US3887776A - Conductor roll - Google Patents
Conductor roll Download PDFInfo
- Publication number
- US3887776A US3887776A US430522A US43052274A US3887776A US 3887776 A US3887776 A US 3887776A US 430522 A US430522 A US 430522A US 43052274 A US43052274 A US 43052274A US 3887776 A US3887776 A US 3887776A
- Authority
- US
- United States
- Prior art keywords
- copper
- roll
- layer
- flange
- shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004020 conductor Substances 0.000 title claims abstract description 29
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 69
- 229910052802 copper Inorganic materials 0.000 claims abstract description 68
- 239000010949 copper Substances 0.000 claims abstract description 68
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 14
- 239000010959 steel Substances 0.000 claims abstract description 14
- 238000009713 electroplating Methods 0.000 claims abstract description 13
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 10
- 229910052709 silver Inorganic materials 0.000 claims description 10
- 239000004332 silver Substances 0.000 claims description 10
- 238000007747 plating Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000000151 deposition Methods 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 abstract description 8
- 239000002184 metal Substances 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 8
- 238000001816 cooling Methods 0.000 abstract description 7
- 238000010438 heat treatment Methods 0.000 abstract description 7
- 229940108928 copper Drugs 0.000 description 45
- 238000010276 construction Methods 0.000 description 8
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 3
- 229910052804 chromium Inorganic materials 0.000 description 3
- 239000011651 chromium Substances 0.000 description 3
- 230000009977 dual effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 235000014987 copper Nutrition 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000954 Medium-carbon steel Inorganic materials 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
- C25D7/06—Wires; Strips; Foils
- C25D7/0614—Strips or foils
- C25D7/0657—Conducting rolls
Definitions
- a conductor roll of the invention comprising a hollow steel roll body hav ing an outer surface covered with a chromium plated layer or a nickel-plated layer and an inner surface thereof covered with a copper layer electroplated thereon; a copper roll shaft including a flange shrinkage-fitted in said hollow body by using a heating and cooling technique in such manner that said flange contacts said plated copper layer, said flange being coupled to said shaft; and a sleeve, in which said roll shaft is titted and which has a flange coupled to said roll body.
- a hollow roll body is coupled to a roll shaft, with the flange of the aforesaid roll shaft being shrinkage-fitted in the aforesaid hollow roll body by using heating and cooling technique.
- the hollow roll body is heated to lOOC, while the flange of the roll shaft is cooled to -50C. Thereafter the roll and shaft are brought back to a temperature range close to room temperature.
- the plated copper layer is formed intimately on the inner surface of the hollow roll body, there is no danger of the aforesaid defects, experienced with the conventional dual construction type cylindrical roll, such as clearance between the outer and inner roll cylinders.
- the invention has the result that the electroplating current can be conducted in an improved manner from the metal strip via the copper layer to the roll shaft including the flange coupled to said shaft.
- FIG. 1 is a longitudinal cross-sectional view showing part of the new conductor roll, taken along the axial line of the roll;
- FIG. 2 is a modified detail view.
- a conductor roll of the invention which comprises a cylindrical hollow steel roll body 10.
- the roll body 10 has an inner surface which is copper-plated, thus providing a layer 2 of copper electroplated on said inner surface and thereby uniformly intimately bonded to all portions of said inner surface.
- a flange 3 of a cop per roll shaft 4 is in contact.
- the flange 3 is fitted in the hollow roll body 10, so that the hollow body 10 is electrically connected through copper layer 2 and flange 3 to the copper roll shaft 4.
- a steel shaft sleeve 5 is provided on the roll shaft 4 and formed with a flange 6 which is coupled to the end portion of the hollow roll body 10.
- this chamber should not be construed in a limitative sense, and hence the flange 6 may contact the other flange 3.
- the hollow roll body 10 is fitted on the flange 3 of the roll shaft 4 by using a shrinkage-fitting technique by resorting to heating and cooling operations. For instance, the roll body 10 is heated to C, while the roll shaft 4 is cooled to -50C. Alternatively, the hollow roll body 10 may be welded to the flange 6 of the shaft sleeve 5. Still alternatively, the shrinkage-fitting technique may be used for coupling the flange 6 to the hollow body 10.
