US3651815A - Smokable products and a process for their production - Google Patents

Smokable products and a process for their production Download PDF

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Publication number
US3651815A
US3651815A US860430A US3651815DA US3651815A US 3651815 A US3651815 A US 3651815A US 860430 A US860430 A US 860430A US 3651815D A US3651815D A US 3651815DA US 3651815 A US3651815 A US 3651815A
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United States
Prior art keywords
tobacco
flavor
products
extraction
percent
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Expired - Lifetime
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US860430A
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English (en)
Inventor
George Neurath
Jurgen Gewe
Michael Dunger
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Bayer AG
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Haarmann and Reimer GmbH
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Assigned to BAYER AKTIENGESELLSHCAFT, A CORP. OF GERMANY reassignment BAYER AKTIENGESELLSHCAFT, A CORP. OF GERMANY ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: HERMANN & REIMER, GMBH
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Expired - Lifetime legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18Treatment of tobacco products or tobacco substitutes
    • A24B15/28Treatment of tobacco products or tobacco substitutes by chemical substances
    • A24B15/30Treatment of tobacco products or tobacco substitutes by chemical substances by organic substances
    • A24B15/305Treatment of tobacco products or tobacco substitutes by chemical substances by organic substances of undetermined constitution characterised by their preparation
    • A24B15/307Treatment of tobacco products or tobacco substitutes by chemical substances by organic substances of undetermined constitution characterised by their preparation using microorganisms or enzymes as catalysts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18Treatment of tobacco products or tobacco substitutes
    • A24B15/24Treatment of tobacco products or tobacco substitutes by extraction; Tobacco extracts

