US3846886A - Method for producing rims - Google Patents

Method for producing rims Download PDF

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Publication number
US3846886A
US3846886A US00370042A US37004273A US3846886A US 3846886 A US3846886 A US 3846886A US 00370042 A US00370042 A US 00370042A US 37004273 A US37004273 A US 37004273A US 3846886 A US3846886 A US 3846886A
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US
United States
Prior art keywords
ring
spinning
wheel flange
groove
snap ring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US00370042A
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English (en)
Inventor
P Schroder
G Pollkotter
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LIEFELD AND CO
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LIEFELD AND CO
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by LIEFELD AND CO filed Critical LIEFELD AND CO
Application granted granted Critical
Publication of US3846886A publication Critical patent/US3846886A/en
Anticipated expiration legal-status Critical
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/26Making other particular articles wheels or the like
    • B21D53/30Making other particular articles wheels or the like wheel rims
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49481Wheel making
    • Y10T29/49492Land wheel
    • Y10T29/49524Rim making
    • Y10T29/49531Roller forming

Definitions

  • ABSTRACT A method for producing slant shoulder rims for tires including the steps of: forming a metal strip into a ring and welding a longitudinal seam to complete the ring.
  • PATENTEDNUV 12 m4 3l846L886 sum 30F 3 l METHOD FOR PRODUCING RIMS The present invention relates to a method of producing slant shoulder rims, so-called special rims; special rim produced in accordance with such method, and an apparatus for carrying out such method.
  • the conventional method does not permit shaping the rim base as a body of constant strength or as a special rim base having slants for guiding the tire.
  • the method according to the invention should be easy to perform and merely by using spinning machines, whereby the special rims according to the invention should be adapted to be produced with but two steps of operation.
  • the method according to the invention should lend itself to the fully automatic mass production of articles of minimum tolerances with a minimum of machine operation.
  • the apparatus according to the invention should be of simple construction, provide for troublefree operation, and as far as possible correspond to standard machines.
  • the above object is solved in that the special rim has such a wall thickness which is greater in the region of the snap ring groove, and smaller in the region of the rim base, than that of the wheel flange.
  • the wall thickness should correspond to that of a body of constant strength.
  • the method of producing the above-outlined special rims is characterized in that a ring is formed from a sheet metal or metal plate strip, the ring is welded along its longitudinal seam, one end of said ring is then thickened and has the profile of the snap ring groove drawn in at this location, whereupon the rim base is reduced in I thickness, and,
  • the wheel flange is erected, i.e. brought into an upright position by means of a spinning operation within an internal chuck.
  • An advantageous feature of the invention consists in that in order to draw in the snap ring groove, the edge of the workpiece ring is upset by a spinning operation with axial advance, whereupon the indentation of the groove is formed by a spinning operation with radial advance, whereby advantageously the outer wall of the groove is bent back after the drawing in of the profile of the snap ring groove.
  • the rim base is formed as a profile of constant strength by a draw spinning operation, whereupon the rim ring is clamped within an internal chuck and the wheel flange is erected by means of one or more rolls the surface shape of which corresponds to that of the wheel flange to be erected.
  • the edge may be cutoff after the erection of the wheel flange.
  • the apparatus according to the invention is advantageously characterized by a spinning machine having an external chuck for clamping the annular workpiece, a sleeve of said external chuck adapted to be moved beyond the end of said external chuck against a force, at least one cylindrical upsetting roll having a wide cylindrical surface, and at least one spinning roll for drawing in'the snap ring groove.
  • the apparatus further, comprises at least a pair of draw spinning rollers which also can be radially adjusted or advanced in continuous manner.
  • FIG. 1 shows the starting material bent into the shape of a ring and welded at the longitudinal edge thereof
  • FIG. 2 shows the ring accordingto FIG. 1 with an upset end
  • FIG. 2 a shows the snap ring groove drawn into the upset end
  • FIG. 3 shows the ring including the drawn in snap ring groove after the reducing of the rim base as a body of constant strength
  • FIG. 4 shows the finished special rim including the erected wheel flange
  • FIG. 5 is a schematical view of the spinning machine for upsetting the ring end.
  • FIG. 6 is a schematical view of the spinning machine of FIG. 5 for the drawing in of the snap ring groove and for the erecting of the outer wall of the snap ring steps, the material of the weld seam is integrated into As shown in FIG. 2, in a. first operation, one end of the rim ring is thickened; advantageously, such thickening may be performed in a spinning machine such as shown in the schematical view of FIG. 5. However, this thickened portion may be formed on the workpiece also by forging, hammering, cold or hot upsetting or swaging in a press.
