US4141806A - Bulk photo polymerization process for esters of acrylic and methacrylic acids - Google Patents
Bulk photo polymerization process for esters of acrylic and methacrylic acids Download PDFInfo
- Publication number
- US4141806A US4141806A US05/756,060 US75606077A US4141806A US 4141806 A US4141806 A US 4141806A US 75606077 A US75606077 A US 75606077A US 4141806 A US4141806 A US 4141806A
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- United States
- Prior art keywords
- weight
- denotes
- acid
- temperature
- alkyl
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 title claims description 16
- 150000002148 esters Chemical class 0.000 title claims description 10
- 238000006116 polymerization reaction Methods 0.000 title description 2
- 125000005395 methacrylic acid group Chemical class 0.000 title 1
- 238000006243 chemical reaction Methods 0.000 claims abstract description 59
- 239000000178 monomer Substances 0.000 claims abstract description 37
- 229920000642 polymer Polymers 0.000 claims abstract description 21
- 239000011541 reaction mixture Substances 0.000 claims abstract description 20
- 238000009835 boiling Methods 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims description 30
- 230000008569 process Effects 0.000 claims description 28
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 23
- 239000000203 mixture Substances 0.000 claims description 23
- -1 methylol, hydroxyl Chemical group 0.000 claims description 14
- 239000003999 initiator Substances 0.000 claims description 13
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 12
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 8
- 229910052739 hydrogen Inorganic materials 0.000 claims description 8
- 239000001257 hydrogen Substances 0.000 claims description 8
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical group C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 claims description 7
- 150000002431 hydrogen Chemical class 0.000 claims description 6
- 239000012965 benzophenone Substances 0.000 claims description 5
- 239000002253 acid Substances 0.000 claims description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 4
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 claims description 4
- 244000028419 Styrax benzoin Species 0.000 claims description 3
- 235000000126 Styrax benzoin Nutrition 0.000 claims description 3
- 235000008411 Sumatra benzointree Nutrition 0.000 claims description 3
- 150000001408 amides Chemical class 0.000 claims description 3
- 150000008064 anhydrides Chemical class 0.000 claims description 3
- 229960002130 benzoin Drugs 0.000 claims description 3
- 229910052794 bromium Inorganic materials 0.000 claims description 3
- 229910052801 chlorine Inorganic materials 0.000 claims description 3
- 239000000460 chlorine Substances 0.000 claims description 3
- 125000000524 functional group Chemical group 0.000 claims description 3
- 235000019382 gum benzoic Nutrition 0.000 claims description 3
- 229910052736 halogen Inorganic materials 0.000 claims description 3
- 150000002367 halogens Chemical class 0.000 claims description 3
- 229910052740 iodine Inorganic materials 0.000 claims description 3
- BDHFUVZGWQCTTF-UHFFFAOYSA-N sulfonic acid Chemical compound OS(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-N 0.000 claims description 3
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims description 2
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 2
- 239000004593 Epoxy Substances 0.000 claims description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 claims description 2
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 claims description 2
- JXLHNMVSKXFWAO-UHFFFAOYSA-N azane;7-fluoro-2,1,3-benzoxadiazole-4-sulfonic acid Chemical compound N.OS(=O)(=O)C1=CC=C(F)C2=NON=C12 JXLHNMVSKXFWAO-UHFFFAOYSA-N 0.000 claims description 2
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical group C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 claims description 2
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 2
- 150000001735 carboxylic acids Chemical class 0.000 claims description 2
- 125000005843 halogen group Chemical group 0.000 claims description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 2
- 239000011630 iodine Substances 0.000 claims description 2
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 2
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 claims description 2
- UEZVMMHDMIWARA-UHFFFAOYSA-M phosphonate Chemical compound [O-]P(=O)=O UEZVMMHDMIWARA-UHFFFAOYSA-M 0.000 claims description 2
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 2
- 238000012662 bulk polymerization Methods 0.000 claims 1
- 125000004185 ester group Chemical group 0.000 claims 1
- 230000000379 polymerizing effect Effects 0.000 claims 1
- 230000007704 transition Effects 0.000 claims 1
- 230000009477 glass transition Effects 0.000 abstract description 3
- 238000009826 distribution Methods 0.000 description 16
- 238000005286 illumination Methods 0.000 description 12
- MSAHTMIQULFMRG-UHFFFAOYSA-N 1,2-diphenyl-2-propan-2-yloxyethanone Chemical compound C=1C=CC=CC=1C(OC(C)C)C(=O)C1=CC=CC=C1 MSAHTMIQULFMRG-UHFFFAOYSA-N 0.000 description 11
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 11
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 10
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 7
