US3619430A - Method of making a metal impregnated carbon product - Google Patents
Method of making a metal impregnated carbon product Download PDFInfo
- Publication number
- US3619430A US3619430A US831160A US3619430DA US3619430A US 3619430 A US3619430 A US 3619430A US 831160 A US831160 A US 831160A US 3619430D A US3619430D A US 3619430DA US 3619430 A US3619430 A US 3619430A
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- bulk density
- metal
- impregnation
- carbon
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 39
- 229910052751 metal Inorganic materials 0.000 title abstract description 45
- 239000002184 metal Substances 0.000 title abstract description 44
- 229910052799 carbon Inorganic materials 0.000 title description 26
- 238000004519 manufacturing process Methods 0.000 title description 10
- 238000005470 impregnation Methods 0.000 claims description 34
- 238000000034 method Methods 0.000 claims description 16
- 239000003575 carbonaceous material Substances 0.000 claims description 10
- 239000003245 coal Substances 0.000 claims description 7
- 239000003208 petroleum Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 40
- 239000002245 particle Substances 0.000 abstract description 28
- 239000011230 binding agent Substances 0.000 abstract description 22
- 239000000203 mixture Substances 0.000 abstract description 16
- 238000002156 mixing Methods 0.000 abstract description 10
- 238000000465 moulding Methods 0.000 abstract description 8
- 238000001816 cooling Methods 0.000 abstract description 6
- 239000000047 product Substances 0.000 description 64
- 238000012360 testing method Methods 0.000 description 23
- 238000004898 kneading Methods 0.000 description 14
- 239000000571 coke Substances 0.000 description 12
- 229910045601 alloy Inorganic materials 0.000 description 8
- 239000000956 alloy Substances 0.000 description 8
- 239000006229 carbon black Substances 0.000 description 8
- 239000002994 raw material Substances 0.000 description 8
- 229910052787 antimony Inorganic materials 0.000 description 6
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 6
- 238000000227 grinding Methods 0.000 description 6
- 238000002844 melting Methods 0.000 description 6
- 230000008018 melting Effects 0.000 description 6
- 239000000057 synthetic resin Substances 0.000 description 5
- 229920003002 synthetic resin Polymers 0.000 description 5
- 239000000470 constituent Substances 0.000 description 4
- 239000002905 metal composite material Substances 0.000 description 4
- RHZUVFJBSILHOK-UHFFFAOYSA-N anthracen-1-ylmethanolate Chemical compound C1=CC=C2C=C3C(C[O-])=CC=CC3=CC2=C1 RHZUVFJBSILHOK-UHFFFAOYSA-N 0.000 description 3
- 239000003830 anthracite Substances 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 239000012467 final product Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000012299 nitrogen atmosphere Substances 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 229910001316 Ag alloy Inorganic materials 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N Furan Chemical compound C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229910000978 Pb alloy Inorganic materials 0.000 description 2
- 229910001128 Sn alloy Inorganic materials 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 229910000946 Y alloy Inorganic materials 0.000 description 2
- KGHMFMDJVUVBRY-UHFFFAOYSA-N antimony copper Chemical compound [Cu].[Sb] KGHMFMDJVUVBRY-UHFFFAOYSA-N 0.000 description 2
- QQHJESKHUUVSIC-UHFFFAOYSA-N antimony lead Chemical compound [Sb].[Pb] QQHJESKHUUVSIC-UHFFFAOYSA-N 0.000 description 2
- GVFOJDIFWSDNOY-UHFFFAOYSA-N antimony tin Chemical compound [Sn].[Sb] GVFOJDIFWSDNOY-UHFFFAOYSA-N 0.000 description 2
- 238000004939 coking Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- LWUVWAREOOAHDW-UHFFFAOYSA-N lead silver Chemical compound [Ag].[Pb] LWUVWAREOOAHDW-UHFFFAOYSA-N 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- WHRZCXAVMTUTDD-UHFFFAOYSA-N 1h-furo[2,3-d]pyrimidin-2-one Chemical compound N1C(=O)N=C2OC=CC2=C1 WHRZCXAVMTUTDD-UHFFFAOYSA-N 0.000 description 1
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 235000006173 Larrea tridentata Nutrition 0.000 description 1
- 244000073231 Larrea tridentata Species 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 241000124008 Mammalia Species 0.000 description 1
- 208000003251 Pruritus Diseases 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 229940116024 aftera Drugs 0.000 description 1
- 239000012300 argon atmosphere Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 150000001721 carbon Chemical class 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 239000006231 channel black Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011335 coal coke Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229960002126 creosote Drugs 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000009661 fatigue test Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 235000015250 liver sausages Nutrition 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000009828 non-uniform distribution Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000002006 petroleum coke Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- -1 such as Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/52—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/52—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite
- C04B35/528—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components
- C04B35/532—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components containing a carbonisable binder
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/51—Metallising, e.g. infiltration of sintered ceramic preforms with molten metal
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
- C04B41/88—Metals
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S277/00—Seal for a joint or juncture
- Y10S277/935—Seal made of a particular material
- Y10S277/936—Composite
Definitions
- a seal material having an improved wear re sistance under a severe rotary and vibration condition at elevated temperatures can be produced by the steps of providing a mass of coke powder with a particle size less than 40 micron, mixing the coke powder and a binder by a mixer of Banbury type, molding the mixture to shape, selecting a product having a bulk density ofin the range of 1.68-1.79, impregnating the product with a molten metal, and cooling it to room temperature.
