US3494164A - Process for producing a reinforcing rod for concrete - Google Patents

Process for producing a reinforcing rod for concrete Download PDF

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Publication number
US3494164A
US3494164A US695463A US3494164DA US3494164A US 3494164 A US3494164 A US 3494164A US 695463 A US695463 A US 695463A US 3494164D A US3494164D A US 3494164DA US 3494164 A US3494164 A US 3494164A
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United States
Prior art keywords
rod
ribs
concrete
diameter
producing
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Expired - Lifetime
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US695463A
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English (en)
Inventor
Gallus Rehm
Oskar Palmer
Walter Unfried
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Baustahlgewebe GmbH
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Baustahlgewebe GmbH
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Publication of US3494164A publication Critical patent/US3494164A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/16—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
    • B21B1/163—Rolling or cold-forming of concrete reinforcement bars or wire ; Rolls therefor
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
    • E04C5/02—Reinforcing elements of metal, e.g. with non-structural coatings of low bending resistance
    • E04C5/03—Reinforcing elements of metal, e.g. with non-structural coatings of low bending resistance with indentations, projections, ribs, or the like, for augmenting the adherence to the concrete

Definitions

  • This invention relates to processes for producing reinforcement rods for use in concrete structures.
  • An object of the invention is to provide a process for the manufacture of reinforcing rods wherein the ribs have a sufiicient height and blend smoothly with the unribbed surface of the rod.
  • this objective is attained by producing a steel rod of round cross-section by hot rolling, then reducing this cross-section by cold forming, e.g. drawing, then providing the rod at 2 to 4 locations uniformly distributed around its circumference with fiat indentations by cold-rolling in an axial direction, each of which indentation has a width .of to 30% of the rod diameter, whereafter the portions of the circumference lying between the flat indentations are provided with ribs United States Patent O 3,494,164 Patented Feb. 10, 1970 by cold-rolling in such a manner that there is a gradual transition from the flanks of the ribs with the. surface of the rod between the ribs and from the ends .of the ribs into the unribbed surface lying between two ribs in the circumferential direction.
  • the fiat indentations may also be produced by the cold forming methods by which the cross-section of the hot rolled rod is reduced. Generally, however, it is appropropriate to carry out these two steps of the process in succession.
  • the production of the ribs is effected by means of as many rolls arranged around the rod as there are flat indentations therein. The circumference of these rolls is provided with many toothlike protuberances at distances corresponding to the distance desired between the ribs to be formed and the outer edges of which correspond to the shape of the notches which are to be formed on the rod between two ribs.
  • the depth of the hollow formed between two adjacent projections at the circumference of the roll is a maximum in a central location along the length of the hollow, said depth being greater than the maximum height of the ribs of the steel rod which it forms.
  • these hollows are such that at their greatest depth they lie on a cylindrical surface concentric with the rod axis but of a smaller diameter than the rod diameter, whereas their edges lie on a cylindrical surface concentric with the rod axis, which has a diameter greater than that of the rod, the width of these hollows in their center being approximately 20 to 25% of the rod diameter and becoming zero at the opposite ends of the hollows.
  • the aforesaid two cylindrical surfaces intersect each other at the ends of the hollows, these points of intersection in the circumferential direction being separated by a distance of between 10 and 15% of the rod diameter.
  • FIGURE 1 is a diagrammatic illustration of the drawing of a round rolled rod
  • FIGURE 2 is a cross-sectional view on an enlarged scale .of a drawn round rod
  • FIGURE 3 is a cross-section of a drawn rod which has been provided with fiat surfaces at three locations along its circumference;
  • FIGURE 4 is a perspective view of the rolls for producing the flat surfaces on the rod
  • FIGURE 5 is a cross-sectional view of a rod provided with ribs according to the invention.
  • FIGURE 6 is a perspective view of the rolls for producing the ribs on the rod
  • FIGURE 7 is a sectional view taken along line VII VII in FIG. 6;
  • FIGURE 8 is a diagrammatic view of the rod and a roll which forms the ribs
  • FIGURE 9 is a perspective view of a rod according to the invention on an enlarged scale.