- 150000003254 radicals Chemical class 0.000 description 7
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 6
- 239000011521 glass Substances 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 5
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 5
- 238000005227 gel permeation chromatography Methods 0.000 description 5
- 230000005855 radiation Effects 0.000 description 5
- VVJKKWFAADXIJK-UHFFFAOYSA-N Allylamine Chemical compound NCC=C VVJKKWFAADXIJK-UHFFFAOYSA-N 0.000 description 4
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 4
- 239000011976 maleic acid Substances 0.000 description 4
- SDJHPPZKZZWAKF-UHFFFAOYSA-N 2,3-dimethylbuta-1,3-diene Chemical compound CC(=C)C(C)=C SDJHPPZKZZWAKF-UHFFFAOYSA-N 0.000 description 3
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 3
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 3
- 150000008366 benzophenones Chemical class 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 239000001530 fumaric acid Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 3
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 3
- AOGNACZDZNOTSN-UHFFFAOYSA-N 2,3-dihydroxy-1,2-diphenylpropan-1-one Chemical compound C=1C=CC=CC=1C(O)(CO)C(=O)C1=CC=CC=C1 AOGNACZDZNOTSN-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 2
- SZNYYWIUQFZLLT-UHFFFAOYSA-N 2-methyl-1-(2-methylpropoxy)propane Chemical compound CC(C)COCC(C)C SZNYYWIUQFZLLT-UHFFFAOYSA-N 0.000 description 2
- PIAOLBVUVDXHHL-UHFFFAOYSA-N 2-nitroethenylbenzene Chemical compound [O-][N+](=O)C=CC1=CC=CC=C1 PIAOLBVUVDXHHL-UHFFFAOYSA-N 0.000 description 2
- AGBXYHCHUYARJY-UHFFFAOYSA-N 2-phenylethenesulfonic acid Chemical compound OS(=O)(=O)C=CC1=CC=CC=C1 AGBXYHCHUYARJY-UHFFFAOYSA-N 0.000 description 2
- ZGHFDIIVVIFNPS-UHFFFAOYSA-N 3-Methyl-3-buten-2-one Chemical compound CC(=C)C(C)=O ZGHFDIIVVIFNPS-UHFFFAOYSA-N 0.000 description 2
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- YMOONIIMQBGTDU-VOTSOKGWSA-N [(e)-2-bromoethenyl]benzene Chemical compound Br\C=C\C1=CC=CC=C1 YMOONIIMQBGTDU-VOTSOKGWSA-N 0.000 description 2
- 230000004913 activation Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- FUSUHKVFWTUUBE-UHFFFAOYSA-N buten-2-one Chemical compound CC(=O)C=C FUSUHKVFWTUUBE-UHFFFAOYSA-N 0.000 description 2
- YACLQRRMGMJLJV-UHFFFAOYSA-N chloroprene Chemical compound ClC(=C)C=C YACLQRRMGMJLJV-UHFFFAOYSA-N 0.000 description 2
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 2
- ZSWFCLXCOIISFI-UHFFFAOYSA-N cyclopentadiene Chemical compound C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 description 2
- 150000005690 diesters Chemical class 0.000 description 2
- FJKIXWOMBXYWOQ-UHFFFAOYSA-N ethenoxyethane Chemical compound CCOC=C FJKIXWOMBXYWOQ-UHFFFAOYSA-N 0.000 description 2
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 2
- 230000000977 initiatory effect Effects 0.000 description 2
- 238000011835 investigation Methods 0.000 description 2
- WARQUFORVQESFF-UHFFFAOYSA-N isocyanatoethene Chemical compound C=CN=C=O WARQUFORVQESFF-UHFFFAOYSA-N 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 2
- DYUWTXWIYMHBQS-UHFFFAOYSA-N n-prop-2-enylprop-2-en-1-amine Chemical compound C=CCNCC=C DYUWTXWIYMHBQS-UHFFFAOYSA-N 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 2
- ZTWTYVWXUKTLCP-UHFFFAOYSA-N vinylphosphonic acid Chemical compound OP(O)(=O)C=C ZTWTYVWXUKTLCP-UHFFFAOYSA-N 0.000 description 2
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 2
- MAPYFJCNQHKKQK-UHFFFAOYSA-N (3-oxo-2,3-diphenyl-2-propan-2-yloxypropyl) acetate Chemical compound C=1C=CC=CC=1C(COC(C)=O)(OC(C)C)C(=O)C1=CC=CC=C1 MAPYFJCNQHKKQK-UHFFFAOYSA-N 0.000 description 1
- 125000004178 (C1-C4) alkyl group Chemical group 0.000 description 1
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- KYPOHTVBFVELTG-OWOJBTEDSA-N (e)-but-2-enedinitrile Chemical compound N#C\C=C\C#N KYPOHTVBFVELTG-OWOJBTEDSA-N 0.000 description 1
- ZLYYJUJDFKGVKB-OWOJBTEDSA-N (e)-but-2-enedioyl dichloride Chemical compound ClC(=O)\C=C\C(Cl)=O ZLYYJUJDFKGVKB-OWOJBTEDSA-N 0.000 description 1
- ZLYYJUJDFKGVKB-UPHRSURJSA-N (z)-but-2-enedioyl dichloride Chemical compound ClC(=O)\C=C/C(Cl)=O ZLYYJUJDFKGVKB-UPHRSURJSA-N 0.000 description 1
- LIPPKMMVZOHCIF-UHFFFAOYSA-N 1,1,2-trichloroprop-1-ene Chemical compound CC(Cl)=C(Cl)Cl LIPPKMMVZOHCIF-UHFFFAOYSA-N 0.000 description 1
- QBZWPWVGXJBXBW-UHFFFAOYSA-N 1,2,2-triphenyl-2-trimethylsilyloxyethanone Chemical compound C[Si](C)(C)OC(C(C1=CC=CC=C1)=O)(C1=CC=CC=C1)C1=CC=CC=C1 QBZWPWVGXJBXBW-UHFFFAOYSA-N 0.000 description 1
- CSKZOJQIZMRYLI-UHFFFAOYSA-N 1,2,5,5,6,6,9,10,10,12-decachloro-3,4,4,7,7,8,8-heptafluorododec-1-ene Chemical compound C(CC(C(C(C(C(C(C(C(C(=CCl)Cl)F)(F)F)(Cl)Cl)(Cl)Cl)(F)F)(F)F)Cl)(Cl)Cl)Cl CSKZOJQIZMRYLI-UHFFFAOYSA-N 0.000 description 1
- HCXJMDTYZHTDFW-UHFFFAOYSA-N 1,2-bis(4-methoxyphenyl)-2-trimethylsilyloxyethanone Chemical compound C1=CC(OC)=CC=C1C(O[Si](C)(C)C)C(=O)C1=CC=C(OC)C=C1 HCXJMDTYZHTDFW-UHFFFAOYSA-N 0.000 description 1
- XZFQGFDQXLXILG-UHFFFAOYSA-N 1,2-bis(4-methylphenyl)-2-trimethylsilyloxyethanone Chemical compound C1=CC(C)=CC=C1C(O[Si](C)(C)C)C(=O)C1=CC=C(C)C=C1 XZFQGFDQXLXILG-UHFFFAOYSA-N 0.000 description 1
- PDHFQNIQVRIEFF-UHFFFAOYSA-N 1,2-diphenyl-2-phenylsulfanylethanone Chemical compound C=1C=CC=CC=1C(=O)C(C=1C=CC=CC=1)SC1=CC=CC=C1 PDHFQNIQVRIEFF-UHFFFAOYSA-N 0.000 description 1
