US3659438A - Apparatus for treatment of a fabric - Google Patents

Apparatus for treatment of a fabric Download PDF

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Publication number
US3659438A
US3659438A US77401A US3659438DA US3659438A US 3659438 A US3659438 A US 3659438A US 77401 A US77401 A US 77401A US 3659438D A US3659438D A US 3659438DA US 3659438 A US3659438 A US 3659438A
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US
United States
Prior art keywords
treatment
fabric
liquid
tank
chamber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US77401A
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English (en)
Inventor
Matsubei Chiba
Kiyoharu Kito
Hiroshi Mizutani
Masayasu Kachi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nihon Senshoku Kikai KK
Original Assignee
Nippon Dyeing Machine Mfg Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Publication of US3659438A publication Critical patent/US3659438A/en
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Expired - Lifetime legal-status Critical Current

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
    • D06B3/06—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments individually handled

Definitions

  • the subject method comprises the steps of providing outside of said treatment bath in said treatment tank, a treatment chamber consisting of a shower section provided with a fabric inlet, and a treatment section communicated with said shower section and having at least one constricted portion in the midway thereof, and surrounding said fabric so as to pass said fabric therethrough; providing a treatment conduit extended from said treatment chamber to within said treatment bath in said treatment tank; supplying a treatment liquid to within said chower section of said treatment chamber to seal said fabric inlet with said liquid during the circulating process of the fabric; then jetting said treatment liquid in the direction of travelling of the fabric within said treatment section to cause the treatment liquid to spout through the clearance between the fabric and said constricted portion when the fabric is passing through said constricted portion, and thereby to cause said fabric to carry out a shaking motion positively; and further leading said fabric from the outlet of said treatment chamber through said treatment conduit to within said treatment both while maintaining said fabric to be immersed in said treatment liquid.
  • An apparatus for carrying out the above method is also disclosed.
  • the present invention relates in general to a novel useful apparatus for treatment of a fabric with a treatment liquid, and more particularly to improvements over the prior art apparatus which comprises forming a fabric into a rope, passing said fabric through a treatment pipe having its inlet and outlet so formed that they are roughly in conformity with said rope in configuration and dimension, and at the same time circulating a dye liquor within said treatment pipe to forcively cause the rope form of fabric to be dyed while it is passing through said treatment pipe.
  • a novel method and apparatus in which at least one constricted portion is formed between a dye liquor jetting port and an outlet of a dyeing treatment pipe to generate a pressure difference between the upper stream side and the lower stream side with respect to said constricted portion, when the fabric is passing through said constricted portion an appropriate clearance is formed between said fabric and said constricted portion to cause a positive contact of the fabric with the dye liquor and a rubbing action thereof by making use of the shaking motion due to a turbulent flow produced upon spouting a dye liquor through said clearance, and thereby the dyeing effect is improved and also the creases formed in the fabric is transferred to remove the uneven dyeing due to fixing of the creases.
  • the present invention has been proposed in order to obviate the above-mentioned disadvantages.
  • one of the principal object of the present invention is to provide an improved apparatus for treatment of a fabric, in which the generation of bubbles within the treatment bath and the turbulence in the treatment bath during the treatment of the fabric are prevented, and smooth staying and transfer of the fabric is enabled, so that the treatment may be carried out efficiently.
  • Another principal object of the present invention is to provide an improved apparatus for treatment of a fabric, in which the fabric can be treated efficiently so as not to cause uneven dyeing in the treatment pipe.
  • Still another principal object of the present invention is to provide an improved apparatus for treatment of a fabric, which is simple in structure and is adapted to prevent the generation of uneven dyeing by effectively removing or transferring the creases of the fabric within said treatment pipe.
  • an apparatus for liquid treatment of fabric in which the fabric to be treated in a rope form or web form is circulated in a predetermined direction within a treatment bath in a treatment tank, is characterized in that said apparatus comprises means for providing outside of said treatment bath in said treatment tank, a treatment chamber consisting of a shower section provided with a fabric inlet, and a treatment section communicated with said shower section and having at least one constricted portion in the midway thereof, and surrounding said fabric so as to pass said fabric therethrough; providing a treatment conduit extended from said treatment chamber to within said treatment bath in said treatment tank; supplying a treatment liquid to within said shower section of said treatment chamber to seal said fabric inlet within said liquid during the circulating process of the fabric; then jetting said treatment liquid in the direction of travelling of the fabric within said treatment section to cause the treatment liquid to spout through the clearance between the fabric and said constricted portion when the fabric is passing through said constricted portion, and thereby to cause said fabric to carry out
  • the treatment liquid spouts to within the shower section of the treatment chamber provided outside of the treatment bath in said treatment tank, regardless of the direction of travelling of the fabric, to maintain a liquid-filled state in the hollow space of the section.
