US3710601A - Installation for treatment of textile materials - Google Patents
Installation for treatment of textile materials Download PDFInfo
- Publication number
- US3710601A US3710601A US00140836A US3710601DA US3710601A US 3710601 A US3710601 A US 3710601A US 00140836 A US00140836 A US 00140836A US 3710601D A US3710601D A US 3710601DA US 3710601 A US3710601 A US 3710601A
- Authority
- US
- United States
- Prior art keywords
- bath
- fraction
- components
- dyeing
- enclosure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004753 textile Substances 0.000 title claims abstract description 24
- 239000000463 material Substances 0.000 title claims abstract description 20
- 238000011282 treatment Methods 0.000 title claims abstract description 20
- 238000009434 installation Methods 0.000 title description 16
- 230000001105 regulatory effect Effects 0.000 claims abstract description 24
- 238000004064 recycling Methods 0.000 claims abstract description 10
- 239000007788 liquid Substances 0.000 claims description 18
- 239000000203 mixture Substances 0.000 claims description 13
- 239000012530 fluid Substances 0.000 claims description 9
- 238000000605 extraction Methods 0.000 claims description 8
- 238000004821 distillation Methods 0.000 claims description 5
- 238000010992 reflux Methods 0.000 claims description 5
- 230000001276 controlling effect Effects 0.000 claims description 2
- 238000004043 dyeing Methods 0.000 abstract description 42
- 239000002904 solvent Substances 0.000 abstract description 24
- 239000003085 diluting agent Substances 0.000 abstract description 9
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 18
- 238000000926 separation method Methods 0.000 description 11
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 8
- 239000000975 dye Substances 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 6
- CYTYCFOTNPOANT-UHFFFAOYSA-N Perchloroethylene Chemical group ClC(Cl)=C(Cl)Cl CYTYCFOTNPOANT-UHFFFAOYSA-N 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 229950011008 tetrachloroethylene Drugs 0.000 description 5
- 239000012808 vapor phase Substances 0.000 description 5
- 239000004952 Polyamide Substances 0.000 description 4
- 229960000583 acetic acid Drugs 0.000 description 4
- 239000012362 glacial acetic acid Substances 0.000 description 4
- 229920002647 polyamide Polymers 0.000 description 4
- RJZLMBIYRSBCDQ-UHFFFAOYSA-N 6-amino-5-[[2-[ethyl(phenyl)sulfamoyl]phenyl]diazenyl]-4-hydroxynaphthalene-2-sulfonic acid Chemical compound CCN(C1=CC=CC=C1)S(=O)(=O)C1=CC=CC=C1N=NC1=C(N)C=CC2=C1C(O)=CC(=C2)S(O)(=O)=O RJZLMBIYRSBCDQ-UHFFFAOYSA-N 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- 239000007791 liquid phase Substances 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 210000002268 wool Anatomy 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 238000010014 continuous dyeing Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 240000000491 Corchorus aestuans Species 0.000 description 1
- 235000011777 Corchorus aestuans Nutrition 0.000 description 1
- 235000010862 Corchorus capsularis Nutrition 0.000 description 1
- 241000287828 Gallus gallus Species 0.000 description 1
- 101100372509 Mus musculus Vat1 gene Proteins 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- 229920006372 Soltex Polymers 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- FPVGTPBMTFTMRT-UHFFFAOYSA-L disodium;2-amino-5-[(4-sulfonatophenyl)diazenyl]benzenesulfonate Chemical compound [Na+].[Na+].C1=C(S([O-])(=O)=O)C(N)=CC=C1N=NC1=CC=C(S([O-])(=O)=O)C=C1 FPVGTPBMTFTMRT-UHFFFAOYSA-L 0.000 description 1
- 235000019233 fast yellow AB Nutrition 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012454 non-polar solvent Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000011877 solvent mixture Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B9/00—Solvent-treatment of textile materials
- D06B9/02—Solvent-treatment of textile materials solvent-dyeing
Definitions
- NO-I 14 ,836 Apparatus for the treatment of textile materials in a I bath, such as a dyeing bath containing solvents and [30] Foreign Application Priority Data diluents for the dye, including an enclosure for the I dyeing, means for continuously drawing off a fraction May 15,19,7 0 I -Firance .r ..70l774l of the bath, means for Separating the bath ponents, recycling means for reintroducing the C llseparated portion into the bath and regulating devices for regulating volume of the fraction drawn Off from the enclosure.