  • the snap ring groove is then drawn by a spin rolling operation into the material of the thickened portion, whereby the outer wall 3 must be erected, i.e. brought to an upright position after the drawing in of the groove.
  • the rim base is stretched into a body of constant strength having slant shoulders with an inclination of 5 each, and the wheel flange is erected in a third operation as shown in FIG. 4.
  • the erection of the wheel flange is known from applicants prior German Pat. application P 20 53 005, reference being made to the disclosure of this prior application so that a detailed explanation of the erection of the wheel flange, within an interior chuck can be dispensed with at this point.
  • the edge 11 of the finished special rim may now be cut off.
  • the production of the intermediate shape according to FIG. 3 can be seenfrom the schematical view of FIG. 5.
  • the ring 1 is clamped onto an external chuck the outer end of which is formed complementary to the subsequently formed configuration of the thickened portion 2 of the snap ring groove.
  • a guide ring or a sleeve 8 is placed onto the external chuck which ring is forcefully urged in outward direction towards the end of the chuck. Now, when the spin rolls 9 which must have a wide cylindrical surface, are advanced towards the external chuck, they push the guide ring 8 in rearward direction, and the material of the ring 1 can now flow only inwardly into the space between the'extern'al chuck 7 and the guide ring 8.
  • the guide ring 8 is then withdrawn still further such that the spin rolls 10 may be advanced laterally into the region of the thickened portion 2.
  • the spin rolls 10 have a roll profile or crosssectional shape which is complementary to the profile of the snap ring groove. Then, the spin rolls 10 form the snap ring groove in conventional manner, whereby the outer wall 3 is again bent out to a certain degree. Therefore, during or after the forming of the snap ring groove the axial spin rolls 9 are advanced again so that they bend the outer wall'3 back into its desired shape.
  • a snap ring groove of this kind can be formed which is subject to minimum tolerances and the wall thickness of which may be thickened as desired, so that the desired strength values may be brought about in consideration of the notch stresses due to the production of the snap ring groove.
  • the wall thickness of the rim base 5 may be adjusted in the same manner as the wall thickness of the shoulders 4, independent of the wall thickness of the starting material.
  • the edge 11 of the final wheel flange will now have moved into a position remote from the snap ring groove.
  • the wheel flange is now erected in a further operation, whereby the material removed from the region of the rim base now forms the edge 11.
  • the special rim may be put into use in this condition; however, if it is desired to maintain precise weight tolerances of the complete special rim, the edge 11 may be cut off to conform to the designed shape.
  • any desired width of the special rim may be provided with any desired distribution of the wall thickness, without the material displaced from the region of the rim base resulting in an undesirable increase of the wall thickness at other places or even causing variation of the rim width.
  • the method according to the invention can be carried out by using for the most part customary draw spinning machines, whereby a guide ring 8 being slidable by spring force is placed onto an external chuck, which guide ring defines with the external chuck 7 a gap for receiving the rim ring 1.
  • the subsequent operations may be performed by draw spinning machines of conventional construction, too.
  • the method of the invention offers the further advantage that the wall thickness in the region of the wheel flangelikewise can be precisely adjusted by drawing the starting material which is present in the annular shape as shown in FIG. 1, to the desired thickness of the wheel flange prior to the further processing.
  • this first drawing operation will have no influence on the wall thickness of the snap ring groove and of the wheel flange. Accordingly, with the method of the invention it becomes possible for the first time to adjust all portions of a special rim independently from each other with respect to their wall thicknesses, without having to take into consideration the tolerances of the starting material.
  • step of drawing said snap ring groove comprises the further step of:
  • step of drawing the snap ring groove includes the further step of: bending back an outer wall of 'said snap ring groove after the spinning with the radial advance to after erecting the same.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Forging (AREA)
US00370042A 1972-06-29 1973-06-14 Method for producing rims Expired - Lifetime US3846886A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE2231842A DE2231842A1 (de) 1972-06-29 1972-06-29 Schraegschulterfelge und verfahren zu ihrer herstellung

Publications (1)

Publication Number Publication Date
US3846886A true US3846886A (en) 1974-11-12

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ID=5849166

Family Applications (1)

Application Number Title Priority Date Filing Date
US00370042A Expired - Lifetime US3846886A (en) 1972-06-29 1973-06-14 Method for producing rims

Country Status (4)

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US (1) US3846886A (en, 2012)
JP (1) JPS4952760A (en, 2012)
DE (1) DE2231842A1 (en, 2012)
GB (1) GB1431210A (en, 2012)