- Binder 40-50% by wt.
- the present invention relates to a seal material having an improved dynamic strength, and more particularly, to the seal material consisting of a novel carbon-metal composite article having a high strength as a mechanical seal, and further an enhanced dynamic strength under a severe rotary and vibration condition of a rotary machine, and to a method of making the same.
- the seal of the conventional material is positioned in a stationary bearing housing, it is required only to have a high static strength and a pressure resistance, since it does not move. Further, in case the seal of the prior art is installed as a rotatable part under a high temperature condition, it soon loses its own strength, though the carbonaceous seal is reinforced by impregnating with a synthetic resin. in spite of a considerable bending or flexural strength in the static state, in case the seal of the above kind is applied in a machine of a high vibration, a defect or destruction soon ensues therefrom. The seal available in the market hardly meets the above requirement in the service of vibration. It is also very difficult to attain a uniform quality in the production of the seal material.
- FIG. 1 is a flow sheet for making a seal material in ac cordance with the invention.
- FIG. 2 is a diagrammatic view showing a vibration test machine in which a test specimen made of the seal material is examined in point of fatigue and impact under a vibrating condition.
- FIG. 3 is a front view of FIG. 2.
- FIG. 4 if a view showing the test specimen.
- a carbonaceous raw material for making a seal of this invention can be selected from the group of coke powder of both coal and petroleum origin, carbon black, coking coal, anthracite, and mixtures thereof.
- a coke it is preferred that it contains about 0.2 percent ash, 99 percent fixed carbon, and 0.8 percent of both volatile and moisture contents, and has a true bulk density in the range of 1.98 to 2.02.
- the hardness of coke is indicated by the hardness index specified by ASTM, O409-l which shows that the less the index the harder the coke. In this invention, the harder the coke the better. Less than 25 of the index is preferred.
- lt is understood that the raw coke material is not limited to have the above composition and property.
- coke As a starting raw material, coke only is preferred, but when another material is added, it is preferred that about 5-15 parts by weight of carbon black, such as, channel black are added to about 100 parts by weight of coke. When coal or anthracite is added, it should be in an amount corresponding to the above of the carbon black to be added, but not limited.
- a particle size of carbonaceous material is a very important matter in this invention for making a desired product. lts maximum particle size should be 40 micron.
- the particle size of coke powder is one of the most important requirements for attaining the desired product of this invention.
- Raw coke is ground or pulverized to the particle size of 40 micron.
- coke is roughly ground by a jaw crusher, then by :1 micron mill and it is screened by an air separator to the desired particle size of 40 micron.
- a material is ground with a view to grinding to the particle size of a predetermined dimension, for example, a very small dimension, such as, 40 micron, the distribution of a predetermined particle size cannot be complete, but it tends to be so by a grinding method and apparatus.
- the results of sedimetry have shown a particle larger than 40 micron zero, 18.8 percent of that of 40-20 micron, 31.3 percent of 20-10 micron, 31.0 percent of 10-5 micron, and 23.5 percent of less than 5 micron.
