US3243211A - Connector with fusible material - Google Patents
Connector with fusible material Download PDFInfo
- Publication number
- US3243211A US3243211A US211747A US21174762A US3243211A US 3243211 A US3243211 A US 3243211A US 211747 A US211747 A US 211747A US 21174762 A US21174762 A US 21174762A US 3243211 A US3243211 A US 3243211A
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- United States
- Prior art keywords
- recoverable
- article
- heat
- fusible
- present
- Prior art date
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Classifications
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/20—Silicates
- C01B33/26—Aluminium-containing silicates, i.e. silico-aluminates
- C01B33/28—Base exchange silicates, e.g. zeolites
- C01B33/2807—Zeolitic silicoaluminates with a tridimensional crystalline structure possessing molecular sieve properties; Isomorphous compounds wherein a part of the aluminium ore of the silicon present may be replaced by other elements such as gallium, germanium, phosphorus; Preparation of zeolitic molecular sieves from molecular sieves of another type or from preformed reacting mixtures
- C01B33/2838—Zeolitic silicoaluminates with a tridimensional crystalline structure possessing molecular sieve properties; Isomorphous compounds wherein a part of the aluminium ore of the silicon present may be replaced by other elements such as gallium, germanium, phosphorus; Preparation of zeolitic molecular sieves from molecular sieves of another type or from preformed reacting mixtures of faujasite type, or type X or Y (UNION CARBIDE trade names; correspond to GRACE's types Z-14 and Z-14HS, respectively)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C61/00—Shaping by liberation of internal stresses; Making preforms having internal stresses; Apparatus therefor
- B29C61/06—Making preforms having internal stresses, e.g. plastic memory
- B29C61/0608—Making preforms having internal stresses, e.g. plastic memory characterised by the configuration or structure of the preforms
- B29C61/0616—Making preforms having internal stresses, e.g. plastic memory characterised by the configuration or structure of the preforms layered or partially layered preforms, e.g. preforms with layers of adhesive or sealing compositions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C61/00—Shaping by liberation of internal stresses; Making preforms having internal stresses; Apparatus therefor
- B29C61/06—Making preforms having internal stresses, e.g. plastic memory
- B29C61/0608—Making preforms having internal stresses, e.g. plastic memory characterised by the configuration or structure of the preforms
- B29C61/065—Preforms held in a stressed condition by means of a removable support; Supports therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C61/00—Shaping by liberation of internal stresses; Making preforms having internal stresses; Apparatus therefor
- B29C61/06—Making preforms having internal stresses, e.g. plastic memory
- B29C61/08—Making preforms having internal stresses, e.g. plastic memory by stretching tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B33/00—Castors in general; Anti-clogging castors
- B60B33/0028—Construction of wheels; methods of assembling on axle
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/22—End caps, i.e. of insulating or conductive material for covering or maintaining connections between wires entering the cap from the same end
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/70—Insulation of connections
- H01R4/72—Insulation of connections using a heat shrinking insulating sleeve
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/70—Insulation of connections
- H01R4/72—Insulation of connections using a heat shrinking insulating sleeve
- H01R4/723—Making a soldered electrical connection simultaneously with the heat shrinking
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G15/00—Cable fittings
- H02G15/02—Cable terminations
- H02G15/04—Cable-end sealings
- H02G15/043—Cable-end sealings with end caps, e.g. sleeve closed at one end
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G15/00—Cable fittings
- H02G15/08—Cable junctions
- H02G15/18—Cable junctions protected by sleeves, e.g. for communication cable
- H02G15/1806—Heat shrinkable sleeves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0037—Other properties
- B29K2995/0041—Crystalline
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0037—Other properties
- B29K2995/0046—Elastic
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S174/00—Electricity: conductors and insulators
- Y10S174/08—Shrinkable tubes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S285/00—Pipe joints or couplings
- Y10S285/909—Fluorocarbons and memory plastics
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S411/00—Expanded, threaded, driven, headed, tool-deformed, or locked-threaded fastener
- Y10S411/909—Fastener or fastener element composed of thermo-responsive memory material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49863—Assembling or joining with prestressing of part
- Y10T29/49865—Assembling or joining with prestressing of part by temperature differential [e.g., shrink fit]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T403/00—Joints and connections
- Y10T403/21—Utilizing thermal characteristic, e.g., expansion or contraction, etc.