Cited By (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4050135A (en) * 1975-07-11 1977-09-27 Grotnes Machine Works, Inc. Flat base truck rim forming system
US4127020A (en) * 1976-07-31 1978-11-28 Bohner & Kohle Gmbh & Co. Method of manufacturing solid wheel rims
US4127022A (en) * 1976-06-03 1978-11-28 Bohner & Kohle Gmbh & Co. Method of manufacturing solid wheel rims
US4143533A (en) * 1976-06-03 1979-03-13 Bohner & Kohle Gmbh & Co. Method of manufacturing solid wheel rims
US4397345A (en) * 1979-03-02 1983-08-09 Wheels India Ltd. Manufacture of rims for the wheels of road vehicles
US4721142A (en) * 1986-04-21 1988-01-26 Dresser Industries, Inc. Rim & lock ring
US4962587A (en) * 1989-04-21 1990-10-16 Kelsey-Hayes Company Method of making a wheel rim
US5235837A (en) * 1991-04-19 1993-08-17 Compression Technologies, Inc. Fabrication of pressure vessels
US5598729A (en) * 1994-10-26 1997-02-04 Tandem Systems, Inc. System and method for constructing wall of a tube
US5832609A (en) * 1996-04-05 1998-11-10 Hayes Lemmerz International, Inc. Method for producing a variable thickness rim for a vehicle wheel
US5845400A (en) * 1996-01-25 1998-12-08 Topy Kogyo Kabushiki Kaisha Method of manufacturing a one end flange-less wheel rim
US6026667A (en) * 1997-06-02 2000-02-22 Topy Kogyo Kabushiki Kaisha Apparatus for manufacturing a one end flange-less wheel rim
US6212926B1 (en) 1999-04-21 2001-04-10 Tandem Systems, Inc. Method for spin forming a tube
US20040089043A1 (en) * 2000-09-25 2004-05-13 Manfred Meinig Method and device for forming a flange or a rim on an end of a steel pipe
US20080141532A1 (en) * 2006-10-30 2008-06-19 De Souza Manso Francisco Anton Manufacturing Process for a Tubeless Wheel Rim for Off Road Vehicles, Rim Obtained Through an Off-Road Vehicle Process
CN102913688A (zh) * 2012-11-02 2013-02-06 三一重工股份有限公司 输送管、混凝土泵送装置及输送管的制造方法
CN104097036A (zh) * 2014-07-28 2014-10-15 杨炳忠 无焊缝钢制轮辋加工工艺
CN104889681A (zh) * 2015-05-19 2015-09-09 宁波大学 一种高颈法兰的加工方法
US9573179B2 (en) 2011-10-27 2017-02-21 Ronal Ag Device and method for manufacturing a metal wheel
CN111069392A (zh) * 2019-12-20 2020-04-28 傲垦数控装备(苏州)有限公司 风机配件的无芯模旋压工艺
EP2872269B1 (en) * 2012-07-13 2020-11-11 GKN Wheels Limited Manufacture of wheels
CN113894197A (zh) * 2020-07-06 2022-01-07 日本斯频德制造株式会社 旋压加工装置及旋压加工方法
US11565300B2 (en) * 2017-01-18 2023-01-31 Leifeld Metal Spinning Ag Method and device for spin forming

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2651458A1 (de) * 1976-11-11 1978-05-18 Bohner & Koehle Verfahren zum herstellen von insbesondere ungeteilten felgen
DE2713454A1 (de) * 1977-03-26 1978-09-28 Bohner & Koehle Verfahren zum herstellen von felgen
JPS5819042Y2 (ja) * 1979-12-12 1983-04-19 株式会社ブリヂストン 自動車車輪用リム
DE3433185C2 (de) * 1984-09-10 1987-04-16 Deutsche Metallwerke GmbH, 6730 Neustadt Radkappe aus Leichtmetall
DE3541368A1 (de) * 1985-11-22 1987-05-27 Technologies Nouvelles C T N C Verfahren und presse zur herstellung einer schalenfoermigen, metallischen dichtungsmembran
JPH0646576Y2 (ja) * 1989-05-24 1994-11-30 レッキス工業株式会社 管端溝付け装置
JPH0646575Y2 (ja) * 1989-05-24 1994-11-30 レッキス工業株式会社 管端溝付け装置
RU2261155C2 (ru) * 2003-05-07 2005-09-27 Открытое акционерное общество "Самарский металлургический завод" Способ изготовления изделий типа ободов колес