Definitions

  • ABSTRACT Primary Examiner-Samuel Koren Assistant ExaminerGeorge M. Yahwak Attorney-Plumley & Tyner
  • the aroma of tobacco is improved and artificial tobacco and tobacco substitutes are given an improved tobacco aroma when smoked by treating such substances with aromatic materials extracted from vegetable chlorophyll-containing leaf material such as by use of solvents, steam distillation and the like.
  • the object of the invention is to aromatize starting materials such as tobacco, particularly filing tobacco, tobacco leaves, artificial tobacco, and also tobacco substitute and other smokable substances with a completely neutral taste, in such a way that the basic note of the starting material is changed and improved to such an extent that a product which can be smoked in the same way as valuable tobacco products is formed.
  • the invention is also intended to intensify or simply to produce the basic smoke flavor which is unique to tobacco and which is unaffected by the growing areas, vintages or by grading.
  • tobacco smoke produced from starting materials treated in accordance with the invention provides a greater fullness of flavor even in those cases where the starting material is a tobacco with basically little or no aroma, or neutral substances which although they can be smoked have no aroma at all.
  • These tobaccos or starting materials which naturally are intended to be sold at a low price are given a strong aroma by the process according to the invention and hence are given a flavor generally approaching the flavors of the more expensive tobaccos.
  • the flavor of synthetic tobacco fibers can be improved by subjecting a given tobacco mixture to an extraction treatment in which the water-soluble and alcohol-soluble aromatic substances are successively extracted. It is possible in this way to recover all the aromatic substances present in the tobacco which are then mixed in the form of a dry extract with a carrier of cellulose or methyl cellulose material, after which the mixture is spun into fibers having the same cross section as natural tobacco fibers of the kind from which a cigarette mixture is made.
  • tobacco or tobacco mixtures can be treated with tobacco extracts, or with certain fractions of tobacco extracts, in order to correct variations in the quality of given tobacco mixtures or blends or in order to improve tobaccos which have inadequate flavor.
  • tobacco extracts or with certain fractions of tobacco extracts
  • the sole object of this process is to obtain a favorable distribution of the aromatic substances in a tobacco mixture to correct variations in quality, or to arrange the aromatic substances in the tobacco strand forming the cigarette filling, for example, in such a way that they are taken up by the stream of smoke and thus delivered to the smoker, rather than most of them remaining in the cellular structure and being pyrolytically decomposed in the advancing incandescent zone.
  • tobacco is used as the starting material for the extracts used to treat the tobacco or tobacco blends.
  • tobaccos or tobacco blends have added to them certain chemical compounds which are intended to impart certain flavor notes to the smoke given off from the tobaccos which have been thus treated.
  • tobacco treatment of this kind usually leads to one-sided displacements of flavor in the bouquet of the smoke. Accordingly articles produced from tobaccos of this kind are rejected by consumers on the grounds that they do not taste like tobacco.
  • the presentinvention relates to smokable products such as tobacco, especially filling tobacco, tobacco sheets and tobacco substitutes which contain the extracted aromatic substances formed during the fermentation of vegetable leaf material containing chlorophyll.
  • the smokable products contain preferably from 0.0001 to 2 percent by weight of the extracted aromatic substances.
  • the invention also relates to a process for imparting the properties of a high-grade tobacco product to a smokable starting material, if desired with a completely neutral taste, in which process a vegetable chlorophyll-containing leaf material, preferably of very low ethereal oil and alkaloid content, is fermented after drying in air by prolonged heating at temperatures below 1 10 C.
  • the prolonged heating pyrolysis is preferably carried out at temperatures of from 35 C. to C. and at 60 percent to percent relative humidity.
  • the word prolonged refers to a period of from 3 hours to 3 months.
  • vegetable chlorophyll-containing leaf material after drying sufficiently in air, is subjected to a prolonged heat treatment in the absence of air at temperatures below C. After this the steam-volatile reaction products are extracted with ether and then the solvent-free extracts are added to the starting materials.
  • the extracts may be added to the starting material, for example, by immersing the starting material in solutions of the extraction products in suitable highly volatile solvents such as ethanol, or by spraying such solutions in suitable concentration on to the starting material.
  • This operation may be carried out at any stage in the process, for example during cigarette production. It has proved to be particularly advantageous to spray the starting material before it is delivered to the cigarette-making machine with a 0.5 to 7 percent solution of the extraction products in ethanol which influence the flavor of the smoke.