  • This liquid filling serves as a liquid seal for preventing a large amount of air from being sucked through the fabric inlet of said shower section in accordance with the travelling of the fabric, to prevent the generation of bubbles due to the jetting of the treatment liquid within the treatment chamber, and also to prevent the damages of the fabric such as abrasion, napping, etc due to the directed rubbing of the fabric fed into the treatment chamber with the inner wall of the treatment chamber, and further to prevent the loss of the driving power of the treatment chamber due to the direct contact with the fabric.
  • the fabric driving reel provided in front of the treatment chamber can be located at a lower position, so that even under the state of accommodating said reel in a horizontal type of tank having a relatively small dimension of transverse cross-section, a high speed operation of said reel is enabled sufficiently.
  • the present invention relates also to an apparatus for liquid treatment of a' fabric, in which the fabric to be treated in a rope form or web form is circulated in a predetermined direction within a treatment bath in a treatment tank, characterized in that said apparatus comprises a high speed rotary reel for running the fabric which reel is provided outside of said treatment bath in said treatment tank; a treatment chamber surrounding said fabric so as to pass said fabric therethrough which chamber is provided outside of said treatment bath in said treatment tank in the rear of said reel, said treatment chamber consisting of a shower section having a fabric inlet and spouting a treatment liquid from its inner wall regardless of the direction of travelling of the fabric, and a treatment section communicated with said shower section and having means for jetting said treatment liquid in the direction of travelling of the fabric and at least one constricted portion in the midway thereof; and a treatment conduit extended from said treatment chamber to within said treatment bath in said treatment chamber.
  • the novel method described above can be carried out smoothly.
  • the present invention is further characterized in that the aforementioned apparatus also comprises a door member mounted at the front surface of said treatment tank so as to be freely opened or closed over the entire front surface; treatment liquid inner tank casing detachably mounted in said treatment tank so that it can be pulled out forwardly from said treatment tank; and a treatment liquid darn plate covering the front surface of said treatment liquid inner tank casing.
  • a door member mounted at the front surface of said treatment tank so as to be freely opened or closed over the entire front surface
  • treatment liquid inner tank casing detachably mounted in said treatment tank so that it can be pulled out forwardly from said treatment tank
  • a treatment liquid darn plate covering the front surface of said treatment liquid inner tank casing.
  • FIG. 1 is a side view partially in longitudinal cross-section of one preferred embodiment of an apparatus for dyeing a fabric to be used upon carrying out the method according to the present invention
  • H6. 2 is an enlarged longitudinal cross-section side view of the principal part of the apparatus in FIG. 1,
  • F IGS. 3 and 4 show transverse cross-section views of a treatment chamber for a rope form of fabric taken along lines A A and B B, respectively, as viewed in the direction of arrows in FIG. 2, and
  • FIGS. 5 and 6 show transverse cross-section views of another treatment chamber for a web form of fabric taken along lines A-A' and 8-8, respectively as viewed in the direction of arrows in FIG. 2..
  • reference numeral 1 designates a laterally elongated cylindrical dyeing tank
  • numerals 2 and 3 respectively, designate a reel for running a fabric F and a dyeing treatment chamber provided in the rear of said reel, both of which are located above a dyeing bath
  • numeral 4 designates a dyeing inner tank casing disposed at the bottom of said dyeing tank and having a great many perforations for passing a liquor
  • numeral 5 designates a pump for circulating the dye liquor
  • numeral 6 designates a heat exchanger interposed in the discharging side conduit 7 of said pump
  • numeral 8 designates a water feed valve interposed in a water feed conduit 10 which is united with a dye liquor sucking conduit 9 which communicates the sucking port of said pump 5 and the bottom of the tank
  • numeral 1 1 designates a guide plate
  • numerals l2 and 13 designate flow rate regulating valves interposed in branch pipes communicating from said conduit 7 to a shower section 3A and a treatment section 38, respectively, as described later
  • Said dyeing treatment chamber 3 is of hollow rectangular tube shape, and its shower section 3A is penetrated with a conduit 21 including a fabric inlet 20 flared in cross-section and having a cross-section configuration corresponding to the cross-section of the rope form of fabric, the inner wall of said conduit 21 being provided with jetting perforations 22 for jetting the dye liquor towards the fabric F regardless of the direction of travelling of the same and for liquid sealing the fabric inlet 20, as illustrated in FIGS. 2 through 4.
  • a treatment conduit 27 which extends substantially in the horizontal direction up to the rear of the dyeing inner tank casing 4 and further reversed in direction forwardly so as to terminate its outlet beneath the surface of the dye liquor L, the terminal end portion 28 of said conduit 27 opened within the dye liquor being flared.
  • the dyeing tank 1 Upon operation of the illustrated apparatus, as shown in FIG. 1, the dyeing tank 1 is loaded with the dye liquor L to such an extend that the upper ends of the guide plate 11 and the dyeing inner tank casing 4 are not covered by the dye liquor to form a dyeing bath, the fabric F is passed through the respective conduits 21 and 24 in the treatment chamber 3 and the treatment conduit 27, and after loading the same on the reel 2 the opposite ends of the fabric F are sewed together to form a rope form of endless belt which circulates through the reel 2, the respective conduits 21, 24 of the treatment chamber 3, the treatment conduit 27 and the dyeing bath L.
  • the fabric F is circulated and transferred in a predetermined direction, and it is dyed in the dyeing treatment chamber 3, the treatment conduit 27 and the dyeing bath L. Now the dyeing process of said fabric F will be described in more detail in the followings.
  • the dye liquor is jetted from the jetting perforations 22 of the conduit 21 regardless of the direction of travelling of the fabric F, to liquid seal the fabric inlet 20 of the conduit 20 so that a large amount of air may not be sucked into the conduit 21 together with the fabric F introduced through said fabric inlet 20, and also to prevent the damage of the fabric and the loss of the driving power by obviating direct rubbing between the fabric F and the conduit 21.