- YHJXALCIBWENOL-UHFFFAOYSA-N 1,2-diphenyl-2-trimethylsilyloxybutan-1-one Chemical compound C[Si](C)(C)OC(C(C1=CC=CC=C1)=O)(C1=CC=CC=C1)CC YHJXALCIBWENOL-UHFFFAOYSA-N 0.000 description 1
- NICBEWDPKDDXRY-UHFFFAOYSA-N 1,2-diphenyl-2-trimethylsilyloxyethanone Chemical compound C=1C=CC=CC=1C(O[Si](C)(C)C)C(=O)C1=CC=CC=C1 NICBEWDPKDDXRY-UHFFFAOYSA-N 0.000 description 1
- AVDOODBEVYTHNU-UHFFFAOYSA-N 1,2-diphenyl-2-trimethylsilyloxypropan-1-one Chemical compound C=1C=CC=CC=1C(O[Si](C)(C)C)(C)C(=O)C1=CC=CC=C1 AVDOODBEVYTHNU-UHFFFAOYSA-N 0.000 description 1
- WGNHYOSRJXYRMI-UHFFFAOYSA-N 1,2-diphenylethanethione Chemical compound C=1C=CC=CC=1C(=S)CC1=CC=CC=C1 WGNHYOSRJXYRMI-UHFFFAOYSA-N 0.000 description 1
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 1
- OZCMOJQQLBXBKI-UHFFFAOYSA-N 1-ethenoxy-2-methylpropane Chemical compound CC(C)COC=C OZCMOJQQLBXBKI-UHFFFAOYSA-N 0.000 description 1
- VOCDJQSAMZARGX-UHFFFAOYSA-N 1-ethenylpyrrolidine-2,5-dione Chemical compound C=CN1C(=O)CCC1=O VOCDJQSAMZARGX-UHFFFAOYSA-N 0.000 description 1
- WUIJTQZXUURFQU-UHFFFAOYSA-N 1-methylsulfonylethene Chemical compound CS(=O)(=O)C=C WUIJTQZXUURFQU-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- QVXSVWNNXWNZSV-UHFFFAOYSA-N 2-(chloromethyl)-4,6-dinitrophenol Chemical compound OC1=C(CCl)C=C([N+]([O-])=O)C=C1[N+]([O-])=O QVXSVWNNXWNZSV-UHFFFAOYSA-N 0.000 description 1
- JKNCOURZONDCGV-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical compound CN(C)CCOC(=O)C(C)=C JKNCOURZONDCGV-UHFFFAOYSA-N 0.000 description 1
- OLVIHVXXOWRBIQ-UHFFFAOYSA-N 2-butylsulfanyl-1,2-diphenylethanone Chemical compound C=1C=CC=CC=1C(SCCCC)C(=O)C1=CC=CC=C1 OLVIHVXXOWRBIQ-UHFFFAOYSA-N 0.000 description 1
- VMYSORUUODSKPY-UHFFFAOYSA-N 2-ethoxy-1,2,2-triphenylethanone Chemical compound C=1C=CC=CC=1C(C=1C=CC=CC=1)(OCC)C(=O)C1=CC=CC=C1 VMYSORUUODSKPY-UHFFFAOYSA-N 0.000 description 1
- DGOCKLWCCHQGRS-UHFFFAOYSA-N 2-ethoxy-1,2,3-triphenylpropan-1-one Chemical compound C=1C=CC=CC=1C(=O)C(C=1C=CC=CC=1)(OCC)CC1=CC=CC=C1 DGOCKLWCCHQGRS-UHFFFAOYSA-N 0.000 description 1
- RZCDMINQJLGWEP-UHFFFAOYSA-N 2-hydroxy-1,2-diphenylpent-4-en-1-one Chemical compound C=1C=CC=CC=1C(CC=C)(O)C(=O)C1=CC=CC=C1 RZCDMINQJLGWEP-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- BXYZGIYKCLZFOU-UHFFFAOYSA-N 2-methoxy-1,2,2-triphenylethanone Chemical compound C=1C=CC=CC=1C(C=1C=CC=CC=1)(OC)C(=O)C1=CC=CC=C1 BXYZGIYKCLZFOU-UHFFFAOYSA-N 0.000 description 1
- BQZJOQXSCSZQPS-UHFFFAOYSA-N 2-methoxy-1,2-diphenylethanone Chemical compound C=1C=CC=CC=1C(OC)C(=O)C1=CC=CC=C1 BQZJOQXSCSZQPS-UHFFFAOYSA-N 0.000 description 1
- IMAHLMWOKFATMM-UHFFFAOYSA-N 2-methoxy-1,2-diphenylpropan-1-one Chemical compound C=1C=CC=CC=1C(C)(OC)C(=O)C1=CC=CC=C1 IMAHLMWOKFATMM-UHFFFAOYSA-N 0.000 description 1
- VDOKWPVSGXHSNP-UHFFFAOYSA-N 2-methylprop-1-en-1-one Chemical compound CC(C)=C=O VDOKWPVSGXHSNP-UHFFFAOYSA-N 0.000 description 1
- BYDRTKVGBRTTIT-UHFFFAOYSA-N 2-methylprop-2-en-1-ol Chemical compound CC(=C)CO BYDRTKVGBRTTIT-UHFFFAOYSA-N 0.000 description 1
- IVKYUXHYUAMPMT-UHFFFAOYSA-N 2-methylprop-2-enyl acetate Chemical compound CC(=C)COC(C)=O IVKYUXHYUAMPMT-UHFFFAOYSA-N 0.000 description 1
- RUMACXVDVNRZJZ-UHFFFAOYSA-N 2-methylpropyl 2-methylprop-2-enoate Chemical compound CC(C)COC(=O)C(C)=C RUMACXVDVNRZJZ-UHFFFAOYSA-N 0.000 description 1
- CFVWNXQPGQOHRJ-UHFFFAOYSA-N 2-methylpropyl prop-2-enoate Chemical compound CC(C)COC(=O)C=C CFVWNXQPGQOHRJ-UHFFFAOYSA-N 0.000 description 1
- KXYAVSFOJVUIHT-UHFFFAOYSA-N 2-vinylnaphthalene Chemical compound C1=CC=CC2=CC(C=C)=CC=C21 KXYAVSFOJVUIHT-UHFFFAOYSA-N 0.000 description 1
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- CABCZJXWEHFOMT-UHFFFAOYSA-N 4-hydroxy-5-oxo-4,5-diphenylpentanoic acid Chemical compound C=1C=CC=CC=1C(O)(CCC(=O)O)C(=O)C1=CC=CC=C1 CABCZJXWEHFOMT-UHFFFAOYSA-N 0.000 description 1
- UMEHTUCYIDSLRJ-UHFFFAOYSA-N 4-methylidene-1,3-dioxolane Chemical compound C=C1COCO1 UMEHTUCYIDSLRJ-UHFFFAOYSA-N 0.000 description 1
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- 239000004952 Polyamide Substances 0.000 description 1
- 206010037660 Pyrexia Diseases 0.000 description 1
- 101100386054 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) CYS3 gene Proteins 0.000 description 1
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- PXFOBPPTJQWHRN-UHFFFAOYSA-N [4-(chloromethyl)phenyl]-phenylmethanone Chemical compound C1=CC(CCl)=CC=C1C(=O)C1=CC=CC=C1 PXFOBPPTJQWHRN-UHFFFAOYSA-N 0.000 description 1
- QIQYDFVEYFRGRS-UHFFFAOYSA-N [4-(dibromomethyl)phenyl]-phenylmethanone Chemical compound C1=CC(C(Br)Br)=CC=C1C(=O)C1=CC=CC=C1 QIQYDFVEYFRGRS-UHFFFAOYSA-N 0.000 description 1
- DQNYWQIMAUUTHQ-UHFFFAOYSA-N [4-(dichloromethyl)phenyl]-phenylmethanone Chemical compound C1=CC(C(Cl)Cl)=CC=C1C(=O)C1=CC=CC=C1 DQNYWQIMAUUTHQ-UHFFFAOYSA-N 0.000 description 1
- 150000008062 acetophenones Chemical class 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
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- 125000003282 alkyl amino group Chemical group 0.000 description 1
- QQQCWVDPMPFUGF-ZDUSSCGKSA-N alpinetin Chemical compound C1([C@H]2OC=3C=C(O)C=C(C=3C(=O)C2)OC)=CC=CC=C1 QQQCWVDPMPFUGF-ZDUSSCGKSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 1
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- 239000007864 aqueous solution Substances 0.000 description 1
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- IBNIFRBZDKYOTM-UHFFFAOYSA-N bis[4-(dibromomethyl)phenyl]methanone Chemical compound C1=CC(C(Br)Br)=CC=C1C(=O)C1=CC=C(C(Br)Br)C=C1 IBNIFRBZDKYOTM-UHFFFAOYSA-N 0.000 description 1
