US3989235A - Method of and means for sandwiching a central layer and two outer layers preparatorily to lamination - Google Patents

Method of and means for sandwiching a central layer and two outer layers preparatorily to lamination Download PDF

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Publication number
US3989235A
US3989235A US05/556,967 US55696775A US3989235A US 3989235 A US3989235 A US 3989235A US 55696775 A US55696775 A US 55696775A US 3989235 A US3989235 A US 3989235A
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US
United States
Prior art keywords
sheet
gripper
repository
prongs
transporter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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US05/556,967
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English (en)
Inventor
Walter Husges
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
G Siempelkamp GmbH and Co KG
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G Siempelkamp GmbH and Co KG
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/18Handling of layers or the laminate
    • B32B38/1825Handling of layers or the laminate characterised by the control or constructional features of devices for tensioning, stretching or registration
    • B32B38/1833Positioning, e.g. registration or centering
    • B32B38/1841Positioning, e.g. registration or centering during laying up
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00Layered products comprising a layer of paper or cardboard
    • B32B29/002Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/028Paper layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2317/00Animal or vegetable based
    • B32B2317/12Paper, e.g. cardboard
    • B32B2317/125Paper, e.g. cardboard impregnated with thermosetting resin

Definitions

  • My present invention relates to a method of and means for stacking alternating sheets of a first and a second kind, more particularly for producing a laminate wherein a middle layer of, for example, the pressed-board type is sandwiched between mutually identical top and bottom layers of, say, a wear-resistant plastic material.
  • the general object of my present invention is to provide a method of and an apparatus for rapidly assembling such a stack, especially one of three layers as discussed above, from two kinds of preferably rectangular, coextensive sheets.
  • a more particular object is to provide simple and efficient means for assembling such a stack in a position in which it can readily be carried off to another destination, such as a laminating press, by a clamp mechanism of the type disclosed in the commonly owned application first referred to.
  • a stacking table is flanked by a first and second repository on which sheets of a first kind (e.g. of resin-impregnated paper), referred to hereinafter as cover sheets, and sheets of a second kind (e.g. precompressed boards of cellulose fibers and thermosetting resin), referred to hereinafter as core sheets, are respectively placed by hand or automatically.
  • a first and a second sheet transporter are jointly reciprocable across the stacking table for alternately engaging cover sheets and core sheets preparatorily to transferring them to the table; engagement of a cover sheet by the first sheet transporter occurs substantially concurrently with the deposition of a core sheet on the table, and vice versa.
  • this mode of operation may be repeated as often as is necessary to build a stack with any number of interleaved cover sheets and core sheets.
  • core sheets of limited coherency such as prepressed but not yet thermally bonded layers of fiberboard material
  • the second sheet transporter must be designed to handle these layers with the necessary care and cannot, therefore, subject them to tensile stress.
  • a plastic foil or a resin-impregnated paper sheet can be seized by a gripper engaging one of its edges, an uncured fiberboard layer must be transported by a carrier engaging it from below at closely spaced locations.
  • the second repository as a plurality of spaced-apart supports such as rollers between which a set of sheet-engaging prongs of that carrier are receivable, generally by lowering the prongs in the absence of a core sheet and, after such a sheet has been properly positioned on the rollers, elevating the prongs to clear the rollers during transfer of the sheet to the stacking table. Since the raising and lowering of a pronged carrier to engage a core sheet takes more time than the seizure of an edge of a cover sheet by a gripper, an important feature of my invention provides for the use of two normally disconnected sheet transporters -- i.e.
  • a gripper and a carrier -- which are releasably coupled together during deposition of one cover sheet on the stacking table by the gripper and are decoupled during deposition of the next cover sheet so that the gripper returns alone to the first repository while the carrier picks up another core sheet and the three-layer stack just assembled is removed from the table.
  • the cycle is then repeated, with recoupling of the carrier to the gripper upon the following transfer stroke of the latter.
  • FIG. 1 is a schematic side-elevational view of a stacking apparatus embodying the invention
  • FIG. 2 is a schematic top view of the apparatus shown in FIG. 1, taken on the line II -- II thereof;
  • FIG. 3 is a partial view of the apparatus, similar to FIG. 1, in another operating position;
  • FIG. 4 is a view similar to FIG. 3, showing a further position.
  • the apparatus shown in the drawing is designed to assemble a three-layer stack 4 from a lower cover sheet 1, a core sheet 2 and an upper cover sheet 3.
  • Sheets 1 and 3 consisting for example of resin-impregnated paper, are alternately placed on a horizontal supporting surface of a table 7 so as to overhang that surface by their left-hand edges.