- Hard electroplating such as for instance, hard chromium plating or nickel plating may be applied to the outer surface 8 of the roll body 10 and that of the shaft sleeve 5, including the outer surface of the flange 6, so that a hard, metallic, electroplated layer 9 may protect the roll body 10 from damage.
- the sleeve is formed with a bearing portion 12 which rotatably supports the roll body in cooperation with another bearing portion (not shown).
- an electric conductor ring 13, coupled with lock-nuts l4 and 15, is affixed on the end portion of the roll shaft 4, whereby electric current is introduced from the roll shaft 4 through a brush (not shown) in contact with the electric conductor ring 13 to external means.
- the roll shaft 4 is adapted to rotate with the shaft sleeve 5.
- the roll shaft 4 may be welded to the sleeve 5.
- cooling-water passage 16 through the roll shaft 4 along the axial line thereof, with the exits of passage 16 being open to a cavity 17 in body 10, communicating with chamber 7 through apertues in piston 3.
- the supply of cooling water through the aforesaid passage 16 may absorb joule heat generated in the roll body 10.
- the right hand portion of the conductor roll is not shown in the drawing, but its construction is identical to that of the left-hand portion which is shown.
- the drive means is not shown in the drawing, because it is well known to those skilled in the art.
- FIG. 2 illustrates the portion of roll body 10 coupled to flange 3 of the roll shaft 4.
- a silver layer 18 between the copper layer 2 electroplated on the roll body 10 and the copper flange 3.
- the silver layer 18 is formed on the edge surfaces of 3.
- the conductor roll according to the present invention may readily be manufactured. More particularly, after the plated copper layer 2 has been applied on the inner surface of the hollow roll body 10, the flange 3 of roll shaft 4 is shrinkage-fitted in the roll body 10 by using heating and cooling fitting technique. Then, the shaft sleeve 5 is fitted on the roll shaft 4 by introducing the sleeve from the end portion of the shaft onto the shaft. Thereafter the flange 6 thereof is rigidly coupled to the end portion of the hollow roll body 10. Thereafter, the outer surface of hollow roll body 10 is machined for centeralignment. Upon completion of such operations, hard chromium plating 9 is applied to the outer surface of roll body 10 as well as to the surface of shaft sleeve 5, at the same time.
- plated copper layer 2 is applied on the inner surface of steel roll 10, while the flange 3 of copper roll shaft is shrink age-fitted in roll body 10 by using a heating and cooling technique so that the flange 3 contacts the plated cop per layer 2.
- This plated copper layer 2 tightly adheres on the one hand to the roll body 10, and on the other hand to the flange 3 of roll shaft 4. This in turn ensures electric conductivity as high as that of the conventional solid type roll, while the material to be used therefor may be materially reduced.
- the conductor roll of the invention may avoid difficulties and defects in electric conductivity such as are experienced with conventional dual-construction type cylindrical rolls.
- a conductor roll for conducting electrical plating current comprising:
- a hollow steel roll body having an inner surface and an outer surface
- a copper shaft having a copper flange integrally connected thereto, which flange includes a silver layer in contact with the copper layer of said roll body to mount the flange of the shaft in said hollow body with firm electric contact between said copper and silver layers and said copper flange;
- a hollow steel roll body having an inner surface and an outer surface
- a copper roll shaft means fitted into said layer of copper to intimately contact said layerv 3.