  • the dye liquor in said shower section 3A overflows out of the fabric inlet 20, most of the dye liquor flows towards the treatment section 38 in accordance with the travelling of the fabric F due to the sucking action of said treatment section.
  • the dyeing treatment chamber 3 of the enlarged con uit portion 24 on the lower stream side is located at a predetermined height above the level of the dye liquor L and the dye liquor within said conduit portion 24 is continuously discharged through the terminal end portion 28 of the treatment conduit 27 due to the difference in level of the dye liquor, so that the conduit portion 24' takes a certain extent of negative pressure state, said negative pressure being governed by the states of the pump 5, the constricted portion 25, and the terminal end portion 28 of the conduit 27.
  • the fabric F transferred from the shower section 3A to the treatment section 38 of the treatment chamber 3 passes through said constricted portion 25 having a hydraulic pressure difference between the upper stream side and the lower stream side thereof, and simultaneously therewith the dye liquor spouts through the clearance 26 between said constricted portion 25 and fabric F. Then this spouting flow becomes an entirely turbulent flow, so that the rope fonn of fabric F is subjected to a vibrative motion having a fulcrum at said constricted portion 25 due to said turbulent flow, this vibrative motion being propagated in the forward and backward direction, and the fabric F is transferred while carrying out a shaking motion.
  • the rope form of fabric F is made free from the fixing of creases formed thereon and from the generation of uneven dyeing, while on the other hand, the chance of contact and penetration of the dye liquor with respect to the fabric is enhanced, and further the dyeing effect is enhanced due to the accompanying rubbing action.
  • the shaking motion in the treatment section 38 of said treatment chamber 3 is also propagated into the liquor flow in the treatment conduit 27 communicated with said treatment section, resulting in enhancement of the shaking effect for the fabric.
  • the liquor flow gradually reduces its flow speed and is discharged into the dyeing bath L under the state of regular flow, so that there occurs no turbulence of the dye liquor at the fabric outlet portion, and the rope form of fabric F is regularly fed into the dyeing bath together with the dye liquor and then transferred at a low speed towards the dye liquor sucking conduit 9 which communicates with the sucking side of the pump 5.
  • the increase of the contact length between the rope form of fabric and the liquor flow results in enhancement of the driving power for the rope form of fabric due to the liquor flow, which makes it unnecessary to rely much upon the driving power due to the natural head between the treatment chamber 3 and the lower liquor surface, and consequently, the treatment chamber 3 can be located at a relatively low height with respect to the lower liquor surface, which makes it possible to provide the subject apparatus even in an envelope having a relatively small transverse cross-section.
  • FIGS. and 6 show a dyeing treatment chamber for a web form of fabric, in which the conduits 21 and 24 in the shower section 3A and the treatment section 3B, respectively, are
  • the dyeing action for the web form of fabric is substantially the same as that for the rope form of fabric described above, and therefore, the description thereof will be omitted.
  • the end-plate-like door 14 is opened to open the entire front surface of the tank 1, and by removing the semi-circular shape of dye liquor dam plate 15 mounted at the lower half of the foremost portion within said tank I the dyeing inner tank casing 4 is pulled out, whereby the contamination of the inner wall of the tank due to deposition of the dye may be easily removed and the welded portions on the inner surface of the tank body may be directly inspected and/or repaired.
  • the present invention is applicable not only to the dyeing of fabrics, but also to cleaning, desizing, degumming, bleaching, etc.
  • An apparatus for liquid treatment of a fabric in which the fabric to be treated in a rope form or web form is circulated in a predetermined direction within a treatment bath in a treatment tank; characterized in that said apparatus comprises a high speed rotary reel for running the fabric which reel is provided outside of said treatment bath in said treatment tank; a treatment chamber surrounding said fabric so as to pass said fabric therethrough which chamber is provided outside of said treatment bath in said treatment tank in the rear of said reel, said treatment chamber consisting of a shower section having a fabric inlet and spouting a treatment liquid from its inner wall regardless of the direction of travelling of the fabric, and a treatment section communicated with said shower section and having means for jetting said treatment liquid in the direction of travelling of the fabric and at least one constricted portion in the midway thereof; and a treatment conduit extended from said treatment chamber to within said treatment bath in said treatment chamber.
  • An apparatus for liquid treatment of a fabric in which the fabric to be treated in a rope form or web fonn is circulated in a predetermined direction within a treatment bath in a treatment tank; characterized in that said apparatus comprises a high speed rotary reel for running the fabric which reel is provided outside of said treatment bath in said treatment tank; a treatment chamber surrounding said fabric so as to pass said fabric therethrough which chamber is provided outside of said treatment bath in said treatment tank in the rear of said reel; a door member mounted at the front surface of said treatment tank so as to be freely opened or closed over the entire front surface; a treatment liquid inner tank casing detachably mounted in said treatment tank so that it can be pulled out forwardly from said treatment tank; and a treatment liquid dam plate provided at the front surface of said treatment liquid inner tank casing for daming up the treatment liquid within said treatment tank; said treatment chamber consisting of a shower section having a fabric inlet and spouting a treatment liquid from its inner wall regardless of the direction of travelling of the fabric, and a treatment section communicated with said

