US3799837A - Fluting and corrugated cardboard containing such fluting - Google Patents

Fluting and corrugated cardboard containing such fluting Download PDF

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Publication number
US3799837A
US3799837A US00141187A US14118771A US3799837A US 3799837 A US3799837 A US 3799837A US 00141187 A US00141187 A US 00141187A US 14118771 A US14118771 A US 14118771A US 3799837 A US3799837 A US 3799837A
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US
United States
Prior art keywords
fluting
corrugated cardboard
paper
weight
wet state
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US00141187A
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English (en)
Inventor
O Witnes
O Langaard
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Billeruds AB
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Billeruds AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Billeruds AB filed Critical Billeruds AB
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Publication of US3799837A publication Critical patent/US3799837A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00—Layered products comprising a layer of paper or cardboard
    • B32B29/08—Corrugated paper or cardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
    • B65D65/38—Packaging materials of special type or form
    • B65D65/40—Applications of laminates for particular packaging purposes
    • B65D65/403—Applications of laminates for particular packaging purposes with at least one corrugated layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/10—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00—Layered products comprising a layer of paper or cardboard
    • B32B29/002—Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/31—Heat sealable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2317/00—Animal or vegetable based
    • B32B2317/12—Paper, e.g. cardboard
    • B32B2317/122—Kraft paper
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor
    • Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
    • Y10T156/1025—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina to form undulated to corrugated sheet and securing to base with parts of shaped areas out of contact
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24628—Nonplanar uniform thickness material
    • Y10T428/24669—Aligned or parallel nonplanarities
    • Y10T428/24694—Parallel corrugations
    • Y10T428/24711—Plural corrugated components
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24628—Nonplanar uniform thickness material
    • Y10T428/24669—Aligned or parallel nonplanarities
    • Y10T428/24694—Parallel corrugations
    • Y10T428/24711—Plural corrugated components
    • Y10T428/24727—Plural corrugated components with planar component
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/27—Web or sheet containing structurally defined element or component, the element or component having a specified weight per unit area [e.g., gms/sq cm, lbs/sq ft, etc.]
    • Y10T428/273—Web or sheet containing structurally defined element or component, the element or component having a specified weight per unit area [e.g., gms/sq cm, lbs/sq ft, etc.] of coating
    • Y10T428/277—Cellulosic substrate