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- PLKYDUNRBJABHD-UHFFFAOYSA-N bis[4-(tribromomethyl)phenyl]methanone Chemical compound C1=CC(C(Br)(Br)Br)=CC=C1C(=O)C1=CC=C(C(Br)(Br)Br)C=C1 PLKYDUNRBJABHD-UHFFFAOYSA-N 0.000 description 1
- GWKXROOWOSTULS-UHFFFAOYSA-N bis[4-(trichloromethyl)phenyl]methanone Chemical compound C1=CC(C(Cl)(Cl)Cl)=CC=C1C(=O)C1=CC=C(C(Cl)(Cl)Cl)C=C1 GWKXROOWOSTULS-UHFFFAOYSA-N 0.000 description 1
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- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
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- 239000007795 chemical reaction product Substances 0.000 description 1
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- 238000011437 continuous method Methods 0.000 description 1
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- 238000004132 cross linking Methods 0.000 description 1
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- 150000001993 dienes Chemical class 0.000 description 1
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- 238000010828 elution Methods 0.000 description 1
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- AFSIMBWBBOJPJG-UHFFFAOYSA-N ethenyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC=C AFSIMBWBBOJPJG-UHFFFAOYSA-N 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- GCSJLQSCSDMKTP-UHFFFAOYSA-N ethenyl(trimethyl)silane Chemical compound C[Si](C)(C)C=C GCSJLQSCSDMKTP-UHFFFAOYSA-N 0.000 description 1
- PEOHLVWFSVQRLK-UHFFFAOYSA-N ethenylcarbamic acid Chemical class OC(=O)NC=C PEOHLVWFSVQRLK-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 150000002366 halogen compounds Chemical class 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- AUBDSFLQOBEOPX-UHFFFAOYSA-N hexa-1,5-dien-3-yne Chemical group C=CC#CC=C AUBDSFLQOBEOPX-UHFFFAOYSA-N 0.000 description 1
- LNCPIMCVTKXXOY-UHFFFAOYSA-N hexyl 2-methylprop-2-enoate Chemical compound CCCCCCOC(=O)C(C)=C LNCPIMCVTKXXOY-UHFFFAOYSA-N 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- LNMQRPPRQDGUDR-UHFFFAOYSA-N hexyl prop-2-enoate Chemical compound CCCCCCOC(=O)C=C LNMQRPPRQDGUDR-UHFFFAOYSA-N 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
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- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- AMBKPYJJYUKNFI-UHFFFAOYSA-N methylsulfanylethene Chemical compound CSC=C AMBKPYJJYUKNFI-UHFFFAOYSA-N 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- NINOYJQVULROET-UHFFFAOYSA-N n,n-dimethylethenamine Chemical compound CN(C)C=C NINOYJQVULROET-UHFFFAOYSA-N 0.000 description 1
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- KKFHAJHLJHVUDM-UHFFFAOYSA-N n-vinylcarbazole Chemical compound C1=CC=C2N(C=C)C3=CC=CC=C3C2=C1 KKFHAJHLJHVUDM-UHFFFAOYSA-N 0.000 description 1
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- 150000002828 nitro derivatives Chemical class 0.000 description 1
- RPMXALUWKZHYOV-UHFFFAOYSA-N nitroethene Chemical group [O-][N+](=O)C=C RPMXALUWKZHYOV-UHFFFAOYSA-N 0.000 description 1
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 1
- HVAMZGADVCBITI-UHFFFAOYSA-M pent-4-enoate Chemical compound [O-]C(=O)CCC=C HVAMZGADVCBITI-UHFFFAOYSA-M 0.000 description 1
- GYDSPAVLTMAXHT-UHFFFAOYSA-N pentyl 2-methylprop-2-enoate Chemical compound CCCCCOC(=O)C(C)=C GYDSPAVLTMAXHT-UHFFFAOYSA-N 0.000 description 1
- ULDDEWDFUNBUCM-UHFFFAOYSA-N pentyl prop-2-enoate Chemical compound CCCCCOC(=O)C=C ULDDEWDFUNBUCM-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- LIGACIXOYTUXAW-UHFFFAOYSA-N phenacyl bromide Chemical compound BrCC(=O)C1=CC=CC=C1 LIGACIXOYTUXAW-UHFFFAOYSA-N 0.000 description 1
- DQLNLWIMTCFCJO-UHFFFAOYSA-N phenyl-(4-phenyl-1,3-dioxolan-4-yl)methanone Chemical compound C1OCOC1(C=1C=CC=CC=1)C(=O)C1=CC=CC=C1 DQLNLWIMTCFCJO-UHFFFAOYSA-N 0.000 description 1
- OLDBLPIFTBMMFK-UHFFFAOYSA-N phenyl-[2-(trichloromethyl)phenyl]methanone Chemical compound ClC(Cl)(Cl)C1=CC=CC=C1C(=O)C1=CC=CC=C1 OLDBLPIFTBMMFK-UHFFFAOYSA-N 0.000 description 1
- IIWXVTCJQGAQRN-UHFFFAOYSA-N phenyl-[4-(tribromomethyl)phenyl]methanone Chemical compound C1=CC(C(Br)(Br)Br)=CC=C1C(=O)C1=CC=CC=C1 IIWXVTCJQGAQRN-UHFFFAOYSA-N 0.000 description 1
- BASGHVRDJXCOQO-UHFFFAOYSA-N phenyl-[4-(trichloromethyl)phenyl]methanone Chemical compound C1=CC(C(Cl)(Cl)Cl)=CC=C1C(=O)C1=CC=CC=C1 BASGHVRDJXCOQO-UHFFFAOYSA-N 0.000 description 1
- 238000000016 photochemical curing Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 150000004291 polyenes Chemical class 0.000 description 1
- 229920002959 polymer blend Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 101150035983 str1 gene Proteins 0.000 description 1
- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 125000001174 sulfone group Chemical group 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000006188 syrup Substances 0.000 description 1
- 235000020357 syrup Nutrition 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- KOZCZZVUFDCZGG-UHFFFAOYSA-N vinyl benzoate Chemical compound C=COC(=O)C1=CC=CC=C1 KOZCZZVUFDCZGG-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
- C08F2/50—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
Definitions
- the subject of the present invention is a process for the photoinitiated bulk polymerisation of ethylenically unsaturated monomers.
