-9) in the preparation of hydrocarbons from mixtures of carbon monoxide and hydrogen. Before being used Catalysts 1 and 2 were reduced at 250° C. in a hydrogen-containing gas.
- the C 5 + fraction of the product of the second step comprised 43%w gas oil boiling between 200° and 360° C., which gas oil had a normal paraffins/isoparaffins ratio of 9.2.
- Experiments 1-9 only Experiments 8 and 9 are experiments according to the invention. These experiments, which were carried out in "series-flow", yielded a gas oil having a very high normal paraffins/isoparaffins ratio. Experiments 1-7 fall outside the scope of the invention. They have been included in the patent application for comparison.
- Experiment 1 combined with Experiment 2, and Experiment 5 combined with Experiment 6, show the two-step process as carried out in the conventional manner, starting from H 2 /CO mixtures having H 2 /CO molar ratios of 2 and 3, respectively. In both cases the gas oils obtained have high normal paraffins/isoparaffins ratios (6.1 and 6.4, respectively).
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- General Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Catalysts (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
- Saccharide Compounds (AREA)
- Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
- Separation By Low-Temperature Treatments (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL8303142 | 1983-09-12 | ||
NL8303142 | 1983-09-12 |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US06646193 Continuation | 1984-08-31 |
Publications (1)
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US4594468A true US4594468A (en) | 1986-06-10 |
Family
ID=19842384
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US06/780,722 Expired - Fee Related US4594468A (en) | 1983-09-12 | 1985-09-27 | Process for the preparation of middle distillates from syngas |
Country Status (14)
Country | Link |
---|---|
US (1) | US4594468A (fr) |
EP (1) | EP0147873B1 (fr) |
JP (1) | JPH0631321B2 (fr) |
AT (1) | ATE32876T1 (fr) |
AU (1) | AU566159B2 (fr) |
BR (1) | BR8404510A (fr) |
CA (1) | CA1231105A (fr) |
DE (1) | DE3469727D1 (fr) |
ES (1) | ES8601081A1 (fr) |
GB (1) | GB2146350B (fr) |
IN (1) | IN161735B (fr) |
MY (1) | MY102329A (fr) |
NZ (1) | NZ209491A (fr) |
ZA (1) | ZA847084B (fr) |
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- 1984-08-27 IN IN654/MAS/84A patent/IN161735B/en unknown
- 1984-08-30 DE DE8484201256T patent/DE3469727D1/de not_active Expired
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- 1984-08-30 AT AT84201256T patent/ATE32876T1/de not_active IP Right Cessation
- 1984-09-10 JP JP59188275A patent/JPH0631321B2/ja not_active Expired - Fee Related
- 1984-09-10 ES ES535790A patent/ES8601081A1/es not_active Expired
- 1984-09-10 GB GB08422774A patent/GB2146350B/en not_active Expired
- 1984-09-10 ZA ZA847084A patent/ZA847084B/xx unknown
- 1984-09-10 AU AU32862/84A patent/AU566159B2/en not_active Ceased
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- 1984-09-11 CA CA000462846A patent/CA1231105A/fr not_active Expired
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US4857497A (en) * | 1985-11-08 | 1989-08-15 | Shell Oil Company | Supported metal catalysts and use thereof |
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US5245110A (en) * | 1991-09-19 | 1993-09-14 | Starchem, Inc. | Process for producing and utilizing an oxygen enriched gas |
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Also Published As
Publication number | Publication date |
---|---|
GB8422774D0 (en) | 1984-10-17 |
EP0147873B1 (fr) | 1988-03-09 |
CA1231105A (fr) | 1988-01-05 |
GB2146350B (en) | 1986-11-05 |
MY102329A (en) | 1992-05-28 |
IN161735B (fr) | 1988-01-30 |
ZA847084B (en) | 1985-04-24 |
GB2146350A (en) | 1985-04-17 |
EP0147873A1 (fr) | 1985-07-10 |
AU566159B2 (en) | 1987-10-08 |
ES535790A0 (es) | 1985-10-16 |
BR8404510A (pt) | 1985-08-06 |
JPS6081288A (ja) | 1985-05-09 |
JPH0631321B2 (ja) | 1994-04-27 |
ATE32876T1 (de) | 1988-03-15 |
NZ209491A (en) | 1987-01-23 |
ES8601081A1 (es) | 1985-10-16 |
DE3469727D1 (en) | 1988-04-14 |
AU3286284A (en) | 1985-03-21 |
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