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T403/00—Joints and connections
- Y10T403/49—Member deformed in situ
- Y10T403/4966—Deformation occurs simultaneously with assembly
Definitions
- the present invention relates to articles which are capable of changing shape and which contain a fusible insert.
- the present invention includes within its scope articles in which the fusible insert operates to restrain the recoverable portion of the article against recovery and articles in which the fusible insert does not restrain the recoverable portion of the article against recovery.
- recoverable articles are useful for covering other articles.
- elastic rubber sleeves have often been used to cover cylindrical articles merely by choosing a sleeve which, in its relaxed condition, has a diameter less than that of the article to be covered. The tendency of the sleeve to retract when it has been expanded and placed over the article results in Ia covering for the article which, for some few purposes, is satisfactory.
- Heat recoverable articles have also been used in a somewhat similar manner. An example of such a heat recoverable member is found in Patent 2,027,962, issued January 14, 1936 to Currie.
- the recoverable articles known to the prior art have been found to be completely unsatisfactory in the many instances when a strong and impervious bond between the recoverable article and the article which is to be covered is desired.
- the insulating material must, of course, be securely bonded to the conductor in order to protect the conductor from water or air or other media with which it may come into contact.
- the present invention satises this long standing need in a surprisingly simple and economical manner.
- One of the principal objects of the present invention is to provide a recoverable article capable of being laminated or otherwise united with lanother article in such a manner that a secure, intimate and impervious bond is formed and the process of so doing.
- Another object of the present invention is to provide a heat recoverable article capable of being laminated or otherwise united with another article in such a manner that a secure, intimate and impervious bond is formed and the process of so doing.
- a further object of the present invention is to provide a heat recoverable article having elastic memory which is capable of being laminated or otherwise united with another articlein such a manner that a secure, intimate and impervious bond is formed and the process of so doing.
- the present invention comprises, in part, a recoverable article which is provided with a fusible insert.
- the recoverable articles of the present invention may comprise elastic materials which have been stretched and yare held in the stretched condition, heat recoverable articles, such as articles made from materials having the property of plastic memory, or the like.
- the fusible inserts of the present invention may comprise any suitable fusible material, e.g., thermoplastics such as polyolenes.
- the word insert as used in the description of the present invention, contemplates any member which is positioned suchV that it will be interposed between the recoverable material and an article with which the recoverable material is to be la-minated or otherwise united.
- the insert comprises a fusible outer layer provided von the outer surface of the recoverable material.
- the process of the present invention comprises forming the recoverable material such that it has a dimension different from that of the article to which it is to be laminated or otherwise united and such that it has the property of being capable of changing its dimensions.
- the recoverable material is then provided with fusible material which is positioned such that it will be interposed between the recoverable material and the article to which it is to be laminated or otherwise united.
- the fusible insert is preferably in abutting relation to the recoverable member.
- the article of he present invention is then positioned with relation to the article to which it is to be laminated or otherwise united in such relation that change in the dimensions of the recoverable material will cause it to urge the fusible member toward the article to which it is to be attached and cause it to become bonded thereto.
- the article of the present in- ⁇ vention is then subjected to suicient heat to cause the fusible material to become iluid.
- the application of heat also causes the recoverable material to exercise this property.
- the preferred embodiment of this invention comprises a recoverable member which is capable of changing its dimensions in response to the application of heat at a given temperature and a fusible member which will become fluid at the same temperature.
- FIGURE 1 illustrates an embodiment of the article of the present invention in which the article has a tubular shape.
- FIGURE 2 illustrates another embodiment of the present invention in which the recoverable member is a split cylinder.
- FIGURE 3 illustrates still another embodiment of the present invention wherein the recoverable member is mounted on a coil spring.
- FIGURE 4 illustrates another embodiment of the present invention wherein the recoverable member is closed at one end.
