US3344572A - Concrete building structures with prelaminated plasterboard facing sheets - Google Patents

Concrete building structures with prelaminated plasterboard facing sheets Download PDF

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Publication number
US3344572A
US3344572A US423129A US42312965A US3344572A US 3344572 A US3344572 A US 3344572A US 423129 A US423129 A US 423129A US 42312965 A US42312965 A US 42312965A US 3344572 A US3344572 A US 3344572A
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United States
Prior art keywords
prelaminated
plasterboard
building structures
concrete building
concrete
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US423129A
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English (en)
Inventor
Sell George James
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TRUSTEEL CORP UNIVERSAL Ltd
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TRUSTEEL CORP UNIVERSAL Ltd
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Filing date
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Application filed by TRUSTEEL CORP UNIVERSAL Ltd filed Critical TRUSTEEL CORP UNIVERSAL Ltd
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Publication of US3344572A publication Critical patent/US3344572A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • E04B2/86Walls made by casting, pouring, or tamping in situ made in permanent forms
    • E04B2/8652Walls made by casting, pouring, or tamping in situ made in permanent forms with ties located in the joints of the forms
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • E04B2/86Walls made by casting, pouring, or tamping in situ made in permanent forms
    • E04B2002/8676Wall end details

Definitions

  • the present invention relates to building constructions and in particular to wall constructions formed from concrete.
  • An object of the present invention is to provide a wall, for example, a party wall, which can be load bearing, and which has good sound and heat-insulating properties. It is also an object to provide a wall which has cladding material on both surfaces.
  • FIG. 1 is an isometric view, partly cut away, of a party wall according to the invention
  • FIG. 2 is a detail View showing the manner in which the laminated cladding is secured to the upright member.
  • the framework for the wall comprises a series of stanchions or uprights 1, suitably of steel, which are mounted on a suitable base or foundation 8 and which reach to a ceiling level at which they support a beam (not shown).
  • This beam may in turn support uprights similar to the uprights 1 for the second storey.
  • Each of the uprights 1 is an I-section girder.
  • the end webs forming the lateral edges of the girder each comprise a pair of aligned flanges 3 which are spaced apart to provide a gap or channel 6 for a purpose described below.
  • the part of the centre web 4 inwardly of the portions providing the channels 6, is an openwork structure 4 which could take forms for example, a lattice structure, other than as shown.
  • the outer edges of the flanges 3 are inturned at 5.
  • the base 8 on which the stanchions 1 are erected suitably comprises a pre-moulded concrete foundation beam which underlies the wall.
  • the beam 8 rests on foundation pad 21 or other suitable foundation, for example, short bored piles.
  • the stanchions 1 are secured to the beam 8 by angle brackets 22 which are bolted into holes in the beam preformed at suitable spacings.
  • the ⁇ cladding material 25 comprises pre-laminated plasterboard which is fixed to the end-webs by means of selftapping screws (not shown) which engage in the screw gaps 6. No-nes concrete 24 is then poured in and hand compacted to ensure that the cavity is completely filled. This effectively completes the construction steps, the concrete now being merely allowed to set hard and the external surfaces of the cladding being eventually decorated ice as desired. Further storey heights can be cast subsequently in a similar way. It will be appreciated that the cladding material 25 must be made impervious to the moisture in the no-fines concrete as this will otherwise creep through the material and spoil the external face.
  • the pre-laminated plasterboard mentioned above is therefore provided on its inner surface 26 with a layer of metal foil which additionally functions to provide a degree of thermal insulation.
  • the channels 6 may be sealed, for example, by being plugged with neoprene or other suitable sealing material, or by being covered by a suitable self-adhesive tape.
  • sealing means can be applied to the stanchions during the manufacturing stage; if tape is used, it need never be removed, as screws or like securing means can readily penetrate it.
  • the end of the mould cavity at this face can be closed by applying a permanent external cladding member, in the form of an upright connected to panels 23 or Aby means of such panels.
  • the moulding operation is repeated on the next floor and may be further repeated on any further floors.
  • the openwork structure of the stanchions permits continuity of the concrete, or other settable material, for the length and height of the wall.
  • the invention is particularly but not exclusively applicable to the construction of party walls, for example, between semi-detached or terraced houses having a steel or other frame structure onto which cladding material is required to be applied.
  • the invention provides in such an application a party wall with good heat and sound insulation properties and which is also resistant to fire.
  • the invention also provides a party wall which is load bearing, so that it can support flooring and roofing elements.
  • a wall comprising a plurality of upright members set in a common base, each of said members having first and second spaced and oppositely facing flanges, and each of said first and second flanges including means defining a recess for receiving and retaining fastening means, cladding comprising pre-laminated plasterboard sheets, each lined on one face thereof with metal foil, fastening means engaging with said recesses in said rst and second flanges, said fastening means removably securing a first set of said plasterboard sheets with said lined faces in engagement with said first flanges, and removably securing a second set of said plasterboard sheets with said lined faces in engagement with said second flanges, said first and second sets of plasterboard sheets defining a mould cavity between the lined faces thereof, and a core of no-flnes concrete set in said cavity, said upright members being embedded in said core.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bulkheads Adapted To Foundation Construction (AREA)
  • Laminated Bodies (AREA)
  • Building Environments (AREA)
US423129A 1964-01-04 1965-01-04 Concrete building structures with prelaminated plasterboard facing sheets Expired - Lifetime US3344572A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB471/64A GB1086311A (en) 1964-01-04 1964-01-04 Improvements relating to wall constructions