  • the extraction products in a quantity of from 0.0001 to 2.0 percent (dry substance), based on the dry weight of the starting material.
  • dry substance based on the dry weight of the starting material.
  • the quantity in which they are added is governed by a large number of factors: by the type of starting material used, by its flavor, by the conditions under which the vegetable material subjected to heat treatment (pyrolysis) and extraction is dried, by the pyrolytic reaction conditions and by the other aromatizing agents which may additionally be added, of the kind normally used in the tobacco-processing industry, and so on.
  • the invention is by no means restricted to the use of an extraction product from the leaf material of a single type of species of plant.
  • chlorophyll-containing vegetable material i.e., vegetable material capable of assimilation
  • reaction conditions and the ratios in which the individual substances are mixed with one another can be empirically determined by preliminary tests.
  • Absorption of the extraction products by the starting material can be increased by evacuating the dry starting material in a suitable vessel and then treating it with appropriate extract solution while at the same time the pressure is suddenly equalized.
  • Another possible way of carrying out the process according to the invention is to extract thoroughly the starting vegetable material first with water and then with ethanol and chlorinated hydrocarbons in order to produce relatively large quantities of extraction products and then to concentrate the extract and to subject it to the treatment according to the invention either as such or on a neutral substrate such as for example cellulose, burned clay granulates, kieselguhr or the like and to isolate the reaction products from the substrates by steam distillation.
  • a neutral substrate such as for example cellulose, burned clay granulates, kieselguhr or the like
  • the particular course adopted will be governed by the type of starting material, the tobacco end product and the desired influence the additive is required to have.
  • One thousand g. of air-dried chestnut leaves are stored for a period of 2 weeks at 80 percent relative humidity and at a temperature of 50 C. and then subjected to steam distillation at normal pressure. After saturation with common salt, the condensate (3,700 ml., pH 5.5) was thoroughly extracted with ether and the ether gradually distilled off. The residual extract (0.140 g.) was dissolved in ethanol and sprayed onto a filling tobacco, i.e. a tobacco which is substantially free from substances with a conspicuous flavor, (in particular, ethereal oils) in such a quantity that the quantity of extract left on the tobacco after the solvent had been evaporated off amounted to 0.001 percent of the dry weight ofthe filling tobacco.
  • a filling tobacco i.e. a tobacco which is substantially free from substances with a conspicuous flavor, (in particular, ethereal oils) in such a quantity that the quantity of extract left on the tobacco after the solvent had been evaporated off amounted to 0.001
  • the filling tobacco thus treated was tested for flavor by a panel of experts and was found to be equivalent in its basic tobacco flavor to a high-grade tobacco.
  • EXAMPLE 1a The comparison tobacco was freed by extraction with water from its aroma carriers or the pyrolytic starting materials of its aroma carriers so that it was assessed as having no flavor at all. Some of the tobacco material thus prepared was sprayed with 0.05 percent of its weight of the extract according to Example 1 dissolved in ethanol and after 72 hours storage at 21 C./67 percent relative humidity was compared organoleptically with the starting tobacco by a panel of experts. Compared with the untreated sample, the treated sample was found to have a tobacco-like flavor without any distinct hint in its flavor as to its origin. The basic tobacco flavor was regarded as having been substantially restored.
  • EXAMPLE 2 Two thousand g. of chestnut leaves were thoroughly extracted with water and then with ethanol, dichloromethane and benzene, and the extracts were combined following removal of the organic solvents and then were suspended in a little water and applied to a glass-fiber mat. After drying in vacuo, the impregnated mat was stored in sealed vessels for a period of 4 weeks at a temperature of 55 C. and at percent relative humidity, after which it was subjected to steam distillation at normal pressure. The condensate (4,200 ml., pH 5.7) was saturated with common salt and thoroughly extracted with ether. After the ether had been distilled off on a water bath, a residue of 0.320 g. was left.
  • This residue was taken up in ethanol and sprayed on to tobacco which was free from any synthetic or natural additives in such a quantity that the treated tobacco contained 0.002 percent of its dry weight of extraction products. After 72 hours storage at 20 C./65 percent relative humidity, this treated tobacco was compared organoleptically with identical but untreated tobacco and was assessed by a panel of experts as being much more refined with a stronger basic flavor than the comparison sample.
  • EXAMPLE 3 Freshly harvested tobacco was dried in the usual way, sprayed as in Example 2 and then fermented in the usual way. This tobacco was found to have a stronger taste than untreated but otherwise identical tobacco so that it was assessed by the panel of expert judges as having a fuller flavor without any change in its specific note.