- FIGURE 5 illustrates another embodiment of the present invention wherein the recoverable member is closed at one end and contains a ball of solder.
- FIGURE 6 illustrates another embodiment of the present invention wherein the recoverable member is closed at -one end and contains a ball of solder and electric conductors.
- FIGURES 7 and 8 illustrate embodiments of the present invention which are similar to the embodiments illustrated in FIGURES and 6, "respectively, except that the recoverablemember is-open at both ends.
- FIGURE 9 illustrates a'n ⁇ embodiment of the kpresent invention wherein vthe ⁇ recoverable member comprises a spirally wrapped'article.
- FIGURE fl() lillustrates-an embodiment of the present invention whereinthe v'conductors encapsulated by the article ⁇ of the present invention have been crimped.
- IFIGURE l11 illustrates an embodiment of the present invention wherein one yconductoriis spirally wound about another before the conductors areispliced.
- FIGURE 12 illustrates an embodiment of the present invention wherein 'the kfusible Amember comprises a longitudinally perforated cylinder.
- FIGURES 13A-D illustrate a preferred embodiment of the present invention lwherein lthe fusible lmember functions asia dam for solder.
- FIGURE l illustrates a preferred embodiment of Athe present invention wherein the r'e'coverablefmember'l and fusible insert 2 are tubular in shape.
- the recoverable material is a yheat recoverable material having the property of elastic memory, such as the materials disclosed in U.S. 'Patent No. 2,027,962.
- the 'fusible insert may comprise ⁇ virtually any material capable of being rendered flow'able by the application of heat.
- thermoplastic materials such 'as polyolefines v ⁇ (polyethylene, polypropylene, etc), 'polyamides (e;g., nylon), polyesters (e.g., polyethylene tereplithalate cellulose acetate), and-other similar materials.
- 'polyamides e.g., nylon
- polyesters e.g., polyethylene tereplithalate cellulose acetate
- the present invention is-notlimited-to the use of conventionalthermoplasticsas the fusible-insert.
- -thermosetting materials such as epoxy "resins, pOlyurethaneS, vphenol-aldehyde lcondensation products, etc., frnay also be used.
- the 'fusible insert 2 maybe combined 'with the recoverable material 1 in any ⁇ suitable manner.
- the fusible material maybe applied to -Vthe recoverable material Vas a coating or Athe fusible insert may be formed ⁇ into a predetermined size 'such that it will be held by the recoverable ⁇ member. simply by frictional forces, ie., by a 4force fit.
- the recoverable member when practicing the present invention in accordance with this preferred embodiment, the recoverable member must,)in ⁇ general, be deformed ⁇ in such a manner that-it-possesses elastic memory properties before the fusible insert is added.
- recoverable materials There are several well lcnownmethods 4according to which recoverable materials may be deformed Vsuch'tha't they possess the 'property of elastic memory.
- One such method is clearly disclosed in ULS. Patent No. 2,027,962, whichis ⁇ incorporated hercin by reference.
- such materials are independently dimensionally heat unstable, Le., capable of 'changing dimension to assume a heat stable condition upon the 'applicationof heat alone.
- the fusible insert is added to the recoverable material after the recoverable material has been caused to assume dimensions in which it has the property of elastic memory.
- the fusible insert of the present invention may be added to the recoverable member in particulate or powder form.
- the fusible p articulate material ilows to form an impervious coating.
- the fusible material is added to the recoverable material in particulate form, the addition may be performed before or lafter the recoverable ⁇ material is deformedsuch that vit possesses the property of elastic memory.
- particulate fusible material has the advantage that the article of the present invention may be assembled without causing the recoverable material to assume any given dimensions. deformed by the user to the precise ⁇ extent required by 'a given 'purpose for which the article is to be used.
- the recoverable material 1 may comprise an elastic material such as natural or synthetic rubber.
- the fusible insert must possess sufficient structural strength that it is able to withstand the compressive forces exerted by the recoverable material after it has been distended.
- the vfusible insert is iirst formed to a size different from that of the article to which the article of the present invention is to be laminated or otherwise united. For example, as illustrated in FIGURE l, elastic material 1, which has a diameter smaller than that of insert 2 when it is in the relaxed state, is ⁇ stretched over insert 2.
