US3861888A - Use of CO{HD 2 {B in argon-oxygen refining of molten metal - Google Patents

Use of CO{HD 2 {B in argon-oxygen refining of molten metal Download PDF

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Publication number
US3861888A
US3861888A US374635A US37463573A US3861888A US 3861888 A US3861888 A US 3861888A US 374635 A US374635 A US 374635A US 37463573 A US37463573 A US 37463573A US 3861888 A US3861888 A US 3861888A
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United States
Prior art keywords
decarburization
carbon
flow rate
argon
oxygen
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Expired - Lifetime
Application number
US374635A
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English (en)
Inventor
Barrett Henry Heise
Roger Nels Dokken
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Union Carbide Industrial Gases Technology Corp
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Union Carbide Corp
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Filing date
Publication date
Application filed by Union Carbide Corp filed Critical Union Carbide Corp
Priority to US374635A priority Critical patent/US3861888A/en
Priority to AU69443/74A priority patent/AU6944374A/en
Priority to FI1978/74A priority patent/FI197874A7/fi
Priority to JP49072891A priority patent/JPS5037611A/ja
Priority to BR5267/74A priority patent/BR7405267A/pt
Priority to DE19742430975 priority patent/DE2430975C3/de
Priority to DD179518A priority patent/DD112468A5/xx
Priority to PL1974172235A priority patent/PL88825B1/pl
Priority to SE7408502A priority patent/SE7408502L/
Priority to NO742347A priority patent/NO742347L/no
Priority to FR7422449A priority patent/FR2235198B1/fr
Priority to BE145977A priority patent/BE816970A/xx
Priority to IL45137A priority patent/IL45137A/xx
Application granted granted Critical
Publication of US3861888A publication Critical patent/US3861888A/en
Priority to US05/760,841 priority patent/USRE29584E/en
Assigned to MORGAN GUARANTY TRUST COMPANY OF NEW YORK, AND MORGAN BANK ( DELAWARE ) AS COLLATERAL ( AGENTS ) SEE RECORD FOR THE REMAINING ASSIGNEES. reassignment MORGAN GUARANTY TRUST COMPANY OF NEW YORK, AND MORGAN BANK ( DELAWARE ) AS COLLATERAL ( AGENTS ) SEE RECORD FOR THE REMAINING ASSIGNEES. MORTGAGE (SEE DOCUMENT FOR DETAILS). Assignors: STP CORPORATION, A CORP. OF DE.,, UNION CARBIDE AGRICULTURAL PRODUCTS CO., INC., A CORP. OF PA.,, UNION CARBIDE CORPORATION, A CORP.,, UNION CARBIDE EUROPE S.A., A SWISS CORP.
Assigned to UNION CARBIDE CORPORATION, reassignment UNION CARBIDE CORPORATION, RELEASED BY SECURED PARTY (SEE DOCUMENT FOR DETAILS). Assignors: MORGAN BANK (DELAWARE) AS COLLATERAL AGENT
Assigned to UNION CARBIDE INDUSTRIAL GASES TECHNOLOGY CORPORATION, A CORP. OF DE. reassignment UNION CARBIDE INDUSTRIAL GASES TECHNOLOGY CORPORATION, A CORP. OF DE. ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: UNION CARBIDE INDUSTRIAL GASES INC.
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/068Decarburising
    • C21C7/0685Decarburising of stainless steel