  • EXAMPLE 4 Five hundred g. of air-dried chestnut leaves were subjected to pyrolysis for 21 days at C. over saturated aqueous potassium chloride solution. Three hundred eight g. of this material with a moisture content of 1.0 percent were steam distilled at normal pressure as in Example 1 and the condensate (3,000 ml., pH 3.8) further processed as described in that Example 1. A sheet of tobacco was sprayed with 0.02 percent of its dry weight of the extraction product (the sheet had been obtained by the method described in US. Pat. No. 3,298,378). The untreated comparison sample had a distinctly flatter and expressionless flavor and, unlike the treated sample, was unsuitable as a high-grade filling material for cigarettes.
  • the assimilating parts of the urticales may also be used for obtaining extraction products suitable for aromatising tobacco in order to improve an enhanced basic flavor in tobacco smoke.
  • EXAMPLE 5 Four hundred fifty g. of air-dried stinging-nettle leaves (F 01. urtica dioica) were pyrolysed in a nitrogen atmosphere in a sealed vessel for a period of 16 days at 50 C./75 percent relative humidity and then subjected to distillation with stream as described in Example 1, giving 0.180 g. of extraction product which even in a quantity as small as 0.00001 percent, based on the dry weight of the tobacco, enhanced the basic flavor.
  • EXAMPLE 7 Four hundred fifty g. of dried stinging nettle (Urtica dioica) were treated as described in Example 6 except that 5 percent of their weight of fermented, dried and ground tobacco was added. The yield of extraction product came to 0.195 g. and this had an even more greatly improved quality in terms of aromatising effect in comparison with Examples 1 and 6 as a result of using the extraction product in accordance with the invention.
  • EXAMPLE 8 Five hundred fifty g. of air-dry stinging nettle (Urtica dioica) were treated as described in Example 6 except that 1.5 percent of a tobacco extract prepared as follows was added:
  • the yield of extraction product came to 0.245 g. with outstanding basic tobacco aroma properties without penetrating the flavor peaks of the tobaccos treated with it.
  • EXAMPLE 9 Four thousand five hundred g. of fresh coarsely cut stinging nettle leaves (Fol. urtica dioica) were covered in a sealed vessel with a solution of l l. of the completed tobacco extract according to Example 8 in 10 l. of water, and the vessel evacuated to 100 torr. The vessel was then suddenly vented, the solution penetrating into the vegetable matter. The now transparent product was air-dried and further treated as in Example I. The yield of extraction product came to 0.240 g. for an initial quantity of 400 g. of air-dried vegetable matter. The extraction product had outstanding basic tobacco aroma properties. The tobaccos treated with this material, compared with untreated comparison tobaccos, showed a strong widened flavor basis without any deterioration or change in the smoke flavor components of specific type or origin.
  • EXAMPLE 10 Four thousand g. of fresh stinging nettle leaves were finely cut, homogenized in 0.05 m tris-(hydroxymethyl)- aminomethane hydrochloric acid solution and forced through a coarse filter. The liquid phase was then centrifuged for 75 minutes at 12,500 g., the supernatant phase was discarded and the deposit admixed with 2 percent of its volume of tobacco extract according to Example 8. After freeze-drying, the dried product was blended with the same component by volume of washed quartz sand and pyrolysed at 50 C./ percent relative humidity. After steam distillation, 0.220 g. of extraction product free from solvent were obtained from the condensate (3,500 ml..
  • Rubus fruu'osus the leguminosae e.g. Vicia faba, the guniferales e.g. Camellia sinensis, the columnlferae e.g. Tilia cordata and Theobroma cacao and the Umbelliflorae e.g. Daucus carom, have all proved suitable for obtaining extraction products.
  • Fagus silvatica var. purpurea the Polygonales e.g. Rumex damesticus and Theum palmatum, the sympetalae, the personatae e.g. Solarium tuberosum and Solarium lycopersicum the Rubiales e.g. Cojfoa arabica, the Curcurbitales e.g. Cucumis sarivus and the Synandrae e.g. Tussilago farfara.
  • the glumiflorae the gramineae with Lolium perenne and Zea mays have been successfully subjected to pyrolysis and the extraction products applied to tobacco in accordance with the invention without outstanding results.
  • a smokable product having the taste and flavor of high quality tobacco consisting essentially of a material selected from the group consisting of filling tobaccos, tobacco sheets and tobacco substitute having incorporated therein 0.0001 to 2 percent by weight, calculated on the smokable product, of an aromatic substance obtained by ether extracting steamvolatile, common salt-saturated products from vegetable chlorophyll-containing, non-tobacco, non-toxic leaf material, of low ethereal oil and alkaloid content, which has been subjected to fermentation prior to ether-extraction.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Microbiology (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Manufacture Of Tobacco Products (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
US860430A 1968-09-30 1969-09-23 Smokable products and a process for their production Expired - Lifetime US3651815A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19681792657 DE1792657A1 (de) 1968-09-30 1968-09-30 Verfahren zur Herstellung von verrauchbaren Produkten