- the particle size of a raw material is very important, but we do not intend to limit all the particle size of the material to 40 micron only. We do not limit that each and every particle size of the material should be 40 micron only. A somewhat nonuniform distribution of a particle size less than 40 micron and larger than 1 micron is allowable if it contains more than 60 percent, preferably percent when the material is pulverized to the particle size in view by a known manner.
- a carbonaceous product is manufactured by the steps of grinding a carbonaceous material, mixing the material and a binder, molding the mixture to shape, and baking it.
- a feature of the invention consists in a specified particle size, that is, less than 40 micron.
- the particle size of carbon black is known to be less than 40 micron, and that of even the biggest one is less than i micron, hence the carbon black only should not be preferred to be a raw material in this invention.
- a product made of the carbon black only in accordance with this invention is much inferior in strength to the one made of coke powder ground to the par ticle size of 40 micron or below. Therefore, it is not desirable to select the carbon black having a particle size less than 1 micron only as a raw material for the product of this invention from a particle size point of view.
- a binder is selected from the group of pitch, tar, and a carbonizable synthetic resin, and a mixture thereof.
- pitch has a softening point, 70 C., and! a composition of 52 percent volatile constituents, 48 percent free carbon, and 18 percent benzol-insoluble constituents.
- Tar has 70 percent volatile constituents, 30 percent free carbon, and 5 percent benzol-insoluble constituents.
- the synthetic resin is selected from the group of a highly carbonizable one such as, phenolic or furan when it is baked.
- an amount of the binder to be added should be sufficiently large so as to cover the surface area of each particle of the material completely, since the finer the particle the more surface area thereof.
- the binder is added in a larger amount than the minimum required. It is because when a powdery material is to be mixed with a least required amount of binder, a stronger mixing power is required than with an excess thereof, and a suitable mixer to attain its full ability has never occurred to those skilled in the art, and further, it has been considered to be easy that an excess of binder is used to make a sufficient contact of each particle therewith.
- the second baked product has a bulk density of kneading step is carried out by so strong an electric power that less than L68, it is preferable to subject it to a further baking the material heats itself by a kneading friction so as to after the itch impregnation.
- the pitch impregnation is facilitate mixing thereof, whereby an external heating as in the preferred b au when a molded carbonaceous article is Wern r mlXef i entir ly r quir d.
- a number of bury mlxer Cooledi and agamlpulvewed to a particle up times of pitch impregnation should be preferred to be at most to 9 mesh Tyler' We F Hregrmd",
- a carbonaceous twice, because the increase of bulk density cannot be exmaterial obtained from this regrind has a more uniform strucpected despite of multiplying the number of times of pitch wre than t prevlou? Pamcular care taken so that a pregnation.
- Pitch impregnation of two times or more tends to Pamela of regrmd i mo h t should not produce a variation in the carbonaceous structure so that the reground to less than the maximum particle SIZCOfthtB starting Construction of each pore becomes unsuitable for a mutenul' A q matfmal havmg pamcle up to sequent metal impregnation to be treated.
- the reground powder can be molded into shape by heating it a little. Subsequently, the molded shape was baked at the rate of Bulk tit-nar Sl'ltilh hardness Flexural strength impregnation 5 C. per hour in a nitrogen atmosphere furnace up to the maximum temperature of 800 C. wherein it was held for a With grain )8 against grain period of l hour. This we call the first baking step. s- 1 After the first baking step, the product is subjected to the Againsgmi" second baking step at a temperature of l,300 to 1.400 C. in 70 an Acheson-type direct resistance electric furnace.
- the With grain refers to an orientation parallel to the requirements of baking in a furnace are permissible, that is, if direction of grain while against grain to an orientation vertithere is any furnace wherein the first and second baking steps cal to that Of grain can be carried out in a single furnace, the carbonaceou
- the above carbon article of a high strength with no metal product may be subjected directly to the first and second impregnation can be applied where there isastatic load, butit backing steps in the one furnace.
- a carbon product obtained from the second burning step is subjected to a metal impregnation in order to improve its dynamic property.
- This carbon product should have a bulk density of 1.68-1.79 prior to the metal impregnation.
- a carbon product with less than 1.68 of a bulk density is of a relatively weak strength while that of higher than 1.79 cannot exhibit a full reinforcement advantage of metal impregnation on account of a scarce porosity into which metal infiltrates.