Definitions

  • This invention relates, in general, to a method for decarburizing metals and alloys, and more specifically, to an improvement in the argon-oxygen decarburization of stainless steels.
  • the AOD process is a duplex process, particularly useful for refining stainless steels without substantial loss of chromium.
  • the basic AOD process is disclosed in Krivsky, US. Pat. No. 3,252,790 and an improvement thereon relating to programmed blowing is disclosed in Nelson et al., US. Pat. No. 3,046,107.
  • the process comprises melting the alloy (substantially at the desired composition with respect to metallics) in an arc furnace, and transferring the molten metal, after it has been deslagged, to a refining vessel wherein it is decarburized by subsurface blowing with an inert gasoxygen mixture (in commerical practice most frequently an argon-oxygen mixture), the argon being present in order to reduce the partial pressure of carbon monoxide in the gas in contact with the melt.
  • the molten metal is thereafter reduced, finished and tapped into a teeming ladle.
  • a suitable refining vessel is disclosed by Saccomano and Ellis in US. Pat. No. 3,724,830.
  • AOD practice relates to shortening the overall process time.
  • the chemical reactions of steel refining are, for the most part, oxidation reactions which generate heat; the metal bath temperature being established at the point where the heat generated in the bath equals the heat lost by the refining vessel through radiation and convection.
  • the faster heat is generated the higher the bath temperature at the point of thermal equilibrium.
  • the speed of decarburization can be increased by increasing the process gas flow rates, but only at the expense of higher bath temperature and increased refractory wear of the furnace lining. Consequently, there is a need for increasing the speed of decarburization in an AOD process without exceeding a predetermined temperature limit beyond which the effective life of the furnace refractory is considerably shortened, generally about 3,100F.
  • Periodic addition of scrap as a coolant is a commonly accepted procedure for maintaining the bath temperature within the desired operating range.
  • the logistics of supplying scrap at the furnace at the exact time it is needed and the difficulty of keeping stainless scrap segregated by type often precludes its use.
  • scrap cools the metal bath discontinuously, such that the addition of scrap with its attendant sudden drop in bath temperature frequently causes exccssive metallic oxidation for the period of time during which the bath is cooled below an efficient decarburization temperature.
  • the present invention comprises: in a process for decarburizing a mass of chromiumcontaining molten steel characterized by the subsurface injection of oxygen and at least one inert gas selected from the group consisting of helium, neon, krypton, argon, xenon and nitrogen, into said mass of said molten steel, wherein at least a portion of said oxygen reacts with the carbon in said molten steel to form a volatile carbon oxide, comprising a first phase of decarburization wherein the temperature of said molten steel is increased to the desired operating range; a second phase of decarburization wherein the carbon content of the molten steel is reduced to a predetermined value corresponding approximately to the carbon content of the melt in equilibrium with CO at a partial pressure of 1 atmosphere and at a temperature within said desired operating range; and a third phase of decarburization wherein the carbon content of the melt is reduced from said predetermined value
  • decarburization refers to the lowering of the carbon content of the molten steel from any given level to any desired lower level by the injection of oxygen into the melt.
  • mass is intended to mean a batch or heat of molten metal, as well as a changing mass as in a continuous process.
  • chromium-containing molten steel as used herein is intended to comprise ferrous alloys containing about 340% chromium.
  • the invention is predicated on the discovery that the injection of CO along with oxygen and an inert gas into the molten steel increases the carbon removal efficiency during decarburization.
  • the caron removal efficiency is known to decrease as well.
  • the carbon removal efficiency is increased and consequently, the absolute rate of carbon removal (i.e. the speed of decarburization) is also increased.
  • the primary function of the inert gas in the inert gas-oxygen mixture is to lower the partial pressure of carbon monoxide in contact with the melt and thereby enhance carbon removal. Therefore, inasmuch as carbon monoxide is one of the decomposition products of CO in the melt, the increase in the carbon removal efficiency resulting from the present invention is truly surprising.
  • the flow rate of CO in accordance with the relationship set forth above, is defined in terms of an upper limit in order to prevent an excess of CO from being injected into the melt and recarburizing the bath. It is calculated as follows: the maximum flow rate of carbon monoxide out of the vessel is related to the flow rate of argon by the following relationship:
  • FCO maX FIP/l P
  • P can be calculated from literature data (Electric Furnace Steelmaking, Vol. 11, Chapter 16, p. 95; Chipman, J., J.I.S.I., pp. 97-106, June, 1955; Schenck, I-I., et al., Stahleisen Sonderberichte, Special Report No. 7, Stahleisen mbh, Dusseldorf, 1966).
  • the actual flow of carbon monoxide is F ZXF
  • the difference between F and F must accommodate the additional carbon monoxide from the improved decarburization as well as that from dissociation'of carbon dioxide. The flow rate of carbon dioxide must therefore be less than the following amount in order to benefit the carbon removal efficiency.
  • (cfm) t blowing time, (minutes) C,- carbon content of the melt at the start of the blow, (percent) C, carbon content of the melt at the end of the blow, (percent) T, metal bath temperature at the start of the blow,
  • T; metal bath temperature at the end of the blow
  • a three component gas mixture containing oxygen, CO and an inert gas may optionally be injected during said first and/or second phases of decarburization.
  • the three component gas mixture may be effectively used during all three phases of decarburization, during the second or third phases of decarburization or only during said third phase.
  • the preferred flow rates for each of the gases in the three phase mixture and the corresponding blow time are defined by the identical relationship previously set forth for phase 3 of decarburization. That is, equations (1), (2) and (3) define the preferred gas flow and blow time for both the second and third phases of decarburization.
  • the flow rates of oxygen, argon and C0 are generally set at a fixed predetermined ratio and consequently the variables to be determined are the carbon content at the end of the blow and the blow time required. It is preferred that CO be used during said first phase to the exclusion of argon because it improves process control. Accordingly, mixtures of O and CO may be effectively used in ratios varying from 4:1 to 1:1.
  • the remaining variables of time, temperature, flow and carbon content are preferably related by the following equations:
  • the second blow period begins during which the ratio of argon to oxygen in the blowing gas mixture is increased to prevent the bath from overheating, and the carbon content of the melt is reduced to approximately the point where further decarburization can only be achieved at the expense of substantial chromium oxidation in the melt.
  • the termination During the third phase of decarburization the furnace operator may wish to decarburize to C 0.05% while attaining a temperature 3,100F preparatory to finish the heat. The given conditions are thus changed to accomodate the additional argon which will be required to decarburize the melt to a level below 0.25% carbon.
  • X 322 (Ci pi Cf)/V where V volume of oxygen (ft )/ton of metal Since X will vary depending upon carbon content of the melt, bath temperature and vessel characteristics, it must be determined empirically under the operating conditions of interest.
  • an improvement in carbon removal efficiency is generally most desirable during the period when the steel is to be decarburized to a carbon level below that which is in equilibrium with CO at a partial pressure of one atmosphere; namely, during the third phase of decarburization.
  • 6 beats of stainless steel were made in an 18 ton AOD vessel 4 heats being run as in conventional AOD practice with a 2 component (argon-oxygen) blowing mixture; the remaining 2 heats using a 3 component mixture including CO in accordance with the present invention.
  • the measured gas flow rates, initial and final carbon contents and bath temperatures, and the resulting carbon removal efficiency are indicated in Table III.
  • F total gas flow rate for the particular system 1.
  • a process for decarburizing a chromiumcontaining molten steel characterized by the subhlOWlhg tlme, (mlhutes) surface injection of oxygen and at least one inert gas C1 Carbon Content of the melt at the Start Of the selected from the group consisting of helium, neon, ,(P
  • a first phase of decarburization wherein the temperature of said molten steel is adjusted to the desired operating range
  • a second phase of decarburization wherein the carbon content of the molten steel is reduced to a predetermined value corresponding approximately to the carbon content of the melt in equilibrium with CO at a partial pressure of 1 atmosphere and at a temperature within said desired operating range
  • a third phase of decarburization wherein the carbon content of the melt is reduced from said predetermined value to approximately the desired carbon content of the molten steel
  • T; metal bath temperature at the end of the blow
  • T metal bath temperature at the end of the blow