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
US77401A 1970-08-10 1970-10-02 Apparatus for treatment of a fabric Expired - Lifetime US3659438A (en)

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JP6927070 1970-08-10

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GB (1) GB1296427A (zh)

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3782138A (en) * 1971-12-29 1974-01-01 Sakai Textile Mfg Co Ltd Apparatus for treating cloth with liquid
US3837801A (en) * 1972-03-21 1974-09-24 Woodside Constr Corp Method and apparatus for processing fabrics in rope-like form
US3837187A (en) * 1972-03-29 1974-09-24 Argelich Termes & Co Apparatus for the wet treatment of cloths
US3911702A (en) * 1973-03-24 1975-10-14 Thies Kg Apparatus for wet treatment of strands of textile material
US3982411A (en) * 1974-06-26 1976-09-28 Firma H. Krantz Wet treatment device for dyeing textile material in the form of an endless rope
US4019351A (en) * 1974-09-09 1977-04-26 Nihon Senshoku Kikai Kabushiki Kaisha Apparatus for fluid treatment of a fiber product
US4083208A (en) * 1975-07-10 1978-04-11 Carl Lennart Ekstroem Apparatus for the wet treatment of textiles
US4104753A (en) * 1976-05-25 1978-08-08 Bruckner Apparatebau Gmbh Processes and apparatus for the batch wet treatment of textile material
US4142385A (en) * 1973-03-28 1979-03-06 Avesta Jernverks Ab Apparatus for wet processing textile material
US4452055A (en) * 1982-12-01 1984-06-05 Alfred Lejeune Horizontal autoclave tank for the treatment of textile materials
US4474039A (en) * 1982-01-25 1984-10-02 Nippon Dyeing Machine Mfg. Co., Ltd. Liquid flow type fabric treating apparatus
US6505486B1 (en) * 2000-06-14 2003-01-14 Chi-Lung Chang Cloth dyeing machine
US20030226346A1 (en) * 2002-06-05 2003-12-11 Roberto Badiali Process and device for the continuous mercerizing of textile yarns
US20070137562A1 (en) * 2003-10-21 2007-06-21 Then Maschinen (B.V.I.) Limited Wet processing or finishing machine for rope-formed textile products
US20070283725A1 (en) * 2003-10-21 2007-12-13 Then Maschinen (B.V.I) Limited Device or equipment for the treatment of textile fabric in the shape of rope