- a metal for impregnating a carbonaceous product therewith is a metallic element or an alloy which has a melting point of 200 to 1,000 C.
- the range of the melting point of the metal and alloy has been specified in the above because if the melting point of a metal or alloy for impregnation is lower than 200 C., the metal or alloy infiltrated into the seal material will be molten under the condition of a high temperature service to destroy it while if the melting point is higher than 1,000 C. an impregnating process thereof will be difficult.
- an improved seal material having an excellent dynamic property can be obtained by impregnating the carbon product having a bulk density of 1.68-1.79 manufactured in accordance with this invention with a metal selected from the group consisting of tin, lead, antimony, silver, an antimony-lead alloy, an antimony-tin alloy, Y alloy (an aluminum alloy having the designation Alcoa 142, SAE
- ASTM CN 42A and containing about 4 percent copper, about 1.5 percent magnesium, and about 2.0 percent nickel), an antimony-copper alloy, and a lead-silver alloy. These metals and alloys have the range of melting points specified above.
- the impregnating process is effected in an autoclave by causing the carbon product to immerse in a molten metal bath.
- the autoclave of 100 liters is evacuated by a vacuum pump per 500-liters/min. up to the vacuum of 5 Torr., preferably up to 1 Torr., and then the carbon product is impregnated with the molten metal in a nitrogen or argon atmosphere in order to prevent the metal from oxidizing under a pressure of to l5O-kg./cm. for a period of 10-30 minutes.
- the product is lifted up, cooled to room temperature, and the carbon product treated with metal is withdrawn from the autoclave. In this treatment, it is necessary to secure the carbon product to the bottom of an impregnating vessel so as not to float up since it is much lighter than the molten metal.
- a simple test for measuring a ratio of impregnation is to measure a bulk density of a product.
- a carbon product impregnated with antimony has a bulk density of more than 2.32, and lead more than 2.69, when the ratio of metal impregnation is more than 80 percent.
- the ratio of metal impregnation is obtained by the following formula:
- Ratio of metal impregnation (Density of product after impregnation) W i (Density of seeond hal ed product) (Metal density) (Carbon porosity)
- the degree rate of metal impregnation which meets the requirements of this invention should. be preferred to be at least percent or more. If there is a product having the rate .ofless than 80 percent, it should be omitted since an adequate strength thereof cannot be expected therefrom.
- a carbon product treated is withdrawn from the autoclave, and then it is subjected to a finish work, such as, described above, in a conventional manner to produce a desired seal material.
- a finish work such as, described above, in a conventional manner to produce a desired seal material.
- a test specimen (FIG. 4) support of our device (FIGS. 2-3) is provided on an electromagnetic vibratory testing machine in order to conduct an impact-fatigue test.
- the electromagnetic vibration test machine is employed to test various parts of missiles, aircrafts, and automobiles, etc. by means of resonance frequency, and the specification is as follows:
- test of this invention is conducted as follows: a test specimen, 6 1OX60 mm, weight 8-l1 g., is made from a blank of the carbon product of this invention. The specimen is freely supported at both ends in a recess, 7 mm., of two posts ofa testing machine as shown in FIGS. 2-3, and further, it is secured to a weight W of 344 g. The recess is 7 mm. high and the specimen 6 mm. thick, so there is a gap 1 mm. therebetween.
- a rig for holding the specimen is simple as shown in the drawing, and the rig is placed on the electromagnetic vibratory table, a drive of which is not shown. It is understood that the details of the above testing machine and the rig are omitted because they are not part of the invention.
- the vibratory table can be arranged in such a manner that it vibrates at 1 G. (gravity) to 30 G., the more the number ofG. the more vibration.
- G. is gradually increased upon vibration of the table when a switch thereof is on.
- the specimen rig sets in vibration up and down.
- G. reaches 30 G. in a period of about 5 seconds, a time prior to destruction of specimen is measured by a stop watch.
- a material having a poor dynamic strength is usually destroyed before 10 G. It is understood that the specimen with the weight is arranged not to leap out of the rig by vibration.
- a period of longer than 10 minutes at 30 G. is a passing mark of the above test for the seal material of this invention.