  • FIGURE 10 is a sectional view taken along line XX in FIG. 8.
  • a round rod 1 produced by hot rolling, which has a diameter d is drawn through a drawing nozzle 2, without having previously been heated to a temperature higher than the recrystallization point.
  • drawing without any preheating of rod 1 suffices.
  • the diameter d of the resulting rod 1' is reduced by about 10% compared to the diameter d
  • the tensile strength of the rod is increased.
  • the rod undergoes a calibration, i.e. an equalization of its cross-sectional size.
  • the rod 1 produced in this manner is then formed, as shown in FIGS. 3 and 4, with three flat surfaces 4a, 4b, 40, by means of the three rolls 3a, 3b, 30 which are arranged around the circumference of the rod at intervals of 120.
  • the rolling is effected at a temperature which is lower than the recrystallization temperature of the rod, preferably without the application of any heat at all.
  • the rod 1" which now has the flat surfaces, is subsequently provided with the ribs 6a, 6b, 60 by means of the three rolls 5a, 5b, 50 which, again, are arranged at 120 intervals, as shown in FIGS. 6 and 7.
  • the crosssection of the rod 1" produced in this manner is shown in FIG. 5 and a view in perspective is shown in FIG. 9.
  • FIG. 8 the cross-section of rod 1" accordin to FIG. 3, is shown in dot-dash outline. Further, only part 5 of one of the rolls 5a, 5b, 5c is represented.
  • the hollow 7 of this roll is limited on one side by the line 7, which corresponds to the surface of the rod 1" about to be produced and lies axially between the ribs, and on the other side by the line 7" which determines the depth of the hollow (see also FIG. From the point of view of roll portion 5, the line 7' protrudes beyond the dotdash line which circumscribes the cross-section 1". Thus, this edge of roll portion 5 displaces the material of the rod. This displacement of material occurs mainly into the hollow 7, which produces the rib 6.
  • the rib which is formed has a height h from the surface 8 of the rod (which corresponds to line 7') which is greater than the distance between the peripheral line 7' of the roll portion 5 and the periphery of the rod 1".
  • the maximum height h of the ribs from the surface 8 is smaller than the maximum distance e between the lines 7' and 7", i.e. smaller than the depth of hollow 7.
  • the hollow 7 has slanted sides 11, which blend into the surfaces 7' with rounded portions 10.
  • the height and the Width of the hollow 7 decrease from the center of the hollow (where both are maximum) gradually towards the edges where their dimension becomes zero. Due to the presence of the flattened portions 4a, 4b, 4c of the cross-section of the rod 1", when the ribs are formed by means of the rolls 5a, 5b, 50, some amount of material is displaced into the area of the flattened portions, so that the ribs 6 which diminish in their height and Width towards their ends will gradually run out to zero in their transition into the non-ribbed portion of the rod surface.
  • a process for producing a reinforcing rod for concrete comprising forming a plurality of axially extending flat portions on the circumference of a cylindrical rod at equal angular intervals, the flat portions being formed with a width which is between 10 and 30% of the diameter of the rod, and cold working the rod to form in the regions between the flat portions a plurality of spaced ribs which protrude from the surface of the rod and are formed with lateral flanks smoothly blending with the surface of the rod between the ribs, and with ends smoothly blending into the flat portions.
  • a device for forming ribs in a reinforcing rod for concrete comprising a plurality of rolls arranged at equal angles to each other around the rod axis, the rolls having hollows each of gradually decreasing width which in the region of their greatest depth are located on a cylindrical surface having its axis parallel to the rod axis and with a diameter smaller than the diameter of the rod, the ends of the hollows which are located at the surface of the rolls being located on a cylindrical surface having its axis parallel to the rod axis and with a diameter greater than that of the rod, the hollows having a width at the center of their length which is about 20 to 25% of the diameter of the rod, the width of the hollows diminishing from the center to the opposite ends whereat the width of the hollows is zero, the aforesaid cylindrical surface at the bottom of each hollow intersecting said cylindrical surface at the ends of the hollows, and at said ends the circumferential distance between said ends corresponding to about 10 to 15% of the diameter of the rod.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Reinforcement Elements For Buildings (AREA)
  • Metal Rolling (AREA)
  • Hydraulic Control Valves For Brake Systems (AREA)
US695463A 1967-01-03 1968-01-03 Process for producing a reinforcing rod for concrete Expired - Lifetime US3494164A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DEB0090572 1967-01-03