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2531528C3 (de) * 1975-07-15 1981-06-11 Espa Edelstahl-Apparatebau Gmbh, 6122 Erbach Vorrichtung zur kontinuierlichen Naßbehandlung eines endlosen strangförmigen Textilguts
US4036038A (en) * 1976-05-20 1977-07-19 Gaston County Dyeing Machine Company Apparatus for low liquor ratio wet processing of textile fabric
GB2031969B (en) * 1978-10-18 1983-03-09 Hisaka Works Ltd Jet treatment of textiles
DE3544860A1 (de) * 1985-12-18 1987-06-19 Brueckner Apparatebau Gmbh Vorrichtung zur nassbehandlung einer strangfoermigen warenbahn
ES2011066A6 (es) * 1987-07-20 1989-12-16 Argelich Termes & Co Aparato para el tratamiento de tejidos en humedo
FR2703369B1 (fr) * 1993-03-30 1995-05-05 Icbt Madinox Dispositif pour le traitement à l'humide d'une matière textile sans fin.
DE19536070C2 (de) * 1995-09-28 2000-12-07 Krantz Textiltechnik Gmbh Düse zum Transport eines Stranges und Vorrichtung zum Behandeln von Textilgut in Form mindestens eines endlosen Stranges

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3493321A (en) * 1966-09-26 1970-02-03 Takeni Senka Kk Process and apparatus for dyeing a fabric
US3587256A (en) * 1968-08-16 1971-06-28 Avesta Jernverks Ab Machine for dyeing textile material

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3493321A (en) * 1966-09-26 1970-02-03 Takeni Senka Kk Process and apparatus for dyeing a fabric
US3587256A (en) * 1968-08-16 1971-06-28 Avesta Jernverks Ab Machine for dyeing textile material

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3782138A (en) * 1971-12-29 1974-01-01 Sakai Textile Mfg Co Ltd Apparatus for treating cloth with liquid
US3837801A (en) * 1972-03-21 1974-09-24 Woodside Constr Corp Method and apparatus for processing fabrics in rope-like form
US3837187A (en) * 1972-03-29 1974-09-24 Argelich Termes & Co Apparatus for the wet treatment of cloths
US3911702A (en) * 1973-03-24 1975-10-14 Thies Kg Apparatus for wet treatment of strands of textile material
US4142385A (en) * 1973-03-28 1979-03-06 Avesta Jernverks Ab Apparatus for wet processing textile material
US3982411A (en) * 1974-06-26 1976-09-28 Firma H. Krantz Wet treatment device for dyeing textile material in the form of an endless rope
US4019351A (en) * 1974-09-09 1977-04-26 Nihon Senshoku Kikai Kabushiki Kaisha Apparatus for fluid treatment of a fiber product
US4083208A (en) * 1975-07-10 1978-04-11 Carl Lennart Ekstroem Apparatus for the wet treatment of textiles
US4104753A (en) * 1976-05-25 1978-08-08 Bruckner Apparatebau Gmbh Processes and apparatus for the batch wet treatment of textile material
US4474039A (en) * 1982-01-25 1984-10-02 Nippon Dyeing Machine Mfg. Co., Ltd. Liquid flow type fabric treating apparatus
US4452055A (en) * 1982-12-01 1984-06-05 Alfred Lejeune Horizontal autoclave tank for the treatment of textile materials
US6505486B1 (en) * 2000-06-14 2003-01-14 Chi-Lung Chang Cloth dyeing machine
US20030226346A1 (en) * 2002-06-05 2003-12-11 Roberto Badiali Process and device for the continuous mercerizing of textile yarns
US20070137562A1 (en) * 2003-10-21 2007-06-21 Then Maschinen (B.V.I.) Limited Wet processing or finishing machine for rope-formed textile products
US20070283725A1 (en) * 2003-10-21 2007-12-13 Then Maschinen (B.V.I) Limited Device or equipment for the treatment of textile fabric in the shape of rope
US7454931B2 (en) * 2003-10-21 2008-11-25 Then Maschinen (B.V.I.) Limited Method and device for treating textile fabrics in roped form
US7578152B2 (en) * 2003-10-21 2009-08-25 Then Maschinen (B.V.I.) Limited Wet processing or finishing machine for rope-formed textile products

Also Published As

Publication number Publication date
GB1296427A (zh) 1972-11-15
DE2046208C3 (de) 1978-11-16
DE2046208A1 (de) 1972-02-17
DE2046208B2 (de) 1978-03-23

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