- the combined recoverable material i1 and insert 2 may then be placed over an article to be encapsulated, 'such as an electric'condui't or the like, which is of a diameter substantially the same as, or somewhat larger than, the original relaxeddiarneter of the recoverable material 1.
- the encapsulation is accomplished'by kthe application of sutlcient lheat to ⁇ fuse or break down the crystalline structure of insert V2;, thereby causing insert 2 lto -lose its rigidity and permitting lthe recoverable material 1 to contract elastically to approachits original dimension.
- the 'result is a highly effective bonding of recoverable 'material 1 tothe encapsulated article.
- This method may be used for true encapsulation inthe sense of fusing the insert 2 to the member yto be encapsulated, or may function simply to produce -a heat shrinkable elastic tube wherein the rigid insert is used only for the purpose of temporarily maintaining the recoverable vmaterial in its expanded condition.
- the recoverable material is a split-cylinder type spring 3 which is Aheld under tension -by rigid fusible insert -4.
- ⁇ Sp1-ing f3 is illustrated as being made from metal, but it is to be understood that spring 3 may comprise other suitable mate'rials such as ⁇ plastic or hard rubber.
- the relation of members 3 and 4 maybe reversed such that rigid fusible member 4 surrounds spring 3 and holds it under tension.
- the function ⁇ of this embodimentcof the .present invention ⁇ is essentially the same as that previously described with ⁇ respect to the use of a stretched elastic 4material as'the recoverable material.
- FIGURE 3 illustrates an embodiment ofthe present invention wherein recoverable material 5, which has a circular horizontal crosssection and ⁇ is provided with fusible material 6 which is suitably bonded, eg., by adhesive, thereto, holds coil spring 7 in compression.
- recoverable material 5 comprises va material possessing the property of elastic memory.
- FIGURES 4-6 illustrate embodiments vof thepresent invention in which the recoverable material 8 has a closed end.
- This closed end may be formed by sealing, by appropriate means, one end of a tubular member, or may be formed simply by molding a thimble shaped article.
- the articles illustrated in FIGURES 4-6 are particularly useful for terminating electrical conduits.
- FIGURE 4 is essentially the same as that illustrated in FIGURE 1, with the exception that one end of the recoverable member 8, which surrounds fusible member 9, is closed.
- a ball of solder and llux is positioned within fusible member 9.
- fusible member 9 caused to fuse
- recoverable member 8 caused to contract to a smaller diameter
- the ball of solder and ux 10 is also caused to fuse.
- the solder thus supplements f-usible member 9 as an encapsulating material.
- recoverable member 8 is illustrated as it would appear with fusible member 9, ball of solder ii 10 and Wires 11 inserted therein.
- FIGURE 7 is essentially the same as that illustrated in FIGURE 5 with the exception that recoverable member 12 is open at both ends.
- FIGURE 8 is similar to that illustrated in FIGURE 7, with the addition that" a rigid sleeve 13,'preferably comprising metal, is inserted within fusible member 9. It is preferred that rigid member 13 have an axial dimension less than that of recoverable member 12 and fusible member 9. Thus, when heat is applied to this assembly, the recoverable member contracts down around the sides of rigid member 13. It is to be understood that solder 10 may be omitted from this embodiment. p n u A Since the articles of the present invention are particularly suitable for splicing and terminating the ends of electrical conduits, the procedure for so using the articles of the present invention will be described in some detai1.
- the recoverable member 8 contracts to encapsulate or surround the fusible material 9 which is melted by the heat.
- the heat also causes the insulation on the ywires to migrate away fromV the'V ends thereof, thereby exposing the wires.
- the solder may be omitted where it is not4 necessary, eg., where soldered wires are being covered.
- the sleeve 13 may be omitted if the structural strength which it imparts is not required.V
- the tube may be extruded, molded or fabricatedI
- the heat further causes the solder to fuse around the exposed wires. Upon coolfusible member 24 will become flowable.
- the flat sheet may be rolled into a tube in such a manner that a series of spirally wound layers are formed as illustrated in FIGURE 9.