- the photoinitiated polymerisation of ethylenically unsaturated monomers is one of the oldest polymerisation processes and is frequently employed for the investigation of polymerisation mechanisms. In such polymerisation experiments, the reaction is in general discontinued after a conversion of a few per cent. An investigation of the behaviour at high conversion has only rarely been carried out.
- the use of photopolymerisation has extended almost exclusively to photocrosslinking systems, such as photoprint plates and photocuring lacquer systems (compare H. Barzinsky, Chem. Ztg. 1972, page 545).
- the only industrially utilised photopolymerisations of non-crosslinked systems which are taken to high conversions are confined to aqueous solutions of water-soluble monomers DT-AS No.
- the polymerisation of ethylenically unsaturated monomers is in general effected with the aid of radical initiators, in most cases peroxidic radical initiators, which decompose thermally.
- radical initiators in most cases peroxidic radical initiators, which decompose thermally.
- the bulk polymerisation process is distinguished by the purity of the products obtained, and their economical manufacture. Disadvantages are the high exothermicity, the difficulties in removing the heat of reaction from the generally very viscous reaction mixture, and frequently a very broad molecular weight distribution of the products obtained.
- DT-OS German Offenlegungsschriften
- Nos. 1,965,740 and 2,304,847 describe a process for the thermally initiated bulk polymerisation of monomer mixtures containing acrylic esters, which is characterised in that the reaction mixture is polymerised, in a first stage, in the presence of a radical initiator which decomposes below 100° C., and the resulting 60-70% strength polymer syrup is mixed with a second radical initiator, which decomposes above 100° C., and is finally polymerised, to conversions above 90%, at a higher temperature.
- the bulk polymerisation of acrylic esters cannot be taken to conversions of above 90% of a single thermally decomposing radical initiator is used. This is because if only one initiator, which decomposes at a low temperature, is used, the polymerisation only continues very slowly above 60-70% conversion and finally comes to a stop. The isolation of the pure polymer then requires expensive removal of the considerable residual amount of monomer, which is generally effected by evaporation.
- the temperature of the reaction mixture in the first stage can be chosen within a wide range, below its boiling point, in accordance with the polymerisation behaviour of the monomers.
- the polymerisation in the first stage can be carried out, for example, at or, if appropriate, even below room temperature.
- the temperature in the first reaction stage can be 70-80° C. or more below the boiling point of the reaction mixture. In many cases, a reaction temperature of 50-100° C. has proved appropriate.
- the process furthermore has the advantage of a relatively low activation energy of the polymerisation, which is about 4 kcal/mol. This makes the reaction thermally easily controllable and virtually excludes too vigorous a course due to adventitious temperature fluctuations of the system.
- the bulk polymerisation process according to the invention is therefore relatively safe and can easily be handled industrially, particularly since the storage and handling of the photoinitiators also present no problems.
- the rate of polymerisation can be controlled in a simple manner by varying the intensity of the UV light with which the mixture is irradiated.
- the present invention provides a process for the bulk polymerisation of ethylenically unsaturated monomers, comprising polymerisation of the monomer in the presence of from 0 to 10% by weight of a photoinitiator by irradiation with UV light
- the process of the present invention is advantageously applied to a monomer mixture which comprises esters of acrylic acid and methacrylic acid with aliphatic alcohols.
- a particularly valuable process of the present invention comprises polymerisation of a monomer mixture of the following composition:
- Copolymers produced by this process can be used, if appropriate after admixture of pigments and suitable crosslinking agents, that is to say substances which react with the functional groups of the monomers (C) to produce crosslinking, as lacquers for lacquering of, for example, domestic equipment, automotive components and machine components, or other metal articles.
- suitable crosslinking agents that is to say substances which react with the functional groups of the monomers (C) to produce crosslinking
- lacquers for lacquering of, for example, domestic equipment, automotive components and machine components, or other metal articles for this purpose they can be applied, dissolved in suitable solvents, by brushing or spraying, or can also be applied solvent-free in accordance with the methods of fluidised bed sintering or flame sintering, or the electrostatic powder spraying process.
- the polymers can also be used as binding components in polymer blends, for example polyamide/polyolefine blends or polystyrene/polycarbonate blends.
- the present invention provides a polymer when obtained by process of the present invention.
- Suitable ethylenically unsaturated monomers with which the process according to the invention can be carried out are, for example, aliphatic, cycloaliphatic, aromatic and heterocyclic olefines and vinyl compounds, as well as their halogen derivatives and nitro derivatives, unsaturated alcohols, their ethers, esters and thioethers, as well as the corresponding sulphoxides and sulphones, unsaturated ketones, aldehydes and amines, unsaturated carboxylic acids, their amides, nitriles, anhydrides, esters and chlorides, vinyl-substituted inorganic acids and their derivatives, conjugated and non-conjugated dienes and polyenes, and other unsaturated compounds with olefinic double bonds, as well as mixtures of the said monomers.
- Styrene Styrene, ⁇ -methylstyrene, chlorostyrene, bromostyrene and nitrostyrene.
- the polymerisation recipes can furthermore contain customary additives, such as stabilisers and flameproofing agents and regulators, such as mercaptans or halogen compounds.
- customary additives such as stabilisers and flameproofing agents and regulators, such as mercaptans or halogen compounds.
- the initiation of the polymerisation is effected, in the process according to the invention, by irradiation with light.
- This can be carried out without photoinitiators or, preferably, with photoinitiators in amounts of 0.001 to 10% by weight of the amount of monomer; 0.05-0.5% of photoinitiator are employed particularly preferentially.
- Photoinitiators in the sense of the invention are all substances which, under the influence of light of suitable wavelength, produce radicals or ions which in turn are capable of initiating polymerisation reactions.
- photoinitiators examples include benzoin and benzoin derivatives of the general formula I ##STR1## wherein R 1 denotes --O--Y or --S--Y and
- Y denotes hydrogen, trimethylsilyl, C 1 -C 18 -alkyl
- R 2 denotes hydrogen, C 1 -C 18 -alkyl, C 6 -C 15 -aryl, C 7 -C 15 -aralkyl, carboxyl or CH 2 --O--R' and R' is hydrogen or the acid radical of a carboxylic acid or of a sulphonic acid and
- R 3 and R 4 denote hydrogen, C 1 -C 4 -alkyl, halogen, such as F, Cl, Br and I or --O--R" and
- R" denotes C 1 -C 18 -alkyl
- R 1 denotes CH 2 --X, CH--X 2 or CX 3 ,
- R 2 denotes H, CH 3 , CH 2 --X, CH--X 2 or CX 3 and
- X denotes chlorine, bromine or iodine.