- the coke of the highest grade, NFC (Hardness index 25 or less specified by ASTM, D409-5 l) of the Nittetsu Chemical industry Co., Ltd., Japan was selected. This coke was ground to the maximum particle size 40 micron or less.
- a mixture of 100 parts by weight coke powder and 43 parts by weight binder consisting of 1 part of weight tar and 9 parts by weight pitch was made. This mixture was kneaded by a mixer of Banbury type with an electric power of 17 kw. per one kg. of charge. The resulting mixture was cooled, reground, and screened by l mesh Tyler or less.
- the resulting powder was placed in a metallic mold, 3 3 l inch, and molded at a molding pressure of 2 tons per sq. cm.
- the molded shape was baked at the rate of C. per hour in a nitrogen atmosphere furnace up to the maximum temperature of 800 C. wherein it was held for a period of one hour in order to obtain a first baked product.
- This first baked product was subjected to pitch impregnation, and thereafter it was baked at the temperature of 1,350 C. for a period of about 30 minutes in an Acheson-type direct resistance electric furnace to produce a second baked product.
- a bulk density of this second baked product was found to have one between 1.68 and 1.81.
- test specimen B.D. of second baked product 1. 70 1.78 1.66 1. 81 ED. of product impregnated with metal 2. 67 2. 49 2. 76 2. 44
- Rate of metal impregnation percent 88 88 88 91 Flexural strength, kgJcrnJ 940 980 920 870 Dynamic strength, 30 G 1 30 minutes longer. 1 8 minutes, failure. 3 4 minutes, failure.
- Petroleum coke (Hardness index 30) of the Great Lakes Carbon Corp, U.S.A. was adopted as a raw material.
- a second baked product was obtained in accordance with the same procedure as in example 1. Antimony was used for a metal for impregnation.
- the second baked product was impregnated with antimony under the condition of 0.05 Torr, reduced pressure, at the temperature of 700 C., and under the pressure of I00 kg. per sq. cm.
- the properties of the final product are shown:
- step (a) mixing the ground carbonaceous material of step (a) with a binder selected from the group consisting of pitch, tar, a highly carbonizable synthetic resin and mixtures thereof,
- step (e) molding the mass of step (e) into a mold
- step (f) subjecting the carbonaceous shape of step (f) to a baking procedure at a maximum temperature of l,300 C. to 1 ,400 C. in an inert atmosphere
- step (f) selecting the carbonaceous shape of step (f) so that it has a bulk density in the range of L68 to 1.79,
- step (h) having the specified bulk density with a metal or alloy having a melt ing point of 200 to L000 C. and selected from the group consisting of tin, lead, antimony, silver, an antimony-lead alloy, an antimony-tin alloy, Y alloy, an antimony-copper alloy, and a lead-silver alloy, said impregnation step being effected by first introducing the baked shape into an autoclave, evacuating the autoclave to a partial pressure, surrounding the baked shape with molten metal and pressurizing the autoclave with an inert gas,
- step (i) continuing step (i) until at least 80 percent of the voids of the baked shape is impregnated with the molten metal
- step (h) which have bulk density of less than 1.58 are subjected to one or more pitch impregnations followed after each pitch impregnation by a baking step so as to increase the bulk density to within 1.68 to 1.79.
- step (11) which have a bulk density of more than 1.58, but less than 1.68 are subjected to a second baking step with no pitch added so as to increase its bulk density to within 1.68 to 1.79.