- the compressive forces exerted by the spirally wound layers 14 on fusible member 15 are substantially greater than those exerted by a single layer of recoverable material.
- the article of the present invention is used to splice electric conductors and in which it is desired to omit the solder, eg., the embodiments illustrated in FIGURES l and 4, it has been found desirable, as illustrated in FIGURE 10, to apply crimping force to the spliced conductors 16 and 17 at the point where the exposed conductors are in contact with each other.
- the crimping assures that an effective connection is made between the conductors.
- the crimping may, of course, be performed either before or after the article of the present invention comprising fusible member 18 and recoverable member 19, is used to splice the connectors.
- the insulation may be stripped from one of the conductors 20 for suicient length to expose a portion of the conductory which is long enough to be spirally wrapped around the exposed portion of the other conductor 21.
- the article of the present invention comprising fusible member 22 and recoverable member 23may then be used to effect the splice in any of the manners described herein.
- FIGURE 12 the embodiment of the present invention illustrated in FIGURE 12 may be used.
- fusible member 24 is provided with a plurality of perforations 25.
- recoverable member l26 will contract and
- individual articles which are to be spliced or encapsulated may be positioned in perforations 25 and heat then applied to assembly.
- This embodiment of the present invention has the distinct advantage that the possibility of voids or air spaces occurring between the articles positioned in perforations 25 issubstantially eliminated.
- the devices .of the present invention have numerous and varied uses. For example, they may be used to join two or more pieces of metal and/ or plastic together, for joining two or more cylindrical or square pieces of tubing together, for joining two or more pieces of tubing or rod or combinations thereof together, for the application of casters to chair legs, and for sealing bottle caps or for sealing covers on containers. Furthermore, these articles may be used for lamination in general, for connection of any two similarly shaped objects, for forming a moisture proof covering on one or more objects, for making a chemical resistant covering for one or more objects, as
- the fusible insert of the present invention may perform multiple functions.
- recoverable member 27 is first molded or otherwise formed into the shape illustrated in 13A such that it is provided with recessed portion 28.
- the article is then deformed as illustrated in FIGURE 13B so as to impart elastic memory properties thereto according to any of the well known processes for so doing such as those which have previously been described.
- Article 27 is then provided with fusible insert 29 and solder 30 as illustrated in FIGURE 13C.
- Electrical conductors 31 having insulat- 4ing covering 32 thereon are then inserted into the interior of article 27 as illustrated in FIGURE 13D. Heat is thenapplied to this assembly which causes recoverable article 27 to return to its original configuration (illustrated in FIGURE 13A), and which also causes .fusible insert 29 and solder 30 to become uid.
- the heat also causes insulation 32 tormigrateraway from the ends of conductors 3i which'migration is illustra-tedafter partial completion in FIGURE 13D. i Since the ends of conductors 31 are located in recessed area 28, the contraction of recoverable material 27 will cause fusiblewinsert 29 to come into contact with insulation 32 without causing recoverable member 27 to come intocontact with conductors 31'. Furthermore, since the density of solder 30 is greater than that of insulation 32, the solder wilbl tend to force the insulation away from the ends of lconductors 31..
- the articles of the present invention may have any desired configuration.
- the configuration of the articles of the present invention will, in most cases, be determined by the shaperof the articles to which they are yto be laminated or otherwise united.
- the present invention is equally applicable to recoverable members which expand rather than contract.
- vFor example by providing a tubular recoverable member with a fusible member which surrounds the recoverable member, an larticle which is particularly suitable for the lining of tubular members such as pipes is produced.
- the expandable recoverable article of the present invention is, for example, positioned within a pipe which it is desired to line, andl heat is applied to .the ⁇ article. lThe article of the present invention is thus caused to expand in diameter and the fusible material is caused to become ilowable. ⁇
- the resultant product isa pipewhich has been provided witha ⁇ securely bonded liningfof the recoverable material.