- the process can be carried out in various ways, and in particular both discontinuously and continuously. It is also possible to carry out one process stage continuously and the other discontinuously.
- the first stage is suitably carried out in stirred vessels with heating and cooling equipment.
- the lamps used for irradiation are built into the reaction vessels, as immersed lamps, or surround the reaction vessel from the outside, as a ring of lamps; in the latter case, the reaction vessel suitably consists of glass, quartz or some other material which transmits the UV light used.
- the monomer mixture which contains the photoinitiator and, if appropriate, further additives, is fed into the reaction vessel as a constant stream and at the same time a corresponding amount of partially polymerised mixture is expelled from the reactor and transferred to the second stage.
- the high viscosity of the completely converted reaction mixture must particularly be taken into account.
- the process is carried out in dishes which are heated from the bottom face whilst they are irradiated with light from the top face, which is closed with a glass lid.
- special mixers or extruders with an external glass wall can be used, so that the light which initiates the polymerisation can be radiated into the apparatus from outside. It is, however, also possible to use apparatuses such as are described in DT-AS No. 2,050,988 and German Offenlegungsschrift No. 2,009,748 that is to say the prepolymer can be spread, in a sufficiently thin layer, on heated flow belts and be finally polymerised on these by irradiation.
- Light sources which can be used in both stages of the process according to the invention are mercury vapour lamps, fluorescent tubes, xenon lamps, carbon arc lamps or other lamps which emit light of a suitable wavelength. It is preferred to use so-called superactinic fluorescent tubes, which have a radiation maximum at a wavelength of 360 nm.
- the percentage data are always % by weight.
- the molecular heterogeneity H n is defined as follows:
- Mn number-average molecular weight
- a reaction mixture of 480 g of styrene, 390 g of butyl acrylate, 130 g of acrylic acid, 15 g of t-dodecylmercaptan and 1 g of benzoin isopropyl ether is exposed to light in a thermostatically controlled vessel having an immersed lamp (fluorescent tube of 6 W, radiation maximum 360 mn) at 73° C. for 71/4 hours.
- the polymer conversion in this first stage is 65.5%.
- the mixture is then filled into a dish closed with a glass lid and is exposed to light from a similar fluorescent tube, whilst being heated to 135° C.
- the polymerisation is taken to a conversion of 93.5%.
- the gel chromatography of the polymer in tetrahydrofurane gives a molecular weight distribution corresponding to the Schulz-Flory distribution (see FIG. 1)
- the relative concentration (ordinate axis) is shown in relation to the molecular weight (abscissa axis).
- the molecular weight is here quoted indirectly in so-called counts, which correspond to the individual fractions.
- the weight average molecular weight M w is 23,900 and the heterogeneity H n is 1.21.
- the polymer has an acid number of 110.
- a polymer of the same composition manufactured in accordance with the instructions of DOS (German Published Specification) No. 1,304,847 has a heterogeneity H n of 1.94 and a non-uniform molecular weight distribution which exhibits subsidiary maxima.
- a reaction mixture of 900 g of methyl methacrylate, 100 g of methacrylic acid, 20 g of t-dodecylmercaptan and 2 g of benzoin isopropyl ether is polymerised analogously to Example 1.
- Second stage temperature 105° C., illumination time 2 hours, conversion 96.1%.
- a reaction mixture of 600 g of methyl methacrylate, 300 g of butyl acrylate, 100 g of hydroxypropyl methacrylate, 12 g of t-dodecylmercaptan and 1 g of benzoin isopropyl ether is polymerised analogously to Example 1.
- Second stage temperature 120° C., illumination time 2 hours, conversion 94.4%.
- a reaction mixture of 450 g of styrene, 400 g of butyl acrylate, 150 g of glycidyl methacrylate, 10 g of t-dodecylmercaptan and 3 g of benzoin isopropyl ether is polymerised analogously to Example 1.
- First stage temperature 82° C., illumination time 10 hours, conversion 74.1%.
- Second stage temperature 120° C., illumination time 2 hours, conversion 95.4%.
- a reaction mixture of 400 g of methyl methacrylate, 500 g of butyl acrylate, 50 g of maleic anhydride, 10 g of t-dodecylmercaptan and 2 g of benzoin isopropyl ether is polymerised analogously to Example 1.
- First stage temperature 87° C., illumination time 105 minutes, conversion 63.0%.
- Second stage temperature 121° C., illumination time 120 minutes, conversion 96.3%.
- a reaction mixture of 600 g of methyl methacrylate, 300 g of butyl acrylate, 50 g of acrylic acid, 50 g of acrylamide 20 g of t-dodecylmercaptan and 0.5 g of benzoin isopropyl ether is polymerised analogously to Example 1.
- First stage temperature 98° C., illumination time 75 minutes, conversion 71.0%.
- Second stage temperature 121° C., illumination time 120 minutes, conversion 92.8%.
- a reaction mixture of 400 g of methyl methacrylate, 400 g of ethyl acrylate, 200 g of N,N-dimethylaminoethyl methacrylate, 15 g of t-dodecylmercaptan and 1 g of benzoin isopropyl ether is polymerised analogously to Example 1.
- First stage temperature 84° C., illumination time 2 hours 10 minutes, conversion 64.3%.
- Second stage temperature 120° C., illumination time 2 hours, conversion 96.6%.
- a reaction mixture of 1,200 g of styrene, 975 g of butyl acrylate, 325 g of acrylic acid, 37.5 g of t-dodecylmercaptan and 2.5 g of benzoin isopropyl ether is illuminated for 4 hours at 80° C. in a stirred glass vessel equipped with internal heating and three symmetrically externally mounted fluorescent tubes (each 40 W, radiation maximum 360 nm).
- the polymer conversion in this first stage is 62%.
- the batch is then heated to 130° C. in the same vessel and illuminated for a further 11/2 hours.
- the final conversion is 91.2%.
- the molecular weight distribution determined by gel chromatography in tetrahydrofurane, corresponds to the Schulz-Flory distribution, the weight average molecular weight M w is 17,600 and the heterogeneity H n is 1.03.
- a reaction mixture of 1,050 g of styrene, 637.5 g of butyl acrylate, 825 g of hydroxyethyl methacrylate, 26.3 g of acrylic acid, 75 g of t-dodecylmercaptan and 7.5 g of benzoin isopropyl ether is illuminated in the same stirred vessel as in Example 8, for 31/2 hours at 82° C., by means of four symmetrically externally mounted fluorescent tubes (each 25 W, radiation maximum 360 nm).
- the polymer conversion in this first stage is 73.1%.
- the temperature is then raised to 120° C., and the mixture is illuminated for a further 95 minutes.
- the final conversion is 96.5%.
- the molecular weight distribution determined by gel chromatography in tetrahydrofurane corresponds to the Schulz-Flory distribution.
- the weight average molecular weight M w is 14,950 and the heterogeneity H n is 1.04.