- step a) A method according to claim .1 wherein the raw carbonaceous material used in step a) is coke powder of both coal and petroleum origin.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Inorganic Chemistry (AREA)
- Ceramic Products (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Carbon And Carbon Compounds (AREA)
- Powder Metallurgy (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP44030706A JPS511728B1 (enrdf_load_stackoverflow) | 1969-04-22 | 1969-04-22 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3619430A true US3619430A (en) | 1971-11-09 |
Family
ID=12311078
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US831160A Expired - Lifetime US3619430A (en) | 1969-04-22 | 1969-06-06 | Method of making a metal impregnated carbon product |
Country Status (4)
Country | Link |
---|---|
US (1) | US3619430A (enrdf_load_stackoverflow) |
JP (1) | JPS511728B1 (enrdf_load_stackoverflow) |
DE (1) | DE1927058C3 (enrdf_load_stackoverflow) |
GB (1) | GB1273755A (enrdf_load_stackoverflow) |
Cited By (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3902861A (en) * | 1969-07-31 | 1975-09-02 | Bottelle Memorial Inst | Composite material |
US3907514A (en) * | 1972-10-19 | 1975-09-23 | Pure Carbon Company Inc | Aluminum carbon composite seal material |
US3927991A (en) * | 1969-07-15 | 1975-12-23 | Toyo Kogyo Co | Wear-resistant sliding member |
US3969451A (en) * | 1971-05-17 | 1976-07-13 | The Wickes Corporation | Mechanical seals |
US3985477A (en) * | 1975-05-30 | 1976-10-12 | General Motors Corporation | Tube core apex seal for rotary combustion engine |
US4076637A (en) * | 1976-09-29 | 1978-02-28 | Tyler Corporation | Metal dispersions and method for producing same |
WO1981003452A1 (en) * | 1980-06-09 | 1981-12-10 | A Khomenko | Method of making antifrictional materials |
US4535035A (en) * | 1984-01-17 | 1985-08-13 | The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration | Oxidation resistant slurry coating for carbon-based materials |
US4882103A (en) * | 1987-11-09 | 1989-11-21 | Mitsubishi Pencil Co., Ltd. | Process for producing carbon product having coarse and dense structure |
DE4411059A1 (de) * | 1994-03-30 | 1995-10-05 | Ringsdorff Werke Gmbh | Werkstoff für Kolben für Verbrennungskraftmaschinen |
US5554390A (en) * | 1994-01-28 | 1996-09-10 | Lockheed Missiles & Space Company, Inc. | Coatings with second phase particulate to improve environmental protection |
US5609815A (en) * | 1993-02-23 | 1997-03-11 | Le Carbone Lorraine | Process for fast manufacturing of carbonaceous products |
US5901964A (en) * | 1997-02-06 | 1999-05-11 | John R. Williams | Seal for a longitudinally movable drillstring component |
US6303545B1 (en) * | 1998-04-09 | 2001-10-16 | Chemetall Ges. M.B.H. | Solid lubricants with a tin sulphide and carbon base |
US6787029B2 (en) | 2001-08-31 | 2004-09-07 | Cabot Corporation | Material for chromatography |
US20060057386A1 (en) * | 2004-09-09 | 2006-03-16 | Nissin Kogyo Co., Ltd. | Composite material and method of producing the same, and composite metal material and method of producing the same |
US20100015032A1 (en) * | 2004-07-21 | 2010-01-21 | Nissin Kogyo Co., Ltd. | Carbon-based material and method of producing the same, and composite material and method of producing the same |
CN107207359A (zh) * | 2015-02-13 | 2017-09-26 | 申克霍夫曼碳科技股份公司 | 摩擦衬片材料和制备摩擦衬片材料的方法 |
CN114804876A (zh) * | 2022-03-09 | 2022-07-29 | 哈尔滨电碳厂有限责任公司 | 一种高耐磨端面密封石墨材料的制备方法 |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4643956A (en) * | 1984-12-24 | 1987-02-17 | United Technologies Corporation | Coke filled separator plate for electrochemical cells |
CN106699181B (zh) * | 2015-11-13 | 2019-09-03 | 大同新成新材料股份有限公司 | 一种利用氧化石墨烯制备受电弓碳滑条材料的制备方法 |
CN110483047B (zh) * | 2019-08-24 | 2021-08-10 | 湖南长重机器股份有限公司 | 一种斗轮机用的耐磨碳刷材料及其制备方法 |