- the present invention relates to a novel installation for discontinuously treating textile fibers and materials in a bath containing several vehicles of the treating agent, which permits the removal, duringthe operation and in a regulated way, at least one of the vehicles.
- This apparatus is, for example, usable in the s-called exhaustion dyeing.
- the new installation according to the present invention comprises:
- the treatment enclosure may be any device commonly used in such treatments.
- a vat may be used which is of a known type provided with cooling and heating elements necesvent in which the dyestuff is insoluble, and finally this l'ast solvent is removed by evaporation.
- This technology of continuous dyeing suitable only for textiles in fleece form, such as fabrics, jerseys, etc; needs phases of successive recovering of the various solvents used. 7
- a thermal exchanger in order to modify, if necessary, the temperature of this fraction of the bath, a pump allowing the drawing off of this fraction of the bath, the flow rate of which may be constant or variable with regard to time, aregulat ing device for the rate of drawn off fraction, and, especially for the case in which the pressure in the enclosure is super-atmospheric, and a valve to expand the liquid mixture.
- this means may also be fitted' with a thermal exchanger; they comprise generally a regulating device for the rate of drawn oft fraction.
- the means for separating the bath components may be chosen among all devices of known type which are based upon the different volatilities of the mixture components. These devices are useful because, in most cases, the drawn off fraction, even if in vapor phase,
- the polar solvents may be- .progressively removed from' the bath by drawing off a part of the bathin the liquid the bath in order to compensate for the drawn off part.
- a flash-pot can be used, with or without a reflux system which leads to a separation of the bath components in a gaseous and a liquid phase.
- a distillation column can be used which is provided with a rectification section or an exhausting section or both. in every case,'at the head of the flash-pot or the column is located the extraction device for the components to be removed which comprises a piping for collecting the vapors and conducting to a condenser.
- the condenser there is a collecting device which, in the case of using a flash-pot with reflux or a separation column is connected to a regulating device which controls the quantity of removed component.
- the reflux rate which depends on the quantity of removed component is regulated, which controls also the extraction speed of the component to be removed from the bath.
- the fraction drawn off from the bath undergoes a selective and controlled separation, the liquid part intended for being reintroduced in the enclosure having a perfectly controlled composition and containing optionally a determined quantity of component to be removed, this quantity being minimal at the end of the treatment of textiles.
- the recovery system for the liquid portion, freed of all or part of the component to be removed At the foot of the column or the flash-pot is the recovery system for the liquid portion, freed of all or part of the component to be removed.
- This system comprises generally a tank and is optionally provided with a broiler. The tank may play the part of a compensating tank if the treatment in the enclosure is achieved with a constant volume of bath.
- the recycling circuit consists of a set of piping, pump and reheaters which allows the reintroduction into the enclosure, at convenient temperature and pressure, of the liquid part remaining after separation of the component to be removed. Besides, this circuit may have a return in the enclosure located at the foot of the column, ensuring a closed circulation of the recovered component when the bath is at a maximal level.
- the regulating devices play important parts in the running of the installation according to the invention.
- the installation according to the invention may comprise also classical regulating devices such as, for example, those which allow the control of the temperature and volume of bath in the enclosure, and so on.
- FIGS. 1 and 2 wherein:
- FIG. 1 represents a scheme of the whole of the characteristic parts of the new installation for dyeing operations wherein the bath fraction is drawn off in the liquid phase.
- FIG. 2 represents a variant of the general scheme of the drawing off of the fraction, a thermal exchanger 8 and a valve 9 allows for drawing off a fraction of the dyeing bath, possibly re-heating at 8 and expanding at 9.