- the polymer has an OH number of 130.
- a reaction mixture of 5,760 g of styrene, 4,440 g of butyl acrylate, 1,800 g of acrylic acid, 180 g of t-dodecylmercaptan and 12 g of benzoin isopropyl ether is photopolymerised continuously.
- Two stirred glass vessels (3), (5) (shown in FIG. 2) each of about 3 l capacity, with heating and externally mounted fluorescent tubes, are used for the polymerisation.
- Vessel (3) is temperature-controlled to 80° C. and vessel (5) to 140° C.
- a total of 10 fluorescent tubes (radiation maximum 360 nm) having a total wattage of 470 W are arranged conjointly around both vessels.
- the reaction mixture is fed from the stock tank (1) in a constant stream, by means of the pump (2), into the vessel (3), and after passing through the latter is passed on by the pump (4) into the vessel (5), from where it leaves as the end product (see FIG. 2).
- the throughput is 1.27 kg/hour, the polymer conversion on leaving vessel (3) is 48.0% and the final conversion is 92.3% on leaving vessel 5.
- the molecular weight distribution determined by gel chromatography in tetrahydrofurane corresponds to the Schulz-Flory distribution.
- the weight average molecular weight M w is 19,400 and the heterogeneity H n is 1.02.
- the polymer has an acid number of 110.
- a reaction mixture of 4,800 g of methyl methacrylate, 2,400 g of styrene, 3,600 g of butyl acrylate, 1,200 g of glycidyl methacrylate, 240 g of t-dodecylmercaptan and 24 g of benzoin isopropyl ether is polymerised continuously as in Example 10.
- the molecular weight distribution (determined in THF) shows no subsidiary maxima.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2600318 | 1976-01-07 | ||
DE2600318A DE2600318C3 (de) | 1976-01-07 | 1976-01-07 | Verfahren zur Herstellung von Copolymerisaten |
Publications (1)
Publication Number | Publication Date |
---|---|
US4141806A true US4141806A (en) | 1979-02-27 |
Family
ID=5967080
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US05/756,060 Expired - Lifetime US4141806A (en) | 1976-01-07 | 1977-01-03 | Bulk photo polymerization process for esters of acrylic and methacrylic acids |
Country Status (9)
Country | Link |
---|---|
US (1) | US4141806A (fr) |
JP (1) | JPS5285275A (fr) |
BE (1) | BE850135A (fr) |
CA (1) | CA1072046A (fr) |
CH (1) | CH628650A5 (fr) |
DE (1) | DE2600318C3 (fr) |
FR (1) | FR2337736A1 (fr) |
GB (1) | GB1511821A (fr) |
NL (1) | NL7700088A (fr) |
Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4260465A (en) * | 1980-01-04 | 1981-04-07 | Stauffer Chemical Company | Photopolymerizable composition stabilized with epoxide compounds and process |
US4338172A (en) * | 1977-02-18 | 1982-07-06 | Stauffer Chemical Company | Photopolymerizable composition stabilized with epoxide compounds and process |
US4459192A (en) * | 1977-05-16 | 1984-07-10 | Stauffer Chemical Company | Photopolymerizable composition stabilized with epoxide compounds and process |
US4529787A (en) * | 1982-06-15 | 1985-07-16 | S. C. Johnson & Son, Inc. | Bulk polymerization process for preparing high solids and uniform copolymers |
US4530746A (en) * | 1982-05-24 | 1985-07-23 | Hitachi, Ltd. | Photosensitive resin composition |
US4546160A (en) * | 1984-02-29 | 1985-10-08 | S. C. Johnson & Son, Inc. | Bulk polymerization process for preparing high solids and uniform copolymers |
US4843134A (en) * | 1984-03-28 | 1989-06-27 | Minnesota Mining And Manufacturing Company | Acrylate pressure-sensitive adhesives containing insolubles |
US5026740A (en) * | 1985-01-28 | 1991-06-25 | Fratelli Lamberti S.P.A. | Sulphurated derivatives of aromatic-aliphatic and aliphatic ketones as polymerization photoinitiators |
US5053448A (en) * | 1989-07-21 | 1991-10-01 | S. C. Johnson & Son, Inc. | Polymeric thickener and methods of producing the same |
US5147901A (en) * | 1982-10-01 | 1992-09-15 | Ciba-Geigy Corporation | Propionphenone derivatives as photoinitiators for photopolymerization |
US5275914A (en) * | 1992-07-31 | 1994-01-04 | Polaroid Corporation | Laminar thermal imaging medium comprising an image-forming layer and two adhesive layers |
US5514525A (en) * | 1993-09-23 | 1996-05-07 | Polaroid Corporation | Method of preparing a laminar thermal imaging medium |
US5879759A (en) * | 1997-12-22 | 1999-03-09 | Adhesives Research, Inc. | Two-step method for the production of pressure sensitive adhesive by radiation curing |
US6124409A (en) * | 1991-07-01 | 2000-09-26 | Xerox Corporation | Processes for preparing copolymers |
US6448339B1 (en) | 1997-05-13 | 2002-09-10 | Soken Chemical & Engineering Co., Ltd. | Adhesive composition |
EP1624001A1 (fr) * | 2003-05-09 | 2006-02-08 | Taiyo Ink Manufacturing Co. Ltd | Composition a jet d'encre photodurcissable/thermodurcissable et carte imprimee utilisant celle-ci |
EP2398522B1 (fr) | 2009-02-20 | 2017-01-11 | Boston Scientific Scimed, Inc. | Revêtement hydrophile qui réduit le développement de particule sur un poly (ester-bloc-amide) à liaison ester |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2348227A1 (fr) | 1976-04-14 | 1977-11-10 | Rhone Poulenc Ind | Perfectionnement aux procedes de preparation de polymeres acryliques hydrosolubles par photopolymerisation |
DE3902536A1 (de) * | 1989-01-28 | 1990-08-16 | Akzo Gmbh | Sterisch stabilisierte waessrige polymer-dispersionen |
KR100385728B1 (ko) * | 2000-11-08 | 2003-05-27 | 주식회사 엘지화학 | 내충격성과 착색성이 우수한 열가소성 수지 조성물 및 그제조 방법 |
Citations (6)
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US3666645A (en) * | 1967-06-01 | 1972-05-30 | Neutron Products Inc | Multistage polymerization process with independently adjustable radiation sources |
GB1310729A (en) | 1969-10-22 | 1973-03-21 | Rhone Progil | Process for preparing water-soluble acrylic polymers and copoly mers |
US3753958A (en) * | 1969-12-31 | 1973-08-21 | Bayer Ag | Pulverisable acrylate resins |