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US2929741A (en) * | 1957-11-04 | 1960-03-22 | Morris A Steinberg | Method for coating graphite with metallic carbides |
US2946700A (en) * | 1957-12-24 | 1960-07-26 | Crucible Steel Co America | Production of infiltrated composites |
US2982671A (en) * | 1957-02-21 | 1961-05-02 | Napier & Son Ltd | Impregnated carbon seals |
US3160519A (en) * | 1959-07-29 | 1964-12-08 | Lorraine Carbone | Nozzle material for jet-propelled rockets |
US3288573A (en) * | 1960-10-03 | 1966-11-29 | Polycarbide Corp | High temperature resistant member and process for forming |
US3321727A (en) * | 1964-12-09 | 1967-05-23 | Kanthal Ab | Heat-resistant and oxidationproof materials |
US3342627A (en) * | 1964-05-05 | 1967-09-19 | Pure Carbon Company Inc | Method for impregnating graphite bodies and the article produced therefrom |
US3348967A (en) * | 1962-12-27 | 1967-10-24 | Valley Co Inc | Process of making an article having a hard carbide, boride or silicide outer region |
US3436253A (en) * | 1966-04-13 | 1969-04-01 | Us Navy | Alloys for improving properties of graphite |
US3469851A (en) * | 1964-09-18 | 1969-09-30 | Danfoss As | Pump shaft seal |
US3493423A (en) * | 1964-05-01 | 1970-02-03 | Union Carbide Corp | Coating carbon substrates with refractory metal carbides |
US3517092A (en) * | 1968-04-15 | 1970-06-23 | Atomic Energy Commission | Process for preparing high-density isotropic graphite structures |
-
1969
- 1969-04-22 JP JP44030706A patent/JPS511728B1/ja active Pending
- 1969-05-28 DE DE1927058A patent/DE1927058C3/de not_active Expired
- 1969-05-30 GB GB27544/69A patent/GB1273755A/en not_active Expired
- 1969-06-06 US US831160A patent/US3619430A/en not_active Expired - Lifetime
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Publication number | Priority date | Publication date | Assignee | Title |
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US2982671A (en) * | 1957-02-21 | 1961-05-02 | Napier & Son Ltd | Impregnated carbon seals |
US2929741A (en) * | 1957-11-04 | 1960-03-22 | Morris A Steinberg | Method for coating graphite with metallic carbides |
US2946700A (en) * | 1957-12-24 | 1960-07-26 | Crucible Steel Co America | Production of infiltrated composites |
US3160519A (en) * | 1959-07-29 | 1964-12-08 | Lorraine Carbone | Nozzle material for jet-propelled rockets |
US3288573A (en) * | 1960-10-03 | 1966-11-29 | Polycarbide Corp | High temperature resistant member and process for forming |
US3348967A (en) * | 1962-12-27 | 1967-10-24 | Valley Co Inc | Process of making an article having a hard carbide, boride or silicide outer region |
US3493423A (en) * | 1964-05-01 | 1970-02-03 | Union Carbide Corp | Coating carbon substrates with refractory metal carbides |
US3342627A (en) * | 1964-05-05 | 1967-09-19 | Pure Carbon Company Inc | Method for impregnating graphite bodies and the article produced therefrom |
US3469851A (en) * | 1964-09-18 | 1969-09-30 | Danfoss As | Pump shaft seal |
US3321727A (en) * | 1964-12-09 | 1967-05-23 | Kanthal Ab | Heat-resistant and oxidationproof materials |
US3436253A (en) * | 1966-04-13 | 1969-04-01 | Us Navy | Alloys for improving properties of graphite |
US3517092A (en) * | 1968-04-15 | 1970-06-23 | Atomic Energy Commission | Process for preparing high-density isotropic graphite structures |
Cited By (32)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3927991A (en) * | 1969-07-15 | 1975-12-23 | Toyo Kogyo Co | Wear-resistant sliding member |
US3902861A (en) * | 1969-07-31 | 1975-09-02 | Bottelle Memorial Inst | Composite material |
US3969451A (en) * | 1971-05-17 | 1976-07-13 | The Wickes Corporation | Mechanical seals |
US3907514A (en) * | 1972-10-19 | 1975-09-23 | Pure Carbon Company Inc | Aluminum carbon composite seal material |
US3985477A (en) * | 1975-05-30 | 1976-10-12 | General Motors Corporation | Tube core apex seal for rotary combustion engine |
US4076637A (en) * | 1976-09-29 | 1978-02-28 | Tyler Corporation | Metal dispersions and method for producing same |