  • Core sheets 2 are conveyed over a roller track 5 to an end stop 25 determining a position of alignment with a stacking table 6 which is flanked by the two repositories 5 and 7.
  • a guide plate 28 bridges the space between tables 6 and 7; stacking table 6 is vertically displaceable over a height H via a nonillustrated mechanism in its base 30.
  • the rollers of track 5 may be smooth or pin-studded.
  • a first transporter 12, serving to transfer cover sheets 1, 3 to the stacking table 6, comprises a carriage 14 with legs 31 interconnected by a transverse beam 17 which supports a multiplicity of claws 18 and a pair of pressure heads 19.
  • a second transporter 8, serving to transfer the core sheets 2 comprises a carriage 20 with a pair of vertical racks 21 carrying a transverse beam 9, the racks being engaged via pinions 32 by a nonillustrated servomotor in a housing 33.
  • the two carriages 14 and 20 are supported by rollers 34, 35 on a plurality of parallel I-beams 15 forming a guide track which extends parallel to rollers 5 across the stacking table 6.
  • Carriage 14 has a lug 36 connected to a nonillustrated drive member, such as a pitman, by which it is continuously reciprocated over a major part of the guide track 15, as symbolized by a double-headed arrow X, between two limiting positions shown in FIGS. 1 and 3.
  • Carriages 14 and 20 can be releasably interlinked by a magnetic coupling 22 comprising cores 22' and 22", at least the cores 22' being intermittently magnetizable by a conventional energizing circuit under the control of a programmer (not shown) in correlation with the reciprocation of carriage 14.
  • carriage 20 Upon being decoupled from the positively driven carriage 14, carriage 20 is indexable in a retracted or loading position (FIG. 1) by a detent 23 which may also be magnetically operated.
  • the beam 9 of carriage 20 carries a multiplicity of substantially horizontal prongs 10, with downwardly sloping upper edges 26, which point toward the table 6 and fit between the track rollers 5. In their lowered position illustrated in FIG. 1, these prongs come to rest on a ledge 27 and lie with their edges 26 just below the repository surface defined by the rollers 5; upon being elevated by the lifting means 21, 32, the prongs lie well above these rollers substantially at the level of the beam 17 of carriage 14 as seen in FIGS. 3 and 4.
  • the sloping of edges 26 facilitates the dislodgment of a sheet from prongs 10 by elavatable stripping lugs 13 next to table 6.
  • a stack-removing mechanism 29 comprises a pair of carriages 37, 38, interconnected in a manner not further illustrated, on which two sets of clamps 39, 40 are pivotable about respective axes transverse to guide track 15.
  • the clamps 39, 40 have jaws engageable with overhanging sheet edges on opposite sides of table 6, upon a lowering of that table as indicated in phantom lines in FIG. 1, for moving the stack 4 from table 6 to a nonillustrated laminating press as described in the above-identified commonly owned application Ser. No. 533,219.
  • the operation of mechanism 29 is also correlated with that of the carriage drive by the aforementioned programmer.
  • gripper 12 and carrier 8 are disconnected from each other and are in their respective loading positions shown in FIG. 1.
  • a sheet 1 rests on the surface of table 7 and is being held down by the pressure heads 19 which are lowered, e.g. electromagnetically, under the control of the programmer.
  • Claws 18 then seize the overhanging sheet edge whereupon the pressure heads are released and carriage 14 starts its leftward movement to pull the sheet 1 over the stacking table 6 by way of guide plate 28.
  • carriage 20 is indexed in its loading position while the prongs 10 are being elevated to pick up a sheet 2 which has meanwhile been slid over rollers 5 to its end stop 25.
  • the magnetic coupling 22 is made effective and the detent 23 is retracted while the claws 18 release the engaged sheet edge so that sheet 1 may come to rest on table 6, with its lateral edges overhanging that table.
  • the interlinked carriages are displaced along track 15 into the position of FIG. 4 in which the prongs 10 overlie the stacking table while the claws 18 are poised to seize the overhanging edge of a sheet 3 meanwhile deposited on table 7.
  • clamping mechanism 29 operates to remove the stack 4 just formed, prongs are lowered preparatorily to the arrival of a new sheet 2 on roller track 5, and another sheet 1 is placed on table 7 for seizure by the oncoming claws 18. The cycle is then repeated.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Sheets, Magazines, And Separation Thereof (AREA)
  • De-Stacking Of Articles (AREA)
  • Laminated Bodies (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
US05/556,967 1974-03-09 1975-03-10 Method of and means for sandwiching a central layer and two outer layers preparatorily to lamination Expired - Lifetime US3989235A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19742411300 DE2411300C2 (de) 1974-03-09 1974-03-09 Einrichtung zum Zusammenlegen einer unteren Decklage, einer Mittellage und einer oberen Decklage zu einem Stapel im Zuge der Herstellung von vergüteten Trägerplatten und dgl
DT2411300 1974-03-09

Publications (1)

Publication Number Publication Date
US3989235A true US3989235A (en) 1976-11-02

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ID=5909542

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US05/556,967 Expired - Lifetime US3989235A (en) 1974-03-09 1975-03-10 Method of and means for sandwiching a central layer and two outer layers preparatorily to lamination

Country Status (9)