GB1332247A (en) | 1970-03-03 | 1973-10-03 | Basf Ag | Manufacture of watersoluble polymers |
US3879357A (en) * | 1973-02-01 | 1975-04-22 | Bayer Ag | Pulverizable acrylic resins |
US3929602A (en) * | 1971-12-10 | 1975-12-30 | Japan Atomic Energy Res Inst | Low temperature irradiation of vitrifiable mixtures of unsaturated monomers |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA925469A (en) * | 1968-11-18 | 1973-05-01 | Harada Susumu | Process for producing polyaminesulfones |
US3787382A (en) * | 1972-02-16 | 1974-01-22 | Gen Electric | Photopolymerization of tetrafluoro-ethylene and polymer and products produced therefrom |
-
1976
- 1976-01-07 DE DE2600318A patent/DE2600318C3/de not_active Expired
-
1977
- 1977-01-03 US US05/756,060 patent/US4141806A/en not_active Expired - Lifetime
- 1977-01-04 GB GB29/77A patent/GB1511821A/en not_active Expired
- 1977-01-05 CA CA269,151A patent/CA1072046A/fr not_active Expired
- 1977-01-05 JP JP18177A patent/JPS5285275A/ja active Pending
- 1977-01-06 BE BE173876A patent/BE850135A/fr not_active IP Right Cessation
- 1977-01-06 NL NL7700088A patent/NL7700088A/xx not_active Application Discontinuation
- 1977-01-06 CH CH15577A patent/CH628650A5/de not_active IP Right Cessation
- 1977-01-07 FR FR7700390A patent/FR2337736A1/fr active Granted
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3666645A (en) * | 1967-06-01 | 1972-05-30 | Neutron Products Inc | Multistage polymerization process with independently adjustable radiation sources |
GB1310729A (en) | 1969-10-22 | 1973-03-21 | Rhone Progil | Process for preparing water-soluble acrylic polymers and copoly mers |
US3753958A (en) * | 1969-12-31 | 1973-08-21 | Bayer Ag | Pulverisable acrylate resins |
GB1332247A (en) | 1970-03-03 | 1973-10-03 | Basf Ag | Manufacture of watersoluble polymers |
US3929602A (en) * | 1971-12-10 | 1975-12-30 | Japan Atomic Energy Res Inst | Low temperature irradiation of vitrifiable mixtures of unsaturated monomers |
US3879357A (en) * | 1973-02-01 | 1975-04-22 | Bayer Ag | Pulverizable acrylic resins |
Cited By (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4338172A (en) * | 1977-02-18 | 1982-07-06 | Stauffer Chemical Company | Photopolymerizable composition stabilized with epoxide compounds and process |
US4459192A (en) * | 1977-05-16 | 1984-07-10 | Stauffer Chemical Company | Photopolymerizable composition stabilized with epoxide compounds and process |
US4260465A (en) * | 1980-01-04 | 1981-04-07 | Stauffer Chemical Company | Photopolymerizable composition stabilized with epoxide compounds and process |
US4530746A (en) * | 1982-05-24 | 1985-07-23 | Hitachi, Ltd. | Photosensitive resin composition |
US4529787A (en) * | 1982-06-15 | 1985-07-16 | S. C. Johnson & Son, Inc. | Bulk polymerization process for preparing high solids and uniform copolymers |
US5147901A (en) * | 1982-10-01 | 1992-09-15 | Ciba-Geigy Corporation | Propionphenone derivatives as photoinitiators for photopolymerization |
US4546160A (en) * | 1984-02-29 | 1985-10-08 | S. C. Johnson & Son, Inc. | Bulk polymerization process for preparing high solids and uniform copolymers |
US4843134A (en) * | 1984-03-28 | 1989-06-27 | Minnesota Mining And Manufacturing Company | Acrylate pressure-sensitive adhesives containing insolubles |
US5026740A (en) * | 1985-01-28 | 1991-06-25 | Fratelli Lamberti S.P.A. | Sulphurated derivatives of aromatic-aliphatic and aliphatic ketones as polymerization photoinitiators |
US5053448A (en) * | 1989-07-21 | 1991-10-01 | S. C. Johnson & Son, Inc. | Polymeric thickener and methods of producing the same |
US6124409A (en) * | 1991-07-01 | 2000-09-26 | Xerox Corporation | Processes for preparing copolymers |
US5387490A (en) * | 1992-07-31 | 1995-02-07 | Polaroid Corporation | Method of preparing a laminar thermal imaging medium |
US5275914A (en) * | 1992-07-31 | 1994-01-04 | Polaroid Corporation | Laminar thermal imaging medium comprising an image-forming layer and two adhesive layers |
US5514525A (en) * | 1993-09-23 | 1996-05-07 | Polaroid Corporation | Method of preparing a laminar thermal imaging medium |
US5552259A (en) * | 1993-09-23 | 1996-09-03 | Polaroid Corporation | Adhesive composition, and imaging medium comprising this adhesive composition |
US6448339B1 (en) | 1997-05-13 | 2002-09-10 | Soken Chemical & Engineering Co., Ltd. | Adhesive composition |
US5879759A (en) * | 1997-12-22 | 1999-03-09 | Adhesives Research, Inc. | Two-step method for the production of pressure sensitive adhesive by radiation curing |
EP1624001A1 (fr) * | 2003-05-09 | 2006-02-08 | Taiyo Ink Manufacturing Co. Ltd | Composition a jet d'encre photodurcissable/thermodurcissable et carte imprimee utilisant celle-ci |
US20060058412A1 (en) * | 2003-05-09 | 2006-03-16 | Taiyo Ink Mfg. Co., Ltd. | Photocurable and thermosetting composition for ink jet system and printed circuit boards made by use thereof |
EP1624001A4 (fr) * | 2003-05-09 | 2006-08-02 | Taiyo Ink Mfg Co Ltd | Composition a jet d'encre photodurcissable/thermodurcissable et carte imprimee utilisant celle-ci |
US7462653B2 (en) | 2003-05-09 | 2008-12-09 | Taiyo Ink Manufacturing Co., Ltd. | Photocurable and thermosetting composition for ink jet system and printed circuit boards made by use thereof |
EP2398522B1 (fr) | 2009-02-20 | 2017-01-11 | Boston Scientific Scimed, Inc. | Revêtement hydrophile qui réduit le développement de particule sur un poly (ester-bloc-amide) à liaison ester |
Also Published As
Publication number | Publication date |
---|---|
FR2337736B1 (fr) | 1980-07-25 |
NL7700088A (nl) | 1977-07-11 |
GB1511821A (en) | 1978-05-24 |
FR2337736A1 (fr) | 1977-08-05 |
BE850135A (fr) | 1977-07-06 |
CH628650A5 (de) | 1982-03-15 |
JPS5285275A (en) | 1977-07-15 |
DE2600318C3 (de) | 1982-04-08 |
DE2600318A1 (de) | 1977-07-21 |
DE2600318B2 (de) | 1981-06-04 |
CA1072046A (fr) | 1980-02-19 |
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