Publications (1)

Publication Number Publication Date
US3344572A true US3344572A (en) 1967-10-03

Family

ID=9704946

Family Applications (1)

Application Number Title Priority Date Filing Date
US423129A Expired - Lifetime US3344572A (en) 1964-01-04 1965-01-04 Concrete building structures with prelaminated plasterboard facing sheets

Country Status (6)

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US (1) US3344572A (US08066781-20111129-C00013.png)
BE (1) BE657693A (US08066781-20111129-C00013.png)
ES (1) ES307547A1 (US08066781-20111129-C00013.png)
FR (1) FR1419414A (US08066781-20111129-C00013.png)
GB (1) GB1086311A (US08066781-20111129-C00013.png)
NL (1) NL6415327A (US08066781-20111129-C00013.png)

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3481093A (en) * 1966-10-25 1969-12-02 Colin H Davidson Building structure comprising collapsible building units filled in situ with concrete
DE2547145A1 (de) * 1975-10-21 1977-04-28 Daemm & System Bau Gmbh Abstand- und verbindungsvorrichtung zur herstellung von mantelbetonwaenden
US4730422A (en) * 1985-11-20 1988-03-15 Young Rubber Company Insulating non-removable type concrete wall forming structure and device and system for attaching wall coverings thereto
US6145257A (en) * 1997-06-20 2000-11-14 Cappuccio; Anthony Method and system for forming walls
US6405505B1 (en) 2000-06-02 2002-06-18 Carlo Alberti Modular interlock wall form
US20040016194A1 (en) * 1999-02-09 2004-01-29 Oscar Stefanutti Insulated wall assembly
US6688066B1 (en) * 1998-09-02 2004-02-10 James Hardie Research Pty Limited Construction technique and structure resulting therefrom
US6796093B2 (en) * 2002-03-18 2004-09-28 Donald J. Brandes Method and apparatus for assembling strong, lightweight thermal panel and insulated building structure
US20050257494A1 (en) * 2002-03-18 2005-11-24 Brandes Donald J Methods and apparatus for assembling strong, lightweight thermal panel and insulated building structure
US20050284101A1 (en) * 2004-06-24 2005-12-29 Brandes Donald J Method and apparatus for assembling strong, lightweight thermal panel and insulated building structure
US20070193169A1 (en) * 2003-08-25 2007-08-23 Building Solutions Pty Ltd Building panels
US20070227086A1 (en) * 2006-03-14 2007-10-04 Global Building Systems, Inc. Building Panels with Support Members Extending Partially Through the Panels and Method Therefor
US20080224023A1 (en) * 2007-03-16 2008-09-18 Oscar Stefanutti Tiered Concrete Wall Pour
US20100176525A1 (en) * 2006-08-18 2010-07-15 Sirewall Inc. Formwork and method for constructing rammed earth walls
US20100300012A1 (en) * 2007-01-25 2010-12-02 Global Building Systems, Inc. Building Panels with Support Members Extending Partially Through the Panels and Method Therefor