US4420539A (en) * | 1978-01-28 | 1983-12-13 | Kostikov Valery I | Process for producing antifriction materials |
DE3050427C2 (enrdf_load_stackoverflow) * | 1980-06-09 | 1989-03-02 | Valerij Ivanovic Moskau/Moskva Su Kostikov | |
WO1981003452A1 (en) * | 1980-06-09 | 1981-12-10 | A Khomenko | Method of making antifrictional materials |
US4535035A (en) * | 1984-01-17 | 1985-08-13 | The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration | Oxidation resistant slurry coating for carbon-based materials |
US4882103A (en) * | 1987-11-09 | 1989-11-21 | Mitsubishi Pencil Co., Ltd. | Process for producing carbon product having coarse and dense structure |
US5609815A (en) * | 1993-02-23 | 1997-03-11 | Le Carbone Lorraine | Process for fast manufacturing of carbonaceous products |
US5554390A (en) * | 1994-01-28 | 1996-09-10 | Lockheed Missiles & Space Company, Inc. | Coatings with second phase particulate to improve environmental protection |
DE4411059A1 (de) * | 1994-03-30 | 1995-10-05 | Ringsdorff Werke Gmbh | Werkstoff für Kolben für Verbrennungskraftmaschinen |
US5901964A (en) * | 1997-02-06 | 1999-05-11 | John R. Williams | Seal for a longitudinally movable drillstring component |
US6303545B1 (en) * | 1998-04-09 | 2001-10-16 | Chemetall Ges. M.B.H. | Solid lubricants with a tin sulphide and carbon base |
US6787029B2 (en) | 2001-08-31 | 2004-09-07 | Cabot Corporation | Material for chromatography |
US7951297B2 (en) | 2001-08-31 | 2011-05-31 | Cabot Corporation | Material for chromatography |
US7008534B2 (en) | 2001-08-31 | 2006-03-07 | Cabot Corporation | Material for chromatography |
US20040235656A1 (en) * | 2001-08-31 | 2004-11-25 | Gaudet Gregory T. | Material for chromatography |
US20060186047A1 (en) * | 2001-08-31 | 2006-08-24 | Gaudet Gregory T | Material for chromatography |
US7195713B2 (en) | 2001-08-31 | 2007-03-27 | Cabot Corporation | Material for chromatography |
US8052918B2 (en) | 2004-07-21 | 2011-11-08 | Nissin Kogyo Co., Ltd. | Carbon-based material and method of producing the same, and composite material and method of producing the same |
US20100015032A1 (en) * | 2004-07-21 | 2010-01-21 | Nissin Kogyo Co., Ltd. | Carbon-based material and method of producing the same, and composite material and method of producing the same |
US7803297B2 (en) * | 2004-09-09 | 2010-09-28 | Nissin Kogyo Co., Ltd. | Composite material and method of producing the same, and composite metal material and method of producing the same |
US20100324194A1 (en) * | 2004-09-09 | 2010-12-23 | Nissin Kogyo Co., Ltd. | Composite Material and Method of Producing the Same, and Composite Metal Material and Method of Producing the Same |
US20060057386A1 (en) * | 2004-09-09 | 2006-03-16 | Nissin Kogyo Co., Ltd. | Composite material and method of producing the same, and composite metal material and method of producing the same |
US8303869B2 (en) | 2004-09-09 | 2012-11-06 | Nissin Kogyo Co., Ltd. | Composite material and method of producing the same, and composite metal material and method of producing the same |
CN107207359A (zh) * | 2015-02-13 | 2017-09-26 | 申克霍夫曼碳科技股份公司 | 摩擦衬片材料和制备摩擦衬片材料的方法 |
US20180266506A1 (en) * | 2015-02-13 | 2018-09-20 | Schunk Hoffmann Carbon Technology Ag | Friction lining material and method for producing a friction lining material |
US10591010B2 (en) * | 2015-02-13 | 2020-03-17 | Schunk Hoffman Carbon Technology Ag | Friction lining material and method for producing a friction lining material |
CN114804876A (zh) * | 2022-03-09 | 2022-07-29 | 哈尔滨电碳厂有限责任公司 | 一种高耐磨端面密封石墨材料的制备方法 |
Also Published As
Publication number | Publication date |
---|---|
DE1927058B2 (de) | 1978-11-09 |
GB1273755A (en) | 1972-05-10 |
JPS511728B1 (enrdf_load_stackoverflow) | 1976-01-20 |
DE1927058A1 (de) | 1971-01-28 |
DE1927058C3 (de) | 1979-07-12 |
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