US3786704A - Method for manufacturing metallic objects from circular plates - Google Patents
Method for manufacturing metallic objects from circular plates Download PDFInfo
- Publication number
- US3786704A US3786704A US00235983A US3786704DA US3786704A US 3786704 A US3786704 A US 3786704A US 00235983 A US00235983 A US 00235983A US 3786704D A US3786704D A US 3786704DA US 3786704 A US3786704 A US 3786704A
- Authority
- US
- United States
- Prior art keywords
- plates
- metallic objects
- triangle
- triangles
- manufacturing metallic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000000926 separation method Methods 0.000 claims description 23
- 239000002184 metal Substances 0.000 claims description 12
- 229910052751 metal Inorganic materials 0.000 claims description 12
- 238000007493 shaping process Methods 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 7
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000000465 moulding Methods 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 101100536354 Drosophila melanogaster tant gene Proteins 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/10—Incompletely punching in such a manner that the parts are still coherent with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/06—Making more than one part out of the same blank; Scrapless working
- B21D28/08—Zig-zag sequence working
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/04—Processes
- Y10T83/0524—Plural cutting steps
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/04—Processes
- Y10T83/0586—Effecting diverse or sequential cuts in same cutting step
Definitions
- ABSTRACT In a method for manufacturing metallic objects from circular plates which are in staggered arrangement and are perforated on a part of their outline exactly at the diameter of the seryiceable part in order to be held in the metallic strip in which they are formed which passes step by step beneath the moulding tools there is provided the step which consists in arranging said plates in the strip in order to be immediately tangential in respect to each other and separated solely by equilateral triangles haying concave sides which surround said plates.
- the present invention relates to a method for manufacturing metallic objects by stamping out plates which are formed in staggered arrangement in a metal strip and are held there in the course of manufacture.
- the object of the present invention is to avoid perfometal, for example of copper, is used and is passed rating the opening surrounding the plates, thereby avoiding the separating walls,-which results in impor tant economical advantages owing to the reduction in the processes which are to be carried out and in the amount of waste.
- the invention relates to a method. for manufacturing metallic objects from plates which are set in staggered arrangement in a metallic strip in which they are maintained after having been cut out with a diameter exactly equal to the diameter of the part used, on only a part of their periphery, characterized in that the said plates are arranged in the strip in order to be immediately tangential in respect of each other and separated solely by equilateral triangles having concave sides which surround the said plates.
- each plate has along its periphery alternately a separation slit of one curve-sided triangle and a connecting segment for a following curve-sided triangle.
- each separation slit extends over the entire length of one side of a given curve-sided triangle and over approximately half the length of a side of a curve-sided triangle following the half of the length of this latter side which constitutes the connecting segment.
- each plate has along its periphery at each of the curve-sided triangle which surround it a separation slit and a connecting segment for the said triangles. Moreover, the separation slit of each given curve-sided triangle and the connecting segment with through various fixed points where the shaping tools carry out the working processes which are provided for manufacturing an object by stamping out.
- FIG. 1 shows a strip 1 comprising three rows of circular plates 2. These plates are set in staggered arrangement so that they are directly tangential in respect of each other, so that there exits therebetween sections of the strip having the shape of equilateral triangles, respectively 3 and 6, whose respective sides 3a and 6a are curved and concave; since the circular plates 2 meet each other at their points of contact, they are surrounded solely by curve-sided equilateral triangles 3 and 6, in this way, the sections formed by these triangles have a minimum area.
- the plates 2 have a size exactly equal to the part of the sheet metal which is strictly necessary for punching out an object, i.e. these plates 2 only comprise the part of the sheet metal necessary for stamping out the finished object; in other words,'the weight of a finished object is very near the weight of a plate; there is no waste other than the triangles 3 and 6, the side strips la and some possible waste when trimming the last object.
- the plates 2 are formed by providing along their periphery, at their exact diameter, alternately separation slits 4 which only extend for a part of the periphery interpersed by connecting segments 5; the separation slits 4 extend for the entire length of the sides 3a and only for a part of the sides 6a.