- the recoverable member o f the present invention may comprise an irradiated or chemically cross-linked polymeric material; Polyolefnesuare a particularly suitable type-of polymeric material for this type of recoverable material. They polymericmaterial is first extruded "ori otherwise molded into a desirable shape. The polymeric material' is then cross-linked or given. the propertiesV of cross-linked material by exposure to ultraviolet-radiation or high energy radiation, ev.g. ⁇ a high energy electron beam, or byJ chemical means, e.g., yperoxides when polyolensareused.
- ultraviolet-radiation or high energy radiation ev.g. ⁇ a high energy electron beam
- J chemical means e.g., yperoxides when polyolensareused.
- the cross-linked polymeric material is then heated and deformed, andthenu locked ⁇ in that condition by quenching or other suitable cooling means or, inthe alternative, the same process can be accomplished at room temperature b-yuusing greater force to deform the polymeric material.
- the lefo'r'med material will retain its shape almost indefinitely until exposed to'aV temperature abover its Ic1'ystalline melting temperature, eg., approximately250 F. in the casev of polyethylene.
- anyA material possessing the prop'- er'ty of'elastic memory' (sometimes referred toas'plasticv memory), Aas Well as otl'ierfre'cofveiable materials, ⁇ such as elastic ory rubbery. materials, may 'b'used'in the' practiceA of the present invention;
- the recovery of ⁇ the recoverable member may be controlled by the insertion of rigid members in the articles ofthe present invention in order to cause the recoverable materailto recover in a desired manner.
- a coil spring may be ⁇ embedded in either the recoverable member 0r the fusible member or attached merely by the tension exerted by the spring itself such that the recoverable material will cause the spring tobecome elongated, ⁇ compressed or a combination of both.
- therecovery of the recoverable member may be controlledby differential heating such that one portion of the member will undergoa greater change in dimension than another portion.
- the vheatingdescribed in the present application may ⁇ be a positive application of heat, cpg., radiation heating, induction heating, electric resistance heating, heat generated byvan exothermicl reaction, etc., or may constit ute the exposure of refrigerated materials to atmospheric, or lower, temperatures".
- a crystalline elastomeric material could be distended, held in the distended state and subjected to refrigeration lto freeze it in itsdistended state.
- This ar.- ticle could then be provided with a fusible insert which would become fluid at, say, room temperature.
- Such an article would then operate according to the present invention merely by exposure to room temperature.
- the fusible insert of the present invention may be such that it is capable of becoming uid at the same temperature ,as that ⁇ required to cause the recoverable member to changedimension, or it may be capable of becoming uid at either a higher or lower temperature than that required to cause the recoverable member to change, dimension.
- Vthe fusible material cornprises a thermosetting rnateriaLl the heat may also cause this; material to harden as well as causing it to become fluid.
- the induction heating-.used in the practice of the present invention may be any type of high frequency heating.
- the fusiblev materialI may function to cause a bond to Vbe formed, to fill voids, to; release a spring or other similar element, as dam to prevent the fiow of another fuid, etc.V
- the force exertedby the recoverablemember mayfunction to move another object, to cause a securebonding, to release a diaphragm whichcloses or opens a conduit, etc,
- a tubular article having at least one open end, the wall thereof comprising a material which has been dimen sionally changed from an original heat stable form to an independently dimensionally heat unstable material capable of moving in the direction of its original form upon the application of heat alone, a rst member comprising fusible material in abutting relation to said wall and positioned within the direction of dimensional change of said dimensionally heat unstable wall, and dam means capable of dimensional change under heat positioned between said rst member and said one end for substantially preventing the passage of said fusible material beyond said one end when an external member is telescoped with said end and upon the application of heat sufficient to cause said d-imensionally heat unstable material to change dimension.
- said fusible material is in the form of a tube, the exterior wall of said tube being in contact with the interior wall of said article.
- An article having at least one open end and having ra tubular walll comprising a material which has been dimensionally changed from an original heat stable form to a dimensionally heat unstable material which is capable of moving in the direction of its original form upon the application of heat alone, a first member comprising fusible material in abutting relation with said wall and positioned within the direction of dimensional change of said wall, the dimensional stability of said wall being such that different portions thereof will undergo dimensional change to a different extent upon the application of heat forming means substantially preventing the passage of said fusible material beyond said one end when an external member is telescoped with said end.