- devices 5, 6, 7 and 9 may be replaced by a pump which allows the drawing off of a liquid portion at a regulated rate.
- the pipe 4 leads to separation column 10, possibly provided with a rectification section 11 and an exhausting section 12.
- a tank 13 filled with diluent by means of piping l4 and used as a compensating tank for dyeing bath 2.
- a pipe 16 On the bottom of tank 13 is located a pipe 16 connected to a pump 17 and a thermal exchanger 18. Upstream of the thermal exchanger 18 a return pipe 19 connects with a tank 13.
- a valve 20 is provided in pipe 19 driven by regulator 21 mounted on levelthrottles 22 and 23 of dyeing enclosure.
- a pipe 24 At the head of the column 10 is located a pipe 24 which connects with a condenser 25, connected to tank 26.
- the bottom of tank 26 is provided with a piping 27, of siphon type, opening at the column head 10, and also with a piping 28 provided with an extractor 29 having a constant volume, such as a dosimeter-pump or valve, driven by drawing off regulator 30.
- piping 4 located at the upper portion of vat 1 is provided with the'thermal exchanger 8 and a valve 9 for regulating the rate of the drawn off fraction.
- the installation according to FIG. 2 is advantageously used when the bath fraction, drawn off in the vapor phase, contains some quantity of diluent which is to be separated and recycled.
- Installation operation will be understood better by a description of the fluid circulation motion, referred to the dyeing operations.
- the dyeing bath consists of a mixture of a solvent 8,, generally in minor quantity, having a boiling temperature, 1,, and with a diluent S having a boiling temperature 1 which is in most cases greater than 1,.
- the dyestuffs used are soluble at any temperature in S, and insoluble or relatively insoluble in S
- the bath is gradually heated to the required temperature. After a given time, the drawing off of a bath fraction begins.
- FIG. 1 for dyeing operations wherein the bath fraction is drawn off in the vapor phase.
- the component to be removed will be called the solvent whereas the component which remains in or returns to the bath will be called the diluent.
- the dyeing enclosure 1 which may be provided with a condenser (not represented on the drawing) which contains textile material, is filled with a dyeing bath 2.
- Bath temperature is regulated by thermal regulator 3.
- the solvent S is condensed in 25 and stored in tank 26
- the solvent is partly removed by the constant volume extractor 29, driven by regulator 30, while the remaining part is re-introduced by pipe 27 into column 10. If the pipe 27 is closed off the whole of solvent S, is stored in 26.
- the liquid fraction freed of or weak in S is recovered in tank 13 and recycled at convenient temperature and pressure into the dyeing enclosure thru piping 16, pump 17, and thermal exchanger 18. If the dyeing bath volume is temporarily at its maximal level, the liquid fraction recycles into tank 13 through piping 19 and valve 20 driven by level regulator 21. Progressively the solvent S, content of the dye bath is reduced during the dyeing operation, the content of the bath in S, being very weak or non-existent at the end of the operation.
- Solvent S may be replaced by a mixture gives excellent results, with textile materials which are in various forms such as especially bobbins, conical bobbins, tubes, cakes, yarns, fabrics, non woven fleeces, jerseys, panels, carpets, etc.
- EXAMPLE 1 The dyeing of tufted carpet composed'of polyamide 6,6 knop woolsfon jute canvas, having a total weight of l020 gr/m woundon perforated beam was conducted.
- Bath composition expressed'in volumes was as follows:
- the dyeing enclosure was an horizontal autoclave, with bath circulation by means of'a pump, only in the centrifugal direction. Pressure was 3 bars while textile material/bath ratio was 1 /8 in volume.
- the components separation device wasa simple flashpot including a reheater 8" and drawing off and recycling means such as they have been described previously.
- the bath composition expressed in volume was as follows:
- the dyeing enclosure operated at atmospheric pressure, while the textile material-bath ratio was H20 in volume.
- a separation column provided only with a rectification section was utilized; the apparatus included means of drawing off and recycling, such as have been described previously.
