US3868277A - Method of producing a steel product having an oxidation-resistant coating - Google Patents

Method of producing a steel product having an oxidation-resistant coating Download PDF

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Publication number
US3868277A
US3868277A US437916A US43791674A US3868277A US 3868277 A US3868277 A US 3868277A US 437916 A US437916 A US 437916A US 43791674 A US43791674 A US 43791674A US 3868277 A US3868277 A US 3868277A
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US
United States
Prior art keywords
coating
oxidation
substrate
stage
diffusion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US437916A
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English (en)
Inventor
Vincent Marguerite Leroy
Roland Cesar Aman Liesenborghs
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cockerill SA
Cockerill Ougree Providence et Esperance Longdoz
Original Assignee
Cockerill SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cockerill SA filed Critical Cockerill SA
Application granted granted Critical
Publication of US3868277A publication Critical patent/US3868277A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C10/00Solid state diffusion of only metal elements or silicon into metallic material surfaces
    • C23C10/28Solid state diffusion of only metal elements or silicon into metallic material surfaces using solids, e.g. powders, pastes
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D3/00Diffusion processes for extraction of non-metals; Furnaces therefor
    • C21D3/02Extraction of non-metals
    • C21D3/04Decarburising
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06Metallic material
    • C23C4/08Metallic material containing only metal elements
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/18After-treatment

Definitions

  • the present invention relates to a method of forming an oxidation-resistant coating on a steel substrate, such as steel sheet or wire, this coating comprising an oxidation-resistant material consisting of one or more of the metals Cr, Ni, Co, M0, or an alloy of two or more of these metals with one another or an alloy of one or more of these metals with iron or with other elements, the coating being formed by depositing the oxidationresistant material on the steel substrate (eg. by metalization or powder compacting techniques) and then subjecting the coated substrate to heat treatment to cause diffusion of the constituents of the substrate and coating.
  • oxidation-resistant coatings are in the protection of ferrous products from corrosion and oxidation, and to this end it has already been suggested to employ powders comprising one or more of the metals Cr, Ni, Co and M or their alloys, whose protective properties are well known. With steel substrates it has in the past been found that satisfactory results, as far as corrosion resistance in an aqueous medium is concerned, could be obtained in practice with titanium-stabilized steels only.
  • Methods used at present include carefully cleaning the substrate, then depositing an alloy on the substrate by spray metallization or by spreading and compacting of powder, and finally heat treating the coated substrate at a high temperature in a dry hydrogen atmosphere in order to cause diffusion of the alloy, deoxidation of the coating, and also decarburization of the substrate and the coating. After this, the coated product can be rolled and recrystallization annealing can take place depending upon the mechanical and structural properties desired in the final product.
  • What is desired is a method of forming an oxidationresistant coating which does not undergo corrosion in an aqueous medium even when the substrate consists of ordinary steel, such as rimming steel or aluminum killed steel, whose carbon content is at least about 0.050 percent (by weight), this carbon being free.”
  • the heat treatment comprises the following three stages in sequcnce:
  • a decarburization stage in a decarburizing atmosphere such as carbon dioxide atmosphere or a wet hydrogen atmosphere
  • the method is thus characterized in that diffusion takes place in an active atmosphere whose composition varies in the course of time.
  • the temperature may also vary from stage to stage.
  • the three stages of the heat treatment concerned can be carried out during a single annealing cycle.
  • the preliminary diffusion stage is intended to ensure adhesion of the coating to the substrate and simultaneous removal of the oxygen present in the coating, and a dry hydrogen atmosphere is necessary in order to avoid oxidation of the interface between substrate and coating either due to the presence of this oxygen (the oxygen is eliminated as H O) or due to the action of that oxygen which would be brought about by an active gas whose dew point is not sufficiently low. Such oxidation of the interface would adversely affect diffusion and would inhibit adhesion of the coating.
  • the decarburization stage is preferably carried out under a wet hydrogen atmosphere for well-known reasons of efficiency.
  • the final diffusion stage is designed to complete the diffusion of the constituents of the coating and to prevent excessive oxidation of the surface of the substrate as a consequence of the preceding stage carried out in a wet hydrogen atmosphere.
  • the preliminary diffusion stage at a temperature of 700C to l300C (preferably l000C to l250C) for 16 hours to A hour;
  • the decarburization stage at a temperature of 900C to l300C for 4 hours to A hour according to the thickness of the coated substrate;
  • the coating material may be deposited as a powder of one or more of the metals Cr, Ni, Co M0, or alloys of these metals, preferably an iron alloy of Cr or of Ni- Cr.
  • the carbon contentof the powder will be between 0.020 and 1 percent.
  • the deposition of the coating material is advantageously carried out either by metalization by means of a flame torch or an arc torch, or by a distribution or spreading operation followed by a compacting operation.
  • the present invention particularly aims to a product whose coating advantageously has a carbon content lower than 0.020 percent.
  • the coated substrate obtained may The above-described method enables a coating to be obtained whose microstructure is free from any intergranularcarbide, this ensuring good corrosion resistance in an aqueous medium.
  • the coating obtained provides an improvement (with respect to other processes) in the surface finish after rolling and recrystallization.
  • a heat treatment consisting of diffusion for 16 hours at 1 150C in dry hydrogen leads to the formation of a coating having a carbon content between 0.150 percent and 0.200 percent by weight.
  • a method of producing a steel product having a decarburized oxidation-resistant coating comprising the steps of depositing on a mild steel substrate a coating of at least one oxidation-resistant material selected from the group consisting of the metals Cr, Ni, Co, and Mo, alloys of at least two of these metals with each other, and alloys of at least one of these metals with iron or other elements; and then subjecting the coated substrate to heat treatment to cause diffusion of constituents of the substrate and coating, the heat treatment comprising the following three stages in sequence;
  • a method as claimed in claim-4 in which a powder of an iron-alloy of nickel and chromium is deposited on the substrate.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Plasma & Fusion (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Coating By Spraying Or Casting (AREA)
US437916A 1973-01-30 1974-01-30 Method of producing a steel product having an oxidation-resistant coating Expired - Lifetime US3868277A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
BE794757 1973-01-30