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Treatment Of Steel In Its Molten State (AREA)
US374635A 1973-06-28 1973-06-28 Use of CO{HD 2 {B in argon-oxygen refining of molten metal Expired - Lifetime US3861888A (en)

Priority Applications (14)

Application Number Priority Date Filing Date Title
US374635A US3861888A (en) 1973-06-28 1973-06-28 Use of CO{HD 2 {B in argon-oxygen refining of molten metal
AU69443/74A AU6944374A (en) 1973-06-28 1974-05-28 Decarburisation of molten steel with o2, co2 and inert gases
BE145977A BE816970A (fr) 1973-06-28 1974-06-27 Perfectionnement a la decarburation d'une fonte du chrome au moyen d'oxygene et d'un gaz inerte
BR5267/74A BR7405267A (pt) 1973-06-28 1974-06-27 Aperfeicoamento no processo para a descarburacao de aco em fusao
DE19742430975 DE2430975C3 (de) 1973-06-28 1974-06-27 Verfahren zum Entkohlen einer chromhaltigen Stahlschmelze
DD179518A DD112468A5 (enrdf_load_stackoverflow) 1973-06-28 1974-06-27
PL1974172235A PL88825B1 (enrdf_load_stackoverflow) 1973-06-28 1974-06-27
SE7408502A SE7408502L (enrdf_load_stackoverflow) 1973-06-28 1974-06-27
FI1978/74A FI197874A7 (enrdf_load_stackoverflow) 1973-06-28 1974-06-27
FR7422449A FR2235198B1 (enrdf_load_stackoverflow) 1973-06-28 1974-06-27
JP49072891A JPS5037611A (enrdf_load_stackoverflow) 1973-06-28 1974-06-27
IL45137A IL45137A (en) 1973-06-28 1974-06-27 Argon-oxygen decarburization process for refining stainless steel by use of carbon dioxide
NO742347A NO742347L (enrdf_load_stackoverflow) 1973-06-28 1974-06-27
US05/760,841 USRE29584E (en) 1973-06-28 1977-01-21 Use of CO2 in argon-oxygen refining of molten metal