- Dyeing was begun at 20C., then the bath was progressively heated up to 65C. At this temperature bath boiling began,temperature increase of the bath basis of average curve of dyestuffs ascent on polyamide 6.6 with regard to temperature.
- EXAMPLE 3 The dyeing of pure wool in bobbins of 1 kg. each, on perforated tubes placed on a material-bearer was con-- ducted.
- Dyestuffs by weight, with respect to the to tal weight I for drawing off and recycling, such as have been described previously.
- liquids which constitute the treating bath and which may be solvents for the treating agent, liquids in which the treating agent is dispersed, as well as diluents for the treating agent solution.
- Apparatus for the treatment of textile materials in a bath containing as vehicles of the treating agent, at least two fluid components of different volatilities which can be separated, from which at least one is to be removed during said treatment which comprises:
- an enclosure for treating textile materials means for drawing off continuously a fraction of said bath, 7 means based upon the differential volatilities of the fluid bath components for separating the fluid bath components to be removed from said fraction, a recycling circuit ensuring re-introduction, into the treatment enclosure, of the liquid part obtained after separat ing bath com onents, regulating devices for regu atmg the volume of the fraction drawn off from said enclosure.
- Apparatus according to claim 1 wherein the means i 4. Apparatus according to claim 2 wherein the means for drawing off said fraction further comprises a pump.
- Apparatus according to claim 2 wherein the means for drawing off said fraction further comprises a regulating device for controlling the rate of drawn off fraction.
- Apparatus according to claim 1 wherein the means forseparating the components to be removed comprises a flashpot at the head of which is situated an extraction device for the component to be removed.
- Apparatus according to claim 1 wherein the means for separating the components to be removed comprises a distillation column provided with a rectification section, at the head of which is situated an extraction device for the component to be removed.
- Apparatus according to claim 1 wherein the means for'separating the components to be removed comprises a distillation column provided with an exhausting section, at the head of which is situated an extraction device for the component to be removed.
- Apparatus according to claim 10 wherein the column is further provided with a rectification section.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Coloring (AREA)
- Treatment Of Fiber Materials (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR707017741A FR2088081B1 (enrdf_load_stackoverflow) | 1970-05-15 | 1970-05-15 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3710601A true US3710601A (en) | 1973-01-16 |
Family
ID=9055566
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US00140836A Expired - Lifetime US3710601A (en) | 1970-05-15 | 1971-05-06 | Installation for treatment of textile materials |
Country Status (10)
Country | Link |
---|---|
US (1) | US3710601A (enrdf_load_stackoverflow) |
JP (1) | JPS5119056B1 (enrdf_load_stackoverflow) |
BE (1) | BE767222A (enrdf_load_stackoverflow) |
CH (1) | CH527326A (enrdf_load_stackoverflow) |
DE (1) | DE2124102C3 (enrdf_load_stackoverflow) |
FR (1) | FR2088081B1 (enrdf_load_stackoverflow) |
GB (1) | GB1342795A (enrdf_load_stackoverflow) |
IL (1) | IL36849A (enrdf_load_stackoverflow) |
NL (1) | NL170652C (enrdf_load_stackoverflow) |
SE (1) | SE380841B (enrdf_load_stackoverflow) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2730782A1 (de) * | 1976-08-10 | 1978-02-16 | Martin Processing Co Inc | Vorrichtung zum kontinuierlichen faerben von textil- oder kunststoffen |