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3255518A (en) * 1962-10-02 1966-06-14 Motor Wheel Corp Method of making a wheel rim
US3258833A (en) * 1960-12-15 1966-07-05 Kronprinz Ag Method and apparatus for making rims for vehicle wheels having pneumatic tires
US3282078A (en) * 1963-12-23 1966-11-01 Cincinnati Milling Machine Co Method of making grooved hollow article
US3381353A (en) * 1965-08-04 1968-05-07 Lemmerz Werke Gmbh Method of making tire rim
US3779060A (en) * 1970-10-28 1973-12-18 Leifeld & Co Method and apparatus for making stepped rims

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3258833A (en) * 1960-12-15 1966-07-05 Kronprinz Ag Method and apparatus for making rims for vehicle wheels having pneumatic tires
US3255518A (en) * 1962-10-02 1966-06-14 Motor Wheel Corp Method of making a wheel rim
US3282078A (en) * 1963-12-23 1966-11-01 Cincinnati Milling Machine Co Method of making grooved hollow article
US3381353A (en) * 1965-08-04 1968-05-07 Lemmerz Werke Gmbh Method of making tire rim
US3779060A (en) * 1970-10-28 1973-12-18 Leifeld & Co Method and apparatus for making stepped rims

Cited By (25)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4050135A (en) * 1975-07-11 1977-09-27 Grotnes Machine Works, Inc. Flat base truck rim forming system
US4127022A (en) * 1976-06-03 1978-11-28 Bohner & Kohle Gmbh & Co. Method of manufacturing solid wheel rims
US4143533A (en) * 1976-06-03 1979-03-13 Bohner & Kohle Gmbh & Co. Method of manufacturing solid wheel rims
US4127020A (en) * 1976-07-31 1978-11-28 Bohner & Kohle Gmbh & Co. Method of manufacturing solid wheel rims
US4397345A (en) * 1979-03-02 1983-08-09 Wheels India Ltd. Manufacture of rims for the wheels of road vehicles
US4721142A (en) * 1986-04-21 1988-01-26 Dresser Industries, Inc. Rim & lock ring
US4962587A (en) * 1989-04-21 1990-10-16 Kelsey-Hayes Company Method of making a wheel rim
US5235837A (en) * 1991-04-19 1993-08-17 Compression Technologies, Inc. Fabrication of pressure vessels
US5598729A (en) * 1994-10-26 1997-02-04 Tandem Systems, Inc. System and method for constructing wall of a tube
US5845527A (en) * 1994-10-26 1998-12-08 Tandem Systems, Inc. System and method for constricting wall of a tube
US5845400A (en) * 1996-01-25 1998-12-08 Topy Kogyo Kabushiki Kaisha Method of manufacturing a one end flange-less wheel rim
US5832609A (en) * 1996-04-05 1998-11-10 Hayes Lemmerz International, Inc. Method for producing a variable thickness rim for a vehicle wheel
US6026667A (en) * 1997-06-02 2000-02-22 Topy Kogyo Kabushiki Kaisha Apparatus for manufacturing a one end flange-less wheel rim
US6212926B1 (en) 1999-04-21 2001-04-10 Tandem Systems, Inc. Method for spin forming a tube
US20040089043A1 (en) * 2000-09-25 2004-05-13 Manfred Meinig Method and device for forming a flange or a rim on an end of a steel pipe
US20080141532A1 (en) * 2006-10-30 2008-06-19 De Souza Manso Francisco Anton Manufacturing Process for a Tubeless Wheel Rim for Off Road Vehicles, Rim Obtained Through an Off-Road Vehicle Process
US9573179B2 (en) 2011-10-27 2017-02-21 Ronal Ag Device and method for manufacturing a metal wheel
EP2872269B1 (en) * 2012-07-13 2020-11-11 GKN Wheels Limited Manufacture of wheels
CN102913688A (zh) * 2012-11-02 2013-02-06 三一重工股份有限公司 输送管、混凝土泵送装置及输送管的制造方法
CN104097036A (zh) * 2014-07-28 2014-10-15 杨炳忠 无焊缝钢制轮辋加工工艺
CN104889681A (zh) * 2015-05-19 2015-09-09 宁波大学 一种高颈法兰的加工方法
CN104889681B (zh) * 2015-05-19 2017-07-11 宁波大学 一种高颈法兰的加工方法
US11565300B2 (en) * 2017-01-18 2023-01-31 Leifeld Metal Spinning Ag Method and device for spin forming
CN111069392A (zh) * 2019-12-20 2020-04-28 傲垦数控装备(苏州)有限公司 风机配件的无芯模旋压工艺
CN113894197A (zh) * 2020-07-06 2022-01-07 日本斯频德制造株式会社 旋压加工装置及旋压加工方法

Also Published As

Publication number Publication date
JPS4952760A (en, 2012) 1974-05-22
DE2231842A1 (de) 1974-01-17
GB1431210A (en) 1976-04-07

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