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US3651815A true US3651815A (en) 1972-03-28

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US860430A Expired - Lifetime US3651815A (en) 1968-09-30 1969-09-23 Smokable products and a process for their production

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US (1) US3651815A (enrdf_load_stackoverflow)
AT (1) AT305124B (enrdf_load_stackoverflow)
BE (1) BE739537A (enrdf_load_stackoverflow)
BR (1) BR6912851D0 (enrdf_load_stackoverflow)
CH (1) CH554650A (enrdf_load_stackoverflow)
DE (1) DE1792657A1 (enrdf_load_stackoverflow)
ES (1) ES372042A1 (enrdf_load_stackoverflow)
FR (1) FR2019232A1 (enrdf_load_stackoverflow)
GB (1) GB1279125A (enrdf_load_stackoverflow)
NL (1) NL6914787A (enrdf_load_stackoverflow)
NO (1) NO120778B (enrdf_load_stackoverflow)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107467710A (zh) * 2017-07-27 2017-12-15 浦江县美泽生物科技有限公司 烟草提取物
CN107549869A (zh) * 2017-07-27 2018-01-09 磐安县派普特生物科技有限公司 烟草提取物的制备方法
CN111567849A (zh) * 2020-06-02 2020-08-25 江西中烟工业有限责任公司 一种加热不燃烧烟草薄片

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102940309B (zh) * 2012-11-07 2014-08-27 湖北中烟工业有限责任公司 一种淡雅香品类卷烟用白肋烟丝的制备方法
CN114931233B (zh) * 2022-06-13 2023-05-26 湖北中烟工业有限责任公司 一种烟草致香成分、其制备方法和应用

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US136872A (en) * 1873-03-18 Improvement in processes for treating tobacco
US940181A (en) * 1908-07-29 1909-11-16 Tabakveredelung M B H Ges Process for treating tobacco, &c.
GB121598A (en) * 1917-12-15 1919-10-16 Knud Erslev Process for the Improvement of Tobacco.
US2149179A (en) * 1936-05-19 1939-02-28 Moser Johannes Method of improving tobacco by fermentation
US3298378A (en) * 1964-01-30 1967-01-17 Kimberly Clark Co Method of making a tobacco product
US3323524A (en) * 1965-09-20 1967-06-06 Jr Raymond J Shamberger Extraction process for non-tobacco leaves
US3424171A (en) * 1966-08-15 1969-01-28 William A Rooker Tobacco aromatics enriched nontobacco smokable product and method of making same

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US136872A (en) * 1873-03-18 Improvement in processes for treating tobacco
US940181A (en) * 1908-07-29 1909-11-16 Tabakveredelung M B H Ges Process for treating tobacco, &c.
GB121598A (en) * 1917-12-15 1919-10-16 Knud Erslev Process for the Improvement of Tobacco.
US2149179A (en) * 1936-05-19 1939-02-28 Moser Johannes Method of improving tobacco by fermentation
US3298378A (en) * 1964-01-30 1967-01-17 Kimberly Clark Co Method of making a tobacco product
US3323524A (en) * 1965-09-20 1967-06-06 Jr Raymond J Shamberger Extraction process for non-tobacco leaves
US3424171A (en) * 1966-08-15 1969-01-28 William A Rooker Tobacco aromatics enriched nontobacco smokable product and method of making same

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
The Sinister Garden, Wyeth Laboratories, Division of American Home Products, Philadelphia, Penn., 1966, p. 11 cited. *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107467710A (zh) * 2017-07-27 2017-12-15 浦江县美泽生物科技有限公司 烟草提取物
CN107549869A (zh) * 2017-07-27 2018-01-09 磐安县派普特生物科技有限公司 烟草提取物的制备方法
CN111567849A (zh) * 2020-06-02 2020-08-25 江西中烟工业有限责任公司 一种加热不燃烧烟草薄片

Also Published As

Publication number Publication date
ES372042A1 (es) 1971-12-16
GB1279125A (en) 1972-06-28
DE1792657A1 (de) 1971-11-25
BE739537A (enrdf_load_stackoverflow) 1970-03-31
AT305124B (de) 1973-02-12
NO120778B (enrdf_load_stackoverflow) 1970-11-30
NL6914787A (enrdf_load_stackoverflow) 1970-04-01
CH554650A (de) 1974-10-15
FR2019232A1 (enrdf_load_stackoverflow) 1970-06-26
BR6912851D0 (pt) 1973-02-15

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