US5314504A (en) * | 1990-11-15 | 1994-05-24 | E. I. Du Pont De Nemours And Company | Process for the application of dye fixing agents to polyamide fiber utilizing controlled fixing agent addition |
US5318598A (en) * | 1990-11-15 | 1994-06-07 | E. I. Du Pont De Nemours And Company | Nonaqueous polyamide dyeing process utilizing controlled dye addition |
US5366511A (en) * | 1992-05-15 | 1994-11-22 | E. I. Du Pont De Nemours And Company | Wool dyeing utilizing controlled dye addition |
US20200071881A1 (en) * | 2016-12-13 | 2020-03-05 | Ecc See Level Innovation Llc | New Processes for Photo Real Embroidery Technology for Garments in Sustainable and Eco-Friendly Ways |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1382812A (en) * | 1971-04-03 | 1975-02-05 | Coats Ltd J P | Process and apparatus for producing dyed and cleaned material |
EP2186934A1 (en) * | 2008-11-14 | 2010-05-19 | Alix 161 S.R.L. | Device and method for dyeing fibres and fabrics |
GB2592306B (en) * | 2019-08-20 | 2023-02-01 | Huddersfield Dyeing Co | A method and system for dyeing material |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3177126A (en) * | 1958-10-03 | 1965-04-06 | Charreau Paul Auguste Joseph | Process and apparatus for purifying solvents, more especially for the dry cleaning industry |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4938947A (enrdf_load_stackoverflow) * | 1972-08-17 | 1974-04-11 |
-
1970
- 1970-05-15 FR FR707017741A patent/FR2088081B1/fr not_active Expired
-
1971
- 1971-04-22 SE SE7105229A patent/SE380841B/xx unknown
- 1971-05-06 US US00140836A patent/US3710601A/en not_active Expired - Lifetime
- 1971-05-07 GB GB1380371*[A patent/GB1342795A/en not_active Expired
- 1971-05-12 NL NLAANVRAGE7106532,A patent/NL170652C/xx not_active IP Right Cessation
- 1971-05-13 JP JP46032175A patent/JPS5119056B1/ja active Pending
- 1971-05-13 IL IL36849A patent/IL36849A/xx unknown
- 1971-05-14 BE BE767222A patent/BE767222A/xx unknown
- 1971-05-14 CH CH713371A patent/CH527326A/fr not_active IP Right Cessation
- 1971-05-14 DE DE2124102A patent/DE2124102C3/de not_active Expired
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3177126A (en) * | 1958-10-03 | 1965-04-06 | Charreau Paul Auguste Joseph | Process and apparatus for purifying solvents, more especially for the dry cleaning industry |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2730782A1 (de) * | 1976-08-10 | 1978-02-16 | Martin Processing Co Inc | Vorrichtung zum kontinuierlichen faerben von textil- oder kunststoffen |
US5314504A (en) * | 1990-11-15 | 1994-05-24 | E. I. Du Pont De Nemours And Company | Process for the application of dye fixing agents to polyamide fiber utilizing controlled fixing agent addition |
US5318598A (en) * | 1990-11-15 | 1994-06-07 | E. I. Du Pont De Nemours And Company | Nonaqueous polyamide dyeing process utilizing controlled dye addition |
US5366511A (en) * | 1992-05-15 | 1994-11-22 | E. I. Du Pont De Nemours And Company | Wool dyeing utilizing controlled dye addition |
US20200071881A1 (en) * | 2016-12-13 | 2020-03-05 | Ecc See Level Innovation Llc | New Processes for Photo Real Embroidery Technology for Garments in Sustainable and Eco-Friendly Ways |
Also Published As
Publication number | Publication date |
---|---|
FR2088081B1 (enrdf_load_stackoverflow) | 1973-03-16 |
GB1342795A (en) | 1974-01-03 |
FR2088081A1 (enrdf_load_stackoverflow) | 1972-01-07 |
NL7106532A (enrdf_load_stackoverflow) | 1971-11-17 |
BE767222A (fr) | 1971-11-16 |
IL36849A (en) | 1974-11-29 |
DE2124102C3 (de) | 1980-10-16 |
DE2124102B2 (de) | 1980-01-31 |
NL170652C (nl) | 1982-12-01 |
SE380841B (sv) | 1975-11-17 |
DE2124102A1 (de) | 1971-12-02 |
JPS5119056B1 (enrdf_load_stackoverflow) | 1976-06-15 |
IL36849A0 (en) | 1971-07-28 |
CH527326A (fr) | 1972-08-31 |
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