Definitions

  • Corrugated cardboard having a high rigidity in the wet state contains a fluting which consists of a laminated material.
  • Said laminated material contains a core sheet having a weight of 50-150 g./m. and a modulus of elasticity of at least 1000 N/mmf
  • the core sheet consists of a rigid plastics which retains its rigidity in the wet state.
  • the core sheet has on both sides paper coatings having a weight of -50 g./m.
  • the invention is concerned with fluting, and with corrugted cardboard containing such fluting.
  • corrugated cardboard is used in the following specification and claims to define a product consisting of a corrugated sheet adhesively bonded, on one or both sides, to a fiat sheet.
  • fluting is used to define said corrugated sheet
  • lining is used to define said fiat sheet.
  • the object of the invention is to provide a fluting and a corrugated cardboard having a high rigidity in the wet state.
  • said high rigidity should be of a permanent character, i.e. the fluting and the corrugated cardboard shall retain its high rigidity also after having been exposed to a wet environment for a long period of time.
  • Corrugated cardboard is usually a superior material for rigid containers in a dry environment. In a moist environment, however, the paper will absorb water, and the rigidity will be lost. This is true both for the lining and for the fluting.
  • the lining has been impregnated with wax or other agents retarding the absorption of water.
  • the lining layers have been coated with a plastic coating, or the corrugated cardboard has been coated with wax in a curtain coating operation.
  • curtain coating is used here to define a method of applying a coating of wax upon the corrugated cardboard by spraying atomized wax upon the corrugated cardboard.
  • the wax for example paraifin wax, may be molten or dissolved in a solvent.
  • Such a plastic or wax layer constitutes a barring layer protecting the paper against water and water vapor. Similar agents have been used on the fluting.
  • Barring layers for example plastic layers, upon the fluting have caused troubles because it has been difiicult to corrugate a fluting of this type in conventional corrugating machines, and because a thin plastic surface layer is easily cracked in the corrugating operation, and the pin holes thus formed make the plastic layer permeable to water.
  • the fluting of the invention comprises a core sheet having a weight of 50-150 g./m. and consisting of a plastics having a modulus of elasticity of at least 1000 N/mm. said core sheet having on both sides coatings of paper having a weight of 10-50 g./m.
  • N is meant a Newton which latter, according to Handbook of Chemistry and Physics is equivalent to 10 dynes.
  • the plastics forming the core sheet of the fluting may be a thermoplastics, such as high density polyethylene or, preferably, polystyrene.
  • the plastics may be a thermosetting resin which has not yet been cured to the fully hardened state. The plastics must not give an undesired smell or taste to goods coming into contact with the corrugated cardboard. If combusted, the plastics shall not produce harmful combustion products.
  • the covering sheets of the fluting shall consist of a tight and thin paper, preferably kraft paper having a weight of 30-50 g./m.
  • the paper shall have a high strength in the wet state. This can be achieved, in a way known per se, by adding to the pulp 1% of alum, sulphuric acid in a quantity to give the pulp a pH value of 4-4.5, and 0.2% of tall oil resin, and finally, just before the pulp enters the paper making machine, 0.2% of urea formaldehyde of the cation active type.
  • the percentages referred to are based upon the weight of solids in the pulp.
  • the laminated fluting is produced by heating the plastics sheet, or the covering sheets, or both, and passing them between compression rollers at a laminating pressure.
  • the paper coatings prevent a direct contact between the plastics sheet and the rollers.
  • the laminated fluting is produced by extruding the plastics sheet between two sheets or strips of paper.
  • the laminated material thus produced is now corrugated in a way known per se, the paper coatings preventing a direct contact between the plastics sheet and the corrugating rollers. If the plastics is a thermosetting resin, the corrugated fluting is now exposed to a heat treatment so as to bring the plastics into the completely hardened state.
  • the fluting thus produced, is now adhesively bonded, on one side or on both sides, to a lining.
  • the lining is bonded to the apices of the corrugated fluting by heat sealing or by means of an adhesive having a high strength in the wet state.
  • the lining may consist of a sheet of a plastics, such as polystyrene.
  • the plastics sheet may have a paper coating on one side or on both sides.
  • the lining may consist of a sheet of paper. In many cases it has been found useful to use a paper lining having a polyethylene coating. If desired, the lining may have been treated with wax. This lining may readily be adhesively bonded to the fluting by heat sealing. A final curtain coating with wax results in a good product having a high rigidity in the wet state.
  • the lining may consist of waxed paper. In this case it is essential that the finished corrugated cardboard is exposed to a curtain coating with wax.
  • FIG. 1 illustrates a corrugated cardboard consisting of fluting bonded to one lining.
  • FIG. 2 illustrates a corrugated cardboad consisting of fluting bonded to two linings.
  • the fluting consists of a core layer 1 of plastics, and surface layers 2 and 3 of machine-glazed paper having a high strength in the wet state.
  • the liner consists of waxed paper 4a having a polyethylene coating 5 facing the fluting.
  • the apices of the fluting and the lining are united by heat sealing.
  • the liners consist of paper sheets 4b impregnated with wax.
  • the apices of the fluting are united to the linings by means of an adhesive 6 having a high strength in the wet state.
  • the corrugated cardboard has finally curtain coating operation, resulting in wax coatings 7 on the outer surfaces of the linings.
  • EXAMPLE 1 For use as boxes for fish a fluting was manufactured containing machine-glazed paper having a weight of 40 gl/rnx polystyrene having a weight of 125 g./m. and machine-glazed paper having a weight of 40 g./m.
  • the fiuting was a so-called B-flute, having'a height or thickness of 3 mm. and containing 164 grooves per meter.
  • the corrugated cardboard thus formed was exposed to a curtain coating with wax to form a product having a high rigidity in the wet state and having a weight of 85 g./m.
  • EXAMPLE 2 The fiuting described in Example 1 was adhesively bond- 9 ed to two linings consisting of kraft paper impregnated with wax and having a weight of. 240 g./m.
  • the adhesive was a starch glue having a high strength in the wet state, and the product was subsequently exposed to a curtain coating with wax.
  • 'Ihe corrugated cardboard thus produced had a weight of 810 g./m. and had, in thewet state, the same Flat Crush Test value as the product described in Example 1.
  • the paper coatings consist of kraft paper having a weight References Cited UNITED STATES PATENTS 3,616,010 10/1971 Dunholter et al. 161-137 XR 3,307,994 3/1967 Scott 161-137 XR 3,033,708 5/1962 McKee 156-210 XR 3,308,006 3/1967 Kresse et al. 156-210 XR WILLIAM A. POWELL, Primary Examiner US. Cl. X.R.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)
  • Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
US00141187A 1970-05-22 1971-05-07 Fluting and corrugated cardboard containing such fluting Expired - Lifetime US3799837A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
SE711270 1970-05-22

Publications (1)

Publication Number Publication Date
US3799837A true US3799837A (en) 1974-03-26

Family

ID=20270451

Family Applications (1)

Application Number Title Priority Date Filing Date
US00141187A Expired - Lifetime US3799837A (en) 1970-05-22 1971-05-07 Fluting and corrugated cardboard containing such fluting

Country Status (11)