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US374635A US3861888A (en) 1973-06-28 1973-06-28 Use of CO{HD 2 {B in argon-oxygen refining of molten metal

Related Child Applications (1)

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US05/760,841 Reissue USRE29584E (en) 1973-06-28 1977-01-21 Use of CO2 in argon-oxygen refining of molten metal

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US374635A Expired - Lifetime US3861888A (en) 1973-06-28 1973-06-28 Use of CO{HD 2 {B in argon-oxygen refining of molten metal
US05/760,841 Expired - Lifetime USRE29584E (en) 1973-06-28 1977-01-21 Use of CO2 in argon-oxygen refining of molten metal

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US05/760,841 Expired - Lifetime USRE29584E (en) 1973-06-28 1977-01-21 Use of CO2 in argon-oxygen refining of molten metal

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US (2) US3861888A (enrdf_load_stackoverflow)
JP (1) JPS5037611A (enrdf_load_stackoverflow)
AU (1) AU6944374A (enrdf_load_stackoverflow)
BE (1) BE816970A (enrdf_load_stackoverflow)
BR (1) BR7405267A (enrdf_load_stackoverflow)
DD (1) DD112468A5 (enrdf_load_stackoverflow)
FI (1) FI197874A7 (enrdf_load_stackoverflow)
FR (1) FR2235198B1 (enrdf_load_stackoverflow)
IL (1) IL45137A (enrdf_load_stackoverflow)
NO (1) NO742347L (enrdf_load_stackoverflow)
PL (1) PL88825B1 (enrdf_load_stackoverflow)
SE (1) SE7408502L (enrdf_load_stackoverflow)

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4174212A (en) * 1978-03-10 1979-11-13 A. Finkl & Sons Co. Method for the refining of steel
US4260415A (en) * 1979-12-12 1981-04-07 Allegheny Ludlum Steel Corporation Decarburizing molten metal
US4321088A (en) * 1978-05-11 1982-03-23 Basf Aktiengesellschaft Process for treating pig iron melts and steel melts or alloys
US4409028A (en) * 1979-10-24 1983-10-11 Moore William H Process for producing cast iron
US4490172A (en) * 1979-06-29 1984-12-25 Moore William H Method of melting and refining steel and other ferrous alloys
US4746361A (en) * 1987-04-03 1988-05-24 Inland Steel Company Controlling dissolved oxygen content in molten steel
US5343491A (en) * 1991-11-28 1994-08-30 Carbagas And Von Roll Ag Method of suppressing dust and fumes during electric steel production
US5417739A (en) * 1993-12-30 1995-05-23 Ltv Steel Company, Inc. Method of making high nitrogen content steel
US5830259A (en) * 1996-06-25 1998-11-03 Ltv Steel Company, Inc. Preventing skull accumulation on a steelmaking lance
US5865876A (en) * 1995-06-07 1999-02-02 Ltv Steel Company, Inc. Multipurpose lance
US5885323A (en) * 1997-04-25 1999-03-23 Ltv Steel Company, Inc. Foamy slag process using multi-circuit lance
CN102146499A (zh) * 2010-02-05 2011-08-10 鞍钢股份有限公司 一种aod喷吹co2生产不锈钢的冶炼方法
US9045805B2 (en) 2013-03-12 2015-06-02 Ati Properties, Inc. Alloy refining methods

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES468347A1 (es) * 1977-03-31 1978-12-01 Union Carbide Corp Un procedimiento para la obtencion de piezas coladas de me- tal.
US4436553A (en) 1982-01-22 1984-03-13 Union Carbide Corporation Process to produce low hydrogen steel
FR2560891B1 (fr) * 1984-03-09 1989-10-20 Air Liquide Procede d'affinage de la fonte
US4615730A (en) 1985-04-30 1986-10-07 Allegheny Ludlum Steel Corporation Method for refining molten metal bath to control nitrogen
DE3912061A1 (de) * 1989-04-13 1990-10-18 Messer Griesheim Gmbh Verfahren zur herstellung von legierten stahlmarken
US5139569A (en) * 1989-04-13 1992-08-18 Messer Griesheim Process for the production of alloy steel grades using treatment gas consisting of CO2
US5190577A (en) * 1990-12-11 1993-03-02 Liquid Air Corporation Replacement of argon with carbon dioxide in a reactor containing molten metal for the purpose of refining molten metal
DE19540490C1 (de) 1995-10-23 1997-04-10 Mannesmann Ag Verfahren zum Entkohlen einer Stahlschmelze