Country Link
US (1) US3989235A (de)
JP (1) JPS529473B2 (de)
AT (1) AT333493B (de)
BE (1) BE825422A (de)
DE (1) DE2411300C2 (de)
FI (1) FI59049C (de)
FR (1) FR2263107B1 (de)
IT (1) IT1033451B (de)
SE (1) SE400224B (de)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4295920A (en) * 1978-12-18 1981-10-20 Luigi Bovone Apparatus for automatically producing glazed insulating window or door panels
US4528883A (en) * 1982-03-29 1985-07-16 Internationella Siporex Ab Apparatus for dividing aerated concrete blocks
US4753428A (en) * 1986-03-27 1988-06-28 Maschinenfabrik Herbert Meyer Kg Assembly for positioning planar workpieces with respect to one another
US4917369A (en) * 1986-09-15 1990-04-17 Pfaff Industriemaschinen Gmbh Method and apparatus for positioning limp workpieces for treatment thereof
EP0974435A2 (de) * 1998-07-20 2000-01-26 Robert Bürkle GmbH Vorrichtung zur Übergabe beleimter Platten zu einer Furnierstation
US6158492A (en) * 1997-07-23 2000-12-12 G. Siempelkamp Gmbh & Co. Apparatus for making a foil-clad laminate
US6955740B2 (en) 2002-01-10 2005-10-18 Polyclad Laminates, Inc. Production of laminates for printed wiring boards using protective carrier
WO2006125309A1 (en) * 2005-05-23 2006-11-30 Innovequity Inc. Automated construction system
US20080263995A1 (en) * 2007-04-27 2008-10-30 Innovequity Inc. Automated construction system with interlocking panels
US20090261025A1 (en) * 2008-04-16 2009-10-22 Gnann Kurt Feed and sorting device for packaging machines

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2800846C3 (de) * 1978-01-10 1981-11-05 Bielomatik Leuze Gmbh + Co, 7442 Neuffen Vorrichtung zum Aufbringen von Abschlußblättern o.dgl. auf Blattlagen
DE10146304B4 (de) * 2001-09-19 2005-03-24 Heinrich Wemhöner GmbH & Co KG Verfahren und Vorrichtung zum exakten Legen von Beschichtungsmaterial auf in einer Presse zu beschichtenden Trägerplatten

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2579094A (en) * 1945-06-08 1951-12-18 Turners Asbestos Cement Co Stacking apparatus
US3279664A (en) * 1964-08-11 1966-10-18 Rolland Glass Company Apparatus for cutting glass
US3334891A (en) * 1965-09-17 1967-08-08 Simpson Timber Co Vacuum pickup and transfer apparatus

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2579094A (en) * 1945-06-08 1951-12-18 Turners Asbestos Cement Co Stacking apparatus
US3279664A (en) * 1964-08-11 1966-10-18 Rolland Glass Company Apparatus for cutting glass
US3334891A (en) * 1965-09-17 1967-08-08 Simpson Timber Co Vacuum pickup and transfer apparatus

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4295920A (en) * 1978-12-18 1981-10-20 Luigi Bovone Apparatus for automatically producing glazed insulating window or door panels
US4528883A (en) * 1982-03-29 1985-07-16 Internationella Siporex Ab Apparatus for dividing aerated concrete blocks
US4753428A (en) * 1986-03-27 1988-06-28 Maschinenfabrik Herbert Meyer Kg Assembly for positioning planar workpieces with respect to one another
US4917369A (en) * 1986-09-15 1990-04-17 Pfaff Industriemaschinen Gmbh Method and apparatus for positioning limp workpieces for treatment thereof
US6158492A (en) * 1997-07-23 2000-12-12 G. Siempelkamp Gmbh & Co. Apparatus for making a foil-clad laminate
EP0974435A3 (de) * 1998-07-20 2004-03-31 Robert Bürkle GmbH Vorrichtung zur Übergabe beleimter Platten zu einer Furnierstation
EP0974435A2 (de) * 1998-07-20 2000-01-26 Robert Bürkle GmbH Vorrichtung zur Übergabe beleimter Platten zu einer Furnierstation
US6955740B2 (en) 2002-01-10 2005-10-18 Polyclad Laminates, Inc. Production of laminates for printed wiring boards using protective carrier
WO2006125309A1 (en) * 2005-05-23 2006-11-30 Innovequity Inc. Automated construction system
US20060283105A1 (en) * 2005-05-23 2006-12-21 Innovequity Inc Automated construction system
US7979981B2 (en) 2005-05-23 2011-07-19 Innovequity Inc. Automated construction system
US20080263995A1 (en) * 2007-04-27 2008-10-30 Innovequity Inc. Automated construction system with interlocking panels
US20090261025A1 (en) * 2008-04-16 2009-10-22 Gnann Kurt Feed and sorting device for packaging machines

Also Published As

Publication number Publication date
JPS529473B2 (de) 1977-03-16
FI59049C (fi) 1981-06-10
FR2263107B1 (de) 1977-07-22
FR2263107A1 (de) 1975-10-03
IT1033451B (it) 1979-07-10
SE400224B (sv) 1978-03-20
DE2411300C2 (de) 1976-04-29
JPS50126074A (de) 1975-10-03
DE2411300B1 (de) 1975-09-18
FI59049B (fi) 1981-02-27
SE7502602L (de) 1975-09-10
ATA101475A (de) 1976-03-15
BE825422A (fr) 1975-05-29
AT333493B (de) 1976-11-25
FI750515A (de) 1975-09-10

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