Publications (1)

Publication Number Publication Date
US3868277A true US3868277A (en) 1975-02-25

Family

ID=3860707

Family Applications (1)

Application Number Title Priority Date Filing Date
US437916A Expired - Lifetime US3868277A (en) 1973-01-30 1974-01-30 Method of producing a steel product having an oxidation-resistant coating

Country Status (10)

Country Link
US (1) US3868277A (enrdf_load_stackoverflow)
JP (1) JPS49106444A (enrdf_load_stackoverflow)
BE (1) BE794757A (enrdf_load_stackoverflow)
CA (1) CA1011226A (enrdf_load_stackoverflow)
FR (1) FR2215489B1 (enrdf_load_stackoverflow)
GB (1) GB1408127A (enrdf_load_stackoverflow)
IT (1) IT1009109B (enrdf_load_stackoverflow)
LU (1) LU69266A1 (enrdf_load_stackoverflow)
NL (1) NL7400779A (enrdf_load_stackoverflow)
SE (1) SE390033B (enrdf_load_stackoverflow)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3959028A (en) * 1972-11-20 1976-05-25 The International Nickel Company, Inc. Process of working metals coated with a protective coating
US4007064A (en) * 1974-10-23 1977-02-08 Vereinigte Osterreichische Eisen- Und Stahlwerke-Alpine Montan Aktiengesellschaft Process of producing surface-decarburized steel sheets or plates
US20050174058A1 (en) * 2002-06-07 2005-08-11 Koninklojke Phillips Electronics N.V. Electric lamp
CN103255409A (zh) * 2013-05-13 2013-08-21 上海大学 一种基于纳米技术在低碳钢表面制备不锈钢涂层的方法
US11130190B2 (en) * 2016-08-31 2021-09-28 Huys Industries Limited Electro-spark deposition of molybdenum on stainless steel and products thereof