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2855293A (en) * 1955-03-21 1958-10-07 Air Liquide Method and apparatus for treating molten metal with oxygen
US3046107A (en) * 1960-11-18 1962-07-24 Union Carbide Corp Decarburization process for highchromium steel
US3252790A (en) * 1956-06-27 1966-05-24 Union Carbide Corp Preparation of metals and alloys
US3706549A (en) * 1968-02-24 1972-12-19 Maximilianshuette Eisenwerk Method for refining pig-iron into steel

Family Cites Families (5)

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Publication number Priority date Publication date Assignee Title
US3003865A (en) * 1959-09-10 1961-10-10 Cameron Iron Works Inc Decarburizing process for alloy steels containing chromium
US3397878A (en) * 1965-11-19 1968-08-20 Union Carbide Corp Under-bath tuyere
BE755456A (fr) * 1969-08-29 1971-03-01 Allegheny Ludlum Ind Inc Decarburation de l'acier fondu
US3728101A (en) * 1970-11-09 1973-04-17 Armco Steel Corp Process for making stainless steel
FR2186974A5 (en) * 1972-05-31 1974-01-11 Air Liquide Decarburisation of iron and steel alloys - contg chromium by blowing with oxygen, carbon dioxide and a rare gas

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2855293A (en) * 1955-03-21 1958-10-07 Air Liquide Method and apparatus for treating molten metal with oxygen
US3252790A (en) * 1956-06-27 1966-05-24 Union Carbide Corp Preparation of metals and alloys
US3046107A (en) * 1960-11-18 1962-07-24 Union Carbide Corp Decarburization process for highchromium steel
US3706549A (en) * 1968-02-24 1972-12-19 Maximilianshuette Eisenwerk Method for refining pig-iron into steel

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4174212A (en) * 1978-03-10 1979-11-13 A. Finkl & Sons Co. Method for the refining of steel
US4321088A (en) * 1978-05-11 1982-03-23 Basf Aktiengesellschaft Process for treating pig iron melts and steel melts or alloys
US4490172A (en) * 1979-06-29 1984-12-25 Moore William H Method of melting and refining steel and other ferrous alloys
US4409028A (en) * 1979-10-24 1983-10-11 Moore William H Process for producing cast iron
US4260415A (en) * 1979-12-12 1981-04-07 Allegheny Ludlum Steel Corporation Decarburizing molten metal
EP0030818A3 (en) * 1979-12-12 1981-12-30 Allegheny Ludlum Steel Corporation Improved method of decarburizing molten metal
US4746361A (en) * 1987-04-03 1988-05-24 Inland Steel Company Controlling dissolved oxygen content in molten steel
US5343491A (en) * 1991-11-28 1994-08-30 Carbagas And Von Roll Ag Method of suppressing dust and fumes during electric steel production
US5417739A (en) * 1993-12-30 1995-05-23 Ltv Steel Company, Inc. Method of making high nitrogen content steel
US5865876A (en) * 1995-06-07 1999-02-02 Ltv Steel Company, Inc. Multipurpose lance
US5830259A (en) * 1996-06-25 1998-11-03 Ltv Steel Company, Inc. Preventing skull accumulation on a steelmaking lance
US5885323A (en) * 1997-04-25 1999-03-23 Ltv Steel Company, Inc. Foamy slag process using multi-circuit lance
CN102146499A (zh) * 2010-02-05 2011-08-10 鞍钢股份有限公司 一种aod喷吹co2生产不锈钢的冶炼方法
US9045805B2 (en) 2013-03-12 2015-06-02 Ati Properties, Inc. Alloy refining methods
US9683273B2 (en) 2013-03-12 2017-06-20 Ati Properties Llc Alloy refining methods

Also Published As

Publication number Publication date
FR2235198A1 (enrdf_load_stackoverflow) 1975-01-24
PL88825B1 (enrdf_load_stackoverflow) 1976-09-30
FR2235198B1 (enrdf_load_stackoverflow) 1978-01-20
FI197874A7 (enrdf_load_stackoverflow) 1974-12-29
IL45137A0 (en) 1974-09-10
BE816970A (fr) 1974-12-27
NO742347L (enrdf_load_stackoverflow) 1975-01-27
IL45137A (en) 1976-09-30
AU6944374A (en) 1975-12-04
DE2430975A1 (de) 1975-01-09
BR7405267A (pt) 1976-02-24
SE7408502L (enrdf_load_stackoverflow) 1974-12-30
DD112468A5 (enrdf_load_stackoverflow) 1975-04-12
JPS5037611A (enrdf_load_stackoverflow) 1975-04-08
USRE29584E (en) 1978-03-21
DE2430975B2 (de) 1975-09-04

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