Publications (1)

Publication Number Publication Date
US3494164A true US3494164A (en) 1970-02-10

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ID=6985370

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US695463A Expired - Lifetime US3494164A (en) 1967-01-03 1968-01-03 Process for producing a reinforcing rod for concrete

Country Status (15)

Country Link
US (1) US3494164A (es)
BE (1) BE708524A (es)
CH (1) CH484708A (es)
DK (1) DK135812B (es)
ES (2) ES348836A1 (es)
FR (1) FR1578746A (es)
GB (1) GB1185751A (es)
IE (1) IE31988B1 (es)
IL (1) IL29196A (es)
LU (1) LU55200A1 (es)
NL (2) NL6700742A (es)
NO (1) NO121114C (es)
PL (1) PL79278B1 (es)
SE (1) SE346707B (es)
SU (1) SU389653A3 (es)

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3653246A (en) * 1969-07-26 1972-04-04 Ilseder Huette Method of and means for rolling rods
US3867825A (en) * 1972-04-05 1975-02-25 Ver Drahtindustrie Gmbh Method and apparatus for cold forming rolled wire
US3928998A (en) * 1973-11-28 1975-12-30 Aurelio Leonardo Francisco Metal rod for reinforced concrete and process for producing said rod
US4858457A (en) * 1988-05-12 1989-08-22 Potucek Frank R Machine and method for making concrete reinforcing bars
EP0624697A1 (de) * 1993-05-08 1994-11-17 Wayss & Freytag Aktiengesellschaft Spannstahlbewehrung in Spannbetonschwellen mit Vorspannung mit nachträglichem Verbund
US5809822A (en) * 1995-01-25 1998-09-22 Butty; Jean-François Method of producing a metallic hollow body with a breaking line
US5950393A (en) * 1998-07-27 1999-09-14 Surface Technologies, Inc. Non-corrosive reinforcing member having bendable flanges
EP1336438A1 (en) * 2000-09-25 2003-08-20 Nakayama Corporation Method of forming cold diametrally reducing roll for metal pipe and metal pipe formed by the method
US20100139091A1 (en) * 2008-12-08 2010-06-10 Lapp Michael T Connecting rod
US9010165B2 (en) 2011-01-18 2015-04-21 Nucor Corporation Threaded rebar manufacturing process and system
US9551150B2 (en) 2010-06-24 2017-01-24 Nucor Corporation Tensionable threaded rebar bolt
ES2620635A1 (es) * 2015-12-28 2017-06-29 Luis Vicente SÁNCHEZ PÉREZ Barra de anclaje con garras, utillaje y procedimiento para fabricarla.
CN110576041A (zh) * 2018-06-10 2019-12-17 江苏君睿智能制造有限公司 一种冷轧带肋钢筋成套加热设备
WO2023028379A1 (en) * 2021-08-27 2023-03-02 Marshall Composite Technologies, Llc System, apparatus, and method for bending a reinforcing bar

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1428561A (en) * 1921-05-02 1922-09-12 Karl R Schuster Metal bar of curved cross section
US2347904A (en) * 1941-07-26 1944-05-02 Gerald G Greulich Method of cold-working metallic bars
US2821727A (en) * 1955-05-16 1958-02-04 John C Corckran Corrugated nail making machine having a combined wire feeding and rolling means

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1428561A (en) * 1921-05-02 1922-09-12 Karl R Schuster Metal bar of curved cross section
US2347904A (en) * 1941-07-26 1944-05-02 Gerald G Greulich Method of cold-working metallic bars
US2821727A (en) * 1955-05-16 1958-02-04 John C Corckran Corrugated nail making machine having a combined wire feeding and rolling means