- Each of the said plates is surrounded alternately by a triangle 3 and by a triangle 6; the slits 4 are illustrated by dotted lines whilst the connecting segments 5 which only extend for a part of the side 6a are illustrated by solid lines.
- These slits 4 are set at to each other; the segments are also at 120 to each other. After having made the slits 4 and allowed the segments 5 to remain, the part of the strip corresponding to the triangles 3 is disengaged and removed whilst that part corresponding to the triangles 6 remains and is linked with the plates by the said segments 5.
- FIG. 1 A second arrangement for the plates is shown in FIG. 1
- a strip of sheet metal 7 comprises three rows of circular plates 8 set in staggered arrangement, directly tangential in respect of each other so that only curve-sided equilateral triangles 9 remain which surround the said plates.
- the parts of the strip formed by these triangles which constitute the waste have a minimum area.
- the plates 8 are cut partly along their periphery to a size exactly equal to that intended in the manufacture of the objects an there is no waste other than the triangles 9 and the side strips 7a.
- each plate 8 has alternately a separation slit l and a connecting segment 11, with regard to each triangle 9; each slit 10 and each segment 11 each extend over approximately half the sides of each triangle; the slits 10 which are set at 60 to each other and are shown in dotted lines, whilst the connecting segments 11 likewise set at 60 to each other are shown in solid lines.
- the plates 8 which remain in the strip 7 by way of the connecting segments 11 and triangles 9 can undergo the shaping processes by advancing the said strip step by step, resulting in objects which are separated at the end of the process by cutting the segments 11 and are then subjected to trimming.
- a method for manufacturing metallic objects from circular plates located side by side in echelon formation in a metal strip comprising the steps of: cutting said circular plates with a shaping tool along portions of the outer periphery of said plates leaving segments therealong uncut, while forming around said plates a plurality of concave-sided equilaterally shaped triangles, the concave sides of which define respective portions of the outline of said circular plates, said circular plates remaining linked to said triangles by said segments; passing said metal strip with said triangles in a step by step manner beneath said shaping tool for shaping said plates in said strip by stamping to obtain finished articles; and finally cutting said segments for removing said articles from said strip.
- each plate has along its periphery alternately a separation slit of one curve-sided triangle and a connecting segment for a following curve-sided triangle.
- each separation slit extends over'the entire length of one side of a given curve-sided triangle and over approximately half the length of a side of a curve-sided triangle following the half of the length of this latter side which constitutes the connecting segment.
- each plate has along its periphery at each of the curve-sided triangles which surround it a separation slit and a connecting segment for the said triangles.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Punching Or Piercing (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BE6043234 | 1971-03-19 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3786704A true US3786704A (en) | 1974-01-22 |
Family
ID=3874355
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US00235983A Expired - Lifetime US3786704A (en) | 1971-03-19 | 1972-03-20 | Method for manufacturing metallic objects from circular plates |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US3786704A (en:Method) |
| CH (1) | CH546103A (en:Method) |
| DE (1) | DE2209927C3 (en:Method) |