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52115749A (en) * 1976-03-26 1977-09-28 Nippon Steel Corp High anticorrosive rail
EP0098085A1 (en) * 1982-06-25 1984-01-11 United Kingdom Atomic Energy Authority Low porosity metallic coatings
GB2320929B (en) * 1997-01-02 2001-06-06 Gen Electric Electric arc spray process for applying a heat transfer enhancement metallic coating
RU2760316C1 (ru) * 2021-04-21 2021-11-23 Федеральное государственное бюджетное образовательное учреждение высшего образования "Кубанский государственный технологический университет" (ФГБОУ ВО "КубГТУ") Способ получения многослойных высокоэнтропийных композитных покрытий

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2536774A (en) * 1946-03-07 1951-01-02 Diffusion Alloys Corp Process of coating ferrous metal and heat pack mixture therefor
US2899332A (en) * 1959-08-11 Chromizing method and composition
US3340054A (en) * 1963-07-24 1967-09-05 Bethlehem Steel Corp Formation of chromium-containing coatings on steel strip
US3589927A (en) * 1965-07-01 1971-06-29 Albright & Wilson Chromising of ferrous metal substrates
US3623901A (en) * 1968-11-18 1971-11-30 Bethlehem Steel Corp Formation of chromium-containing coatings on both sides of steel strip with one coated side having a bright finish

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB577504A (en) * 1944-05-03 1946-05-21 Robert Lionel Samuel A process for the diffusion of metals into iron and steel
NL75631C (enrdf_load_stackoverflow) * 1951-01-18
FR1402352A (fr) * 1963-07-24 1965-06-11 Bethlehem Steel Corp Procédé pour la formation d'un revêtement à base de chrome sur une bande d'acier, et bande conforme à celle obtenue par le procédé ci-dessus ou procédé similaire

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2899332A (en) * 1959-08-11 Chromizing method and composition
US2536774A (en) * 1946-03-07 1951-01-02 Diffusion Alloys Corp Process of coating ferrous metal and heat pack mixture therefor
US3340054A (en) * 1963-07-24 1967-09-05 Bethlehem Steel Corp Formation of chromium-containing coatings on steel strip
US3589927A (en) * 1965-07-01 1971-06-29 Albright & Wilson Chromising of ferrous metal substrates
US3623901A (en) * 1968-11-18 1971-11-30 Bethlehem Steel Corp Formation of chromium-containing coatings on both sides of steel strip with one coated side having a bright finish

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3959028A (en) * 1972-11-20 1976-05-25 The International Nickel Company, Inc. Process of working metals coated with a protective coating
US4007064A (en) * 1974-10-23 1977-02-08 Vereinigte Osterreichische Eisen- Und Stahlwerke-Alpine Montan Aktiengesellschaft Process of producing surface-decarburized steel sheets or plates
US20050174058A1 (en) * 2002-06-07 2005-08-11 Koninklojke Phillips Electronics N.V. Electric lamp
US7378798B2 (en) * 2002-06-07 2008-05-27 Koninklijke Philips Electronics, N.V. Electric lamp
CN103255409A (zh) * 2013-05-13 2013-08-21 上海大学 一种基于纳米技术在低碳钢表面制备不锈钢涂层的方法
US11130190B2 (en) * 2016-08-31 2021-09-28 Huys Industries Limited Electro-spark deposition of molybdenum on stainless steel and products thereof

Also Published As

Publication number Publication date
IT1009109B (it) 1976-12-10
GB1408127A (en) 1975-10-01
SE390033B (sv) 1976-11-29
CA1011226A (en) 1977-05-31
JPS49106444A (enrdf_load_stackoverflow) 1974-10-09
NL7400779A (enrdf_load_stackoverflow) 1974-08-01
FR2215489A1 (enrdf_load_stackoverflow) 1974-08-23
FR2215489B1 (enrdf_load_stackoverflow) 1976-06-25
BE794757A (fr) 1973-05-16
LU69266A1 (enrdf_load_stackoverflow) 1974-04-10

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