- a tubular article having at least one open end and having a wall comprising material which has been dimensionally changed from an original heat stable form to a dimensionally heat unstable material capable of moving in the direction of its original form upon the application of heat alone, a rigid member positioned kwithin the direction of dimensional change of said wall and forming means preventing recovery of a portion of said wall to its original form upon the application of heat, a member comprising fusible material positioned adjacent said rigid member and in such relation to said wall that upon the application of heat suicient to cause said dimensionally heat unstable material to change dimension the passage of said fusible material beyond said one end is substantially prevented when an external member is telescoped with said one end.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Inorganic Chemistry (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Cable Accessories (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Laminated Bodies (AREA)
Priority Applications (15)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BE635318D BE635318A (no) | 1962-07-23 | ||
NL295669D NL295669A (no) | 1962-07-23 | ||
US211747A US3243211A (en) | 1962-07-23 | 1962-07-23 | Connector with fusible material |
DE19631479624 DE1479624A1 (de) | 1962-07-23 | 1963-07-22 | Artikel und Verfahren zu seiner Herstellung |
SE6602616A SE371962B (no) | 1962-07-23 | 1963-07-22 | |
SE08121/63A SE368358B (no) | 1962-07-23 | 1963-07-22 | |
DE19631303140 DE1303140B (no) | 1962-07-23 | 1963-07-22 | |
DE1753838A DE1753838C2 (de) | 1962-07-23 | 1963-07-22 | Hohlkörperförmiger Schutzüberzug |
CH915263A CH427941A (de) | 1962-07-23 | 1963-07-23 | Zum Verbinden mit mindestens einem andern Körper bestimmtes Gebilde |
GB46136/66A GB1062870A (en) | 1962-07-23 | 1963-07-23 | Improvements in and relating to heat-recoverable articles |
GB29221/63A GB1062043A (en) | 1962-07-23 | 1963-07-23 | Recoverable article with fusible insert |
JP3723363A JPS4738860B1 (no) | 1962-07-23 | 1963-07-23 | |
NL63295669A NL143465B (nl) | 1962-07-23 | 1963-07-23 | Thermisch vormherstellend voorwerp voor het bekleden en/of afdichten van een of meer substraten en het (de) aldus beklede en/of afgedichte substraat (substraten). |
GB47621/66A GB1062709A (en) | 1962-07-23 | 1963-07-23 | Improvements in and relating to heat-recoverable articles |
US499922A US3396460A (en) | 1962-07-23 | 1965-10-21 | Method of making a connection |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US211747A US3243211A (en) | 1962-07-23 | 1962-07-23 | Connector with fusible material |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US49992365A Division | 1965-10-21 | 1965-10-21 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3243211A true US3243211A (en) | 1966-03-29 |
Family
ID=22788198
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US211747A Expired - Lifetime US3243211A (en) | 1962-07-23 | 1962-07-23 | Connector with fusible material |
Country Status (8)
Country | Link |
---|---|
US (1) | US3243211A (no) |
JP (1) | JPS4738860B1 (no) |
BE (1) | BE635318A (no) |
CH (1) | CH427941A (no) |
DE (3) | DE1479624A1 (no) |
GB (3) | GB1062870A (no) |
NL (2) | NL143465B (no) |
SE (2) | SE371962B (no) |
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Also Published As
Publication number | Publication date |
---|---|
SE371962B (no) | 1974-12-09 |
DE1303140B (no) | 1974-11-21 |
NL295669A (no) | |
SE368358B (no) | 1974-07-01 |
NL143465B (nl) | 1974-10-15 |
GB1062870A (en) | 1967-03-22 |
CH427941A (de) | 1967-01-15 |
GB1062043A (en) | 1967-03-15 |
DE1753838C2 (de) | 1980-08-07 |
GB1062709A (en) | 1967-03-22 |
BE635318A (no) | |
DE1479624A1 (de) | 1969-05-14 |
DE1753838B1 (de) | 1979-11-15 |
JPS4738860B1 (no) | 1972-09-30 |
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