| FR (1) | FR2130127B1 (en:Method) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5112427A (en) * | 1988-09-22 | 1992-05-12 | Dennison Systems Denmark | Method and device for dispensing of labels |
| GB2311742A (en) * | 1996-04-03 | 1997-10-08 | Denso Corp | A pressing Method |
| USD552047S1 (en) * | 2005-02-28 | 2007-10-02 | Tokyo Electron Limited | Process tube for manufacturing semiconductor wafers |
| CN102072397A (zh) * | 2010-11-12 | 2011-05-25 | 丁振荣 | 金属带及其加工方法 |
| CN103433957A (zh) * | 2013-09-04 | 2013-12-11 | 东莞市飞新达精密机械科技有限公司 | 模切机的跳步控制方法 |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DD135972A3 (de) * | 1976-05-14 | 1979-06-13 | Zaumseil Hans Juergen | Verfahren und schneidwerkzeug zur herstellung von elektromotorenblechen |
| PL122194B1 (en) * | 1979-04-13 | 1982-06-30 | Politechnika Lodzka | Blanking die |
| WO1984003647A1 (fr) * | 1983-03-15 | 1984-09-27 | Styner & Bienz Ag | Procede de fabrication de pieces decoupees avec economie de materiau |
| DE102017117238B4 (de) | 2017-07-31 | 2022-02-17 | Aweba Werkzeugbau Gmbh Aue | Transferwerkzeug für mehrreihige Rondenbearbeitungen |
| DE102017117239B3 (de) * | 2017-07-31 | 2018-09-13 | Aweba Werkzeugbau Gmbh Aue | Transferwerkzeug für mehrreihige Rondenschnitte |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US745505A (en) * | 1902-12-12 | 1903-12-01 | John Lee | Method of cutting can ends. |
| US1439393A (en) * | 1919-12-23 | 1922-12-19 | Continental Can Co | Method for cutting disks or blanks from untrimmed commercial sheets |
| US2446198A (en) * | 1945-11-16 | 1948-08-03 | American Can Co | Method of cutting blanks |
| FR1123017A (fr) * | 1955-03-02 | 1956-09-17 | Ets Japy Freres | Procédé de découpage de feuilles planes |
| US3383065A (en) * | 1965-04-14 | 1968-05-14 | Mitchell Co A J | Strip punching and feeding apparatus |
| US3611500A (en) * | 1968-10-01 | 1971-10-12 | Gloucester Eng Co Inc | Sheet forming apparatus |
-
1972
- 1972-03-02 DE DE2209927A patent/DE2209927C3/de not_active Expired
- 1972-03-03 CH CH314472A patent/CH546103A/fr not_active IP Right Cessation
- 1972-03-07 FR FR7207877A patent/FR2130127B1/fr not_active Expired
- 1972-03-20 US US00235983A patent/US3786704A/en not_active Expired - Lifetime
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US745505A (en) * | 1902-12-12 | 1903-12-01 | John Lee | Method of cutting can ends. |
| US1439393A (en) * | 1919-12-23 | 1922-12-19 | Continental Can Co | Method for cutting disks or blanks from untrimmed commercial sheets |
| US2446198A (en) * | 1945-11-16 | 1948-08-03 | American Can Co | Method of cutting blanks |
| FR1123017A (fr) * | 1955-03-02 | 1956-09-17 | Ets Japy Freres | Procédé de découpage de feuilles planes |
| US3383065A (en) * | 1965-04-14 | 1968-05-14 | Mitchell Co A J | Strip punching and feeding apparatus |
| US3611500A (en) * | 1968-10-01 | 1971-10-12 | Gloucester Eng Co Inc | Sheet forming apparatus |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5112427A (en) * | 1988-09-22 | 1992-05-12 | Dennison Systems Denmark | Method and device for dispensing of labels |
| GB2311742A (en) * | 1996-04-03 | 1997-10-08 | Denso Corp | A pressing Method |
| GB2311742B (en) * | 1996-04-03 | 1999-02-03 | Denso Corp | A pressing method |
| USD552047S1 (en) * | 2005-02-28 | 2007-10-02 | Tokyo Electron Limited | Process tube for manufacturing semiconductor wafers |
| CN102072397A (zh) * | 2010-11-12 | 2011-05-25 | 丁振荣 | 金属带及其加工方法 |
| CN103433957A (zh) * | 2013-09-04 | 2013-12-11 | 东莞市飞新达精密机械科技有限公司 | 模切机的跳步控制方法 |
| CN103433957B (zh) * | 2013-09-04 | 2016-07-06 | 东莞市飞新达精密机械科技有限公司 | 模切机的跳步控制方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| FR2130127A1 (en:Method) | 1972-11-03 |
| CH546103A (fr) | 1974-02-28 |
| DE2209927C3 (de) | 1978-06-08 |
| DE2209927A1 (de) | 1972-10-05 |
| FR2130127B1 (en:Method) | 1977-07-08 |
| DE2209927B2 (de) | 1974-06-20 |
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