Families Citing this family (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2113795B2 (US08066781-20111129-C00013.png) * 1970-11-16 1973-12-28 Lecocq Jacques
GB2136033A (en) * 1983-02-28 1984-09-12 Taylor Woodrow Const Ltd Off-shore structures
US5048257A (en) * 1987-10-06 1991-09-17 Luedtke Charles W Construction system for detention structures and multiple story buildings
GB2219322B (en) * 1988-06-06 1992-04-29 Warren Desmond Humphries Prefinished prefabricated internally reinforced hollow box type wall or floor panel
DE4236958A1 (de) * 1992-11-02 1994-08-18 Weber Haus Gmbh & Co Kg Verbindungsstück und eine verlorene Schalung
AUPO303296A0 (en) * 1996-10-16 1996-11-14 James Hardie International Finance B.V. Wall member and method of construction thereof
MXPA03009032A (es) 2001-04-03 2004-02-12 James Hardie Res Pty Ltd Tablas de acabado externo de fibrocemento y metodos para fabricar e instalar las mismas.
US8281535B2 (en) 2002-07-16 2012-10-09 James Hardie Technology Limited Packaging prefinished fiber cement articles
DK1534511T3 (da) 2002-07-16 2012-07-09 Hardie James Technology Ltd Emballage til præfabrikerede fibercementprodukter
MXPA05003691A (es) 2002-10-07 2005-11-17 James Hardie Int Finance Bv Material mixto de fibrocemento de densidad media durable.
US7998571B2 (en) 2004-07-09 2011-08-16 James Hardie Technology Limited Composite cement article incorporating a powder coating and methods of making same
AU2007211837B2 (en) 2006-02-03 2011-03-03 James Hardie Technology Limited Expressed joint facade system
AU2007236561B2 (en) 2006-04-12 2012-12-20 James Hardie Technology Limited A surface sealed reinforced building element
CA2680026C (en) 2007-03-08 2015-04-14 James Hardie International Finance B.V. Building system
NZ579719A (en) 2007-03-21 2012-08-31 Hardie James Technology Ltd Drainage panel for a framed wall construction with a water resistant surface and drainage channels
AU326889S (en) 2009-05-29 2009-07-27 Hardie James Technology Ltd Building element
AU326890S (en) 2009-05-29 2009-07-27 Hardie James Technology Ltd Building element

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US930610A (en) * 1906-01-08 1909-08-10 John Coster Pelton Building construction.
US954814A (en) * 1908-09-21 1910-04-12 Felix P Lawrence Waterproof concrete construction.
US1379251A (en) * 1920-04-12 1921-05-24 Dargento Louis Building-wall
US1593180A (en) * 1926-01-21 1926-07-20 John D Lawrence Building construction
US1714987A (en) * 1927-06-15 1929-05-28 Oscar A Pedersen Building construction
GB336567A (en) * 1929-07-10 1930-10-10 Jaklin Hans Steel framing for walls, ceilings, roofs and the like
US2037482A (en) * 1935-07-06 1936-04-14 Oliver Daniel Boone Concrete structure
US2251499A (en) * 1938-11-02 1941-08-05 Viber Company Building structure
US2356309A (en) * 1941-05-09 1944-08-22 Gustav W Garbe Construction unit
GB755951A (en) * 1953-08-18 1956-08-29 Leonard William Foster Improvements in and relating to the building construction of walls and the like
US3186131A (en) * 1961-07-10 1965-06-01 Manufacturers Aluminum Product Building construction

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US930610A (en) * 1906-01-08 1909-08-10 John Coster Pelton Building construction.
US954814A (en) * 1908-09-21 1910-04-12 Felix P Lawrence Waterproof concrete construction.
US1379251A (en) * 1920-04-12 1921-05-24 Dargento Louis Building-wall
US1593180A (en) * 1926-01-21 1926-07-20 John D Lawrence Building construction
US1714987A (en) * 1927-06-15 1929-05-28 Oscar A Pedersen Building construction
GB336567A (en) * 1929-07-10 1930-10-10 Jaklin Hans Steel framing for walls, ceilings, roofs and the like
US2037482A (en) * 1935-07-06 1936-04-14 Oliver Daniel Boone Concrete structure
US2251499A (en) * 1938-11-02 1941-08-05 Viber Company Building structure
US2356309A (en) * 1941-05-09 1944-08-22 Gustav W Garbe Construction unit
GB755951A (en) * 1953-08-18 1956-08-29 Leonard William Foster Improvements in and relating to the building construction of walls and the like
US3186131A (en) * 1961-07-10 1965-06-01 Manufacturers Aluminum Product Building construction