- a copper flange integrally connected to said shaft means and shrink-fitted to said layer of copper.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electroplating Methods And Accessories (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP48084669A JPS5033124A (enrdf_load_stackoverflow) | 1973-07-27 | 1973-07-27 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3887776A true US3887776A (en) | 1975-06-03 |
Family
ID=13837107
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US430522A Expired - Lifetime US3887776A (en) | 1973-07-27 | 1974-01-03 | Conductor roll |
Country Status (2)
Country | Link |
---|---|
US (1) | US3887776A (enrdf_load_stackoverflow) |
JP (1) | JPS5033124A (enrdf_load_stackoverflow) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4036337A (en) * | 1975-06-26 | 1977-07-19 | Les Traitements De Surface Nobel-Bozel | One-piece conductor roller for electrolytic processing of strip materials |
FR2346470A1 (fr) * | 1976-03-31 | 1977-10-28 | Kabel Metallwerke Ghh | Cylindre conducteur de courant pour transmettre des courants electriques forts |
US4662997A (en) * | 1986-04-25 | 1987-05-05 | Hirt Theodore A | Method and apparatus for energizing metallic strip for plating |
US5287615A (en) * | 1987-12-15 | 1994-02-22 | Emitech Gesellschaft Fur Emissionstechnologie Mbh | Process for joining a hollow shaft and elements slid thereon |
US5631737A (en) * | 1984-06-04 | 1997-05-20 | Rockwell International Corporation | High-energy laser with multiple phased outputs |
US5939677A (en) * | 1997-09-11 | 1999-08-17 | Ko; Chien-Hsin | Roller electrode for use in a continuous electroplating process |
US6514392B2 (en) * | 2001-07-02 | 2003-02-04 | Jason Ko | Conducting roller for an electroplating apparatus |
US20060243593A1 (en) * | 2005-04-29 | 2006-11-02 | Bowman Kenneth A | Apparatus and method for improving contact between a web and a roll |
CN102828214A (zh) * | 2012-09-03 | 2012-12-19 | 中冶南方工程技术有限公司 | 带钢电镀用新型导电辊 |
EP3505657A1 (fr) * | 2017-12-29 | 2019-07-03 | Polimiroir | Rouleaux conducteurs de courant |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2958742A (en) * | 1956-03-08 | 1960-11-01 | United States Steel Corp | Conductor roll and method of making the same |
US3678226A (en) * | 1968-10-14 | 1972-07-18 | Nippon Kokan Kk | Hollow conductor roll |
-
1973
- 1973-07-27 JP JP48084669A patent/JPS5033124A/ja active Pending
-
1974
- 1974-01-03 US US430522A patent/US3887776A/en not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2958742A (en) * | 1956-03-08 | 1960-11-01 | United States Steel Corp | Conductor roll and method of making the same |
US3678226A (en) * | 1968-10-14 | 1972-07-18 | Nippon Kokan Kk | Hollow conductor roll |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4036337A (en) * | 1975-06-26 | 1977-07-19 | Les Traitements De Surface Nobel-Bozel | One-piece conductor roller for electrolytic processing of strip materials |
FR2346470A1 (fr) * | 1976-03-31 | 1977-10-28 | Kabel Metallwerke Ghh | Cylindre conducteur de courant pour transmettre des courants electriques forts |
US5631737A (en) * | 1984-06-04 | 1997-05-20 | Rockwell International Corporation | High-energy laser with multiple phased outputs |
US4662997A (en) * | 1986-04-25 | 1987-05-05 | Hirt Theodore A | Method and apparatus for energizing metallic strip for plating |
US5287615A (en) * | 1987-12-15 | 1994-02-22 | Emitech Gesellschaft Fur Emissionstechnologie Mbh | Process for joining a hollow shaft and elements slid thereon |
US5447385A (en) * | 1987-12-15 | 1995-09-05 | Emitec Gesellschaft Fur Emissionstechnologie Mbh | Design element for connection to a hollow shaft |
US5939677A (en) * | 1997-09-11 | 1999-08-17 | Ko; Chien-Hsin | Roller electrode for use in a continuous electroplating process |
US6514392B2 (en) * | 2001-07-02 | 2003-02-04 | Jason Ko | Conducting roller for an electroplating apparatus |
US20060243593A1 (en) * | 2005-04-29 | 2006-11-02 | Bowman Kenneth A | Apparatus and method for improving contact between a web and a roll |
CN102828214A (zh) * | 2012-09-03 | 2012-12-19 | 中冶南方工程技术有限公司 | 带钢电镀用新型导电辊 |
CN102828214B (zh) * | 2012-09-03 | 2016-01-20 | 中冶南方工程技术有限公司 | 带钢电镀用新型导电辊 |
EP3505657A1 (fr) * | 2017-12-29 | 2019-07-03 | Polimiroir | Rouleaux conducteurs de courant |
FR3076299A1 (fr) * | 2017-12-29 | 2019-07-05 | Polimiroir | Rouleaux conducteurs de courant |
Also Published As
Publication number | Publication date |
---|---|
JPS5033124A (enrdf_load_stackoverflow) | 1975-03-31 |
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