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3653246A (en) * 1969-07-26 1972-04-04 Ilseder Huette Method of and means for rolling rods
US3867825A (en) * 1972-04-05 1975-02-25 Ver Drahtindustrie Gmbh Method and apparatus for cold forming rolled wire
US3928998A (en) * 1973-11-28 1975-12-30 Aurelio Leonardo Francisco Metal rod for reinforced concrete and process for producing said rod
US4858457A (en) * 1988-05-12 1989-08-22 Potucek Frank R Machine and method for making concrete reinforcing bars
WO1989010804A1 (en) * 1988-05-12 1989-11-16 Potucek Frank R Machine and method for making concrete reinforcing bars
EP0624697A1 (de) * 1993-05-08 1994-11-17 Wayss & Freytag Aktiengesellschaft Spannstahlbewehrung in Spannbetonschwellen mit Vorspannung mit nachträglichem Verbund
US5809822A (en) * 1995-01-25 1998-09-22 Butty; Jean-François Method of producing a metallic hollow body with a breaking line
US5950393A (en) * 1998-07-27 1999-09-14 Surface Technologies, Inc. Non-corrosive reinforcing member having bendable flanges
US5966895A (en) * 1998-07-27 1999-10-19 Surface Technologies, Inc. Non-corrosive reinforcing member having bendable flanges
US6023903A (en) * 1998-07-27 2000-02-15 Surface Technologies, Inc. Non-corrosive reinforcing member having bendable flanges
EP1336438A1 (en) * 2000-09-25 2003-08-20 Nakayama Corporation Method of forming cold diametrally reducing roll for metal pipe and metal pipe formed by the method
EP1336438A4 (en) * 2000-09-25 2004-06-09 Nakayama Corp PROCESS FOR FORMING A COLD ROLLED ROLLER WITH DECREASING DIAMETER FOR A METAL PIPE AND METAL PIPE OBTAINED BY MEANS OF THIS PROCESS
US20100139091A1 (en) * 2008-12-08 2010-06-10 Lapp Michael T Connecting rod
US8205332B2 (en) * 2008-12-08 2012-06-26 Mahle International Gmbh Method of forming a connecting rod from two dissimiliar materials by providing material blanks of dissimiliar material, joining the material blanks and subsequently forming the connecting rod
US9551150B2 (en) 2010-06-24 2017-01-24 Nucor Corporation Tensionable threaded rebar bolt
US9010165B2 (en) 2011-01-18 2015-04-21 Nucor Corporation Threaded rebar manufacturing process and system
US9855594B2 (en) 2011-01-18 2018-01-02 Nucor Corporation Threaded rebar manufacturing process and system
ES2620635A1 (es) * 2015-12-28 2017-06-29 Luis Vicente SÁNCHEZ PÉREZ Barra de anclaje con garras, utillaje y procedimiento para fabricarla.
CN110576041A (zh) * 2018-06-10 2019-12-17 江苏君睿智能制造有限公司 一种冷轧带肋钢筋成套加热设备
WO2023028379A1 (en) * 2021-08-27 2023-03-02 Marshall Composite Technologies, Llc System, apparatus, and method for bending a reinforcing bar

Also Published As

Publication number Publication date
FR1578746A (es) 1969-08-22
DK135812B (da) 1977-06-27
BE708524A (es) 1968-05-02
IL29196A (en) 1972-03-28
PL79278B1 (es) 1975-06-30
DE1609605B2 (de) 1971-05-06
LU55200A1 (es) 1968-04-27
NL135455C (es)
SE346707B (es) 1972-07-17
GB1185751A (en) 1970-03-25
ES364799A1 (es) 1971-02-01
IE31988B1 (en) 1973-03-07
NO121114C (es) 1975-04-02
SU389653A3 (es) 1973-07-05
NL6700742A (es) 1968-07-04
DK135812C (es) 1978-01-09
ES348836A1 (es) 1969-07-16
DE1609605A1 (de) 1970-08-20
NO121114B (es) 1971-01-18
IE31988L (en) 1968-07-03
CH484708A (de) 1970-01-31

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