Country Link
US (1) US3799837A (de)
AT (1) AT312407B (de)
BE (1) BE767377A (de)
CA (1) CA967473A (de)
CH (1) CH524014A (de)
DE (1) DE2124092A1 (de)
DK (1) DK130522B (de)
FR (1) FR2090229B1 (de)
GB (1) GB1308734A (de)
NL (1) NL7106806A (de)
NO (1) NO136448C (de)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4094718A (en) * 1975-11-17 1978-06-13 E. I. Du Pont De Nemours And Company Process of preparing corrugated paper board with a particular polyvinyl alcohol modified starch-based corrugating adhesive
JPS5950727U (ja) * 1983-07-19 1984-04-04 本州製紙株式会社 防水段ボ−ル
EP0570108A2 (de) 1992-05-01 1993-11-18 General Atomics Elektrostatischer Abscheider unter Verwendung eines Perlenbettes
FR2851231A1 (fr) * 2003-02-13 2004-08-20 Kappa Siemco Materiau support pour produit alimentaire et son procede de fabrication
US8999491B2 (en) 2010-08-23 2015-04-07 Basf Se Wet-strength corrugated fiberboard
CN107984859A (zh) * 2017-12-11 2018-05-04 浙江希望包装有限公司 一种瓦楞纸板及其制作方法

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SE442182B (sv) * 1976-06-05 1985-12-09 Rengo Co Ltd Forsterkt wellpapp jemte sett att tillverka detsamma
DE2842854A1 (de) * 1978-10-02 1980-04-17 Zewawell Ag & Co Kg Verfahren zur herstellung von wellpappe
DE2842869A1 (de) * 1978-10-02 1980-04-10 Zewawell Ag & Co Kg Wellpappe mit kunststoffverstaerkter wellenbahn und verfahren zu ihrer herstellung
DE2842853A1 (de) * 1978-10-02 1980-04-17 Zewawell Ag & Co Kg Verfahren zur beschichtung von wellpappe oder wellpappedeckenbahnen mit einer papierveredlungsbahn
FR2558107B3 (fr) * 1984-01-12 1987-03-20 Dechaume Geoffroy Materiau sandwich a ondulations interieures de papier et protection exterieure par pellicule plastique et procedes de realisation d'un tel materiau
FR2604981B1 (fr) * 1986-10-13 1989-06-30 Oris Ind Emballage isotherme
KR20140000212A (ko) 2010-08-23 2014-01-02 바스프 에스이 내습성 파형 섬유보드
CN113373721B (zh) * 2021-04-19 2022-04-26 浙江金华丁丁实业有限公司 木纤维浆料生产涂布白板纸的生产方法

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1203593A (fr) * 1958-03-18 1960-01-20 Habermacher Et Caillieret Ets Carton ondulé imperméable et son procédé de fabrication
GB1156313A (en) * 1965-06-15 1969-06-25 Linpac Containers Ltd Improvements in or relating to Manufacture of Corrugated Paper Board and Containers made therefrom
GB1162231A (en) * 1965-09-03 1969-08-20 Enzo Gutzeit Osakeyhtio Method of Producing a Laminate to be used in a Corrugated Board
FR1482034A (fr) * 1966-03-03 1967-05-26 Anciens Etablissements Walton Carton ondulé à grande rigidité
FR1550460A (de) * 1967-11-10 1968-12-20

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4094718A (en) * 1975-11-17 1978-06-13 E. I. Du Pont De Nemours And Company Process of preparing corrugated paper board with a particular polyvinyl alcohol modified starch-based corrugating adhesive
JPS5950727U (ja) * 1983-07-19 1984-04-04 本州製紙株式会社 防水段ボ−ル
JPS5924507Y2 (ja) * 1983-07-19 1984-07-20 本州製紙株式会社 防水段ボ−ル
EP0570108A2 (de) 1992-05-01 1993-11-18 General Atomics Elektrostatischer Abscheider unter Verwendung eines Perlenbettes
FR2851231A1 (fr) * 2003-02-13 2004-08-20 Kappa Siemco Materiau support pour produit alimentaire et son procede de fabrication
US8999491B2 (en) 2010-08-23 2015-04-07 Basf Se Wet-strength corrugated fiberboard
CN107984859A (zh) * 2017-12-11 2018-05-04 浙江希望包装有限公司 一种瓦楞纸板及其制作方法
CN107984859B (zh) * 2017-12-11 2020-03-17 浙江希望包装有限公司 一种瓦楞纸板及其制作方法

Also Published As

Publication number Publication date
BE767377A (fr) 1971-10-18
CH524014A (de) 1972-06-15
NO136448C (no) 1977-09-07
AT312407B (de) 1973-12-27
FR2090229B1 (de) 1975-01-17
CA967473A (en) 1975-05-13
NL7106806A (de) 1971-11-24
GB1308734A (en) 1973-03-07
NO136448B (de) 1977-05-31
DE2124092A1 (de) 1971-12-23
FR2090229A1 (de) 1972-01-14
DK130522C (de) 1975-07-28
DK130522B (da) 1975-03-03

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