Cited By (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3481093A (en) * 1966-10-25 1969-12-02 Colin H Davidson Building structure comprising collapsible building units filled in situ with concrete
DE2547145A1 (de) * 1975-10-21 1977-04-28 Daemm & System Bau Gmbh Abstand- und verbindungsvorrichtung zur herstellung von mantelbetonwaenden
US4730422A (en) * 1985-11-20 1988-03-15 Young Rubber Company Insulating non-removable type concrete wall forming structure and device and system for attaching wall coverings thereto
US6145257A (en) * 1997-06-20 2000-11-14 Cappuccio; Anthony Method and system for forming walls
US6688066B1 (en) * 1998-09-02 2004-02-10 James Hardie Research Pty Limited Construction technique and structure resulting therefrom
US7254925B2 (en) * 1999-02-09 2007-08-14 Efficient Building Systems, L.L.C. Insulated wall assembly
US20040016194A1 (en) * 1999-02-09 2004-01-29 Oscar Stefanutti Insulated wall assembly
US20070210237A1 (en) * 1999-02-09 2007-09-13 Oscar Stefanutti Insulated wall assembly
US6405505B1 (en) 2000-06-02 2002-06-18 Carlo Alberti Modular interlock wall form
US20080115450A1 (en) * 2002-03-18 2008-05-22 Global Building Systems, Inc. Method and Apparatus for Assembling Strong, Lightweight Thermal Panel and Insulated Building Structure
US7788879B2 (en) 2002-03-18 2010-09-07 Global Building Systems, Inc. Methods and apparatus for assembling strong, lightweight thermal panel and insulated building structure
US20050257494A1 (en) * 2002-03-18 2005-11-24 Brandes Donald J Methods and apparatus for assembling strong, lightweight thermal panel and insulated building structure
US6796093B2 (en) * 2002-03-18 2004-09-28 Donald J. Brandes Method and apparatus for assembling strong, lightweight thermal panel and insulated building structure
US7905073B2 (en) * 2002-03-18 2011-03-15 Global Building Systems, Inc. Method and apparatus for assembling strong, lightweight thermal panel and insulated building structure
US20070193169A1 (en) * 2003-08-25 2007-08-23 Building Solutions Pty Ltd Building panels
US7882672B2 (en) * 2003-08-25 2011-02-08 Building Solutions Pty Ltd. Building panels
US20050284101A1 (en) * 2004-06-24 2005-12-29 Brandes Donald J Method and apparatus for assembling strong, lightweight thermal panel and insulated building structure
US20070227086A1 (en) * 2006-03-14 2007-10-04 Global Building Systems, Inc. Building Panels with Support Members Extending Partially Through the Panels and Method Therefor
US20100176525A1 (en) * 2006-08-18 2010-07-15 Sirewall Inc. Formwork and method for constructing rammed earth walls
US8375669B2 (en) * 2006-08-18 2013-02-19 Sirewall Inc. Formwork and method for constructing rammed earth walls
US20100300012A1 (en) * 2007-01-25 2010-12-02 Global Building Systems, Inc. Building Panels with Support Members Extending Partially Through the Panels and Method Therefor
US8136248B2 (en) 2007-01-25 2012-03-20 Global Building Systems, Inc. Method of making building panels with support members extending partially through the panels
US20080224023A1 (en) * 2007-03-16 2008-09-18 Oscar Stefanutti Tiered Concrete Wall Pour

Also Published As

Publication number Publication date
GB1086311A (en) 1967-10-11
FR1419414A (fr) 1965-11-26
ES307547A1 (es) 1965-06-16
NL6415327A (US08066781-20111129-C00013.png) 1965-07-05
BE657693A (US08066781-20111129-C00013.png)

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